CN117489967A - Industrial gas filling system and filling process - Google Patents
Industrial gas filling system and filling process Download PDFInfo
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- CN117489967A CN117489967A CN202311440929.1A CN202311440929A CN117489967A CN 117489967 A CN117489967 A CN 117489967A CN 202311440929 A CN202311440929 A CN 202311440929A CN 117489967 A CN117489967 A CN 117489967A
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- conveyor belt
- storage rack
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- 238000005429 filling process Methods 0.000 title claims description 10
- 238000003860 storage Methods 0.000 claims abstract description 177
- 238000000034 method Methods 0.000 claims description 9
- 230000000694 effects Effects 0.000 abstract description 2
- 230000002349 favourable effect Effects 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 230000001737 promoting effect Effects 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000003139 buffering effect Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000005192 partition Methods 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F17—STORING OR DISTRIBUTING GASES OR LIQUIDS
- F17C—VESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
- F17C1/00—Pressure vessels, e.g. gas cylinder, gas tank, replaceable cartridge
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F17—STORING OR DISTRIBUTING GASES OR LIQUIDS
- F17C—VESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
- F17C13/00—Details of vessels or of the filling or discharging of vessels
- F17C13/08—Mounting arrangements for vessels
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F17—STORING OR DISTRIBUTING GASES OR LIQUIDS
- F17C—VESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
- F17C5/00—Methods or apparatus for filling containers with liquefied, solidified, or compressed gases under pressures
- F17C5/002—Automated filling apparatus
- F17C5/005—Automated filling apparatus for gas bottles, such as on a continuous belt or on a merry-go-round
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F17—STORING OR DISTRIBUTING GASES OR LIQUIDS
- F17C—VESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
- F17C2205/00—Vessel construction, in particular mounting arrangements, attachments or identifications means
- F17C2205/01—Mounting arrangements
- F17C2205/0103—Exterior arrangements
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F17—STORING OR DISTRIBUTING GASES OR LIQUIDS
- F17C—VESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
- F17C2205/00—Vessel construction, in particular mounting arrangements, attachments or identifications means
- F17C2205/01—Mounting arrangements
- F17C2205/0153—Details of mounting arrangements
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F17—STORING OR DISTRIBUTING GASES OR LIQUIDS
- F17C—VESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
- F17C2205/00—Vessel construction, in particular mounting arrangements, attachments or identifications means
- F17C2205/03—Fluid connections, filters, valves, closure means or other attachments
- F17C2205/0388—Arrangement of valves, regulators, filters
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F17—STORING OR DISTRIBUTING GASES OR LIQUIDS
- F17C—VESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
- F17C2221/00—Handled fluid, in particular type of fluid
- F17C2221/01—Pure fluids
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/30—Hydrogen technology
- Y02E60/32—Hydrogen storage
Abstract
The application relates to the technical field of industrial gas filling and provides an industrial gas filling system which comprises a filling row, a storage area, a storage rack, a conveying mechanism and a transferring mechanism, wherein the storage rack is arranged in the storage area; the storage area is provided with a plurality of storage racks, and the storage racks are used for storing a plurality of gas cylinders; the conveying mechanism comprises an input conveying belt and an output conveying belt, wherein the input conveying belt and the output conveying belt are used for conveying the storage rack, and the input end of the input conveying belt and the output end of the output conveying belt are both close to the storage area; the transfer mechanism is arranged close to the filling row, the output end of the input conveyor belt and the input end of the output conveyor belt are both connected with the transfer mechanism, the transfer mechanism is used for receiving a target storage rack transmitted by the input conveyor belt, and the transfer mechanism is further used for moving the target storage rack and transmitting the target storage rack to the input end of the output conveyor belt. The application has the effect that the gas cylinder is convenient for reciprocate in filling row and storage area.
Description
Technical Field
The present disclosure relates to the field of industrial gas filling, and in particular, to an industrial gas filling system and a filling process.
Background
Industrial gas is widely used in the fields of production and manufacturing, medical treatment and the like, and is usually filled in a steel gas cylinder for convenient transportation and use.
In the related art, as shown in fig. 1, industrial gas is usually filled into a gas cylinder 10 by a filling bar 1 (also called a gas busbar), when the gas cylinder 10 to be filled needs to be manually moved from a storage area 2 to the filling bar 1 one by one, the filling tube is manually connected with a gas valve at the bottle mouth of the gas cylinder 10, and then the industrial gas is filled into the gas cylinder 10 by the filling bar 1; after filling, the filling tube of the filling row 1 is disconnected with the gas valve of the gas cylinder 10 manually, and finally the filled gas cylinder 10 is moved back to the storage area 2 from the filling row 1 manually.
