CN117508979A - Automatic support closing system and support closing method for photovoltaic module - Google Patents

Automatic support closing system and support closing method for photovoltaic module Download PDF

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Publication number
CN117508979A
CN117508979A CN202311857390.XA CN202311857390A CN117508979A CN 117508979 A CN117508979 A CN 117508979A CN 202311857390 A CN202311857390 A CN 202311857390A CN 117508979 A CN117508979 A CN 117508979A
Authority
CN
China
Prior art keywords
lifting
chain
photovoltaic module
driving
gear
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN202311857390.XA
Other languages
Chinese (zh)
Inventor
张宇
张涛
石鹏
谢振勇
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Hunan Red Sun Photoelectricity Science and Technology Co Ltd
Original Assignee
Hunan Red Sun Photoelectricity Science and Technology Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Hunan Red Sun Photoelectricity Science and Technology Co Ltd filed Critical Hunan Red Sun Photoelectricity Science and Technology Co Ltd
Priority to CN202311857390.XA priority Critical patent/CN117508979A/en
Publication of CN117508979A publication Critical patent/CN117508979A/en
Pending legal-status Critical Current

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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G1/00—Storing articles, individually or in orderly arrangement, in warehouses or magazines
    • B65G1/02—Storage devices
    • B65G1/04—Storage devices mechanical
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G17/00—Conveyors having an endless traction element, e.g. a chain, transmitting movement to a continuous or substantially-continuous load-carrying surface or to a series of individual load-carriers; Endless-chain conveyors in which the chains form the load-carrying surface
    • B65G17/30—Details; Auxiliary devices
    • B65G17/38—Chains or like traction elements; Connections between traction elements and load-carriers
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G23/00—Driving gear for endless conveyors; Belt- or chain-tensioning arrangements
    • B65G23/02—Belt- or chain-engaging elements
    • B65G23/04—Drums, rollers, or wheels
    • B65G23/06—Drums, rollers, or wheels with projections engaging abutments on belts or chains, e.g. sprocket wheels
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50—Manufacturing or production processes characterised by the final manufactured product

Abstract

The invention discloses an automatic support combining system and a support combining method for a photovoltaic module, wherein the system comprises the following components: the automatic support closing device is used for realizing automatic support closing of the photovoltaic module into the mother tray; the automatic support closing device comprises: the device comprises a supporting driving mechanism, a counterweight mechanism, a lifting mechanism and a base; the supporting driving mechanism is arranged on the base, the counterweight mechanism and the lifting mechanism are both arranged on the supporting driving mechanism, the counterweight mechanism is in transmission connection with the lifting mechanism, and the lifting mechanism is used for forking the photovoltaic module; the supporting driving mechanism drives the counterweight mechanism and the lifting mechanism to move in the horizontal direction along the base, and the lifting mechanism drives the photovoltaic module to move in the vertical direction along the supporting driving mechanism under the assistance of the counterweight mechanism, so that the photovoltaic module is automatically combined and supported. The invention has the advantages of compact structure, simple and convenient operation, high automation degree, high compatibility, good stability and the like, and improves the storage efficiency of the photovoltaic module.

