CN117604692A - 一种抗起球耐磨复合纱线的加工工艺 - Google Patents
一种抗起球耐磨复合纱线的加工工艺 Download PDFInfo
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- 239000004902 Softening Agent Substances 0.000 claims description 6
- 239000011734 sodium Substances 0.000 claims description 6
- 229910052708 sodium Inorganic materials 0.000 claims description 6
- JNYAEWCLZODPBN-JGWLITMVSA-N (2r,3r,4s)-2-[(1r)-1,2-dihydroxyethyl]oxolane-3,4-diol Chemical compound OC[C@@H](O)[C@H]1OC[C@H](O)[C@H]1O JNYAEWCLZODPBN-JGWLITMVSA-N 0.000 claims description 3
- 229920001661 Chitosan Polymers 0.000 claims description 3
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- 229910019142 PO4 Inorganic materials 0.000 claims description 3
- 239000004793 Polystyrene Substances 0.000 claims description 3
- 241000168254 Siro Species 0.000 claims description 3
- HVWGGPRWKSHASF-UHFFFAOYSA-N Sulfuric acid, monooctadecyl ester Chemical compound CCCCCCCCCCCCCCCCCCOS(O)(=O)=O HVWGGPRWKSHASF-UHFFFAOYSA-N 0.000 claims description 3
- 150000001412 amines Chemical class 0.000 claims description 3
- 229940077388 benzenesulfonate Drugs 0.000 claims description 3
- 239000004359 castor oil Substances 0.000 claims description 3
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- 150000002194 fatty esters Chemical class 0.000 claims description 3
- ZEMPKEQAKRGZGQ-XOQCFJPHSA-N glycerol triricinoleate Natural products CCCCCC[C@@H](O)CC=CCCCCCCCC(=O)OC[C@@H](COC(=O)CCCCCCCC=CC[C@@H](O)CCCCCC)OC(=O)CCCCCCCC=CC[C@H](O)CCCCCC ZEMPKEQAKRGZGQ-XOQCFJPHSA-N 0.000 claims description 3
- WJRBRSLFGCUECM-UHFFFAOYSA-N hydantoin Chemical compound O=C1CNC(=O)N1 WJRBRSLFGCUECM-UHFFFAOYSA-N 0.000 claims description 3
