CN117428229A - Numerical control drilling machine and control system thereof - Google Patents

Numerical control drilling machine and control system thereof Download PDF

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CN117428229A
CN117428229A CN202311317956.XA CN202311317956A CN117428229A CN 117428229 A CN117428229 A CN 117428229A CN 202311317956 A CN202311317956 A CN 202311317956A CN 117428229 A CN117428229 A CN 117428229A
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CN117428229B (en
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凌益民
彭东平
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Dongguan Gooda Machinery Manufacturing Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23BTURNING; BORING
    • B23B47/00Constructional features of components specially designed for boring or drilling machines; Accessories therefor
    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B19/00Programme-control systems
    • G05B19/02Programme-control systems electric
    • G05B19/18Numerical control [NC], i.e. automatically operating machines, in particular machine tools, e.g. in a manufacturing environment, so as to execute positioning, movement or co-ordinated operations by means of programme data in numerical form
    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B19/00Programme-control systems
    • G05B19/02Programme-control systems electric
    • G05B19/18Numerical control [NC], i.e. automatically operating machines, in particular machine tools, e.g. in a manufacturing environment, so as to execute positioning, movement or co-ordinated operations by means of programme data in numerical form
    • G05B19/414Structure of the control system, e.g. common controller or multiprocessor systems, interface to servo, programmable interface controller

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Abstract

本发明公开了一种数控钻孔机及其控制系统。该一种数控钻孔机及其控制系统,包括数控钻孔机数据采集中心、数控钻孔机数据处理中心和数控钻孔机控制中心。本发明通过数控钻孔机数据采集中心获取预设时间段内指定数控钻孔机的钻孔数据并发送给数控钻孔机数据处理中心,接着数控钻孔机数据处理中心根据接收的钻孔数据计算指定数控钻孔机的钻孔质量分数、钻孔效率分数、钻孔稳定性分数和钻孔利润分数,再综合计算该指定数控钻孔机的综合钻孔效益分数并将计算的结果发送给数据钻孔机控制中心,最后由数控钻孔机控制中心接收并根据衡量的综合效益情况采取控制措施,提高了钻孔综合效益监控准确性,解决了现有技术中钻孔综合效益监控准确性低的问题。

The invention discloses a CNC drilling machine and its control system. The CNC drilling machine and its control system include a CNC drilling machine data acquisition center, a CNC drilling machine data processing center and a CNC drilling machine control center. The invention obtains the drilling data of the designated CNC drilling machine within the preset time period through the CNC drilling machine data collection center and sends it to the CNC drilling machine data processing center. Then the CNC drilling machine data processing center processes the drilling data according to the received drilling data. Calculate the drilling quality score, drilling efficiency score, drilling stability score and drilling profit score of the designated CNC drilling machine, then comprehensively calculate the comprehensive drilling efficiency score of the designated CNC drilling machine and send the calculated results to The data drilling machine control center is finally received by the CNC drilling machine control center and control measures are taken based on the measured comprehensive benefits, which improves the accuracy of drilling comprehensive benefit monitoring and solves the problem of drilling comprehensive benefit monitoring accuracy in the existing technology. low question.

Description

一种数控钻孔机及其控制系统A CNC drilling machine and its control system

技术领域Technical field

本发明涉及数控技术领域,尤其涉及一种数控钻孔机及其控制系统。The present invention relates to the field of numerical control technology, and in particular to a numerical control drilling machine and its control system.

背景技术Background technique

钻孔机是指利用比目标物更坚硬、更锐利的工具通过旋转切削或旋转挤压的方式,在目标物上留下圆柱形孔或洞的机械和设备统称。通过对精密部件进行钻孔,来达到预期的效果。随着人力资源成本的增加,大多数企业均考虑数控钻孔机作为发展方向。数控钻孔机主要用于钻孔、扩孔、倒角等加工,在汽车、航空航天、工程机械行业应用广泛,尤其对于一些五金零件上有多个孔需要加工的最为合适。数控钻孔机钻孔精度和钻孔速度较于普通钻孔机都有明显的提高,为了提高钻孔加工的效率、质量和可靠性,以实现经济效益的最大化,需要对数控钻孔机的钻孔综合效益进行控制。Drilling machine refers to the collective name of machinery and equipment that uses tools that are harder and sharper than the target object to leave cylindrical holes or holes in the target object through rotating cutting or rotating extrusion. Achieve desired results by drilling precision parts. With the increase in human resource costs, most companies are considering CNC drilling machines as their development direction. CNC drilling machines are mainly used for drilling, reaming, chamfering and other processing. They are widely used in the automotive, aerospace, and engineering machinery industries. They are especially suitable for some hardware parts that have multiple holes that need to be processed. The drilling accuracy and drilling speed of CNC drilling machines are significantly improved compared to ordinary drilling machines. In order to improve the efficiency, quality and reliability of drilling processing and maximize economic benefits, CNC drilling machines need to be improved. The comprehensive benefits of drilling are controlled.

现有技术中,常通过专业人员对大量数据的分析来控制数控钻孔机的钻孔综合效益。In the existing technology, the comprehensive drilling benefits of CNC drilling machines are often controlled by professionals analyzing a large amount of data.

例如公开号为:CN104793562A公开申请的一种钻孔机的控制系统及控制方法,包括:送料机构、第一电磁阀、第二电磁阀、第三电磁阀、第四电磁阀、第五电磁阀以及控制器,所述控制器分别电性连接于送料机构、第一电磁阀、第二电磁阀、第三电磁阀、第四电磁阀以及第五电磁阀。For example, the public application number is: CN104793562A, a control system and control method for a drilling machine, including: a feeding mechanism, a first solenoid valve, a second solenoid valve, a third solenoid valve, a fourth solenoid valve, and a fifth solenoid valve. and a controller, which is electrically connected to the feeding mechanism, the first solenoid valve, the second solenoid valve, the third solenoid valve, the fourth solenoid valve and the fifth solenoid valve respectively.

例如公开号为:CN106873531A公开申请的一种基于运动控制板长的电路板钻孔机控制,由通用PC机、ADT850运动控制板卡、交流伺服电机及与之相对应的伺服驱动器、滚珠丝杠平台、光栅尺、数据采集卡等组成,控制系统软件采用VC++6.0进行开发,运动控制板卡和数据采集卡均提供VC底层开发所用的库函数,为二次开发提供了捷径。For example, the public application number is: CN106873531A, a circuit board drilling machine based on a motion control board is controlled by a general PC, an ADT850 motion control board, an AC servo motor and its corresponding servo driver and ball screw. It consists of platform, grating ruler, data acquisition card, etc. The control system software is developed using VC++6.0. Both the motion control board and the data acquisition card provide library functions used for VC underlying development, providing a shortcut for secondary development.