Description

Automatic support closing system and support closing method for photovoltaic module
Technical Field
The invention belongs to the technical field of photovoltaic module carrying equipment, and particularly relates to an automatic support closing system and a support closing method for a photovoltaic module.
Background
With the continuous development of the photovoltaic industry, the capacity of component manufacturers increases year by year, and more component manufacturers begin to build their own stereoscopic warehouse for storing produced photovoltaic components. The photovoltaic module needs to be stored in a stereoscopic warehouse and needs to be automatically put in warehouse, stored by a stacker, automatically put out of warehouse and the like, on one hand, the wooden tray provided with the module after being packaged is easy to damage or fall off scraps, and is difficult to meet the automation requirement, on the other hand, the module generally has various specifications or packaging forms (such as vertical packages and horizontal packages) and cannot be directly put on line for storage, and therefore the mode of a mother tray is adopted. The components are stacked and stored, so that two support components share one mother support. Therefore, before the photovoltaic module is on line, the photovoltaic module is combined and supported, the two support modules are forked, put on a mother tray and then put in storage, storage and delivery, and the maximum storage capacity is realized in a limited space.
The existing automatic stacking machine mainly carries out stacking of components in a lifting mode through two side forking, and mainly has the following defects:
(1) The fork is fixed, the distance can not be automatically adjusted, and wood pallets with different sizes can not be compatible;
(2) The pallet fork is only two, and can not be compatible with the combination support of the transverse bag assembly and the vertical bag assembly;
(3) The two-side fork feeding mode is adopted, so that the structure is complex, and the occupied space is large;
(4) The cylinder is adopted for translation, so that the speed is low and the stability is poor.
Disclosure of Invention
The invention aims to solve the technical problem of overcoming the defects of the prior art and providing the automatic support combining system and the support combining method for the photovoltaic module, which have the advantages of compact structure, simplicity and convenience in operation, high automation degree, good compatibility and good stability.
In order to solve the technical problems, the invention adopts the following technical scheme:
an automatic support system that closes of photovoltaic module includes: the automatic support combining device is used for realizing automatic support combining of the photovoltaic module into the mother tray;
the automatic support closing device comprises: the device comprises a supporting driving mechanism, a counterweight mechanism, a lifting mechanism and a base; the support driving mechanism is arranged on the base and can reciprocate along the base in the horizontal direction; the counterweight mechanism and the lifting mechanism are arranged on the supporting driving mechanism, the counterweight mechanism is in transmission connection with the lifting mechanism, and the lifting mechanism is used for forking the photovoltaic module; the supporting driving mechanism drives the counterweight mechanism and the lifting mechanism to reciprocate along the horizontal direction of the base, and the lifting mechanism drives the photovoltaic module to reciprocate along the vertical direction of the supporting driving mechanism under the assistance of the counterweight mechanism so as to realize automatic support closing of the photovoltaic module.
As a further improvement of the invention, the supporting driving mechanism comprises a lifting frame, a transmission gear, a translation driving assembly, a lifting driving assembly and a chain lifting assembly, wherein the bottom of the lifting frame is in transmission connection with the base through the translation driving assembly, and the supporting driving mechanism drives the counterweight mechanism and the lifting mechanism to reciprocate along the horizontal direction of the base under the driving of the translation driving assembly; the lifting drive assembly is arranged on the upper portion of the lifting frame, the output end of the lifting drive assembly is in transmission connection with the chain lifting assembly through a transmission gear, one end of the chain lifting assembly is connected with the counterweight mechanism, the other end of the chain lifting assembly is connected with the lifting mechanism, and the chain lifting assembly drives the counterweight mechanism to perform opposite lifting motion with the lifting mechanism under the driving of the lifting drive assembly so as to achieve lifting motion of the photovoltaic assembly which is forked by the lifting mechanism.
As a further improvement of the invention, the lifting driving assembly comprises a lifting motor, a driving gear and a driving chain, wherein the lifting motor is arranged at the upper part of the lifting frame, the driving gear is arranged on an output shaft of the lifting motor and is in transmission connection with the driving gear through the driving chain, and the driving gear drives the driving gear to rotate under the driving of the lifting motor, so that the chain lifting assembly drives the counterweight mechanism and the lifting mechanism to perform opposite lifting movement.
As a further improvement of the present invention, the chain lifting assembly comprises: the lifting mechanism comprises a belt seat bearing, a transmission shaft, lifting gears and lifting chains, wherein the belt seat bearing is arranged at two ends of the upper portion of a lifting frame, the two ends of the transmission shaft are respectively connected with the belt seat bearing, the transmission gear is arranged at any one end of the transmission shaft so as to realize the transmission connection of a chain lifting assembly and a lifting driving assembly, the lifting gears are respectively arranged at two ends of the transmission shaft, the lifting chains are arranged on the lifting gears, one ends of the lifting chains are connected with a counterweight mechanism, and the other ends of the lifting chains are connected with the lifting mechanism.
As a further improvement of the invention, vertical beams are arranged on two sides of the lifting frame along the vertical direction, an upper limit component is arranged on the upper part of each vertical beam, and a lower limit component is arranged on the lower part of each vertical beam so as to limit the lifting displacement of the counterweight mechanism and the lifting mechanism.
As a further improvement of the present invention, the translational drive assembly includes: the speed reducer mounting plate, translation motor, speed reducer and translation gear, the speed reducer mounting plate is fixed in the hoist frame bottom, the speed reducer is installed on the speed reducer mounting plate, and translation motor and translation gear are connected respectively to the input and the output of speed reducer, translation gear is connected with the base transmission, and under translation motor's drive, translation gear rotates, and then realizes supporting actuating mechanism and drives counter weight mechanism and hoist mechanism and carry out the reciprocating motion of horizontal direction along the base.