- 229940091173 hydantoin Drugs 0.000 claims description 3
- FPYJFEHAWHCUMM-UHFFFAOYSA-N maleic anhydride Chemical compound O=C1OC(=O)C=C1 FPYJFEHAWHCUMM-UHFFFAOYSA-N 0.000 claims description 3
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- WXZMFSXDPGVJKK-UHFFFAOYSA-N pentaerythritol Chemical compound OCC(CO)(CO)CO WXZMFSXDPGVJKK-UHFFFAOYSA-N 0.000 claims description 3
- NBIIXXVUZAFLBC-UHFFFAOYSA-K phosphate Chemical compound [O-]P([O-])([O-])=O NBIIXXVUZAFLBC-UHFFFAOYSA-K 0.000 claims description 3
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- LUZSXLWAUXSKHK-UHFFFAOYSA-M sodium;4-octadecoxy-4-oxobutanoate Chemical compound [Na+].CCCCCCCCCCCCCCCCCCOC(=O)CCC([O-])=O LUZSXLWAUXSKHK-UHFFFAOYSA-M 0.000 claims description 3
- BDHFUVZGWQCTTF-UHFFFAOYSA-M sulfonate Chemical compound [O-]S(=O)=O BDHFUVZGWQCTTF-UHFFFAOYSA-M 0.000 claims description 3
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Abstract
本发明涉及纱线制备技术领域,且公开了一种抗起球耐磨复合纱线的加工工艺;本抗起球耐磨复合纱线的加工工艺包括以下步骤:S1:原料准备;S2:去毛处理;S3:功能剂浸泡;S4:复合纺织;S5:软化柔顺;S6:抗静电处理;S7:包覆处理;S8:干燥处理,本发明采用的改性石墨烯纤维具有防辐射、防紫外和抗菌的性能,纳米纤维具有耐磨性好、弹性高以及手感柔软的性能,竹纤维具有透气性、瞬间吸水性以及较强的耐磨性的性能,将超细羊毛纤维、聚丙烯腈纤维、改性石墨烯纤维、纳米纤维、棉纤维、涤纶纤维、竹纤维、尼龙纤维以及亚麻纤维进行分组纺织并复合纺织后得到的复合纱线具有更强的耐磨性、抗起球性以及透气性。
Description
技术领域
本发明属于纱线制备技术领域,具体为一种抗起球耐磨复合纱线的加工工艺。
背景技术
随者生活水平的提高,人们对纺织品提出了个性化、多元化、功能化等多种要求,对纱线品种的多样性也提出了更高的要求。当前各种纺织新原料大量涌现,各种纺织新技术层出不穷,多组分复合纱线就是众多纺织新产品中具有发展前最的一类。
现有的复合纱线在生产时工艺较为繁复,不利于连续化生产线生产,影响生产效率,且目前的复合纱线耐磨性、抗起球性以及抗静电性能都较差,由其纺织的布料舒适性较低,且易磨损也导致了使用寿命的降低;因此,针对目前的状况,现需对其进行改进。
发明内容
针对上述情况,为克服现有技术的缺陷,本发明提供一种抗起球耐磨复合纱线的加工工艺,有效的解决了现有的复合纱线在生产时工艺较为繁复,不利于连续化生产线生产,影响生产效率,且目前的复合纱线耐磨性、抗起球性以及抗静电性能都较差,由其纺织的布料舒适性较低,且易磨损也导致了使用寿命的降低的问题。