For the related technology, when the industrial gas is filled, the gas cylinders need to be manually moved from the storage area to the filling row one by one, and after the subsequent filling is finished, the gas cylinders need to be manually discharged from the filling row to be moved back to the storage area, and the storage area and the filling row are usually far away from each other, so that the operation is inconvenient and the moving efficiency is low when the gas cylinders are manually moved; meanwhile, the gas cylinder is moved mainly in an inclined rolling mode, so that certain potential safety hazards exist, and improvement space exists.
Disclosure of Invention
In order to facilitate the gas cylinder to move back and forth between the filling row and the storage area, the application provides an industrial gas filling system and an industrial gas filling process.
The application provides an industrial gas filling system and a filling process, which adopt the following technical scheme:
an industrial gas filling system comprises a filling row, a storage area, a storage rack, a conveying mechanism and a transferring mechanism;
the storage area is provided with a plurality of storage racks, and the storage racks are used for storing a plurality of gas cylinders;
the conveying mechanism comprises an input conveying belt and an output conveying belt, wherein the input conveying belt and the output conveying belt are used for conveying the storage rack, and the input end of the input conveying belt and the output end of the output conveying belt are both close to the storage area;
the transfer mechanism is close to the filling row, the output end of the input conveyor belt and the input end of the output conveyor belt are both connected with the transfer mechanism, the transfer mechanism is used for receiving a target storage rack transmitted by the input conveyor belt, and the transfer mechanism is further used for moving the target storage rack and transmitting the target storage rack to the input end of the output conveyor belt.
By adopting the technical scheme, the gas cylinders to be filled are firstly concentrated and stored in the storage rack, and the storage rack is stored in the storage area; when filling industrial gas, the target storage rack is firstly conveyed to the transfer mechanism through the input conveying belt, after the gas cylinder valve on the target storage rack is connected with the corresponding filling pipe on filling in sequence by manpower, the industrial gas is filled into the gas cylinder through the filling row, after filling is completed, the connection between the filling row and the gas cylinder on the target storage rack is disconnected, the target storage rack is conveyed to the output conveying belt through the transfer mechanism, and finally the target storage rack filled with the filled gas cylinder is conveyed back to the storage area through the output conveying belt; on one hand, the modularized movement and filling of the gas cylinders can be realized, compared with the traditional filling mode that the gas cylinders need to be manually moved one by one to come and go to the filling row and the storage area, the filling efficiency of industrial gas is improved, and the filling difficulty is reduced; on the other hand, the gas cylinder is stored in the storage rack in advance, and the movement of the storage rack is mainly transmitted through the input conveying belt, the output conveying belt and the transfer mechanism, so that the gas cylinder does not need to be manually moved, the condition that the gas cylinder is easy to topple in the manual movement gas cylinder process is reduced, and potential safety hazards are reduced.
Preferably, the transfer mechanism comprises a transfer platform, two ends of the transfer platform are respectively a receiving end and a transfer end, and the receiving end is close to the filling row; the receiving end is arranged opposite to the output end of the input conveyor belt, and the transferring end is arranged opposite to the input end of the output conveyor belt; the support plate is arranged on the transfer platform and used for supporting the storage rack, and the transfer platform is provided with a main driving assembly for driving the support plate to slide back and forth between the receiving end and the transfer end; two sets of spacing conveyer belts that set up relatively are erect on the backup pad, two spacing conveyer belt's conveying surface sets up relatively, spacing conveyer belt output conveyer belt and input conveyer belt three direction of delivery parallel arrangement, still be provided with in the backup pad and order about two sets of spacing conveyer belt keeps away from each other or the vice drive assembly that is close to each other.
By adopting the technical scheme, when industrial gas is filled, the main driving assembly drives the supporting plate to slide to the receiving end of the transfer platform so that the input conveyor belt can conveniently convey the target storage rack to the supporting plate, and after the target storage rack is conveyed to the supporting plate by the input conveyor belt, the auxiliary driving assembly drives the two groups of limit conveyor belts to mutually approach until the conveying surfaces of the two groups of limit conveyor belts are respectively abutted to the two opposite sides of the target storage rack; after the gas cylinder on the target storage rack on the support plate is filled, the support plate is driven by the main driving assembly to drive the target storage rack to move to the transfer end of the transfer platform, and the target storage rack is transferred into the output conveyor belt through the two groups of limit conveyor belts, so that the transfer of the target storage rack into the output conveyor belt can be realized. The conveying surfaces of the two groups of limiting conveying belts are driven to be respectively abutted against the two opposite sides of the target storage rack by the auxiliary driving assembly, so that on one hand, the target storage rack on the supporting plate can be limited by the two groups of limiting conveying belts, and the situation that the target storage rack is displaced or overturned in the filling process of a gas cylinder of the target storage rack or when the main driving assembly drives the supporting plate to move is reduced; meanwhile, after the main driving assembly drives the support plate and the target storage rack to the transfer end of the transfer platform, two groups of limit conveying belts can be started so that the target storage rack is transferred onto the output conveying belt through the two groups of limit conveying belts.
