CN117465950B - Nonstandard automation equipment conveying device - Google Patents
Nonstandard automation equipment conveying device Download PDFInfo
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- CN117465950B CN117465950B CN202311802763.3A CN202311802763A CN117465950B CN 117465950 B CN117465950 B CN 117465950B CN 202311802763 A CN202311802763 A CN 202311802763A CN 117465950 B CN117465950 B CN 117465950B
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- conveyor belt
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- 230000000149 penetrating effect Effects 0.000 claims abstract description 6
- 239000000428 dust Substances 0.000 claims description 29
- 239000010687 lubricating oil Substances 0.000 claims description 12
- 238000000034 method Methods 0.000 claims description 11
- 230000008859 change Effects 0.000 claims description 10
- 238000003384 imaging method Methods 0.000 claims description 8
- 239000003921 oil Substances 0.000 claims description 5
- 238000001816 cooling Methods 0.000 claims description 3
- 238000005461 lubrication Methods 0.000 claims description 3
- 230000002035 prolonged effect Effects 0.000 claims description 3
- 238000005507 spraying Methods 0.000 claims description 3
- 230000001276 controlling effect Effects 0.000 description 9
- 239000012535 impurity Substances 0.000 description 5
- 230000008569 process Effects 0.000 description 5
- 238000007599 discharging Methods 0.000 description 4
- 230000001105 regulatory effect Effects 0.000 description 4
- 230000009471 action Effects 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 230000007246 mechanism Effects 0.000 description 3
- 230000003139 buffering effect Effects 0.000 description 2
- 239000004020 conductor Substances 0.000 description 2
- 230000007613 environmental effect Effects 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 238000005299 abrasion Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 230000001050 lubricating effect Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000012634 optical imaging Methods 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/22—Devices influencing the relative position or the attitude of articles during transit by conveyors
- B65G47/26—Devices influencing the relative position or the attitude of articles during transit by conveyors arranging the articles, e.g. varying spacing between individual articles
- B65G47/28—Devices influencing the relative position or the attitude of articles during transit by conveyors arranging the articles, e.g. varying spacing between individual articles during transit by a single conveyor
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B12/00—Arrangements for controlling delivery; Arrangements for controlling the spray area
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
- B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
- B05B13/0221—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work characterised by the means for moving or conveying the objects or other work, e.g. conveyor belts
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
- B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
- B05B13/0278—Arrangement or mounting of spray heads
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B15/00—Details of spraying plant or spraying apparatus not otherwise provided for; Accessories
- B05B15/60—Arrangements for mounting, supporting or holding spraying apparatus
- B05B15/68—Arrangements for adjusting the position of spray heads
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G43/00—Control devices, e.g. for safety, warning or fault-correcting
- B65G43/02—Control devices, e.g. for safety, warning or fault-correcting detecting dangerous physical condition of load carriers, e.g. for interrupting the drive in the event of overheating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G45/00—Lubricating, cleaning, or clearing devices
- B65G45/10—Cleaning devices
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/90—Devices for picking-up and depositing articles or materials
- B65G47/901—Devices for picking-up and depositing articles or materials provided with drive systems with rectilinear movements only
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01J—MEASUREMENT OF INTENSITY, VELOCITY, SPECTRAL CONTENT, POLARISATION, PHASE OR PULSE CHARACTERISTICS OF INFRARED, VISIBLE OR ULTRAVIOLET LIGHT; COLORIMETRY; RADIATION PYROMETRY
- G01J5/00—Radiation pyrometry, e.g. infrared or optical thermometry
- G01J5/48—Thermography; Techniques using wholly visual means
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N25/00—Investigating or analyzing materials by the use of thermal means
- G01N25/72—Investigating presence of flaws
Landscapes
- Mechanical Engineering (AREA)
- Engineering & Computer Science (AREA)
- General Physics & Mathematics (AREA)
- Physics & Mathematics (AREA)
- Health & Medical Sciences (AREA)
- Chemical & Material Sciences (AREA)
- Analytical Chemistry (AREA)
- Biochemistry (AREA)
- General Health & Medical Sciences (AREA)
- Life Sciences & Earth Sciences (AREA)
- Immunology (AREA)
- Pathology (AREA)
- Spectroscopy & Molecular Physics (AREA)
- Control Of Conveyors (AREA)
Abstract
The utility model discloses a non-standard automatic equipment conveying device, which relates to the technical field of conveying devices and comprises a rack, wherein supporting plates are fixedly arranged on two sides of the top of the rack respectively, a rotating shaft is connected in a penetrating and rotating manner in the supporting plates, one end of the rotating shaft is fixedly connected with a first motor, a conveying belt is connected in a rotating manner in the outer part of the rotating shaft, a plurality of buffer pads are arranged on the surface of the conveying belt, a first supporting frame is fixedly arranged on the top of the supporting plates, a first connecting block is fixedly arranged on one side wall of the top plate of the first supporting frame, a rotating rod is connected in a penetrating and rotating manner in the first connecting block, a mechanical arm is fixedly connected to the bottom of the rotating rod, a second connecting block is fixedly arranged on the side wall of the first supporting frame, and the placing surface of a part which is lost on the surface of the conveying belt can be adjusted through the mechanical arm and the fan, so that the sharp surface of the part which faces the surface of the conveying belt is prevented from being damaged.