As a further improvement of the present invention, the weight mechanism includes: the device comprises a mounting frame, a first chain joint, a first guide wheel and a balancing weight; the balancing weight is arranged on the inner side of the mounting frame; first chain joints are arranged on two sides of the top of the mounting frame and are used for connecting lifting chains; the first guide wheels are uniformly distributed at four vertexes of the installation frame and are in sliding connection with the inner sides of the vertical beams so as to realize guiding.
As a further improvement of the present invention, the lifting mechanism includes: the device comprises a mounting frame, a second chain joint, a third guide wheel, a fork, a first guide rail, a first sliding block, a traversing motor, a traversing gear and a traversing rack; second chain joints are arranged on two sides of the top of the mounting frame and are used for connecting lifting chains; the two side parts of the mounting frame are provided with third guide wheels which are in sliding connection with the outer sides of the vertical beams so as to realize guiding; the transverse moving rack and the plurality of first guide rails are transversely arranged on the side face of the mounting rack, the first sliding blocks are arranged on the first guide rails, the pallet fork is arranged on the first sliding blocks, the transverse moving motor is arranged on the pallet fork, an output shaft of the transverse moving motor is in transmission connection with the transverse moving rack through the transverse moving gear, and under the driving of the transverse moving motor, the transverse moving gear rotates along the transverse moving rack so as to realize transverse movement of the pallet fork and the first sliding blocks along the first guide rails.
As a further improvement of the invention, a plurality of forks are arranged on the side surface of the installation rack, and each fork is provided with a traversing motor and a traversing gear so as to realize independent control of transverse movement of a single fork.
As a further improvement of the present invention, the base includes: the base weldment, the second guide rail, the second sliding block and the translation rack; the second guide rail and the translation rack are fixed on the base weldment, the second sliding block is installed on the second guide rail, the bottom of the elevator frame is fixed on the second sliding block, and the translation gear is meshed with the translation rack; under the drive of the translation motor, the translation gear moves along the translation rack, and then the lifting frame and the second sliding block are driven to do translation motion along the second guide rail, so that the lifting mechanism can fork or place the photovoltaic module.
As a general technical concept, the invention also provides a support combining method based on the automatic support combining system of the photovoltaic module, which comprises the following steps:
step S1, transmitting the photovoltaic module in place through a chain machine, and positioning;
step S2, under the drive of a translation motor, the supporting driving mechanism drives the counterweight mechanism and the lifting mechanism to move horizontally along the base in the forward direction so as to realize that the fork forks the photovoltaic component on the chain machine;
step S3, under the drive of a lifting motor, the lifting chain rotates positively so as to drive the lifting mechanism to ascend along the vertical beam and the counterweight mechanism to descend along the vertical beam, so that the photovoltaic module is lifted;
step S4, if the step S1 is a transverse double-supporting feeding, jumping to the step S10; if the step S1 is a vertical single-support feeding, after the second support photovoltaic module is transmitted to the right place on the chain machine, the step S2 and the step S3 are implemented, and then the step S10 is carried out; if the step S1 is a transverse single-support feeding, the second support photovoltaic module is transmitted in place through a chain machine, and positioning is achieved;
s5, under the drive of a lifting motor, the lifting chain reversely rotates to drive the lifting mechanism to descend along the vertical beam, and the counterweight mechanism is arranged on the vertical beam, so that the former photovoltaic modules are stacked on the later photovoltaic modules;
step S6, under the drive of the translation motor, the supporting driving mechanism drives the counterweight mechanism and the lifting mechanism to horizontally move reversely along the base so as to realize the retraction of the fork;
step S7, under the drive of a lifting motor, the lifting chain continuously rotates reversely to drive the lifting mechanism to descend along the vertical beam, and the counterweight mechanism descends along the vertical beam, so that the fork is lowered to the fork feeding position of the photovoltaic module after the fork is lowered;
step S8, under the drive of a translation motor, the support driving mechanism drives the counterweight mechanism and the lifting mechanism to move horizontally along the base in the forward direction so as to realize the fork feeding of the fork, and simultaneously fork and take the two-support assembly;
step S9, under the drive of a lifting motor, a lifting chain rotates positively so as to drive a lifting mechanism to ascend along a vertical beam and a counterweight mechanism to descend along the vertical beam, so that the lifting of the two-support photovoltaic assembly is realized;
s10, conveying the master tray in place through a chain machine of a chain machine, and positioning;
step S11, under the drive of a lifting motor, a lifting chain reversely rotates to drive a lifting mechanism to descend along a vertical beam and a counterweight mechanism to ascend along the vertical beam, so that the photovoltaic module is placed on a mother tray;
and step S12, under the drive of the translation motor, the supporting driving mechanism drives the counterweight mechanism and the lifting mechanism to horizontally move reversely along the base, so that the pallet fork is retracted, and the photovoltaic assembly is supported.
Compared with the prior art, the invention has the advantages that:
1. according to the automatic support closing system for the photovoltaic module, the main structure of the automatic support closing system is formed by the automatic support closing equipment, the chain machine and the mother tray, the transmission of the photovoltaic module and the mother tray is realized by the chain machine, and the automatic support closing equipment is utilized to realize the automatic support closing of the photovoltaic module into the mother tray; specifically, a main body structure of the automatic support closing device is formed by the support driving mechanism, the counterweight mechanism, the lifting mechanism and the base, the support driving mechanism is arranged on the base, and the support driving mechanism can reciprocate along the base in the horizontal direction; the balance weight mechanism and the lifting mechanism are arranged on the supporting driving mechanism, the balance weight mechanism is in transmission connection with the lifting mechanism, the balance weight mechanism and the lifting mechanism are driven to move along the base in the horizontal direction through the supporting driving mechanism, namely, the lifting mechanism is realized to fork or place the photovoltaic module, the lifting mechanism drives the photovoltaic module to move along the supporting driving mechanism in the vertical direction under the assistance of the balance weight mechanism, namely, the automatic support closing of the photovoltaic module is realized, and the automatic support closing device has the advantages of high automation degree, good compatibility, good stability and the like, and remarkably improves the support closing storage efficiency of the photovoltaic module.