Preferably, the opposite sides of the input conveyor belt are respectively provided with a first side conveyor belt in parallel, and the conveying surface of the first side conveyor belt is perpendicular to the conveying surface of the input conveyor belt; the two opposite sides of the output conveyor belt are respectively provided with a second side conveyor belt in parallel, and the conveying surface of the second side conveyor belt is perpendicular to the conveying surface of the output conveyor belt.
Through adopting above-mentioned technical scheme, through the setting of first side conveyer belt and second side conveyer belt, on the one hand when the target is accomodate the frame and is carried on input conveyer belt or output conveyer belt, the target in the conveying is accomodate the frame and is supported spacingly through two sets of relative first side conveyer belts or two sets of relative second side conveyer belts to the restriction is accomodate the frame and is taken place the condition of empting in the conveying process, simultaneously, two sets of first side conveyer belts and two sets of second side conveyer belts all can accomodate the frame to the target and carry out auxiliary conveying for the target is accomodate the frame and is more steady smooth and easy at the conveying of input conveyer belt or output conveyer belt.
Preferably, the input end of the input conveyor belt is provided with a first slope frame, the first slope frame is used for connecting the ground with the conveying surface of the input conveyor belt, the output end of the output conveyor belt is provided with a second slope frame, and the second slope frame is used for connecting the ground with the conveying surface of the output conveyor belt.
Through adopting above-mentioned technical scheme, be convenient for the manual work with the target accomodate the frame and remove to the conveying surface of input conveyer belt through first slope frame to and be convenient for follow-up manual work with output conveyer belt outgoing target conveyer belt steadily remove to ground through the second slope frame.
Preferably, an end of the second side conveyor remote from the transfer mechanism extends above the second ramp.
Through adopting above-mentioned technical scheme, be convenient for carry out spacing buffering to the target storage rack that the output conveyer belt was transferred to on the second slope frame through two sets of second side conveyer belts to reduce and transfer to the target storage rack of second slope frame through the output conveyer belt and take place the circumstances that the gliding is faster because of inertia, make the target conveyer belt can more steadily pass through the second slope frame landing to ground.
Preferably, the opening on one side of the storage rack is provided with an opening side, a plurality of limit cavities for embedding gas cylinders are arranged in the storage rack, the opening side of the storage rack is detachably connected with a limit piece, and the limit piece is used for limiting the gas cylinders in the storage rack to slide out of the storage rack.
Through adopting above-mentioned technical scheme, put into a plurality of gas cylinders through accomodating frame opening side in proper order and accomodate the spacing intracavity that corresponds in the frame after, accomodate frame opening side and connect the locating part in order to accomodate a plurality of gas cylinders in the frame spacing, alright realize accomodating a plurality of gas cylinders in concentration on accomodating the frame, be convenient for follow-up through accomodating a plurality of gas cylinders of frame simultaneous movement.
Preferably, a limiting plate is vertically upwards connected to one side, away from the conveying mechanism, of the supporting plate.
Through adopting above-mentioned technical scheme, through the setting of limiting plate, be convenient for through the limiting plate to carry out spacingly to the target storage rack in the backup pad of conveying via the input conveyer belt, reduce the condition that the target support is outside the backup pad because of inertia roll-off.
Preferably, a filling process of an industrial gas filling system comprises the steps of:
s1: the gas cylinders to be filled are intensively stored in the storage rack;
s2: the target storage rack filled with the gas cylinders to be filled is conveyed to a transfer mechanism through an input conveyor belt;
s3: connecting the filling rows: manually connecting an inflation tube on the inflation row with an air valve of an air bottle on the target storage rack;
s4: filling gas: filling industrial gas into the gas cylinder on the target storage rack through the filling row;
s5: dismantling the inflation tube: the connection between the air charging pipe and the air valve on the charging row is manually disconnected;
s6: and (3) transferring the gas cylinder: the target storage rack is moved into the output conveyor belt by the transfer mechanism and is conveyed to the storage area by the output conveyor belt.