Description
Technical Field
The utility model relates to the technical field of conveying devices, in particular to a non-standard automatic equipment conveying device.
Background
The nonstandard automatic equipment definition is user-customized, unique and non-market circulation automatic system integrated equipment, is formed by assembling unit equipment manufactured according to unified industry standards and specifications issued by China, is equipment for development, design and manufacture according to the application needs of customers, and has different technological requirements for different types of customers;
the prior patent (patent publication number: CN 215401419U) discloses a conveying device for nonstandard automation equipment, which comprises a bottom plate, fixed columns, a movable pipe, a connecting block, a fixed plate and a power mechanism, wherein the fixed columns are fixedly connected to the upper end of the bottom plate, the movable pipe is slidably connected to the fixed columns, the connecting block is fixedly connected to the upper end of the movable pipe, the connecting block is fixedly connected to a screw feeder, the fixed plate is fixedly connected between the two fixed columns, and the upper end of the bottom plate is fixedly connected with the power mechanism for driving the movable pipe to move in the vertical direction. The spiral feeder is driven by the connecting block to move, the discharging pipe is driven by the spiral feeder, so that the outlet of the discharging pipe is positioned at the inlet end of the nonstandard automatic equipment, materials are guided into the nonstandard automatic equipment, the height of the discharging pipe can be adjusted according to the height of the nonstandard automatic equipment, and the material conveying device is suitable for conveying materials of nonstandard automatic equipment with different heights;
in the process of realizing the scheme, the inventor finds that the following problems exist in the prior art and are not solved: in the prior art, although the discharging pipe is regulated according to the height of the nonstandard automatic equipment through the regulating mechanism, when some automobile parts are required to be conveyed, the conveying structure is easily worn due to different shapes of the automobile parts, and the service life of the conveying structure is reduced, so that the conveying device of the nonstandard automatic equipment is very necessary to design.
Disclosure of Invention
The utility model aims to provide a non-standard automatic equipment conveying device, which is used for solving the problems in the background technology.