2. According to the automatic pallet combining system for the photovoltaic module, through the arrangement of the multi-pallet fork structure capable of independently and transversely moving, the automatic variable spacing of the pallet forks is realized, the pallet combining system is suitable for the forking of multiple working conditions, the pallet fork spacing can be automatically adjusted for the wood pallets with different length sizes and different jack spacing, and then the pallet pallets can be directly forked, so that the compatibility of automatic pallet combining equipment is improved; the device structure with single-side lifting is simple and compact in structure, small in occupied space and suitable for occasions with limited space.
3. The automatic support combining method for the photovoltaic module can well realize the support combining (a primary and secondary tray) of the transverse package module, the vertical package double-support module and the vertical package single-support module and the double-support stacking (two secondary trays) of the transverse package module, achieves the aim of automatically combining the photovoltaic modules with different package forms and different wood support sizes, meets the storage requirement of the photovoltaic module, and has the characteristics of high automation degree, high support combining efficiency and strong compatibility.
Drawings
Fig. 1 is a schematic structural diagram of an automatic support combining system for a photovoltaic module according to an embodiment of the present invention.
Fig. 2 is a schematic structural diagram of a supporting driving mechanism according to an embodiment of the present invention.
Fig. 3 is a schematic structural diagram of a translational driving assembly according to an embodiment of the present invention.
Fig. 4 is a schematic structural diagram of a counterweight mechanism according to an embodiment of the invention.
Fig. 5 is a schematic structural diagram of a lifting mechanism according to an embodiment of the present invention.
Fig. 6 is a schematic structural diagram of a base according to an embodiment of the present invention.
Fig. 7 is a schematic structural diagram of an automatic closing support of a transverse bag assembly according to an embodiment of the present invention.
Fig. 8 is a schematic structural diagram of an automatic closing support of a vertical package assembly according to an embodiment of the present invention.
Legend description: 1. a support driving mechanism; 101. a lifting frame; 102. lifting the motor; 103. a drive gear; 104. a drive chain; 105. a bearing with a seat; 106. a transmission shaft; 107. a transmission gear; 108. a lifting gear; 109. lifting the chain; 110. a translational drive assembly; 111. an upper limiting block; 112. a lower limiting block; 113. an upper limit sensor; 114. a lower limit sensor; 115. guard bars; 116. a safety ladder; 117. a vertical beam; 1101. a speed reducer mounting plate; 1102. a translation motor; 1103. a speed reducer; 1104. a translation gear; 2. a weight mechanism; 201. a mounting frame; 202. a first chain joint; 203. a first guide wheel; 204. balancing weight; 3. a lifting mechanism; 301. a frame is installed; 302. a second chain joint; 303. a third guide wheel; 304. a fork; 305. a first guide rail; 306. a first slider; 307. a motor mounting seat; 308. a traversing motor; 309. a traversing gear; 310. a transverse moving rack; 4. a base; 401. a base weldment; 402. a second guide rail; 403. a second slider; 404. translating the rack; 100. automatic closing and supporting equipment; 200. a chain machine; 300. a master tray; 400. a transverse bag assembly I; 500. a transverse package assembly II; 600. a first vertical package component; 700. and a second vertical package component.
Detailed Description
The invention is further described below in connection with the drawings and the specific preferred embodiments, but the scope of protection of the invention is not limited thereby.
Example 1
As shown in fig. 1 to 6, the automatic support combining system for a photovoltaic module of the present invention includes: automatic tray combining equipment 100, a chain machine 200 and a master tray 300. The chain machine 200 is used for transmitting the photovoltaic module and the mother tray 300, and the automatic tray combining equipment 100 is used for realizing automatic tray combining of the photovoltaic module into the mother tray 300;
further, the automatic tray closing apparatus 100 includes: a support driving mechanism 1, a counterweight mechanism 2, a lifting mechanism 3 and a base 4. The support driving mechanism 1 is provided on the base 4, and the support driving mechanism 1 is reciprocally movable in the horizontal direction along the base 4. The counterweight mechanism 2 and the lifting mechanism 3 are arranged on the supporting driving mechanism 1, the counterweight mechanism 2 is in transmission connection with the lifting mechanism 3, and the lifting mechanism 3 is used for forking the photovoltaic module. The supporting driving mechanism 1 drives the counterweight mechanism 2 and the lifting mechanism 3 to reciprocate along the horizontal direction of the base 4 so as to realize that the lifting mechanism 3 forks the photovoltaic module, and the lifting mechanism 3 drives the photovoltaic module to reciprocate along the vertical direction of the supporting driving mechanism 1 under the assistance of the counterweight mechanism 2, so that the automatic support combination of the photovoltaic module is finally realized.
In this embodiment, the automatic tray combining device 100, the chain machine 200 and the master tray 300 form a main structure of an automatic tray combining system, the chain machine 200 is utilized to realize the transmission of the photovoltaic module and the master tray 300, and the automatic tray combining device 100 is utilized to realize the automatic tray combining of the photovoltaic module into the master tray 300. Specifically, the supporting driving mechanism 1, the counterweight mechanism 2, the lifting mechanism 3 and the base 4 form a main body structure of the automatic support combining device 100, the supporting driving mechanism 1 is arranged on the base 4, and the supporting driving mechanism 1 can reciprocate along the base 4 in the horizontal direction; the counterweight mechanism 2 and the lifting mechanism 3 are arranged on the supporting driving mechanism 1, the counterweight mechanism 2 is in transmission connection with the lifting mechanism 3, the counterweight mechanism 2 and the lifting mechanism 3 are driven to move along the base 4 in the horizontal direction through the supporting driving mechanism 1, namely, the lifting mechanism 3 is used for forking or placing the photovoltaic module, the lifting mechanism 3 is used for driving the photovoltaic module to move along the supporting driving mechanism 1 in the vertical direction under the assistance of the counterweight mechanism 2, namely, the automatic closing and supporting of the photovoltaic module are realized, and the automatic closing and supporting device has the advantages of being high in automation degree, good in compatibility, good in stability and the like, and the closing and supporting storage efficiency of the photovoltaic module is remarkably improved.