Through adopting above-mentioned technical scheme, realize with a plurality of gas cylinders in batches round trip movement in filling row and storage area, and the gas cylinder is concentrated through accomodating the frame and is accomodate and move through conveying mechanism cooperation transfer mechanism, and whole journey need not the manual work and removes the gas cylinder one by one, is convenient for promote the gas cylinder and fills filling efficiency and fills the portability.
In summary, the present application includes at least one of the following beneficial technical effects:
1. through the setting of accomodating the frame, can accomodate the gas cylinder of waiting to fill in accomodating the frame in advance, fill industrial gas, accomodate the frame with the target and put into the input conveyer belt, after accomodating the frame with the target and convey to transfer mechanism through the input conveyer belt, with the gas cylinder on the target accomodate the frame respectively with fill the charging tube that corresponds on the row and fill industrial gas in the gas cylinder through filling, the target of filling completion is accomodate the frame and is passed into to the output conveyer belt through transfer mechanism after filling is accomplished, finally, with the target accomodate the frame and convey back to the storage area through the output conveyer belt, can realize that the modularization of multiunit gas cylinder reciprocates between filling row and storage area, and remove through transfer mechanism and conveying mechanism cooperation, need not the manual work and remove the gas cylinder one by one for industrial gas's filling is simple and convenient more, be favorable to promoting industrial gas filling efficiency.
2. Two groups of limit conveyer belts are erected on the support plate, and the support plate is also provided with a secondary driving assembly for driving the two groups of limit conveyer belts to be relatively far away or close to each other; after the follow-up input conveyor belt conveys the target storage rack to the backup pad, two sets of limit conveyor belts are driven to respectively support tightly with the opposite sides of the storage rack through the auxiliary driving assembly, so that temporary limit of the storage rack is achieved, the situation that the storage rack is overturned in the process of filling gas cylinders on the follow-up storage rack or in the process of driving the backup pad to drive the target storage rack to move is reduced, meanwhile, the follow-up main driving assembly drives the backup pad to drive the target storage rack to move to be opposite to the input end of the output conveyor belt, and the target storage rack on the backup pad is conveyed to the output conveyor belt through the two sets of limit conveyor belts.
3. One end of the second side conveyor belt far away from the transfer mechanism extends to the upper portion of the second slope frame, and the two groups of second side conveyor belts can buffer and limit the target storage frame sliding onto the second slope frame, so that the target storage frame transmitted through the output conveyor belt can stably slide into the ground through the second slope frame.
Drawings
Fig. 1 is a schematic view of the present application for illustrating the state of the art industrial gas filling.
Fig. 2 is a schematic structural view of an embodiment of the present application for an industrial gas filling system.
Fig. 3 is a schematic structural view of an embodiment of the present application for illustrating a storage rack.
Fig. 4 is a schematic diagram of an embodiment of the present application for illustrating the structure of an input conveyor belt and an output conveyor belt.
Fig. 5 is a schematic diagram illustrating a positional relationship among an input conveyor, a transfer mechanism, and an output conveyor according to an embodiment of the present application.
Fig. 6 is an enlarged schematic view of the portion a in fig. 5.
Reference numerals illustrate:
1. filling rows; 10. a gas cylinder; 2. a storage area; 3. a storage rack; 30. an opening side; 31. a partition plate; 32. a storage chamber; 33. a limit rod; 34. a universal wheel; 4. a conveying mechanism; 41. an input conveyor belt; 411. a first side conveyor belt; 412. a first ramp frame; 42. an output conveyor belt; 421. a second side conveyor belt; 422. a second ramp frame; 5. a transfer mechanism; 51. a transfer platform; 511. a receiving end; 512. a transfer end; 52. a support plate; 521. a limit conveyor belt; 522. a fixing plate; 523. a driving cylinder; 524. a limiting plate; 53. a screw rod linear module.
Detailed Description
The present application is described in further detail below in conjunction with figures 2-6.
The embodiment of the application discloses an industrial gas filling system and an industrial gas filling process.
An industrial gas filling system, referring to fig. 2 and 3, comprises a filling row 1, a storage area 2, a conveying mechanism 4 and a transferring mechanism 5, wherein the storage area 2 is stored with a plurality of storage racks 3, and the storage racks 3 are used for storing a plurality of gas cylinders 10; the conveying mechanism 4 comprises an input conveyor belt 41 and an output conveyor belt 42, and the input end of the input conveyor belt 41 and the output end of the output conveyor belt 42 are both connected with the storage area 2; the transfer mechanism 5 is arranged close to the filling row 1, the output end of the input conveyor belt 41 and the input end of the output conveyor belt 42 are both connected to the transfer mechanism 5, the transfer mechanism 5 is used for connecting a target storage rack transmitted by the input conveyor belt 41, and the transfer mechanism 5 is also used for transferring the target storage rack to the output conveyor belt 42.