In order to solve the technical problems, the utility model provides the following technical scheme: a non-standard automatic equipment conveying device comprises a rack;
support plates are fixedly arranged on two sides of the top of the frame respectively;
the inside of the supporting plate is connected with a rotating shaft in a penetrating and rotating manner, one end of the rotating shaft is fixedly connected with a first motor, the outside of the rotating shaft is connected with a conveying belt in a rotating manner, and a plurality of buffer cushions are arranged on the surface of the conveying belt;
the top of the supporting plate is fixedly provided with a first supporting frame, the side wall of one side of a top plate of the first supporting frame is fixedly provided with a first connecting block, the inside of the first connecting block is penetrated and rotatably connected with a rotating rod, and the bottom of the rotating rod is fixedly connected with a mechanical arm;
the side wall of the first support frame is fixedly provided with a second connecting block, the side wall of the second connecting block is fixedly connected with a support rod, and one end of the support rod is fixedly connected with a fan;
a third connecting block is fixedly arranged on the side wall of the other side of the top plate of the first support frame, the bottom of the third connecting block is fixedly connected with a first electric control telescopic rod, and the top end of an extending rod of the first electric control telescopic rod is fixedly connected with a lubricating oil gun;
a second support frame is arranged on one side of the first support frame, and the bottom of the second support frame is fixedly connected with a dust collector;
a third support frame is arranged on one side of the second support frame, a linear motor is fixedly arranged at the bottom of the third support frame, a movable frame is connected to the outside of the linear motor in a sliding manner, and a thermal infrared imager is fixedly connected to the bottom of the movable frame;
according to the technical scheme, the side wall of the supporting plate is fixedly provided with the protecting plate;
according to the technical scheme, the top of the rotating rod is fixedly connected with the second motor, and the second motor is fixedly arranged at the top of the first connecting block;
according to the technical scheme, one side of the dust collector is provided with the fixed block;
according to the technical scheme, the bottom of the fixed block is fixedly connected with a second electric control telescopic rod, and the bottom of the second electric control telescopic rod is fixedly connected with a temperature sensor;
according to the technical scheme, the side wall of the supporting plate is fixedly connected with the bearing plate;
according to the technical scheme, the using method of the conveying device comprises the following steps:
s1, an operator discards parts processed by nonstandard automatic equipment above a conveying belt;
s2, starting the mechanical arm to grab the parts one by one;
s3, dust is removed from the surfaces of the placed parts by a fan;
s4, starting a lubricating oil gun to perform oil spraying, lubrication and cooling on the surfaces of the parts;
s5, controlling the conveyer belt to transport parts;
s6, starting a dust collector to remove dust on the surface of the conveying belt;
s7, after the conveyor belt is transported for a period of time, starting the thermal infrared imager to detect damage condition and temperature change of the surface of the conveyor belt;
s8, controlling the conveying rule of the conveying belt according to the damage condition of the surface of the conveying belt.
Compared with the prior art, the utility model has the following beneficial effects: according to the utility model, the mechanical arm and the fan are arranged, so that the placement surface of the part which is placed on the surface of the conveyer belt can be adjusted, the damage to the surface of the conveyer belt caused by the sharp surface of the part is avoided, the fan cleans impurities and dust on the surface of the part, the size of the part is judged according to the clamping angle of the mechanical arm, the conveying rule of the conveyer belt is adjusted according to the size of the part, the conveying efficiency of the part is improved, the damage condition and the temperature change of the surface of the conveyer belt are detected by the thermal infrared imager, the conveying rule of the conveyer belt is adjusted accordingly, and the service life of the conveyer belt is prolonged.
Drawings
The accompanying drawings are included to provide a further understanding of the utility model and are incorporated in and constitute a part of this specification, illustrate the utility model and together with the embodiments of the utility model, serve to explain the utility model. In the drawings:
FIG. 1 is a schematic view of the overall structure of the present utility model;
FIG. 2 is a schematic overall side elevational view of the present utility model;
FIG. 3 is a schematic view of the overall top structure of the present utility model;
FIG. 4 is an enlarged schematic view of the area A of the present utility model;
in the figure: 1. a frame; 2. a support plate; 3. a rotating shaft; 4. a first motor; 5. a conveyor belt; 6. a cushion pad; 7. a protective plate; 8. a first support frame; 9. a first connection block; 10. a rotating lever; 11. a second motor; 12. a mechanical arm; 13. a second connection block; 14. a blower; 15. a third connecting block; 16. the first electric control telescopic rod; 17. a lubricating oil gun; 18. a second support frame; 19. a dust collector; 20. a fixed block; 21. the second electric control telescopic rod; 22. a temperature sensor; 23. a third support frame; 24. a linear motor; 25. a moving rack; 26. an infrared thermal imager; 27. an alarm; 28. and a bearing plate.