As shown in fig. 2, in the present embodiment, the support driving mechanism 1 includes a lift frame 101, a transmission gear 107, a translation driving assembly 110, a lift driving assembly, and a chain lifting assembly. The lifting frame 101 is of an L-shaped structure, the bottom of the lifting frame 101 is in transmission connection with the base 4 through the translation driving assembly 110, and the support driving mechanism 1 drives the counterweight mechanism 2 and the lifting mechanism 3 to reciprocate along the base 4 in the horizontal direction under the driving of the translation driving assembly 110. The lifting drive assembly is arranged on the upper portion of the lifting frame 101, the output end of the lifting drive assembly is in transmission connection with the chain lifting assembly through a transmission gear 107, one end of the chain lifting assembly is connected with the counterweight mechanism 2, the other end of the chain lifting assembly is connected with the lifting mechanism 3, and the chain lifting assembly drives the counterweight mechanism 2 to perform opposite lifting motion with the lifting mechanism 3 under the driving of the lifting drive assembly so as to realize lifting motion of the photovoltaic assembly forked by the lifting mechanism 3. The device structure with single-side lifting is simple and compact in structure, small in occupied space and suitable for occasions with limited space.
As shown in fig. 2, in this embodiment, the lifting driving assembly includes a lifting motor 102, a driving gear 103 and a driving chain 104, the lifting motor 102 is disposed on the upper portion of the lifting frame 101, the driving gear 103 is disposed on an output shaft of the lifting motor 102, the driving gear 103 is in transmission connection with the driving gear 107 through the driving chain 104, and under the driving of the lifting motor 102, the driving gear 103 drives the driving gear 107 to rotate, so that the chain lifting assembly drives the counterweight mechanism 2 and the lifting mechanism 3 to perform opposite lifting motion.
As shown in fig. 2, in the present embodiment, the chain lifting assembly includes: the lifting mechanism comprises a belt seat bearing 105, a transmission shaft 106, lifting gears 108 and lifting chains 109, wherein the belt seat bearing 105 is arranged at two ends of the upper portion of the lifting frame 101, the two ends of the transmission shaft 106 are respectively connected with the belt seat bearing 105, any one end of the transmission shaft 106 is provided with the transmission gears 107 so as to realize the transmission connection of a chain lifting assembly and a lifting driving assembly, the lifting gears 108 are respectively arranged at two ends of the transmission shaft 106, the lifting chains 109 are arranged on the lifting gears 108, one ends of the lifting chains 109 are connected with the counterweight mechanism 2, and the other ends of the lifting chains 109 are connected with the lifting mechanism 3. The lifting motor 102 rotates to drive the driving gear 103 and the driving chain 104 to rotate, and then drive the transmission shaft 106, the transmission gear 107 and the lifting gear 108 to rotate, and the lifting gear 108 rotates to drive the lifting chain 109 to move up and down, so that the counterweight mechanism 2 and the lifting mechanism 3 are driven to do up and down lifting motion.
Further, vertical beams 117 are arranged on two sides of the lifting frame 101 along the vertical direction, upper limit assemblies are arranged on the upper portions of the vertical beams 117, and lower limit assemblies are arranged on the lower portions of the vertical beams 117 so as to limit lifting displacement of the counterweight mechanism 2 and the lifting mechanism 3.
Specifically, the upper limit assembly includes an upper limit block 111 and an upper limit sensor 113, and the lower limit assembly includes a lower limit block 112 and a lower limit sensor 114. The upper stopper 111 is disposed on both sides of the top of the vertical beam 117 along the width direction of the lift frame 101, the lower stopper 112 is disposed on the outer lower portion of the vertical beam 117, and the upper stopper 111 and the lower stopper 112 are used for restricting the lifting displacement of the lifting mechanism 3. The upper limit sensor 113 is provided at an inner upper portion of the vertical beam 117, and the lower limit sensor 114 is provided at an inner lower portion of the vertical beam 117 for restricting the lifting displacement of the counterweight mechanism 2.
In this embodiment, the top of the lifting frame 101 is provided with a guardrail 115, the side of the lifting frame 101 is provided with a safety ladder 116, and the guardrail 115 and the safety ladder 116 play roles in maintenance and safety protection.
As shown in fig. 3, in the present embodiment, the translation driving assembly 110 includes: the speed reducer mounting plate 1101, the translation motor 1102, the speed reducer 1103 and the translation gear 1104, the speed reducer mounting plate 1101 is fixed in the bottom of the lifting frame 101, the speed reducer 1103 is mounted on the speed reducer mounting plate 1101, the input end and the output end of the speed reducer 1103 are respectively connected with the translation motor 1102 and the translation gear 1104, the translation gear 1104 is in transmission connection with the base 4, and the translation gear 1104 rotates under the drive of the translation motor 1102, so that the support driving mechanism 1 drives the counterweight mechanism 2 and the lifting mechanism 3 to reciprocate along the horizontal direction of the base 4.
As shown in fig. 4, in the present embodiment, the weight mechanism 2 includes: a mounting frame 201, a first chain joint 202, a first guide wheel 203 and a counterweight 204. The balancing weight 204 is arranged on the inner side of the mounting frame 201; first chain joints 202 are arranged on two sides of the top of the mounting frame 201, and the first chain joints 202 are used for connecting the lifting chains 109; the first guide wheels 203 are uniformly distributed at four vertexes of the installation frame 201, and the first guide wheels 203 are in sliding connection with the inner sides of the vertical beams 117 so as to realize guiding and improve lifting stability of the counterweight mechanism 2.
As shown in fig. 5, in the present embodiment, the lifting mechanism 3 includes: the rack 301, the second chain joint 302, the third guide wheel 303, the fork 304, the first guide rail 305, the first slider 306, the traversing motor 308, the traversing gear 309, and the traversing rack 310 are installed. The top two sides of the mounting frame 301 are provided with second chain joints 302, the second chain joints 302 being used for connecting the lifting chain 109. Four groups of third guide wheels 303 are arranged on two side parts of the mounting rack 301, and the third guide wheels 303 are slidably connected with the outer sides of the vertical beams 117 so as to realize guiding and improve lifting stability of the lifting mechanism 3. The transverse moving rack 310 and the plurality of first guide rails 305 are transversely arranged on the side surface of the mounting rack 301, the first sliding block 306 is arranged on the first guide rails 305, the pallet fork 304 is arranged on the first sliding block 306, the transverse moving motor 308 is arranged on the pallet fork 304, an output shaft of the transverse moving motor 308 is in transmission connection with the transverse moving rack 310 through the transverse moving gear 309, and the transverse moving gear 309 rotates along the transverse moving rack 310 under the driving of the transverse moving motor 308 so as to realize the transverse movement of the pallet fork 304 and the first sliding block 306 along the first guide rails 305.