但本申请发明人在实现本申请实施例中发明技术方案的过程中,发现上述技术至少存在如下技术问题:However, in the process of implementing the technical solutions invented in the embodiments of the present application, the inventor of the present application discovered that the above technology has at least the following technical problems:

现有技术中,需要收集大量的数据来进行人工分析,耗时耗力,且存在主观性,存在钻孔综合效益监控准确性低的问题。In the existing technology, a large amount of data needs to be collected for manual analysis, which is time-consuming, labor-intensive, subjective, and has the problem of low accuracy in monitoring the comprehensive benefits of drilling.

发明内容Contents of the invention

本申请实施例通过提供一种数控钻孔机及其控制系统,解决了现有技术中钻孔综合效益监控准确性低的问题,实现了钻孔综合效益监控准确性的提高。By providing a CNC drilling machine and its control system, the embodiment of the present application solves the problem of low accuracy of drilling comprehensive benefit monitoring in the prior art and improves the accuracy of drilling comprehensive benefit monitoring.

本申请实施例提供了一种数控钻孔机控制系统,包括数控钻孔机数据采集中心、数控钻孔机数据处理中心和数控钻孔机控制中心:其中,所述数控钻孔机数据采集中心用于:获取预设时间段内指定数控钻孔机的钻孔数据,并将采集的钻孔数据发送给数控钻孔机数据处理中心;所述数控钻孔机数据处理中心用于:接收数控钻孔机数据采集中心发送的钻孔数据,并根据钻孔数据计算指定数控钻孔机的综合钻孔效益分数,并将计算的综合钻孔效益分数发送给数据钻孔机控制中心;所述数控钻孔机控制中心用于:接收数控钻孔机发送的综合钻孔效益分数,并根据综合钻孔效益分数衡量指定数控钻孔机的综合效益,并采取控制措施来对指定数控钻孔机的综合效益进行控制。The embodiment of the present application provides a CNC drilling machine control system, including a CNC drilling machine data acquisition center, a CNC drilling machine data processing center and a CNC drilling machine control center: wherein, the CNC drilling machine data acquisition center Used to: obtain the drilling data of the designated CNC drilling machine within the preset time period, and send the collected drilling data to the CNC drilling machine data processing center; the CNC drilling machine data processing center is used to: receive CNC drilling machine data processing center. The drilling machine data collection center sends drilling data, calculates the comprehensive drilling efficiency score of the designated CNC drilling machine based on the drilling data, and sends the calculated comprehensive drilling efficiency score to the data drilling machine control center; The CNC drilling machine control center is used to: receive the comprehensive drilling benefit score sent by the CNC drilling machine, measure the comprehensive benefit of the designated CNC drilling machine based on the comprehensive drilling benefit score, and take control measures to control the designated CNC drilling machine The comprehensive benefits are controlled.

进一步的,所述数控钻孔机数据采集中心包括刀具划分模块、钻孔质量数据采集模块、钻孔效率数据采集模块、钻孔稳定性数据采集模块和钻孔利润数据采集模块:所述刀具划分模块:用于对指定数控钻孔机的刀盘上各预设刀具进行划分并对各预设刀具进行编号,其中各预设刀具的功能均不同;所述钻孔质量数据采集模块:用于采集预设时间段内指定数控钻孔机各预设刀具的钻孔质量数据,所述各预设刀具的钻孔质量数据包括钻孔精度数据、钻孔工件的表面粗糙度数据和钻孔工件的表面损伤度数据;所述钻孔效率数据采集模块:用于采集预设时间段内指定数控钻孔机各预设刀具的钻孔效率数据,所述各预设刀具的钻孔效率数据包括钻孔速度数据、钻孔工件的进给速度数据和单次钻孔时间;所述钻孔稳定性数据采集模块:用于采集预设时间段内指定数控钻孔机各预设刀具的钻孔稳定性数据,所述各预设刀具的钻孔稳定性数据包括钻孔轴向误差、钻孔径向误差和钻孔故障率;所述钻孔利润数据采集模块:用于采集预设时间段内指定数控钻孔机的钻孔利润数据,所述钻孔成本数据包括预设时间段的钻孔工件总价数据和钻孔成本数据,其中钻孔成本数据包括预设时间段内指定数控钻孔机的人力成本数据、材料成本数据和维修成本数据;所述钻孔数据包括钻孔质量数据、钻孔效率数据、钻孔稳定性数据和钻孔利润数据。Further, the CNC drilling machine data collection center includes a tool division module, a drilling quality data collection module, a drilling efficiency data collection module, a drilling stability data collection module and a drilling profit data collection module: the tool division Module: used to divide and number each preset tool on the cutterhead of a designated CNC drilling machine, in which the functions of each preset tool are different; the drilling quality data acquisition module: used to Collect drilling quality data of each preset tool of the designated CNC drilling machine within a preset time period. The drilling quality data of each preset tool includes drilling accuracy data, surface roughness data of the drilled workpiece and the drilled workpiece. The surface damage data; the drilling efficiency data collection module: used to collect the drilling efficiency data of each preset tool of the designated CNC drilling machine within a preset time period. The drilling efficiency data of each preset tool includes Drilling speed data, feed speed data of the drilled workpiece and single drilling time; the drilling stability data collection module: used to collect drilling of each preset tool of the designated CNC drilling machine within a preset time period Stability data, the drilling stability data of each preset tool includes drilling axial error, drilling radial error and drilling failure rate; the drilling profit data collection module: used to collect the preset time period The drilling profit data of the designated CNC drilling machine within the preset time period. The drilling cost data includes the total price data of the drilling workpiece and the drilling cost data within the preset time period. The drilling cost data includes the designated CNC drilling machine within the preset time period. Labor cost data, material cost data and maintenance cost data of the drilling machine; the drilling data includes drilling quality data, drilling efficiency data, drilling stability data and drilling profit data.