Detailed Description
The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
Referring to fig. 1-4, the present utility model provides the following technical solutions: the nonstandard automatic equipment conveying device comprises a frame 1, wherein support plates 2 are fixedly arranged on two sides of the top of the frame 1 respectively;
the inside of the supporting plate 2 is connected with a rotating shaft 3 in a penetrating and rotating manner, the rotating shaft 3 is connected between the supporting plates 2, one end of the rotating shaft 3 is fixedly connected with a first motor 4, the output end of the first motor 4 is fixedly connected with one end of the rotating shaft 3, the first motor 4 is externally connected with a power supply, the power supply starts the first motor 4 to drive the rotating shaft 3 to rotate together, the outside of the rotating shaft 3 is rotationally connected with a conveying belt 5, the conveying belt 5 rotates together with the rotating shaft 3 to play a role in conveying, a plurality of buffer pads 6 are arranged on the surface of the conveying belt 5, and the buffer pads 6 are used for protecting the surface of the conveying belt 5 from abrasion;
the side wall of the supporting plate 2 is fixedly provided with a protecting plate 7, the protecting plate 7 plays a role of preventing parts from falling, the top of the supporting plate 2 is fixedly provided with a first supporting frame 8, the side wall of one side of a top plate of the first supporting frame 8 is fixedly provided with a first connecting block 9, the inside of the first connecting block 9 is in penetrating rotation connection with a rotating rod 10, the top of the rotating rod 10 is fixedly connected with a second motor 11, the output end of the second motor 11 is fixedly connected with the top of the rotating rod 10, the second motor 11 is fixedly arranged at the top of the first connecting block 9, the second motor 11 is externally connected with a power supply, the power supply controls the second motor 11 to drive the rotating rod 10 to rotate together, the bottom of the rotating rod 10 is fixedly connected with a mechanical arm 12, the mechanical arm 12 is externally connected with a power supply, the mechanical arm 12 is used for grabbing parts, the side wall of the first supporting frame 8 is fixedly provided with a second connecting block 13, the side wall of the second connecting block 13 is fixedly connected with a supporting rod, the supporting rod is not marked in the figure, one end of the supporting rod is fixedly connected with a fan 14, the fan 14 is externally connected with the power supply, and the fan 14 is started to play a role of dust removal;
the side wall of the other side of the top plate of the first support frame 8 is fixedly provided with a third connecting block 15, the bottom of the third connecting block 15 is fixedly connected with a first electric control telescopic rod 16, the first electric control telescopic rod 16 is externally connected with a power supply, the power supply controls the first electric control telescopic rod 16 to stretch up and down, the top end of an extending rod of the first electric control telescopic rod 16 is fixedly connected with a lubricating oil gun 17, the lubricating oil gun 17 outputs oil through controlling the switch and the flow control of a valve, the lubricating oil gun 17 is used for lubricating the surface of a part and the surface of the conveying belt 5, the lubricating oil gun 17 is externally connected with the power supply, the power supply starts the lubricating oil gun 17 to spray oil, and the lubricating oil gun 17 moves up and down along with the first electric control telescopic rod 16;
the first support frame 8 is provided with a second support frame 18 on one side, the second support frame 18 is fixedly arranged at the top of the support plate 2, the bottom of the second support frame 18 is fixedly connected with a dust collector 19, the dust collector 19 is externally connected with a power supply, the power supply starts the dust collector 19 to collect dust, the dust collector 19 is used for sucking impurities and dust on the surface of the conveyor belt 5, one side of the dust collector 19 is provided with a fixed block 20, the fixed block 20 is fixedly arranged at the bottom of the second support frame 18, the bottom of the fixed block 20 is fixedly connected with a second electric control telescopic rod 21, the outside of the second electric control telescopic rod 21 is connected with the power supply, the power supply controls the second electric control telescopic rod 21 to stretch up and down, the bottom of the second electric control telescopic rod 21 is fixedly connected with a temperature sensor 22, a resistor is arranged inside the temperature sensor 22, the resistor can change along with the temperature rise, the temperature is determined through the change of the measured resistor value, and the temperature sensor 22 is used for detecting the temperature on the surface of the conveyor belt 5;