In this embodiment, as shown in fig. 5, four forks 304 are disposed on the side of the mounting frame 301, and each fork 304 is provided with a traversing motor 308 and a traversing gear 309, so as to realize independent control of the traversing movement of the single fork 304.
In this embodiment, but through setting up independent lateral shifting's many forks structure, realized that the fork can become the interval voluntarily, adapted to the fork of multiple operation and got, but all directly fork after the fork interval of automatic adjustment to the wooden tray of different length dimension, different jack interval and get, improved the compatibility of automatic equipment of holding in the palm that closes.
As shown in fig. 6, in this embodiment, the base includes: a base weldment 401, a second guide rail 402, a second slider 403 and a translating rack 404. A second guide rail 402 and a translation rack 404 are fixed on the base weldment 401, a second slide block 403 is mounted on the second guide rail 402, the bottom of the lifting frame 101 is fixed on the second slide block 403, and a translation gear 1104 is meshed with the translation rack 404. Under the driving of the translation motor 1102, the translation gear 1104 moves along the translation rack 404, so as to drive the lifting frame 101 and the second slider 403 to do translational motion along the second guide rail 402, so as to realize the lifting mechanism 3 to fork or place the photovoltaic module.
The automatic support closing system of the embodiment can be compatible with a transverse package assembly, a vertical package double-support assembly and a vertical package single-support assembly, can also be used for double-support stacking supports (two sub-trays) of the transverse package assembly, is higher in automation degree and better in compatibility, saves more space and meets actual requirements.
Example 2
The automatic support combining method of the photovoltaic module is implemented based on the automatic support combining equipment in the embodiment 1 and comprises the following steps:
step S1, the photovoltaic module is transmitted in place through the chain machine 200 and positioned.
Step S2, under the driving of the translation motor 1102, the support driving mechanism 1 drives the counterweight mechanism 2 and the lifting mechanism 3 to move horizontally along the base 4 in the forward direction, so as to implement the fork 304 to fork the photovoltaic module on the chain machine 200.
Step S3, under the driving of the lifting motor 102, the lifting chain 109 rotates forward to drive the lifting mechanism 3 to rise along the vertical beam 117 and the counterweight mechanism 2 to descend along the vertical beam 117, so as to realize lifting of the photovoltaic module.
Step S4, if the material is horizontally double-supporting material in step S1, as shown in FIG. 7, the first transverse package assembly 400 and the second transverse package assembly 500 are stacked together, and the process jumps to step S10; if the step S1 is a vertical single-support feeding, after waiting for the second support photovoltaic module to be transferred in place on the chain machine 200, as shown in fig. 8, the first vertical package module 600 and the second vertical package module 700 are arranged on the chain machine 200 side by side, and then step S2 and step S3 are performed, and then step S10 is skipped; if the step S1 is a transverse single-support feeding, the second support photovoltaic module is transferred in place and positioned by the chain machine 200.
Step S5, under the driving of the lifting motor 102, the lifting chain 109 rotates reversely to drive the lifting mechanism 3 to descend along the vertical beam 117 and the counterweight mechanism 2 to be on the vertical beam 117, so as to stack the previous photovoltaic module onto the next photovoltaic module, as shown in fig. 7.
In step S6, under the driving of the translation motor 1102, the support driving mechanism 1 drives the counterweight mechanism 2 and the lifting mechanism 3 to horizontally move reversely along the base 4, so as to retract the fork 304.
In step S7, under the driving of the lifting motor 102, the lifting chain 109 continues to rotate reversely to drive the lifting mechanism 3 to descend along the vertical beam 117 and the counterweight mechanism 2 to descend along the vertical beam 117, so as to realize the lowering of the pallet fork 304 to the fork-in position of the following photovoltaic module.
Step S8, under the driving of the translation motor 1102, the support driving mechanism 1 drives the counterweight mechanism 2 and the lifting mechanism 3 to move horizontally along the base 4 in the forward direction, so as to realize the fork feeding of the fork 304, and simultaneously fork and take the two-support assembly.
In step S9, under the driving of the lifting motor 102, the lifting chain 109 rotates forward to drive the lifting mechanism 3 to rise along the vertical beam 117 and the counterweight mechanism 2 to descend along the vertical beam 117, so as to realize the lifting of the two-support photovoltaic assembly.
Step S10, the master pallet 300 is conveyed to the position through a chain machine of the chain machine 200 and positioned.
In step S11, the lifting chain 109 is reversely rotated under the driving of the lifting motor 102, so as to drive the lifting mechanism 3 to descend along the vertical beam 117 and the counterweight mechanism 2 to ascend along the vertical beam 117, thereby realizing that the photovoltaic module is placed on the mother tray 300.
In step S12, under the driving of the translation motor 1102, the support driving mechanism 1 drives the counterweight mechanism 2 and the lifting mechanism 3 to horizontally move reversely along the base 4, so as to retract the pallet fork 304, and complete the combining and supporting of the photovoltaic module.
In general, the feeding materials of the transverse bag assembly are double-supporting and are stacked up and down; the material of the vertical package component is a single support. For the vertical package component, the double supports can be combined with the mother tray at the same time, and the single supports can also be combined with the mother tray.
In this embodiment, can realize that the package subassembly is closed to the double support subassembly that wraps up, erect package double support subassembly, erect package single support subassembly and the double support of package subassembly is folded and is held in the palm (two sub-trays), reached and put together the purpose that holds in the palm the photovoltaic module of different packaging forms, different wooden support sizes automatically, satisfied photovoltaic module's storage requirement, have degree of automation height, close to hold in the palm efficient, characteristics that the compatibility is strong.
While the invention has been described with reference to preferred embodiments, it is not intended to be limiting. Any person skilled in the art can make many possible variations and modifications to the technical solution of the present invention or equivalent embodiments using the method and technical solution disclosed above without departing from the spirit and technical solution of the present invention. Therefore, any simple modification, equivalent substitution, equivalent variation and modification of the above embodiments according to the technical substance of the present invention, which do not depart from the technical solution of the present invention, still fall within the scope of the technical solution of the present invention.