进一步的,所述数控钻孔机数据处理中心包括参考钻孔数据存储模块、钻孔质量数据处理模块、钻孔效率数据处理模块、钻孔稳定性数据处理模块和钻孔利润数据处理模块:所述参考钻孔数据存储模块:用于存储指定数控钻孔机的参考钻孔质量数据、参考钻孔效率数据、参考钻孔稳定性数据和参考钻孔成本数据;所述钻孔质量数据处理模块:用于处理钻孔质量数据采集模块采集的预设时间段内指定数控钻孔机中各预设刀具的钻孔精度数据、钻孔工件的表面粗糙度数据和表面损伤度数据,并结合参考钻孔质量数据计算预设时间段内该指定数控钻孔机的钻孔质量分数;所述钻孔效率数据处理模块:用于处理钻孔效率数据采集模块采集的预设时间段内指定数控钻孔机中各预设刀具的钻孔速度数据、单次钻孔时间和钻孔工件的进给速度数据,并结合参考钻孔效率数据计算预设时间段内该指定数控钻孔机的钻孔效率分数,其中钻孔速度数据指每分钟各预设刀具可完成钻孔的钻孔工件数量;所述钻孔稳定性数据处理模块:用于处理钻孔稳定性数据采集模块采集的预设时间段内指定数控钻孔机中各预设刀具的钻孔轴向误差数据、钻孔径向误差数据和钻孔故障率,并结合参考钻孔稳定性数据计算预设时间段内该指定数控钻孔机的钻孔稳定性分数;所述钻孔利润数据处理模块:用于处理钻孔成本数据采集模块采集的预设时间段内钻孔工件总价数据和钻孔成本数据,并结合参考钻孔利润数据计算预设时间段内该指定数控钻孔机的钻孔利润分数,进而计算对应的综合钻孔效益分数。Further, the CNC drilling machine data processing center includes a reference drilling data storage module, a drilling quality data processing module, a drilling efficiency data processing module, a drilling stability data processing module and a drilling profit data processing module: The reference drilling data storage module is used to store the reference drilling quality data, reference drilling efficiency data, reference drilling stability data and reference drilling cost data of the designated CNC drilling machine; the drilling quality data processing module : Used to process the drilling accuracy data of each preset tool in the specified CNC drilling machine, the surface roughness data and surface damage data of the drilled workpiece within the preset time period collected by the drilling quality data acquisition module, and combine it with the reference The drilling quality data calculates the drilling quality score of the designated CNC drilling machine within the preset time period; the drilling efficiency data processing module is used to process the designated CNC drilling machine within the preset time period collected by the drilling efficiency data acquisition module. The drilling speed data of each preset tool in the drilling machine, the single drilling time and the feed speed data of the drilling workpiece are combined with the reference drilling efficiency data to calculate the drilling of the specified CNC drilling machine within the preset time period. Efficiency score, where drilling speed data refers to the number of drilling workpieces that can be drilled by each preset tool per minute; the drilling stability data processing module: used to process the preset time collected by the drilling stability data acquisition module The drilling axial error data, drilling radial error data and drilling failure rate of each preset tool in the designated CNC drilling machine within the period are combined with the reference drilling stability data to calculate the designated CNC drilling machine within the preset time period. The drilling stability score of the drilling machine; the drilling profit data processing module: used to process the total price data of drilling workpieces and drilling cost data within the preset time period collected by the drilling cost data collection module, and combine it with the reference drilling The hole profit data calculates the drilling profit score of the specified CNC drilling machine within the preset time period, and then calculates the corresponding comprehensive drilling benefit score.

进一步的,所述钻孔质量分数的具体计算过程如下:根据接收的第h个预设时间段内指定数控钻孔机的刀盘上第i个预设刀具的第i→k个钻孔工件的钻孔直径数据钻孔深度数据/>钻孔位置数据/>结合参考钻孔直径数据/>钻孔深度数据钻孔位置数据/>通过钻孔精度分数公式计算第h个预设时间段内指定数控钻孔机的钻孔精度分数DAh,所述钻孔精度分数公式为Further, the specific calculation process of the drilling quality score is as follows: According to the i-th drilling workpiece of the i-th preset tool on the cutterhead of the designated CNC drilling machine within the h-th preset time period received drilling diameter data Drilling depth data/> Drilling location data/> Combined with reference drill diameter data/> Drilling depth data Drilling location data/> Calculate the drilling accuracy score DA h of the specified CNC drilling machine in the h-th preset time period through the drilling accuracy score formula, which is

其中e为自然常数,h=1,2,...,H,H为预设时间段的总个数,i=1,2,...,J,J为指定数控钻孔机的刀盘上的预设刀具的总数量,i→k=1,2,...,i→K,i→K为第i个预设刀具的钻孔工件的总个数,α为钻孔工件的钻孔直径数据的修正因子,β为钻孔工件的钻孔位置数据的修正因子,χ为钻孔工件的钻孔深度数据的修正因子;再根据接收的第h个预设时间段内指定数控钻孔机的刀盘上第i个预设刀具的第i→k个钻孔工件钻孔完成后该钻孔工件的表面粗糙度数据和表面损伤度数据/>结合钻孔工件的参考表面粗糙度数据通过钻孔质量分数公式计算第h个预设时间段内指定数控钻孔机的钻孔质量分数DQh,所述钻孔质量分数公式为Where e is a natural constant, h=1,2,...,H, H is the total number of preset time periods, i=1,2,...,J, J is the tool of the designated CNC drilling machine The total number of preset tools on the disk, i→k=1,2,...,i→K, i→K is the total number of drilling workpieces of the i-th preset tool, α is the drilling workpiece The correction factor of the drilling diameter data, β is the correction factor of the drilling position data of the drilling workpiece, χ is the correction factor of the drilling depth data of the drilling workpiece; and then specified according to the received hth preset time period The surface roughness data of the i→k drilling workpiece of the i-th preset tool on the cutterhead of the CNC drilling machine after the completion of drilling. and surface damage data/> Combined with reference surface roughness data of drilled workpieces Calculate the drilling quality fraction DQ h of the designated CNC drilling machine within the h-th preset time period through the drilling quality fraction formula, which is

其中δ为钻孔工件的钻孔精度分数的修正因子,φ为钻孔完成后钻孔工件的表面损伤度数据的修正因子,为钻孔完成后钻孔工件的表面粗糙度数据的修正因子;所述钻孔精度数据包括钻孔直径数据、钻孔深度数据和钻孔位置数据;所述钻孔位置数据是由指定数控钻孔机的刀盘上各刀具为各钻孔工件钻孔时该指定数控钻孔机上X向移动装置、Y向移动装置和Z向移动装置组合成的坐标决定;所述X向移动装置可沿X轴方向移动,所述Y向移动装置可沿Y轴方向移动,所述Z向移动装置可沿Z轴方向移动。where δ is the correction factor for the drilling accuracy score of the drilled workpiece, φ is the correction factor for the surface damage data of the drilled workpiece after drilling is completed, is the correction factor for the surface roughness data of the drilled workpiece after drilling is completed; the drilling accuracy data includes drilling diameter data, drilling depth data and drilling position data; the drilling position data is determined by the specified CNC drill When each tool on the cutterhead of the drilling machine drills each drilling workpiece, it is determined by the coordinates of the combination of the X-direction moving device, the Y-direction moving device and the Z-direction moving device on the designated CNC drilling machine; the X-direction moving device can move along To move in the X-axis direction, the Y-axis moving device can move in the Y-axis direction, and the Z-axis moving device can move in the Z-axis direction.