The inner wall of the bottom of the storage frame 3 is vertically connected with a plurality of limiting plates 524, the inner cavity of the storage frame 3 is divided into a plurality of groups of storage cavities 32 by the plurality of limiting plates 524, the storage cavities 32 are used for embedding the gas cylinders 10, one side of the storage frame 3 is provided with an opening side 30, the gas cylinders 10 are conveniently embedded into the corresponding storage cavities 32 through the opening side 30, the opening side 30 of the storage frame 3 is detachably connected with limiting pieces, and the limiting pieces are used for limiting the gas cylinders 10 in the storage frame 3 to slide out of the storage frame 3 so that the gas cylinders 10 can be stably stored in the storage frame 3.
The locating part is including crossing the gag lever post 33 of accomodating frame 3 opening side 30, and gag lever post 33 both ends pass through a plurality of bolted connection on accomodating frame 3 both ends outer wall, realize that gag lever post 33 can dismantle the connection in accomodating frame 3 opening side 30. The bottom of the storage rack 3 is also provided with a plurality of universal wheels 34, so that the storage rack 3 can move through the plurality of universal wheels 34.
Referring to fig. 2 and 4, the conveying directions of both the input conveyor 41 and the output conveyor 42 are arranged in parallel. The input end of the input conveyor belt 41 is provided with a first slope frame 412, and the first slope frame 412 is used for connecting the conveying surface of the input conveyor belt 41 with the ground; the output end of the output conveyor belt 42 is provided with a second slope frame 422, the second slope frame 422 is used for linking the conveying surface of the output conveyor belt 42 and the ground, through the arrangement, a follow-up operator is convenient to move the target storage frame to the conveying surface of the input conveyor belt 41 through the first slope frame 412, and meanwhile, a follow-up constructor is convenient to move the target storage frame transmitted by the output conveyor belt 42 to the ground through the second slope frame 422.
The opposite sides of the input conveyor belt 41 are respectively provided with a first side conveyor belt 411, the conveying direction of the first side conveyor belt 411 is parallel to the conveying direction of the input conveyor belt 41, the conveying surface of the first side conveyor belt 411 is perpendicular to the conveying surface of the input conveyor belt 41, and the conveying surfaces of the two groups of first side conveyor belts 411 are opposite to each other; when the input conveyor 41 conveys the target storage rack, the two sets of first side conveyors 411 respectively abut against opposite sides of the target storage rack. Through the above setting, be convenient for carry out spacing support to the target through two sets of first side conveyer belts 411 to when limiting input conveyer belt 41 conveying target storage rack, the target storage rack takes place to empty, simultaneously, two sets of first side conveyer belts 411 still can assist input conveyer belt 41 conveying target storage rack.
One end of the two sets of first side conveyor belts 411, which is far away from the transfer mechanism 5, extends to above the first slope frame 412, and when the target storage frame is subsequently pushed up to the input conveyor belt 41 by the first slope frame 412, the target storage frame is guided by the two sets of first side conveyor belts 411, so that the target storage frame is easier to move to the input conveyor belt 41.
The second side conveyer belt 421 is set up on two opposite sides of the output conveyer belt 42, the conveying direction of the second side conveyer belt 421 is parallel to the conveying direction of the output conveyer belt 42, the conveying surface of the second side conveyer belt 421 is perpendicular to the conveying surface of the output conveyer belt 42, and the conveying surfaces of two groups of second side conveyer belts 421 are opposite to each other, when the output conveyer belt 42 conveys the target conveyer belt, the conveying surfaces of two groups of second side conveyer belts 421 are respectively abutted to two opposite sides of the target storage rack, through the above arrangement, the target storage rack is supported and limited by the two groups of second side conveyer belts 421, so that the target storage rack is limited to topple, and meanwhile, the output conveyer belt 42 is assisted to convey the target storage rack by the two groups of second side conveyer belts 421.
Through the arrangement, the two groups of second side conveyor belts 421 limit and buffer the target conveyor belt which is conveyed out of the output conveyor belt 42 to the second slope frame 422 by the output conveyor belt 42, so that the situation that the target conveyor belt slides too fast on the second slope frame 422 due to inertia is reduced.