Claims (11)

1. An automatic support system that closes of photovoltaic module, characterized in that includes: the automatic tray combining device (100), the chain machine (200) and the mother tray (300), wherein the chain machine (200) is used for conveying the photovoltaic module and the mother tray (300), and the automatic tray combining device (100) is used for automatically combining the photovoltaic module into the mother tray (300);
the automatic closing device (100) comprises: a supporting driving mechanism (1), a counterweight mechanism (2), a lifting mechanism (3) and a base (4); the support driving mechanism (1) is arranged on the base (4), and the support driving mechanism (1) can reciprocate along the base (4) in the horizontal direction; the counterweight mechanism (2) and the lifting mechanism (3) are arranged on the supporting driving mechanism (1), the counterweight mechanism (2) is in transmission connection with the lifting mechanism (3), and the lifting mechanism (3) is used for forking the photovoltaic module; the supporting driving mechanism (1) drives the counterweight mechanism (2) and the lifting mechanism (3) to reciprocate along the horizontal direction of the base (4), and the lifting mechanism (3) drives the photovoltaic module to reciprocate along the vertical direction of the supporting driving mechanism (1) under the assistance of the counterweight mechanism (2) so as to realize automatic support closing of the photovoltaic module.
2. The automatic support combining system of the photovoltaic assembly according to claim 1, wherein the support driving mechanism (1) comprises a lifting frame (101), a transmission gear (107), a translation driving assembly (110), a lifting driving assembly and a chain lifting assembly, the bottom of the lifting frame (101) is in transmission connection with the base (4) through the translation driving assembly (110), and the support driving mechanism (1) drives the counterweight mechanism (2) and the lifting mechanism (3) to reciprocate along the base (4) in the horizontal direction under the driving of the translation driving assembly (110); the lifting drive assembly is arranged on the upper portion of the lifting frame (101), the output end of the lifting drive assembly is in transmission connection with the chain lifting assembly through a transmission gear (107), one end of the chain lifting assembly is connected with the counterweight mechanism (2), the other end of the chain lifting assembly is connected with the lifting mechanism (3), and the chain lifting assembly drives the counterweight mechanism (2) to perform opposite lifting motion with the lifting mechanism (3) under the driving of the lifting drive assembly so as to achieve lifting motion of the photovoltaic assembly which is forked by the lifting mechanism (3).
3. The automatic support closing system of the photovoltaic assembly according to claim 2, wherein the lifting driving assembly comprises a lifting motor (102), a driving gear (103) and a driving chain (104), the lifting motor (102) is arranged on the upper portion of the lifting frame (101), the driving gear (103) is arranged on an output shaft of the lifting motor (102), the driving gear (103) is in transmission connection with the driving gear (107) through the driving chain (104), and the driving gear (103) drives the driving gear (107) to rotate under the driving of the lifting motor (102), so that the chain lifting assembly drives the counterweight mechanism (2) to perform opposite lifting motion with the lifting mechanism (3).
4. The automatic pallet combining system of claim 3, wherein the chain lifting assembly comprises: take seat bearing (105), transmission shaft (106), lifting gear (108) and promotion chain (109), take seat bearing (105) to set up in hoist frame (101) upper portion both ends, take seat bearing (105) are connected respectively at the both ends of transmission shaft (106), arbitrary one end of transmission shaft (106) is equipped with drive gear (107) to realize that chain promotion subassembly is connected with the promotion drive assembly transmission, promotion gear (108) set up respectively at the both ends of transmission shaft (106), promotion chain (109) set up on promotion gear (108), the one end and the counter weight mechanism (2) of promotion chain (109) are connected, and the other end and the hoist mechanism (3) of promotion chain (109) are connected.
5. The automatic support closing system of the photovoltaic assembly according to claim 4, wherein vertical beams (117) are arranged on two sides of the lifting frame (101) along the vertical direction, an upper limit component is arranged on the upper portion of each vertical beam (117), and a lower limit component is arranged on the lower portion of each vertical beam (117) so as to limit lifting displacement of the counterweight mechanism (2) and the lifting mechanism (3).
6. The photovoltaic module automated palletizing system according to claim 2, wherein the translational drive assembly (110) comprises: the automatic lifting device comprises a speed reducer mounting plate (1101), a translation motor (1102), a speed reducer (1103) and a translation gear (1104), wherein the speed reducer mounting plate (1101) is fixed at the bottom of a lifting frame (101), the speed reducer (1103) is mounted on the speed reducer mounting plate (1101), an input end and an output end of the speed reducer (1103) are respectively connected with the translation motor (1102) and the translation gear (1104), the translation gear (1104) is in transmission connection with a base (4), and the translation gear (1104) rotates under the driving of the translation motor (1102), so that a supporting driving mechanism (1) drives a counterweight mechanism (2) and a lifting mechanism (3) to reciprocate along the base (4) in the horizontal direction.
7. The automatic photovoltaic module joining and supporting system according to claim 5, characterized in that said weight mechanism (2) comprises: the device comprises a mounting frame (201), a first chain joint (202), a first guide wheel (203) and a balancing weight (204); the balancing weight (204) is arranged on the inner side of the mounting frame (201); the two sides of the top of the mounting frame (201) are provided with first chain joints (202), and the first chain joints (202) are used for connecting a lifting chain (109); the first guide wheels (203) are uniformly distributed at four vertexes of the installation frame (201), and the first guide wheels (203) are in sliding connection with the inner sides of the vertical beams (117) so as to realize guiding.