进一步的,所述钻孔效率分数的具体计算过程如下:根据接收的第h个预设时间段内指定数控钻孔机的刀盘上第i个预设刀具的第i→k个钻孔工件的进给速度数据得到第h个预设时间段内指定数控钻孔机的刀盘上第i个预设刀具的各钻孔工件的第一进给速度数据Max,FRh,i和第二进给速度数据Min,FRh,i,其中Max,FRh,iMin,FRh,i为/>再结合接收的第h个预设时间段内指定数控钻孔机的刀盘上第i个预设刀具的第i→k个钻孔工件的参考进给速度数据/>通过钻孔进给速度指数公式计算第h个预设时间段内指定数控钻孔机的钻孔进给速度指数FDh,所述钻孔进给速度指数公式为Further, the specific calculation process of the drilling efficiency score is as follows: According to the received i-th → k-th drilling workpiece of the i-th preset tool on the cutterhead of the designated CNC drilling machine within the h-th preset time period feed speed data Obtain the first feed speed data Max, FR h,i and the second feed speed data Min of each drilling workpiece of the i-th preset tool on the cutterhead of the designated CNC drilling machine within the h-th preset time period. ,FR h,i , where Max,FR h,i is Min,FR h,i is/> Combined with the received reference feed rate data of the i→k drilling workpiece of the i-th preset tool on the cutterhead of the designated CNC drilling machine within the h-th preset time period/> Calculate the drilling feed speed index FD h of the designated CNC drilling machine within the h-th preset time period through the drilling feed speed index formula. The drilling feed speed index formula is:

再结合接收的第h个预设时间段内指定数控钻孔机的刀盘上第i个预设刀具的钻孔速度数据DVh,i、参考钻孔速度数据ΔDVh,i以及第h个预设时间段内指定数控钻孔机的钻孔时间指数TDh,通过钻孔效率分数公式计算第h个预设时间段内指定数控钻孔机的钻孔效率分数DEh,所述钻孔效率分数公式为Combined with the received drilling speed data DV h,i of the i-th preset tool on the cutterhead of the designated CNC drilling machine within the h-th preset time period , the reference drilling speed data ΔDV h,i and the h-th The drilling time index TD h of the designated CNC drilling machine within the preset time period is calculated through the drilling efficiency score formula. The drilling efficiency score DE h of the designated CNC drilling machine within the h-th preset time period is calculated. The efficiency score formula is

其中λ为各预设刀具的钻孔速度数据的修正因子,μ为指定数控钻孔机的钻孔进给速度指数的安全因子,ν为指定数控钻孔机的钻孔时间指数的安全因子,且μ+ν=1。Among them, λ is the correction factor of the drilling speed data of each preset tool, μ is the safety factor of the drilling feed speed index of the specified CNC drilling machine, ν is the safety factor of the drilling time index of the specified CNC drilling machine, And μ+ν=1.

进一步的,所述钻孔时间指数的具体计算过程如下:根据接收的第h个预设时间段内指定数控钻孔机的刀盘上第i个预设刀具的第i→k个钻孔工件的单次钻孔时间得到第h个预设时间段内指定数控钻孔机的刀盘上第i个预设刀具的各钻孔工件的单次钻孔第一时间Max,DTh,i和单次钻孔第二时间Min,DTh,i,其中Max,DTh,iMin,DTh,i为/>再结合接收的第h个预设时间段内指定数控钻孔机的刀盘上第i个预设刀具的第i→k个钻孔工件的参考单次钻孔时间/>通过钻孔时间指数公式计算第h个预设时间段内指定数控钻孔机的钻孔时间指数TDh,所述钻孔时间指数公式为Further, the specific calculation process of the drilling time index is as follows: according to the i-th → k drilling workpiece of the i-th preset tool on the cutterhead of the specified CNC drilling machine within the h-th preset time period. single drilling time Obtain the first single drilling time Max, DT h,i and the second single drilling time of each drilling workpiece of the i-th preset tool on the cutterhead of the designated CNC drilling machine in the h-th preset time period. Time Min,DT h,i , where Max,DT h,i is Min,DT h,i is/> Combined with the reference single drilling time of the i→k drilling workpiece of the i-th preset tool on the cutterhead of the designated CNC drilling machine within the h-th preset time period/> Calculate the drilling time index TD h of the specified CNC drilling machine in the h-th preset time period through the drilling time index formula. The drilling time index formula is

进一步的,所述钻孔稳定性分数的具体计算过程如下:根据接收的第h个预设时间段内指定数控钻孔机的刀盘上第i个预设刀具的第i→k个钻孔工件的钻孔轴向误差数据和钻孔径向误差数据/>得到第h个预设时间段内指定数控钻孔机的刀盘上第i个预设刀具的钻孔工件的第一钻孔轴向误差数据Max,ADh,i和第一钻孔径向误差数据Max,RDh,i,其中Max,ADh,i为/>Max,RDh,i再结合接收的第h个预设时间段内指定数控钻孔机的刀盘上第i个预设刀具的故障率Fh,i、该预设刀具上各钻孔工件的单次钻孔第一时间Max,DTh,i和单次钻孔第二时间Min,DTh,i,通过钻孔稳定性分数公式计算第h个预设时间段内指定数控钻孔机的钻孔稳定性分数DSh,所述钻孔稳定性分数公式为Further, the specific calculation process of the drilling stability score is as follows: according to the i-th → k-th drilling of the i-th preset tool on the cutterhead of the designated CNC drilling machine within the h-th preset time period. Drilling axial error data of the workpiece and drilling radial error data/> Obtain the first drilling axial error data Max, AD h,i and the first drilling radial error data of the i-th preset tool on the cutterhead of the specified CNC drilling machine within the h-th preset time period. Error data Max,RD h,i , where Max,AD h,i is/> Max,RD h,i is Combined with the received failure rate F h,i of the i-th preset tool on the cutterhead of the designated CNC drilling machine within the h-th preset time period, and the single drilling number of each drilling workpiece on the preset tool The first time Max,DT h,i and the second time Min,DT h,i of a single drilling, calculate the drilling stability score of the specified CNC drilling machine in the h-th preset time period through the drilling stability score formula DS h , the drilling stability fraction formula is

其中λ为指定数控钻孔机的第一钻孔轴向误差数据的修正因子,ν为指定数控钻孔机的第一钻孔径向误差数据的修正因子。Among them, λ is the correction factor of the first drilling axial error data of the designated CNC drilling machine, and ν is the correction factor of the first drilling radial error data of the designated CNC drilling machine.

进一步的,所述钻孔利润分数的具体计算过程如下:根据接收的第h个预设时间段内指定数控钻孔机的钻孔工件总价Ph,并结合第h个预设时间段内指定数控钻孔机的钻孔成本数据DCh和参考钻孔成本数据ΔDCh,通过钻孔利润分数公式计算第h个预设时间段内指定数控钻孔机的钻孔利润分数DPh,所述钻孔利润分数公式为其中/>为钻孔总价的修正因子。Further, the specific calculation process of the drilling profit score is as follows: based on the total price P h of the drilling workpiece of the designated CNC drilling machine within the h-th preset time period received, combined with the total price of the drilling workpiece within the h-th preset time period The drilling cost data DC h of the specified CNC drilling machine and the reference drilling cost data ΔDC h are used to calculate the drilling profit fraction DP h of the specified CNC drilling machine in the h-th preset time period through the drilling profit fraction formula, so The drilling profit fraction formula is Among them/> is the correction factor for the total drilling price.