In the present embodiment, the input conveyor 41 and the output conveyor 42 are both link plate conveyors, and the first side conveyor 411 and the second side conveyor 421 are belt conveyors.
Referring to fig. 2 and 5, the transfer mechanism 5 includes a transfer platform 51, two ends of the transfer platform 51 are a receiving end 511 and a transfer end 512, respectively, and the receiving end 511 of the transfer platform 51 is opposite to the output end of the input conveyor 41; the transfer end 512 of the transfer platform 51 is disposed opposite the input end of the output conveyor 42; and receiving end 511 of transfer platform 51 is disposed adjacent to filling level 1. A support plate 52 for supporting the storage rack 3 is also provided on the transfer platform 51. The supporting plate 52, the conveying surface of the input conveyor belt 41 and the conveying surface of the output conveyor belt 42 are positioned on the same horizontal plane; transfer platform 51 is also provided with a main drive assembly that drives support plate 52 to and from receiving end 511 and transfer end 512.
The main driving assembly comprises two groups of screw rod linear modules 53 arranged on the transfer platform 51, the two groups of screw rod linear modules 53 are arranged in parallel, the bottom of the supporting plate 52 is connected to the sliding tables of the two groups of screw rod linear modules 53, and driving connection between the main driving assembly and the supporting plate 52 is achieved.
Referring to fig. 5 and 6, two sets of limiting conveyer belts 521 are further supported on the supporting plate 52, the conveying direction of the limiting conveyer belts 521 is parallel to the conveying direction of the input conveyer belt 41, the conveying surface of the limiting conveyer belts 521 is perpendicular to the supporting plate 52, the conveying surfaces of the two sets of limiting conveyer belts 521 are opposite, and a secondary driving assembly for driving the two sets of limiting conveyer belts 521 to be far away from or close to each other is further provided on the supporting plate 52.
The auxiliary driving assembly comprises two groups of brackets which are arranged on the supporting plate 52 in a supporting mode, the two groups of brackets correspond to the two groups of limit conveying belts one by one, the two groups of brackets are respectively located on one side, opposite to the two groups of limit conveying belts 521, of the brackets, the brackets comprise two groups of fixing plates 522 which are vertically connected to the supporting plate 52, the two groups of fixing plates 522 are respectively located at two ends of the corresponding limit conveying belts 521, the fixing plates 522 are vertically connected with driving air cylinders 523, piston rods of the driving air cylinders 523 are connected with the racks of the limit conveying belts 521, and the two groups of limit conveying belts 521 are driven to be far away from each other or close to each other through auxiliary driving pieces.
The upper surface of the supporting plate 52 is far away from the vertical upward connection of the transfer mechanism 5 and is provided with a limiting plate 524, so that the storage rack 3 which is conveyed to the supporting plate 52 through the input conveyor belt 41 is limited to continue sliding through the limiting plate 524, and the situation that the target storage rack slides out of the supporting plate 52 due to inertia is reduced.
Through the arrangement, before filling industrial gas, the main driving assembly drives the support plate 52 to move to the transfer platform 51, then the target storage rack filled with the gas cylinders 10 to be filled is conveyed to the support plate 52 positioned at the receiving end 511 of the transfer platform 51 through the input conveyor belt 41, and then the auxiliary driving assembly drives the two groups of limiting and limiting rods 33 to be mutually close until the two groups of limiting and limiting conveyor belts 521 are respectively in abutting connection with two opposite sides of the target storage rack so as to limit the target storage rack on the support plate 52; then, the air valve on the air cylinder 10 on the target storage rack is connected with the corresponding air charging pipe on the charging row 1 in sequence by manpower, and industrial gas is charged through the charging row 1, and after the charging is finished, the connection between the air valve on the air cylinder 10 and the charging pipe on the charging row 1 is disconnected; the main driving assembly drives the support plate 52 to drive the target storage rack to move to the transfer end 512 of the transfer platform 51 so that the target storage rack on the support plate 52 is opposite to the input end of the output conveyor belt 42, two groups of limiting conveyor belts 521 are started, the target storage rack on the support plate 52 is moved into the output conveyor belt 42 through the two groups of limiting conveyor belts 521, and finally the target storage rack is conveyed back to the storage area 2 through the output conveyor belt 42.