a third support frame 23 is arranged on one side of the second support frame 18, the third support frame 23 is fixedly arranged at the top of the support plate 2, a linear motor 24 is fixedly arranged at the bottom of the third support frame 23, the linear motor 24 acts on a magnetic field of a conductor through electromagnetic force to enable the conductor to move in the magnetic field, so that the conversion of mechanical energy is realized, a movable frame 25 is connected to the outside of the linear motor 24 in a sliding manner, a power supply is connected to the outside of the linear motor 24, the power supply starts the linear motor 24 to control the movable frame 25 to move left and right, an infrared thermal imager 26 is fixedly connected to the bottom of the movable frame 25, the infrared thermal imager 26 converts infrared rays radiated by an object into electric signals through an infrared detector and an optical imaging objective lens, the electric signals are amplified and processed and then output through a display device, the infrared thermal imager 26 is used for detecting damage and temperature change on the surface of the conveyor belt 5, an alarm 27 is fixedly arranged at the top of the third support frame 23, and the alarm 27 detects environmental change through a sensor, and once certain environmental change is detected, an alarm signal is sent;
the side wall of the supporting plate 2 is fixedly connected with a bearing plate 28, and the bearing plate 28 is used for buffering the conveying speed of parts;
in this embodiment, a method for using a non-standard automation device conveying apparatus is as follows:
s1, an operator discards parts processed by nonstandard automatic equipment above a conveying belt 5;
s2, starting the mechanical arm 12 to grab parts and put the parts one by one;
s3, dust is removed from the surfaces of the placed parts through a fan 14;
s4, starting a lubricating oil gun 17 to perform oil spraying, lubrication and cooling on the surfaces of the parts;
s5, controlling the conveyer belt 5 to transport parts;
s6, starting a dust collector 19 to remove dust on the surface of the conveyor belt 5;
s7, after the conveyor belt 5 is transported for a period of time, starting the thermal infrared imager 26 to detect damage condition and temperature change of the surface of the conveyor belt 5;
s8, controlling the conveying rule of the conveying belt 5 according to the damage condition of the surface of the conveying belt 5;
s9, guiding out the parts to the next process by the conveyor belt 5 through the bearing plate 28;
in the above steps S2-S3, when the operator drops the components on the conveyor belt 5, the buffer pad 6 plays a role in buffering the dropping of the components, so that the damage of the components to the surface of the conveyor belt 5 is reduced, the efficiency of transportation is easily affected due to different placement surfaces of the components, the operator starts the mechanical arm 12 to adjust the placement position of the components, the flat surface of the components is placed on the surface of the conveyor belt 5, and the damage of the sharp surface of the components to the surface of the conveyor belt 5 is avoided;
after the mechanical arm 12 adjusts the placement surface of the part, the blower 14 is started to remove impurities and dust attached to the surface of the part, so that the impurities and dust on the surface of the part are prevented from falling on the surface of the conveying belt 5 in the conveying process, then an operator starts the first motor 4, the conveying belt 5 is conveyed, the conveying rule of the conveying belt 5 is set to be divided into continuous conveying, graded conveying and variable speed conveying, the conveying rule of the conveying belt 5 is adjusted by controlling the rotating speed of the first motor 4, the rotating speed of the first motor 4 is controlled to be medium during continuous conveying, the rotating speed of the first motor 4 is controlled to be low during graded conveying, and the rotating speed of the first motor 4 is controlled to be high during variable speed conveying;
setting the clamping angle of the mechanical arm 12 for grabbing the parts as A, indicating that the sizes of the parts are standard sizes, controlling the conveyer belt 5 to continuously convey the parts at the moment, when the clamping angle of the mechanical arm 12 for grabbing the parts is larger than A, indicating that the sizes of the parts are larger than the standard sizes, controlling the conveyer belt 5 to carry out classified conveying on the parts at the moment, and when the clamping angle of the mechanical arm 12 for grabbing the parts is smaller than A, indicating that the sizes of the parts are smaller than the standard sizes, controlling the conveyer belt 5 to carry out variable speed conveying on the parts at the moment, and improving the conveying efficiency of the parts;