进一步的,所述综合钻孔效益分数的具体计算过程如下:结合第h个预设时间段内指定数控钻孔机的钻孔质量分数DQh、钻孔效率分数DEh、钻孔稳定性分数DSh和钻孔利润分数DPh,通过钻孔效益分数公式计算第h个预设时间段内指定数控钻孔机的综合效益分数DBh,所述钻孔效益分数公式为Further, the specific calculation process of the comprehensive drilling efficiency score is as follows: combined with the drilling quality score DQ h , drilling efficiency score DE h and drilling stability score of the designated CNC drilling machine within the h-th preset time period DS h and drilling profit score DP h , the comprehensive benefit score DB h of the designated CNC drilling machine in the h-th preset time period is calculated through the drilling benefit score formula. The drilling profit score formula is

其中θ、ρ和σ为指定数控钻孔机的钻孔利润分数、钻孔稳定性分数、钻孔效率分数和钻孔质量分数的安全因子。Among them θ, ρ and σ are the safety factors for specifying the drilling profit score, drilling stability score, drilling efficiency score and drilling quality score of the CNC drilling machine.

本申请实施例提供了一种数控钻孔机,包括底座和加工台:所述底座上设有X向移动装置,所述X向移动装置可沿X轴方向移动;所述X向移动装置上设有Y向移动装置,所述Y向移动装置可沿Y轴方向移动;所述Y向移动装置上设有Z向移动装置,所述Z向移动装置可沿Z轴方向移动;所述Z向移动装置上安装有主轴;所述X向移动装置的外侧设有旋转驱动装置,所述旋转驱动装置安装在所述底座上,所述加工台安装在所述旋转驱动装置上,其由所述旋转驱动装置控制转动,该加工台设有至少两个安装工位,各所述安装工位上均安装有夹具;所述加工台的外侧设有刀库,所述刀库包括驱动器和刀盘,所述驱动器安装在所述底座上,其用以驱动所述刀盘旋转,所述刀盘上设有呈圆周阵列排布的若干刀具容置工位;还包括控制器,所述控制器用于控制X向移动装置、Y向移动装置、Z向移动装置、主轴、刀库以及旋转驱动装置运动。The embodiment of the present application provides a CNC drilling machine, including a base and a processing table: an X-direction moving device is provided on the base, and the X-direction moving device can move along the X-axis direction; A Y-direction moving device is provided, and the Y-direction moving device can move along the Y-axis direction; the Y-direction moving device is provided with a Z-direction moving device, and the Z-direction moving device can move along the Z-axis direction; the Z-direction moving device A spindle is installed on the X-direction moving device; a rotation driving device is provided on the outside of the X-direction moving device, the rotation driving device is installed on the base, and the processing table is installed on the rotation driving device, which is The rotary driving device controls the rotation. The processing table is provided with at least two installation stations, and clamps are installed on each of the installation stations. A tool magazine is provided on the outside of the processing table, and the tool magazine includes a driver and a tool. The driver is installed on the base and is used to drive the cutterhead to rotate. The cutterhead is provided with a number of tool accommodation stations arranged in a circular array; it also includes a controller, the control unit The device is used to control the movement of the X-direction moving device, Y-direction moving device, Z-direction moving device, spindle, tool magazine and rotary drive device.

本申请实施例中提供的一个或多个技术方案,至少具有如下技术效果或优点:One or more technical solutions provided in the embodiments of this application have at least the following technical effects or advantages:

1、通过数控钻孔机数据采集中心中刀具划分模块对指定数控钻孔机的各预设刀具进行划分,然后由其他各模块分别获取预设时间段内指定数控钻孔机的钻孔质量数据、钻孔效率数据、钻孔稳定性数据和钻孔利润数据,并将采集的各项数据发送给数控钻孔机数据处理中心对应的处理模块,接着结合数控钻孔机数据处理中心的参考钻孔数据存储模块中的各参考数据,由各对应的处理模块分别计算指定数控钻孔机的钻孔质量分数、钻孔效率分数、钻孔稳定性分数和钻孔利润分数,再综合计算该指定数控钻孔机的综合钻孔效益分数,并将计算的综合钻孔效益分数发送给数据钻孔机控制中心,最后由数控钻孔机控制中心根据接收的综合钻孔效益分数衡量的综合效益情况采取控制措施,从而实现了钻孔综合效益的准确监控,进而实现了更准确的监控钻孔综合效益,有效解决了现有技术中钻孔综合效益监控准确性低的问题。1. Use the tool division module in the CNC drilling machine data collection center to divide each preset tool of the designated CNC drilling machine, and then use other modules to obtain the drilling quality data of the designated CNC drilling machine within the preset time period. , drilling efficiency data, drilling stability data and drilling profit data, and send the collected data to the corresponding processing module of the CNC drilling machine data processing center, and then combine it with the reference drilling of the CNC drilling machine data processing center For each reference data in the hole data storage module, each corresponding processing module calculates the drilling quality score, drilling efficiency score, drilling stability score and drilling profit score of the specified CNC drilling machine, and then comprehensively calculates the specified The comprehensive drilling benefit score of the CNC drilling machine is sent to the data drilling machine control center. Finally, the comprehensive benefit situation is measured by the CNC drilling machine control center based on the received comprehensive drilling benefit score. Control measures are taken to achieve accurate monitoring of the comprehensive benefits of drilling, thereby achieving more accurate monitoring of the comprehensive benefits of drilling, effectively solving the problem of low accuracy in monitoring comprehensive benefits of drilling in the existing technology.

2、通过比较接收的各预设时间段内指定数控钻孔机的各预设刀具的各钻孔工件的进给速度数据,得到对应的第一进给速度和第二进给速度,然后结合对应的参考进给速度数据得到该预设时间段内指定数控钻孔机的钻孔进给速度指数,接着通过比较接收的各预设时间段内指定数控钻孔机的各预设刀具的各钻孔工件的单次钻孔时间,得到对应的第一单次钻孔时间和第二单次钻孔时间,再结合对应的参考单次钻孔时间计算各预设时间段内指定数控钻孔机的钻孔时间指数,最后结合钻孔速度数据和参考钻孔速度数据计算各预设时间段内指定数控钻孔机的钻孔效率分数,从而实现了钻孔效率的准确评估,进而实现了钻孔效率评估准确性的提高。2. By comparing the received feed speed data of each drilling workpiece of each preset tool of the designated CNC drilling machine within each preset time period, the corresponding first feed speed and second feed speed are obtained, and then combined The corresponding reference feed speed data is used to obtain the drilling feed speed index of the designated CNC drilling machine within the preset time period, and then by comparing the received values of each preset tool of the designated CNC drilling machine within each preset time period. The single drilling time of the drilled workpiece is obtained, and the corresponding first single drilling time and the second single drilling time are obtained, and then combined with the corresponding reference single drilling time to calculate the designated CNC drilling in each preset time period. The drilling time index of the machine is finally combined with the drilling speed data and the reference drilling speed data to calculate the drilling efficiency score of the designated CNC drilling machine within each preset time period, thereby achieving an accurate assessment of drilling efficiency and thus achieving Improved accuracy of drilling efficiency assessment.