为实现上述目的,本发明提供如下技术方案:一种抗起球耐磨复合纱线的加工工艺,包括以下步骤:
S1:原料准备:准备超细羊毛纤维10-15份、聚丙烯腈纤维25-28份、改性石墨烯纤维10-20份、纳米纤维15-16份、棉纤维30-35份、涤纶纤维20-30份、竹纤维5-12份、尼龙纤维5-10份以及亚麻纤维20-25份备用;
S2:去毛处理:在上述步骤S1的基础上,对准备好的超细羊毛纤维、聚丙烯腈纤维、改性石墨烯纤维、纳米纤维、棉纤维、涤纶纤维、竹纤维、尼龙纤维以及亚麻纤维进行杂毛去除处理,所述杂毛去除处理的具体方式为首先通过梳毛机进行杂毛梳理去除,再通过火燎法进行二次去毛;
S3:功能剂浸泡:在上述步骤S2的基础上,将已经经过去毛处理的超细羊毛纤维、聚丙烯腈纤维、改性石墨烯纤维、纳米纤维、棉纤维、涤纶纤维、竹纤维、尼龙纤维以及亚麻纤维放入综合功能剂中进行浸泡,该浸泡采用三浸三压法的方式,并在浸泡完毕后,对纤维进行烘干;
S4:复合纺织:在上述步骤S3的基础上,将已经经过功能浸泡的纤维进行分组,以超细羊毛纤维、聚丙烯腈纤维和亚麻纤维为一组,以改性石墨烯纤维、棉纤维和涤纶纤维为一组,以纳米纤维、竹纤维和尼龙纤维为一组,并对每组纤维进行纺织后,将三组纺织后纤维进行复合纺织,得到复合纤维;
S5:软化柔顺:在上述步骤S4的基础上,将复合纤维放入软化剂中进行浸泡,浸泡后对复合纤维进行烘干,并在烘干后将复合纤维放入柔顺剂进行浸泡,浸泡完毕后对复合纤维进行再次烘干;
S6:抗静电处理:在上述步骤S5的基础上,将经过软化柔顺的复合纤维放入抗静电剂中浸泡,该浸泡采用二浸法的方式,在每次浸泡后进行自然烘干;
S7:包覆处理:在上述步骤S6的基础上,将浸泡抗静电处理的复合纤维通过抗静电涂液进行喷涂,并在喷涂液干燥后,对复合纤维进行防渗透蜡的喷涂包覆;
S8:干燥处理:在上述步骤S7的基础上,通过烘干机对复合纤维烘干至含水量40%-50%时,再通过自然烘干方式对复合纤维进行烘干,由此得到抗起球耐磨复合纱线。
优选的,所述步骤S2中,梳毛机型号具体为CLD/4S型,在梳毛机进行杂毛去除时,至少进行3-7次。
优选的,所述步骤S3中,综合功能剂具体包括抗菌剂、抗起球剂以及渗透剂,所述抗菌剂具体为聚苯乙烯已内酰脲、聚吡啶或聚噻唑中的一种或几种的组合;所述抗起球剂具体为HB-218、SWA或HOLPOSON中的一种或几种的组合;所述渗透剂具体为硫酸化蓖麻油、烷基磺酸钠或烷基苯磺酸钠中的一种或几种的组合,三浸三压法在每次进行浸泡的时间为20-25min,每次压余量为20%-30%。
优选的,所述步骤S4中,在对超细羊毛纤维、聚丙烯腈纤维和亚麻纤维进行纺织时采用赛络纺,在对改性石墨烯纤维、棉纤维和涤纶纤维以及纳米纤维、竹纤维和尼龙纤维进行纺织时采用索罗纺纱,将三组纺织后纤维进行复合纺织时采用螺纹纺织法。
优选的,所述步骤S5中,软化剂具体为磺化油、琥珀酸十八醇酯磺酸钠或十八醇酯硫酸酯中的一种或几种的组合;柔顺剂具体为季戊四醇、失水山梨醇的脂肪酯酯或聚硅氧烷中的一种或几种的组合。
优选的,所述步骤S6中,抗静电剂具体为季α-羟乙基胺磷酸酯、聚丙烯酸盐或马来酸酐中的一种或几种的组合,二浸法每次进行浸泡的时间为15-25min。
优选的,所述步骤S7中,抗静电涂液具体为烷基二羧甲基铵乙内酯或十二烷基二甲基季乙内盐,防渗透蜡具体为壳聚糖溶液。
优选的,所述步骤S8中,烘干机具体型号为WQ56U4D型自动干燥机,且烘干温度为30℃-45℃。
与现有技术相比,本发明的有益效果是:1、改性石墨烯纤维具有防辐射、防紫外和抗菌的性能,纳米纤维具有耐磨性好、弹性高以及手感柔软的性能,竹纤维具有透气性、瞬间吸水性以及较强的耐磨性的性能,将超细羊毛纤维、聚丙烯腈纤维、改性石墨烯纤维、纳米纤维、棉纤维、涤纶纤维、竹纤维、尼龙纤维以及亚麻纤维进行分组纺织并复合纺织后得到的复合纱线具有更强的耐磨性、抗起球性以及透气性,由此复合纱线纺织的布料舒适性更高且使用寿命更高;