A filling process of an industrial gas filling system, referring to fig. 2 to 6, comprising the steps of:
s1: the gas cylinders 10 to be filled are intensively stored in the storage rack 3; the method comprises the following specific steps:
s1.1: a stopper rod 33 for removing the open side 30 of the housing frame 3;
s1.2: the gas cylinders 10 are sequentially moved into corresponding limiting cavities in the storage rack 3;
s1.3: the two ends of the limiting rod 33 are fixed on the outer side walls of the two opposite ends of the storage frame 3 through bolts so as to limit the gas cylinder 10 from sliding out of the storage frame 3 through the opening side 30 of the storage frame 3.
S2: the target storage rack filled with the gas cylinders 10 to be filled is conveyed to the transfer mechanism 5 through the input conveyor belt 41; the method comprises the following specific steps:
s2.1: the support plate 52 is driven by the main drive assembly to move to the receiving end 511 of the transfer platform 51;
s2.2: the two groups of limiting conveyor belts 521 are driven to be far away from each other by the auxiliary driving assembly, so that the target storage rack which is transmitted out through the input conveyor belt 41 is better moved between the two groups of limiting conveyor belts 521, and the step S2.2 and the step S2.1 are performed synchronously;
s2.3: manually moving a target storage rack in the storage area 2, which is filled with the gas cylinders 10 to be filled, into the input end of the input conveyor belt 41 through the first slope rack 412, and conveying the target storage rack onto the supporting plate 52 through the input conveyor belt 41;
s2.4: the two groups of limiting conveyor belts 521 are driven to be close to each other by the auxiliary driving assembly until the two groups of limiting conveyor belts are respectively abutted with two opposite sides of the target storage rack, so that the limiting of the target storage rack on the supporting plate 52 is realized.
S3: connecting the filling row 1: the air valve of the air bottle 10 on the target storage rack is connected with the air charging pipe on the charging row 1 on the supporting plate 52 manually.
S4: filling gas: the gas cylinder 10 on the target storage rack is filled with gas by the filling bar 1.
S5: dismantling the inflation tube: the connection between the gas charging pipe on the charging row 1 and the gas valve of the gas cylinder 10 is manually disconnected.
S6: and (3) transferring the gas cylinder 10: the target storage rack with the gas filled cylinders 10 is moved into the output conveyor belt 42 by the transfer mechanism 5, and is conveyed to the storage area 2 by the output conveyor belt 42. The method comprises the following specific steps:
s6.1: the main driving component drives the supporting plate 52 to drive the target storage rack to move towards the transferring end 512 of the transferring mechanism 5 until the target storage rack on the supporting plate 52 is opposite to the input end of the output conveyor belt 42;
s6.2: starting two groups of limiting conveyor belts 521, and conveying the target storage rack on the supporting plate 52 to the input end of the conveying conveyor belt through the two groups of conveyor belts;
s6.3: the target storage rack is transferred to the second ramp rack 422 by the output conveyor 42 and is manually assisted in moving the target storage rack out to the second ramp rack 422 to the storage area 2.
According to the method, when the gas cylinder 10 which is filled instead of the gas cylinder is put into the storage rack 3 in advance, the target storage rack is conveyed to the transfer mechanism 5 through the input conveyor belt 41 during filling, after the gas cylinder 10 of the target storage rack on the transfer mechanism 5 is connected with a corresponding gas charging pipe on the filling row 1, the gas cylinder 10 on the target storage rack is inflated through the filling row 1, after filling is completed, the gas cylinder 10 is disconnected from the filling row 1, the target storage rack is conveyed and conveyed to the output conveyor belt 42 through the transfer mechanism 5, and finally the target storage rack is conveyed back to the storage area 2 through the output conveyor belt 42; can realize removing a plurality of gas cylinders 10 modularization in filling row 1 and storage area 2, be favorable to promoting the filling efficiency that industrial gas cylinder 10 filled, reduce the filling degree of difficulty, and whole removal is accomplished mainly through conveying mechanism 4 and the cooperation of transfer mechanism 5, and it is comparatively steady to remove, is favorable to reducing the artifical potential safety hazard that inclines to swing gas cylinder 10 one by one and brings.
The foregoing are all preferred embodiments of the present application, and are not intended to limit the scope of the present application in any way, therefore: all equivalent changes in structure, shape and principle of this application should be covered in the protection scope of this application.