3、通过比较接收的各预设时间段内指定数控钻孔机的各预设刀具的各钻孔工件的钻孔轴向误差数据,然后得到对应的第一钻孔轴向误差数据,接着比较接收的各预设刀具的各钻孔工件的钻孔径向误差数据,得到对应的第一钻孔径向误差数据,最后结合接收的对应预设时间段内各预设刀具的故障率以及各预设刀具上各钻孔工件的第一单次钻孔时间和第二单次钻孔时间,计算各预设时间段内该指定数控钻孔机的钻孔稳定性分数,从而实现了全面的评估数控钻孔机的钻孔稳定性,进而实现了钻孔稳定性的更准确评估。3. By comparing the received drilling axial error data of each drilling workpiece of each preset tool of the designated CNC drilling machine within each preset time period, the corresponding first drilling axial error data is obtained, and then compared The received drilling radial error data of each drilling workpiece of each preset tool is used to obtain the corresponding first drilling radial error data, and finally combined with the received failure rate of each preset tool within the corresponding preset time period and the received The first single drilling time and the second single drilling time of each drilling workpiece on the preset tool are preset, and the drilling stability score of the designated CNC drilling machine within each preset time period is calculated, thus achieving a comprehensive Evaluate the drilling stability of CNC drilling machines, thereby achieving a more accurate assessment of drilling stability.

附图说明Description of the drawings

图1为本申请实施例提供的一种数控钻孔机控制系统的结构示意图;Figure 1 is a schematic structural diagram of a CNC drilling machine control system provided by an embodiment of the present application;

图2为本申请实施例提供的一种数控钻孔机控制系统中数控钻孔机数据采集中心的结构示意图;Figure 2 is a schematic structural diagram of a CNC drilling machine data acquisition center in a CNC drilling machine control system provided by an embodiment of the present application;

图3为本申请实施例提供的一种数控钻孔机控制系统中数控钻孔机数据处理中心的结构示意图;Figure 3 is a schematic structural diagram of a CNC drilling machine data processing center in a CNC drilling machine control system provided by an embodiment of the present application;

图4为本申请实施例提供的数控钻孔机的结构示意图;Figure 4 is a schematic structural diagram of a CNC drilling machine provided by an embodiment of the present application;

图5为本申请实施例提供的数控钻孔机中夹具的结构示意图;Figure 5 is a schematic structural diagram of the clamp in the CNC drilling machine provided by the embodiment of the present application;

图6为本申请实施例提供的图5中A处的放大示意图;Figure 6 is an enlarged schematic diagram of position A in Figure 5 provided by the embodiment of the present application;

图7为本申请数控钻孔机中加工台的剖视状态的局部示意图。Figure 7 is a partial schematic diagram of a cross-sectional view of the processing table in the CNC drilling machine of the present application.

图中标记:Markings in the picture:

1、底座;2、加工台;3、X向移动装置;4、Y向移动装置;5、Z向移动装置;6、主轴;7、旋转驱动装置;8、夹具;9、刀库;1. Base; 2. Processing table; 3. X-direction moving device; 4. Y-direction moving device; 5. Z-direction moving device; 6. Spindle; 7. Rotary drive device; 8. Fixture; 9. Tool magazine;

21、固定槽;22、排屑槽道;23、泄风孔;24、连接块;241、气腔;242、进气口;243、出气口;21. Fixed groove; 22. Chip removal channel; 23. Air vent; 24. Connecting block; 241. Air cavity; 242. Air inlet; 243. Air outlet;

81、安装箱;811、导向柱;812、感应件;82、压持件;821、气缸;822、连杆;823、压杆;83、支板;831、码盘;84、电动推杆;81. Installation box; 811. Guide column; 812. Sensing parts; 82. Pressure parts; 821. Cylinder; 822. Connecting rod; 823. Pressure rod; 83. Support plate; 831. Code plate; 84. Electric push rod ;

91、驱动器;92、刀盘。91. Driver; 92. Cutterhead.

具体实施方式Detailed ways

本申请实施例通过提供一种数控钻孔机及其控制系统,解决了现有技术中钻孔综合效益监控准确性低的问题,通过数控钻孔机数据采集中心中刀具划分模块将指定钻孔机的各预设刀具进行划分,然后再由钻孔质量数据采集模块、钻孔效率数据采集模块、钻孔稳定性数据采集模块和钻孔利润数据采集模块分别获取预设时间段内指定数控钻孔机的钻孔质量数据、钻孔效率数据、钻孔稳定性数据和钻孔利润数据并将数据发送给数控钻孔机数据处理中心,接着由数控钻孔机数据处理中心中钻孔质量数据处理模块、钻孔效率数据处理模块、钻孔稳定性数据处理模块和钻孔利润数据处理模块根据钻孔数据分别计算指定数控钻孔机的钻孔质量分数、钻孔效率分数、钻孔稳定性分数和钻孔利润分数,再由钻孔利润数据处理模块综合计算该指定数控钻孔机的综合钻孔效益分数并将计算的结果发送给数据钻孔机控制中心,最后由数控钻孔机控制中心根据计算的结果衡量综合效益情况并采取控制措施,实现了钻孔综合效益监控准确性的提高。By providing a CNC drilling machine and its control system, the embodiment of the present application solves the problem of low accuracy in drilling comprehensive benefit monitoring in the prior art. The designated drilling is divided into the tool division module in the data acquisition center of the CNC drilling machine. Each preset tool of the machine is divided, and then the drilling quality data acquisition module, drilling efficiency data acquisition module, drilling stability data acquisition module and drilling profit data acquisition module respectively obtain the designated CNC drills within the preset time period. The drilling quality data, drilling efficiency data, drilling stability data and drilling profit data of the drilling machine are sent to the CNC drilling machine data processing center, and then the drilling quality data are stored in the CNC drilling machine data processing center. The processing module, drilling efficiency data processing module, drilling stability data processing module and drilling profit data processing module respectively calculate the drilling quality score, drilling efficiency score and drilling stability of the designated CNC drilling machine based on the drilling data. The drilling profit data processing module then comprehensively calculates the comprehensive drilling profit score of the specified CNC drilling machine and sends the calculated results to the data drilling machine control center, which is finally controlled by the CNC drilling machine. The center measures the comprehensive benefits based on the calculation results and takes control measures, thereby improving the accuracy of monitoring the comprehensive benefits of drilling.