2、通过对纤维进行去毛、抗菌剂、抗起球剂以及渗透剂组合的功能剂浸泡、软化柔顺、抗静电处理以及包覆处理后,得到的复合纱线具有更强的抗菌性能、防静电性能以及柔顺性;
3、整个工艺步骤简单,成本低,更加适合连续生产,从而提高生产效率。
附图说明
附图用来提供对本发明的进一步理解,并且构成说明书的一部分,与本发明的实施例一起用于解释本发明,并不构成对本发明的限制。
在附图中:
图1为本发明一种抗起球耐磨复合纱线的加工工艺流程图。
具体实施方式
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例;基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。
如图1所示,本发明提供一种技术方案:一种抗起球耐磨复合纱线的加工工艺,包括以下步骤:
S1:原料准备:准备超细羊毛纤维10-15份、聚丙烯腈纤维25-28份、改性石墨烯纤维10-20份、纳米纤维15-16份、棉纤维30-35份、涤纶纤维20-30份、竹纤维5-12份、尼龙纤维5-10份以及亚麻纤维20-25份备用;
S2:去毛处理:在上述步骤S1的基础上,对准备好的超细羊毛纤维、聚丙烯腈纤维、改性石墨烯纤维、纳米纤维、棉纤维、涤纶纤维、竹纤维、尼龙纤维以及亚麻纤维进行杂毛去除处理,杂毛去除处理的具体方式为首先通过梳毛机进行杂毛梳理去除,再通过火燎法进行二次去毛;
S3:功能剂浸泡:在上述步骤S2的基础上,将已经经过去毛处理的超细羊毛纤维、聚丙烯腈纤维、改性石墨烯纤维、纳米纤维、棉纤维、涤纶纤维、竹纤维、尼龙纤维以及亚麻纤维放入综合功能剂中进行浸泡,该浸泡采用三浸三压法的方式,并在浸泡完毕后,对纤维进行烘干;
S4:复合纺织:在上述步骤S3的基础上,将已经经过功能浸泡的纤维进行分组,以超细羊毛纤维、聚丙烯腈纤维和亚麻纤维为一组,以改性石墨烯纤维、棉纤维和涤纶纤维为一组,以纳米纤维、竹纤维和尼龙纤维为一组,并对每组纤维进行纺织后,将三组纺织后纤维进行复合纺织,得到复合纤维;
S5:软化柔顺:在上述步骤S4的基础上,将复合纤维放入软化剂中进行浸泡,浸泡后对复合纤维进行烘干,并在烘干后将复合纤维放入柔顺剂进行浸泡,浸泡完毕后对复合纤维进行再次烘干;
S6:抗静电处理:在上述步骤S5的基础上,将经过软化柔顺的复合纤维放入抗静电剂中浸泡,该浸泡采用二浸法的方式,在每次浸泡后进行自然烘干;
S7:包覆处理:在上述步骤S6的基础上,将浸泡抗静电处理的复合纤维通过抗静电涂液进行喷涂,并在喷涂液干燥后,对复合纤维进行防渗透蜡的喷涂包覆;
S8:干燥处理:在上述步骤S7的基础上,通过烘干机对复合纤维烘干至含水量40%-50%时,再通过自然烘干方式对复合纤维进行烘干,由此得到抗起球耐磨复合纱线。
其中,步骤S2中,梳毛机型号具体为CLD/4S型,在梳毛机进行杂毛去除时,至少进行3-7次;步骤S3中,综合功能剂具体包括抗菌剂、抗起球剂以及渗透剂,抗菌剂具体为聚苯乙烯已内酰脲、聚吡啶或聚噻唑中的一种或几种的组合;抗起球剂具体为HB-218、SWA或HOLPOSON中的一种或几种的组合;渗透剂具体为硫酸化蓖麻油、烷基磺酸钠或烷基苯磺酸钠中的一种或几种的组合,三浸三压法在每次进行浸泡的时间为20-25min,每次压余量为20%-30%;步骤S4中,在对超细羊毛纤维、聚丙烯腈纤维和亚麻纤维进行纺织时采用赛络纺,在对改性石墨烯纤维、棉纤维和涤纶纤维以及纳米纤维、竹纤维和尼龙纤维进行纺织时采用索罗纺纱,将三组纺织后纤维进行复合纺织时采用螺纹纺织法;步骤S5中,软化剂具体为磺化油、琥珀酸十八醇酯磺酸钠或十八醇酯硫酸酯中的一种或几种的组合;柔顺剂具体为季戊四醇、失水山梨醇的脂肪酯酯或聚硅氧烷中的一种或几种的组合;步骤S6中,抗静电剂具体为季α-羟乙基胺磷酸酯、聚丙烯酸盐或马来酸酐中的一种或几种的组合,二浸法每次进行浸泡的时间为15-25min;步骤S7中,抗静电涂液具体为烷基二羧甲基铵乙内酯或十二烷基二甲基季乙内盐,防渗透蜡具体为壳聚糖溶液;步骤S8中,烘干机具体型号为WQ56U4D型自动干燥机,且烘干温度为30℃-45℃。