in the above steps S6-S8, after the conveyor belt 5 is conveyed for a period of time, the operator starts the dust collector 19 to clean the impurities and dust on the surface of the conveyor belt 5, starts the thermal infrared imager 26 to shoot and image the surface of the conveyor belt 5, and sets the surface imaging of the conveyor belt 5 to be displayed as a plurality of same circular planes, and meanwhile, the thermal infrared imager 26 detects that the temperature of the surface of the conveyor belt 5 is unchanged, which indicates that the surface of the conveyor belt 5 is not damaged, and at the moment, the conveying rule of the conveyor belt 5 is not required to be changed;
when the thermal infrared imager 26 detects that the surface imaging of the conveyer belt 5 is displayed as a plurality of circular planes with different sizes, and the temperature of the surface of the conveyer belt 5 is unchanged, the surface of the conveyer belt 5 is indicated to be worn, at the moment, the conveying rule of the conveyer belt 5 is regulated, the rotation speed of the first motor 4 is regulated to be low, the friction of parts on the surface of the conveyer belt 5 is reduced, and the service life of the conveyer belt 5 is prolonged;
when the thermal infrared imager 26 detects that the surface imaging of the conveyer belt 5 shows a plurality of same circular planes, but the surface temperature of the conveyer belt 5 is increased, the power of the dust collector 19 is increased, the dust collection efficiency is increased on the surface of the conveyer belt 5, and meanwhile, the surface of the conveyer belt 5 is cooled;
when the thermal infrared imager 26 detects that the surface imaging of the conveyer belt 5 is displayed as a plurality of circular planes with different sizes, and the surface temperature of the conveyer belt 5 is increased, the conveyer belt 5 is required to be replaced, and the alarm 27 sends an alarm signal to prompt an operator to replace the conveyer belt 5, so that the conveyer belt 5 is prevented from influencing the conveying efficiency of parts.
It is noted that relational terms such as first and second, and the like are used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Moreover, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Finally, it should be noted that: the foregoing description is only a preferred embodiment of the present utility model, and the present utility model is not limited thereto, but it is to be understood that modifications and equivalents of some of the technical features described in the foregoing embodiments may be made by those skilled in the art, although the present utility model has been described in detail with reference to the foregoing embodiments. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present utility model should be included in the protection scope of the present utility model.
Claims (7)
1. A nonstandard automation equipment conveyor, characterized in that: comprising the following steps: a frame (1);
the two sides of the top of the frame (1) are respectively and fixedly provided with a supporting plate (2);
the inside of the supporting plate (2) is connected with a rotating shaft (3) in a penetrating and rotating manner, one end of the rotating shaft (3) is fixedly connected with a first motor (4), the outside of the rotating shaft (3) is connected with a conveying belt (5) in a rotating manner, and a plurality of buffer cushions (6) are arranged on the surface of the conveying belt (5);
the top of the supporting plate (2) is fixedly provided with a first supporting frame (8), the side wall of one side of a top plate of the first supporting frame (8) is fixedly provided with a first connecting block (9), the inside of the first connecting block (9) is penetrated and rotatably connected with a rotating rod (10), and the bottom of the rotating rod (10) is fixedly connected with a mechanical arm (12);
the side wall of the first support frame (8) is fixedly provided with a second connecting block (13), the side wall of the second connecting block (13) is fixedly connected with a support rod, and one end of the support rod is fixedly connected with a fan (14);
a third connecting block (15) is fixedly arranged on the side wall of the other side of the top plate of the first supporting frame (8), a first electric control telescopic rod (16) is fixedly connected to the bottom of the third connecting block (15), and a lubricating oil gun (17) is fixedly connected to the top end of an extending rod of the first electric control telescopic rod (16);
a second support frame (18) is arranged on one side of the first support frame (8), and a dust collector (19) is fixedly connected to the bottom of the second support frame (18);
a third support frame (23) is arranged on one side of the second support frame (18), a linear motor (24) is fixedly arranged at the bottom of the third support frame (23), a movable frame (25) is connected to the outside of the linear motor (24) in a sliding manner, and a thermal infrared imager (26) is fixedly connected to the bottom of the movable frame (25);