8. The automatic photovoltaic module palletizing system according to claim 5, wherein the lifting mechanism (3) comprises: the device comprises a mounting rack (301), a second chain joint (302), a third guide wheel (303), a fork (304), a first guide rail (305), a first sliding block (306), a traversing motor (308), a traversing gear (309) and a traversing rack (310); the two sides of the top of the mounting rack (301) are respectively provided with a second chain connector (302), and the second chain connectors (302) are used for connecting the lifting chains (109); third guide wheels (303) are arranged at two side parts of the mounting rack (301), and the third guide wheels (303) are in sliding connection with the outer sides of the vertical beams (117) so as to realize guiding; the transverse moving rack (310) and a plurality of first guide rails (305) are transversely arranged on the side face of the mounting rack (301), the first sliding blocks (306) are arranged on the first guide rails (305), the pallet fork (304) is arranged on the first sliding blocks (306), the transverse moving motor (308) is arranged on the pallet fork (304), an output shaft of the transverse moving motor (308) is in transmission connection with the transverse moving rack (310) through the transverse moving gear (309), and the transverse moving gear (309) rotates along the transverse moving rack (310) under the driving of the transverse moving motor (308) so as to realize the transverse moving of the pallet fork (304) and the first sliding blocks (306) along the first guide rails (305).
9. The automatic pallet combining system for the photovoltaic module according to claim 8, wherein a plurality of pallets (304) are arranged on the side face of the installation rack (301), and each pallet fork (304) is provided with a traversing motor (308) and a traversing gear (309) so as to realize independent control of transverse movement of a single pallet fork (304).
10. The automated photovoltaic assembly palletizing system according to claim 6, wherein the base comprises: a base weldment (401), a second guide rail (402), a second slider (403) and a translation rack (404); the second guide rail (402) and the translation gear (404) are fixed on the base welding piece (401), the second sliding block (403) is arranged on the second guide rail (402), the bottom of the lifting frame (101) is fixed on the second sliding block (403), and the translation gear (1104) is meshed with the translation gear (404); under the drive of the translation motor (1102), the translation gear (1104) moves along the translation rack (404), and then drives the lifting frame (101) and the second sliding block (403) to do translation motion along the second guide rail (402) so as to realize the fork or the placement of the photovoltaic component by the lifting mechanism (3).
11. A method of combining a photovoltaic module automatic combining system according to any one of claims 1 to 10, comprising the steps of:
s1, transmitting the photovoltaic module in place through a chain machine (200), and positioning;
step S2, under the drive of a translation motor (1102), the supporting driving mechanism (1) drives the counterweight mechanism (2) and the lifting mechanism (3) to move forward and horizontally along the base (4) so as to realize that the fork (304) forks a photovoltaic module on the chain machine (200);
step S3, under the drive of a lifting motor (102), a lifting chain (109) rotates positively to drive a lifting mechanism (3) to ascend along a vertical beam (117) and a counterweight mechanism (2) to descend along the vertical beam (117), so that the lifting of the photovoltaic module is realized;
step S4, if the step S1 is a transverse double-supporting feeding, jumping to the step S10; if the step S1 is a vertical single-support feeding, after waiting for the second support photovoltaic module to be transmitted in place on the chain machine (200), implementing the step S2 and the step S3, and then jumping to the step S10; if the step S1 is a transverse single-support feeding, the second support photovoltaic module is transmitted in place through a chain machine (200) and positioned;
step S5, under the drive of a lifting motor (102), a lifting chain (109) reversely rotates to drive a lifting mechanism (3) to descend along a vertical beam (117) and a counterweight mechanism (2) to be arranged on the vertical beam (117) so as to stack a previous photovoltaic module onto a later photovoltaic module;
step S6, under the drive of a translation motor (1102), the support driving mechanism (1) drives the counterweight mechanism (2) and the lifting mechanism (3) to horizontally move reversely along the base (4) so as to realize the retraction of the fork (304);
step S7, under the drive of a lifting motor (102), the lifting chain (109) continuously rotates reversely to drive the lifting mechanism (3) to descend along the vertical beam (117) and the counterweight mechanism (2) to descend along the vertical beam (117) so as to realize the lowering of the fork (304) to the fork feeding position of the subsequent photovoltaic module;
step S8, under the drive of a translation motor (1102), the support driving mechanism (1) drives the counterweight mechanism (2) and the lifting mechanism (3) to move forward horizontally along the base (4) so as to realize the fork feeding of the fork (304) and simultaneously fork and take the two-support assembly;
step S9, under the drive of a lifting motor (102), a lifting chain (109) rotates positively to drive a lifting mechanism (3) to ascend along a vertical beam (117) and a counterweight mechanism (2) to descend along the vertical beam (117), so that the lifting of the two-support photovoltaic module is realized;
s10, conveying the master tray (300) in place through a chain machine (200) and positioning;
step S11, under the drive of a lifting motor (102), a lifting chain (109) reversely rotates to drive a lifting mechanism (3) to descend along a vertical beam (117) and a counterweight mechanism (2) to ascend along the vertical beam (117), so that a photovoltaic module is placed on a mother tray (300);
step S12, under the drive of the translation motor (1102), the supporting driving mechanism (1) drives the counterweight mechanism (2) and the lifting mechanism (3) to horizontally move reversely along the base (4) so as to retract the fork (304) and complete the supporting of the photovoltaic assembly.
CN202311857390.XA 2023-12-29 2023-12-29 Automatic support closing system and support closing method for photovoltaic module Pending CN117508979A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202311857390.XA CN117508979A (en) 2023-12-29 2023-12-29 Automatic support closing system and support closing method for photovoltaic module

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202311857390.XA CN117508979A (en) 2023-12-29 2023-12-29 Automatic support closing system and support closing method for photovoltaic module

Publications (1)

Publication Number Publication Date
CN117508979A true CN117508979A (en) 2024-02-06

Family

ID=89755256

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202311857390.XA Pending CN117508979A (en) 2023-12-29 2023-12-29 Automatic support closing system and support closing method for photovoltaic module

Country Status (1)

Country Link
CN (1) CN117508979A (en)

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