本申请实施例中的技术方案为解决上述钻孔综合效益监控准确性低的问题,总体思路如下:The technical solution in the embodiment of this application is to solve the above-mentioned problem of low accuracy in monitoring comprehensive benefits of drilling. The general idea is as follows:

通过数控钻孔机数据采集中心中各模块获取预设时间段内指定数控钻孔机的钻孔数据,并将采集的钻孔数据发送给数控钻孔机数据处理中心,然后由数控钻孔机数据处理中心接收数控钻孔机数据采集中心发送的钻孔数据,并根据钻孔数据计算指定数控钻孔机的钻孔质量分数、钻孔效率分数、钻孔稳定性分数和钻孔利润分数,接着综合计算该指定数控钻孔机的综合钻孔效益分数,并将计算的综合钻孔效益分数发送给数据钻孔机控制中心,再由数控钻孔机控制中心接收数控钻孔机发送的综合钻孔效益分数,最后根据综合钻孔效益分数衡量的综合效益情况采取控制措施,达到了提高钻孔综合效益监控准确性的效果。Obtain the drilling data of the designated CNC drilling machine within the preset time period through each module in the CNC drilling machine data acquisition center, and send the collected drilling data to the CNC drilling machine data processing center, and then the CNC drilling machine The data processing center receives the drilling data sent by the CNC drilling machine data acquisition center, and calculates the drilling quality score, drilling efficiency score, drilling stability score and drilling profit score of the designated CNC drilling machine based on the drilling data. Then the comprehensive drilling efficiency score of the designated CNC drilling machine is comprehensively calculated, and the calculated comprehensive drilling efficiency score is sent to the data drilling machine control center, and then the CNC drilling machine control center receives the comprehensive drilling efficiency score sent by the CNC drilling machine. Borehole benefit score, and finally control measures are taken based on the comprehensive benefit measured by the comprehensive borehole benefit score, which achieves the effect of improving the accuracy of borehole comprehensive benefit monitoring.

为了更好的理解上述技术方案,下面将结合说明书附图以及具体的实施方式对上述技术方案进行详细的说明。In order to better understand the above technical solution, the above technical solution will be described in detail below with reference to the accompanying drawings and specific implementation modes.

如图1所示,为本申请实施例提供的一种数控钻孔机控制系统的结构示意图,本申请实施例提供的一种数控钻孔机控制系统包括数控钻孔机数据采集中心、数控钻孔机数据处理中心和数控钻孔机控制中心:所述数控钻孔机数据采集中心用于:获取预设时间段内指定数控钻孔机的钻孔数据,并将采集的钻孔数据发送给数控钻孔机数据处理中心;数控钻孔机数据处理中心用于:接收数控钻孔机数据采集中心发送的钻孔数据,并根据钻孔数据计算指定数控钻孔机的综合钻孔效益分数,并将计算的综合钻孔效益分数发送给数据钻孔机控制中心;数控钻孔机控制中心用于:接收数控钻孔机发送的综合钻孔效益分数,并根据综合钻孔效益分数衡量指定数控钻孔机的综合效益,并采取控制措施来对指定数控钻孔机的综合效益进行控制。As shown in Figure 1, it is a structural schematic diagram of a CNC drilling machine control system provided by an embodiment of the present application. The CNC drilling machine control system provided by an embodiment of the present application includes a CNC drilling machine data acquisition center, a CNC drilling machine data acquisition center, and a CNC drilling machine control system. Drilling machine data processing center and CNC drilling machine control center: The CNC drilling machine data acquisition center is used to: obtain drilling data of the designated CNC drilling machine within a preset time period, and send the collected drilling data to CNC drilling machine data processing center; CNC drilling machine data processing center is used to: receive drilling data sent by the CNC drilling machine data collection center, and calculate the comprehensive drilling efficiency score of the designated CNC drilling machine based on the drilling data, And send the calculated comprehensive drilling benefit score to the data drilling machine control center; the CNC drilling machine control center is used to: receive the comprehensive drilling benefit score sent by the CNC drilling machine, and measure the designated CNC drilling machine according to the comprehensive drilling benefit score The comprehensive benefit of the drilling machine, and take control measures to control the comprehensive benefit of the designated CNC drilling machine.

在本实施例中,数控钻孔机的综合效益直观的体现了钻孔质量、钻孔效率、钻孔稳定性和钻孔利润,通过当前的综合钻孔效益分数实现对指定数控钻孔机的综合效益的更有效控制,最大化的利用资源,实现了钻孔综合效益的更准确监控。In this embodiment, the comprehensive benefit of the CNC drilling machine intuitively reflects the drilling quality, drilling efficiency, drilling stability and drilling profit. The current comprehensive drilling benefit score is used to realize the evaluation of the designated CNC drilling machine. More effective control of comprehensive benefits, maximum utilization of resources, and more accurate monitoring of comprehensive benefits of drilling.

进一步的,如图2所示,为本申请实施例提供的一种数控钻孔机控制系统中数控钻孔机数据采集中心的结构示意图,数控钻孔机数据采集中心包括刀具划分模块、钻孔质量数据采集模块、钻孔效率数据采集模块、钻孔稳定性数据采集模块和钻孔利润数据采集模块:刀具划分模块:用于对指定数控钻孔机的刀盘上各预设刀具进行划分并对各预设刀具进行编号,其中各预设刀具的功能均不同;钻孔质量数据采集模块:用于采集预设时间段内指定数控钻孔机各预设刀具的钻孔质量数据,各预设刀具的钻孔质量数据包括钻孔精度数据、钻孔工件的表面粗糙度数据和钻孔工件的表面损伤度数据;钻孔效率数据采集模块:用于采集预设时间段内指定数控钻孔机各预设刀具的钻孔效率数据,各预设刀具的钻孔效率数据包括钻孔速度数据、钻孔工件的进给速度数据和单次钻孔时间;钻孔稳定性数据采集模块:用于采集预设时间段内指定数控钻孔机各预设刀具的钻孔稳定性数据,各预设刀具的钻孔稳定性数据包括钻孔轴向误差、钻孔径向误差和钻孔故障率;钻孔利润数据采集模块:用于采集预设时间段内指定数控钻孔机的钻孔利润数据,钻孔成本数据包括预设时间段的钻孔工件总价数据和钻孔成本数据,其中钻孔利润数据包括预设时间段内指定数控钻孔机的人力成本数据、材料成本数据和维修成本数据;钻孔数据包括钻孔质量数据、钻孔效率数据、钻孔稳定性数据和钻孔利润数据。Further, as shown in Figure 2, it is a schematic structural diagram of a CNC drilling machine data collection center in a CNC drilling machine control system provided by an embodiment of the present application. The CNC drilling machine data collection center includes a tool dividing module, a drilling machine Quality data collection module, drilling efficiency data collection module, drilling stability data collection module and drilling profit data collection module: Tool division module: used to divide and classify the preset tools on the cutterhead of the specified CNC drilling machine. Each preset tool is numbered, and the functions of each preset tool are different; the drilling quality data collection module: used to collect the drilling quality data of each preset tool of the designated CNC drilling machine within the preset time period. The drilling quality data of the tool includes drilling accuracy data, surface roughness data of the drilling workpiece and surface damage data of the drilling workpiece; drilling efficiency data acquisition module: used to collect specified CNC drilling within a preset time period The drilling efficiency data of each preset tool on the machine includes drilling speed data, feed speed data of the drilled workpiece and single drilling time; drilling stability data acquisition module: The drilling stability data of each preset tool of the specified CNC drilling machine is collected within the preset time period. The drilling stability data of each preset tool includes drilling axial error, drilling radial error and drilling failure rate. ;Drilling profit data acquisition module: used to collect drilling profit data of designated CNC drilling machines within a preset time period. Drilling cost data includes total price data of drilling workpieces and drilling cost data in the preset time period, where Drilling profit data includes labor cost data, material cost data and maintenance cost data of the designated CNC drilling machine within a preset time period; drilling data includes drilling quality data, drilling efficiency data, drilling stability data and drilling data. Profit data.