setting a conveying rule of the conveying belt (5) to be divided into continuous conveying, graded conveying and variable speed conveying, adjusting the conveying rule of the conveying belt (5) by controlling the rotating speed of the first motor (4), controlling the rotating speed of the first motor (4) to be a middle level during continuous conveying, controlling the rotating speed of the first motor (4) to be a low level during graded conveying, controlling the rotating speed of the first motor (4) to be a high level during variable speed conveying, judging the sizes of parts according to the clamping angles of the grabbing parts of the mechanical arm (12), and adjusting the conveying rule of the conveying belt (5) for the first time through different sizes of the parts, so that damage caused when the conveying belt (5) conveys large-size parts is avoided, and the service life of the conveying belt (5) is influenced;
when the conveyor belt (5) conveys for a period of time, according to the surface imaging and temperature change of the conveyor belt (5), carrying out secondary adjustment on the conveying rule of the conveyor belt (5), setting that the surface imaging of the conveyor belt (5) is displayed as a plurality of same round planes, meanwhile, the infrared thermal imager (26) detects that the temperature of the surface of the conveyor belt (5) is unchanged, so that the surface of the conveyor belt (5) is not damaged, at the moment, the conveying rule of the conveyor belt (5) is not required to be changed, when the infrared thermal imager (26) detects that the surface imaging of the conveyor belt (5) is displayed as a plurality of round planes with different sizes, when the surface temperature of the conveyor belt (5) is unchanged, the surface of the conveyor belt (5) is indicated to be worn, and at the moment, adjusting the rotation speed of the first motor (4) to be low level, so that the conveyor belt (5) carries out graded conveying, friction of parts on the surface of the conveyor belt (5) is reduced, and the service life of the conveyor belt (5) is prolonged;
when the thermal infrared imager (26) detects that the surface imaging of the conveying belt (5) shows a plurality of circular planes with different sizes, and the surface temperature of the conveying belt (5) rises, the conveying belt (5) is required to be replaced, and the alarm (27) sends an alarm signal to prompt an operator to replace the conveying belt (5), so that the damaged conveying belt (5) is prevented from affecting the conveying efficiency of parts.
2. A non-standard automated equipment handling device according to claim 1, wherein: the side wall of the supporting plate (2) is fixedly provided with a protecting plate (7).
3. A non-standard automated equipment handling device according to claim 2, wherein: the top fixedly connected with second motor (11) of dwang (10), second motor (11) fixed mounting is at the top of first linkage piece (9).
4. A non-standard automation device delivery apparatus as claimed in claim 3, wherein: one side of the dust collector (19) is provided with a fixed block (20).
5. The nonstandard automation equipment delivery device of claim 4, wherein: the bottom of fixed block (20) is fixedly connected with second automatically controlled telescopic link (21), the bottom of second automatically controlled telescopic link (21) is fixedly connected with temperature sensor (22).
6. A non-standard automated equipment handling device according to claim 5, wherein: the side wall of the supporting plate (2) is fixedly connected with a bearing plate (28).
7. The method of using a non-standard automated equipment delivery device of claim 6, wherein: the method comprises the following steps:
s1, an operator discards parts processed by nonstandard automatic equipment above a conveying belt (5);
s2, starting the mechanical arm (12) to grab parts and put the parts one by one;
s3, dust is removed from the surfaces of the placed parts by a fan (14);
s4, starting a lubricating oil gun (17) to perform oil spraying, lubrication and cooling on the surfaces of the parts;
s5, controlling the conveyer belt (5) to transport parts;
s6, starting a dust collector (19) to remove dust on the surface of the conveying belt (5);
s7, after the conveyor belt (5) is transported for a period of time, starting the thermal infrared imager (26) to detect damage condition and temperature change of the surface of the conveyor belt (5);
s8, controlling the conveying rule of the conveying belt (5) according to the damage condition of the surface of the conveying belt (5).
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| Application Number | Priority Date | Filing Date | Title |
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| CN202311802763.3A CN117465950B (en) | 2023-12-26 | 2023-12-26 | Nonstandard automation equipment conveying device |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202311802763.3A CN117465950B (en) | 2023-12-26 | 2023-12-26 | Nonstandard automation equipment conveying device |
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| CN117465950B true CN117465950B (en) | 2024-04-05 |
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| GB2538700B (en) * | 2015-04-27 | 2021-06-09 | Thermoteknix Systems Ltd | Conveyor belt monitoring system and method |
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| CN117465950A (en) | 2024-01-30 |
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