实施例一
一种抗起球耐磨复合纱线的加工工艺,包括以下步骤:
S1:原料准备:准备超细羊毛纤维10份、聚丙烯腈纤维25份、改性石墨烯纤维10份、纳米纤维15份、棉纤维30份、涤纶纤维20份、竹纤维5份、尼龙纤维5份以及亚麻纤维20份备用;
S2:去毛处理:在上述步骤S1的基础上,对准备好的超细羊毛纤维、聚丙烯腈纤维、改性石墨烯纤维、纳米纤维、棉纤维、涤纶纤维、竹纤维、尼龙纤维以及亚麻纤维进行杂毛去除处理,杂毛去除处理的具体方式为首先通过梳毛机进行杂毛梳理去除,再通过火燎法进行二次去毛;
S3:功能剂浸泡:在上述步骤S2的基础上,将已经经过去毛处理的超细羊毛纤维、聚丙烯腈纤维、改性石墨烯纤维、纳米纤维、棉纤维、涤纶纤维、竹纤维、尼龙纤维以及亚麻纤维放入综合功能剂中进行浸泡,该浸泡采用三浸三压法的方式,并在浸泡完毕后,对纤维进行烘干;
S4:复合纺织:在上述步骤S3的基础上,将已经经过功能浸泡的纤维进行分组,以超细羊毛纤维、聚丙烯腈纤维和亚麻纤维为一组,以改性石墨烯纤维、棉纤维和涤纶纤维为一组,以纳米纤维、竹纤维和尼龙纤维为一组,并对每组纤维进行纺织后,将三组纺织后纤维进行复合纺织,得到复合纤维;
S5:软化柔顺:在上述步骤S4的基础上,将复合纤维放入软化剂中进行浸泡,浸泡后对复合纤维进行烘干,并在烘干后将复合纤维放入柔顺剂进行浸泡,浸泡完毕后对复合纤维进行再次烘干;
S6:抗静电处理:在上述步骤S5的基础上,将经过软化柔顺的复合纤维放入抗静电剂中浸泡,该浸泡采用二浸法的方式,在每次浸泡后进行自然烘干;
S7:包覆处理:在上述步骤S6的基础上,将浸泡抗静电处理的复合纤维通过抗静电涂液进行喷涂,并在喷涂液干燥后,对复合纤维进行防渗透蜡的喷涂包覆;
S8:干燥处理:在上述步骤S7的基础上,通过烘干机对复合纤维烘干至含水量40%时,再通过自然烘干方式对复合纤维进行烘干,由此得到抗起球耐磨复合纱线。
通过上述工艺制备的抗起球耐磨复合纱线,改性石墨烯纤维具有防辐射、防紫外和抗菌的性能,纳米纤维具有耐磨性好、弹性高以及手感柔软的性能,竹纤维具有透气性、瞬间吸水性以及较强的耐磨性的性能,将超细羊毛纤维、聚丙烯腈纤维、改性石墨烯纤维、纳米纤维、棉纤维、涤纶纤维、竹纤维、尼龙纤维以及亚麻纤维进行分组纺织并复合纺织后得到的复合纱线具有更强的耐磨性、抗起球性以及透气性,由此复合纱线纺织的布料舒适性更高且使用寿命更高。
实施例二
一种抗起球耐磨复合纱线的加工工艺,包括以下步骤:
S1:原料准备:准备超细羊毛纤维12份、聚丙烯腈纤维16份、改性石墨烯纤维15份、纳米纤维15份、棉纤维33份、涤纶纤维25份、竹纤维8份、尼龙纤维7份以及亚麻纤维22份备用;
S2:去毛处理:在上述步骤S1的基础上,对准备好的超细羊毛纤维、聚丙烯腈纤维、改性石墨烯纤维、纳米纤维、棉纤维、涤纶纤维、竹纤维、尼龙纤维以及亚麻纤维进行杂毛去除处理,杂毛去除处理的具体方式为首先通过梳毛机进行杂毛梳理去除,再通过火燎法进行二次去毛;
S3:功能剂浸泡:在上述步骤S2的基础上,将已经经过去毛处理的超细羊毛纤维、聚丙烯腈纤维、改性石墨烯纤维、纳米纤维、棉纤维、涤纶纤维、竹纤维、尼龙纤维以及亚麻纤维放入综合功能剂中进行浸泡,该浸泡采用三浸三压法的方式,并在浸泡完毕后,对纤维进行烘干;
S4:复合纺织:在上述步骤S3的基础上,将已经经过功能浸泡的纤维进行分组,以超细羊毛纤维、聚丙烯腈纤维和亚麻纤维为一组,以改性石墨烯纤维、棉纤维和涤纶纤维为一组,以纳米纤维、竹纤维和尼龙纤维为一组,并对每组纤维进行纺织后,将三组纺织后纤维进行复合纺织,得到复合纤维;
S5:软化柔顺:在上述步骤S4的基础上,将复合纤维放入软化剂中进行浸泡,浸泡后对复合纤维进行烘干,并在烘干后将复合纤维放入柔顺剂进行浸泡,浸泡完毕后对复合纤维进行再次烘干;