Claims (8)
1. An industrial gas filling system, characterized by: comprises a charging row (1), a storage area (2), a storage rack (3), a conveying mechanism (4) and a transferring mechanism (5);
the storage area (2) is used for storing a plurality of storage racks (3), and the storage racks (3) are used for storing a plurality of gas cylinders (10);
the conveying mechanism (4) comprises an input conveyor belt (41) and an output conveyor belt (42) for conveying the storage rack (3), wherein both an input end of the input conveyor belt (41) and an output end of the output conveyor belt (42) are close to the storage area (2);
the transfer mechanism (5) is arranged close to the filling row (1), the output end of the input conveyor belt (41) and the input end of the output conveyor belt (42) are both connected with the transfer mechanism (5), the transfer mechanism (5) is used for receiving a target storage rack transmitted by the input conveyor belt (41), and the transfer mechanism (5) is also used for moving and transmitting the target storage rack to the input end of the output conveyor belt (42).
2. An industrial gas filling system according to claim 1, wherein: the transfer mechanism (5) comprises a transfer platform (51), two ends of the transfer platform (51) are respectively provided with a receiving end (511) and a transfer end (512), and the receiving end (511) is close to the filling row (1); the receiving end (511) is arranged opposite to the output end of the input conveyor belt (41), and the transferring end (512) is arranged opposite to the input end of the output conveyor belt (42); a supporting plate (52) is arranged on the transfer platform (51), the supporting plate (52) is used for supporting the target storage rack, and the transfer platform (51) is provided with a main driving component for driving the supporting plate (52) to slide back and forth between the receiving end (511) and the transfer end (512); two groups of limit conveying belts (521) which are oppositely arranged are erected on the supporting plate (52), conveying surfaces of the two limit conveying belts (521) are oppositely arranged, conveying directions of the limit conveying belts (521), the output conveying belts (42) and the input conveying belts (41) are arranged in parallel, and a secondary driving assembly for driving the two groups of limit conveying belts (521) to be far away from or close to each other is further arranged on the supporting plate (52).
3. An industrial gas filling system according to claim 1, wherein: the two opposite sides of the input conveyor belt (41) are respectively provided with a first side conveyor belt (411) in parallel, and the conveying surface of the first side conveyor belt (411) is perpendicular to the conveying surface of the input conveyor belt (41); the two opposite sides of the output conveyor belt (42) are respectively provided with a second side conveyor belt (421) in parallel, and the conveying surface of the second side conveyor belt (421) is perpendicular to the conveying surface of the output conveyor belt (42).
4. An industrial gas filling system according to claim 3, wherein: the input end of the input conveyor belt (41) is provided with a first slope frame (412), the first slope frame (412) is used for connecting the ground with the conveying surface of the input conveyor belt (41), the output end of the output conveyor belt (42) is provided with a second slope frame (422), and the second slope frame (422) is used for connecting the ground with the conveying surface of the output conveyor belt (42).
5. An industrial gas filling system according to claim 4, wherein: an end of the second side conveyor (421) remote from the transfer mechanism (5) extends above the second ramp (422).
6. An industrial gas filling system according to claim 1, wherein: one side opening setting of accomodating frame (3) forms opening side (30), be equipped with spacing chamber (32) of a plurality of gas supplies bottle (10) embedding in accomodating frame (3), accomodate frame (3) opening side (30) and dismantle and be connected with the locating part, the locating part is used for the restriction gas bottle (10) roll-off in accomodating frame (3) extremely accomodate outside frame (3).
7. An industrial gas filling system according to claim 2, wherein: and one side, far away from the conveying mechanism (4), of the supporting plate (52) is vertically upwards connected with a limiting plate (524).
8. A filling process of an industrial gas filling system according to any of claims 1-7, wherein: the method comprises the following steps:
s1: the gas cylinders (10) to be filled are intensively stored in the storage rack (3);
s2: the target storage rack filled with the gas cylinder (10) to be filled is conveyed to the transfer mechanism (5) through the input conveyor belt (41);
s3: connecting the filling row (1): manually connecting an inflation tube on the inflation row (1) with an air valve of an air bottle (10) on the target storage rack;
s4: filling gas: industrial gas filling is carried out on the gas cylinder (10) on the target storage rack through the filling row (1);
s5: dismantling the inflation tube: the connection between the air charging pipe and the air valve on the charging row (1) is manually disconnected;
s6: transferring the gas cylinder (10): the target storage rack is moved into the output conveyor (42) by the transfer mechanism (5), and is conveyed to the storage area (2) by the output conveyor (42).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202311440929.1A CN117489967A (en) | 2023-10-31 | 2023-10-31 | Industrial gas filling system and filling process |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202311440929.1A CN117489967A (en) | 2023-10-31 | 2023-10-31 | Industrial gas filling system and filling process |
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| CN117489967A true CN117489967A (en) | 2024-02-02 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202311440929.1A Pending CN117489967A (en) | 2023-10-31 | 2023-10-31 | Industrial gas filling system and filling process |
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