S6:抗静电处理:在上述步骤S5的基础上,将经过软化柔顺的复合纤维放入抗静电剂中浸泡,该浸泡采用二浸法的方式,在每次浸泡后进行自然烘干;
S7:包覆处理:在上述步骤S6的基础上,将浸泡抗静电处理的复合纤维通过抗静电涂液进行喷涂,并在喷涂液干燥后,对复合纤维进行防渗透蜡的喷涂包覆;
S8:干燥处理:在上述步骤S7的基础上,通过烘干机对复合纤维烘干至含水量45%时,再通过自然烘干方式对复合纤维进行烘干,由此得到抗起球耐磨复合纱线。
通过上述工艺制备的抗起球耐磨复合纱线,通过对纤维进行去毛、抗菌剂、抗起球剂以及渗透剂组合的功能剂浸泡、软化柔顺、抗静电处理以及包覆处理后,得到的复合纱线具有更强的抗菌性能、防静电性能以及柔顺性。
实施例三
一种抗起球耐磨复合纱线的加工工艺,包括以下步骤:
S1:原料准备:准备超细羊毛纤维15份、聚丙烯腈纤维28份、改性石墨烯纤维20份、纳米纤维16份、棉纤维35份、涤纶纤维30份、竹纤维12份、尼龙纤维10份以及亚麻纤维25份备用;
S2:去毛处理:在上述步骤S1的基础上,对准备好的超细羊毛纤维、聚丙烯腈纤维、改性石墨烯纤维、纳米纤维、棉纤维、涤纶纤维、竹纤维、尼龙纤维以及亚麻纤维进行杂毛去除处理,杂毛去除处理的具体方式为首先通过梳毛机进行杂毛梳理去除,再通过火燎法进行二次去毛;
S3:功能剂浸泡:在上述步骤S2的基础上,将已经经过去毛处理的超细羊毛纤维、聚丙烯腈纤维、改性石墨烯纤维、纳米纤维、棉纤维、涤纶纤维、竹纤维、尼龙纤维以及亚麻纤维放入综合功能剂中进行浸泡,该浸泡采用三浸三压法的方式,并在浸泡完毕后,对纤维进行烘干;
S4:复合纺织:在上述步骤S3的基础上,将已经经过功能浸泡的纤维进行分组,以超细羊毛纤维、聚丙烯腈纤维和亚麻纤维为一组,以改性石墨烯纤维、棉纤维和涤纶纤维为一组,以纳米纤维、竹纤维和尼龙纤维为一组,并对每组纤维进行纺织后,将三组纺织后纤维进行复合纺织,得到复合纤维;
S5:软化柔顺:在上述步骤S4的基础上,将复合纤维放入软化剂中进行浸泡,浸泡后对复合纤维进行烘干,并在烘干后将复合纤维放入柔顺剂进行浸泡,浸泡完毕后对复合纤维进行再次烘干;
S6:抗静电处理:在上述步骤S5的基础上,将经过软化柔顺的复合纤维放入抗静电剂中浸泡,该浸泡采用二浸法的方式,在每次浸泡后进行自然烘干;
S7:包覆处理:在上述步骤S6的基础上,将浸泡抗静电处理的复合纤维通过抗静电涂液进行喷涂,并在喷涂液干燥后,对复合纤维进行防渗透蜡的喷涂包覆;
S8:干燥处理:在上述步骤S7的基础上,通过烘干机对复合纤维烘干至含水量50%时,再通过自然烘干方式对复合纤维进行烘干,由此得到抗起球耐磨复合纱线。
通过上述工艺制备的抗起球耐磨复合纱线,整个工艺步骤简单,成本低,更加适合连续生产,从而提高生产效率。
需要说明的是,在本文中,诸如第一和第二等之类的关系术语仅仅用来将一个实体或者操作与另一个实体或操作区分开来,而不一定要求或者暗示这些实体或操作之间存在任何这种实际的关系或者顺序。而且,术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的过程、方法、物品或者设备不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种过程、方法、物品或者设备所固有的要素。
尽管已经示出和描述了本发明的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本发明的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本发明的范围由所附权利要求及其等同物限定。
Claims (8)
1.一种抗起球耐磨复合纱线的加工工艺,其特征在于:包括以下步骤:
S1:原料准备:准备超细羊毛纤维10-15份、聚丙烯腈纤维25-28份、改性石墨烯纤维10-20份、纳米纤维15-16份、棉纤维30-35份、涤纶纤维20-30份、竹纤维5-12份、尼龙纤维5-10份以及亚麻纤维20-25份备用;
S2:去毛处理:在上述步骤S1的基础上,对准备好的超细羊毛纤维、聚丙烯腈纤维、改性石墨烯纤维、纳米纤维、棉纤维、涤纶纤维、竹纤维、尼龙纤维以及亚麻纤维进行杂毛去除处理,所述杂毛去除处理的具体方式为首先通过梳毛机进行杂毛梳理去除,再通过火燎法进行二次去毛;
S3:功能剂浸泡:在上述步骤S2的基础上,将已经经过去毛处理的超细羊毛纤维、聚丙烯腈纤维、改性石墨烯纤维、纳米纤维、棉纤维、涤纶纤维、竹纤维、尼龙纤维以及亚麻纤维放入综合功能剂中进行浸泡,该浸泡采用三浸三压法的方式,并在浸泡完毕后,对纤维进行烘干;
S4:复合纺织:在上述步骤S3的基础上,将已经经过功能浸泡的纤维进行分组,以超细羊毛纤维、聚丙烯腈纤维和亚麻纤维为一组,以改性石墨烯纤维、棉纤维和涤纶纤维为一组,以纳米纤维、竹纤维和尼龙纤维为一组,并对每组纤维进行纺织后,将三组纺织后纤维进行复合纺织,得到复合纤维;
S5:软化柔顺:在上述步骤S4的基础上,将复合纤维放入软化剂中进行浸泡,浸泡后对复合纤维进行烘干,并在烘干后将复合纤维放入柔顺剂进行浸泡,浸泡完毕后对复合纤维进行再次烘干;
S6:抗静电处理:在上述步骤S5的基础上,将经过软化柔顺的复合纤维放入抗静电剂中浸泡,该浸泡采用二浸法的方式,在每次浸泡后进行自然烘干;
S7:包覆处理:在上述步骤S6的基础上,将浸泡抗静电处理的复合纤维通过抗静电涂液进行喷涂,并在喷涂液干燥后,对复合纤维进行防渗透蜡的喷涂包覆;
S8:干燥处理:在上述步骤S7的基础上,通过烘干机对复合纤维烘干至含水量40%-50%时,再通过自然烘干方式对复合纤维进行烘干,由此得到抗起球耐磨复合纱线。
2.根据权利要求1所述的一种抗起球耐磨复合纱线的加工工艺,其特征在于:所述步骤S2中,梳毛机型号具体为CLD/4S型,在梳毛机进行杂毛去除时,至少进行3-7次。
3.根据权利要求1所述的一种抗起球耐磨复合纱线的加工工艺,其特征在于:所述步骤S3中,综合功能剂具体包括抗菌剂、抗起球剂以及渗透剂,所述抗菌剂具体为聚苯乙烯已内酰脲、聚吡啶或聚噻唑中的一种或几种的组合;所述抗起球剂具体为HB-218、SWA或HOLPOSON中的一种或几种的组合;所述渗透剂具体为硫酸化蓖麻油、烷基磺酸钠或烷基苯磺酸钠中的一种或几种的组合,三浸三压法在每次进行浸泡的时间为20-25min,每次压余量为20%-30%。
4.根据权利要求1所述的一种抗起球耐磨复合纱线的加工工艺,其特征在于:所述步骤S4中,在对超细羊毛纤维、聚丙烯腈纤维和亚麻纤维进行纺织时采用赛络纺,在对改性石墨烯纤维、棉纤维和涤纶纤维以及纳米纤维、竹纤维和尼龙纤维进行纺织时采用索罗纺纱,将三组纺织后纤维进行复合纺织时采用螺纹纺织法。
5.根据权利要求1所述的一种抗起球耐磨复合纱线的加工工艺,其特征在于:所述步骤S5中,软化剂具体为磺化油、琥珀酸十八醇酯磺酸钠或十八醇酯硫酸酯中的一种或几种的组合;柔顺剂具体为季戊四醇、失水山梨醇的脂肪酯酯或聚硅氧烷中的一种或几种的组合。
6.根据权利要求1所述的一种抗起球耐磨复合纱线的加工工艺,其特征在于:所述步骤S6中,抗静电剂具体为季α-羟乙基胺磷酸酯、聚丙烯酸盐或马来酸酐中的一种或几种的组合,二浸法每次进行浸泡的时间为15-25min。
7.根据权利要求1所述的一种抗起球耐磨复合纱线的加工工艺,其特征在于:所述步骤S7中,抗静电涂液具体为烷基二羧甲基铵乙内酯或十二烷基二甲基季乙内盐,防渗透蜡具体为壳聚糖溶液。
8.根据权利要求1所述的一种抗起球耐磨复合纱线的加工工艺,其特征在于:所述步骤S8中,烘干机具体型号为WQ56U4D型自动干燥机,且烘干温度为30℃-45℃。
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