在本实施例中,刀盘上设有呈圆周阵列排布的刀具容置工位用来存放预设刀具;表面粗糙度是指加工表面具有的较小间距和微小峰谷的不平度,其两波峰或两波谷之间的距离很小,属于微观几何形状误差,表面粗糙度越小,则表面越光滑;表面损伤度是指钻孔过程中导致工件表面的损伤程度,具体包括划痕、切割、破裂或表面毛刺等,这些损伤可能导致钻孔表面的不均匀性、裂纹、弱点或疲劳寿命降低;实现了更精确的获取数控钻孔机的钻孔数据。In this embodiment, the cutter head is provided with tool storage stations arranged in a circular array to store preset tools; surface roughness refers to the small spacing and the unevenness of tiny peaks and valleys on the machined surface. The distance between two wave crests or two wave troughs is very small, which is a micro-geometric shape error. The smaller the surface roughness, the smoother the surface; the surface damage refers to the degree of damage to the workpiece surface caused during the drilling process, including scratches, Cutting, cracking or surface burrs, etc., these damages may lead to unevenness, cracks, weaknesses or reduced fatigue life of the drilled surface; achieving more accurate acquisition of drilling data for CNC drilling machines.

进一步的,如图3所示,为本申请实施例提供的一种数控钻孔机控制系统中数控钻孔机数据处理中心的结构示意图,数控钻孔机数据处理中心包括参考钻孔数据存储模块、钻孔质量数据处理模块、钻孔效率数据处理模块、钻孔稳定性数据处理模块和钻孔利润数据处理模块:参考钻孔数据存储模块:用于存储指定数控钻孔机的参考钻孔质量数据、参考钻孔效率数据、参考钻孔稳定性数据和参考钻孔成本数据;钻孔质量数据处理模块:用于处理钻孔质量数据采集模块采集的预设时间段内指定数控钻孔机中各预设刀具的钻孔精度数据、钻孔工件的表面粗糙度数据和表面损伤度数据,并结合参考钻孔质量数据计算预设时间段内该指定数控钻孔机的钻孔质量分数;钻孔效率数据处理模块:用于处理钻孔效率数据采集模块采集的预设时间段内指定数控钻孔机中各预设刀具的钻孔速度数据、单次钻孔时间和钻孔工件的进给速度数据,并结合参考钻孔效率数据计算预设时间段内该指定数控钻孔机的钻孔效率分数,其中钻孔速度数据指每分钟各预设刀具可完成钻孔的钻孔工件数量;钻孔稳定性数据处理模块:用于处理钻孔稳定性数据采集模块采集的预设时间段内指定数控钻孔机中各预设刀具的钻孔轴向误差数据、钻孔径向误差数据和钻孔故障率,并结合参考钻孔稳定性数据计算预设时间段内该指定数控钻孔机的钻孔稳定性分数;钻孔利润数据处理模块:用于处理钻孔成本数据采集模块采集的预设时间段内钻孔工件总价数据和钻孔成本数据,并结合参考钻孔成本数据计算预设时间段内该指定数控钻孔机的钻孔利润分数,进而计算对应的综合钻孔效益分数。Further, as shown in Figure 3, it is a schematic structural diagram of a CNC drilling machine data processing center in a CNC drilling machine control system provided by an embodiment of the present application. The CNC drilling machine data processing center includes a reference drilling data storage module. , drilling quality data processing module, drilling efficiency data processing module, drilling stability data processing module and drilling profit data processing module: reference drilling data storage module: used to store the reference drilling quality of the specified CNC drilling machine data, reference drilling efficiency data, reference drilling stability data and reference drilling cost data; drilling quality data processing module: used to process the specified CNC drilling machine within the preset time period collected by the drilling quality data acquisition module The drilling accuracy data of each preset tool, the surface roughness data and surface damage data of the drilled workpiece are combined with the reference drilling quality data to calculate the drilling quality score of the designated CNC drilling machine within the preset time period; Hole efficiency data processing module: used to process the drilling speed data, single drilling time and feed of the drilled workpiece of each preset tool in the specified CNC drilling machine within the preset time period collected by the drilling efficiency data acquisition module The speed data is combined with the reference drilling efficiency data to calculate the drilling efficiency score of the specified CNC drilling machine within the preset time period, where the drilling speed data refers to the number of drilling workpieces that can be drilled by each preset tool per minute; Drilling stability data processing module: used to process the drilling axial error data, drilling radial error data and drilling stability data of each preset tool in the specified CNC drilling machine within the preset time period collected by the drilling stability data acquisition module. Drilling failure rate, and combined with the reference drilling stability data to calculate the drilling stability score of the specified CNC drilling machine within the preset time period; drilling profit data processing module: used to process the drilling cost data collection module. The total price data of drilling workpieces and drilling cost data within the preset time period are combined with the reference drilling cost data to calculate the drilling profit score of the designated CNC drilling machine within the preset time period, and then calculate the corresponding comprehensive drilling benefits. Fraction.

在本实施例中,钻孔工件的进给速度数据反映的是指定数控钻孔机在每次进给时钻头移动的速度,较高的进给速度可以加快钻孔过程,提高钻孔效率;钻孔轴向误差是指钻孔轴线与设定的轴线之间的偏差,可以评估钻孔机的轴向稳定性;钻孔径向误差是指钻孔孔径与目标孔径之间的偏差,可以评估钻孔机的径向稳定性;综合钻孔效益分数由钻孔质量分数、钻孔效率分数、钻孔稳定性分数和钻孔利润分数共同决定;实现了更直观的评估综合钻孔效益情况。In this embodiment, the feed speed data of the drilled workpiece reflects the speed at which the drill bit moves at each feed of the specified CNC drilling machine. A higher feed speed can speed up the drilling process and improve drilling efficiency; Drilling axial error refers to the deviation between the drilling axis and the set axis, which can evaluate the axial stability of the drilling machine; drilling radial error refers to the deviation between the drilling aperture and the target aperture, which can Evaluate the radial stability of the drilling machine; the comprehensive drilling efficiency score is determined by the drilling quality score, drilling efficiency score, drilling stability score and drilling profit score; achieving a more intuitive assessment of the comprehensive drilling efficiency situation .

进一步的,钻孔质量分数的具体计算过程如下:根据接收的第h个预设时间段内指定数控钻孔机的刀盘上第i个预设刀具的第i→k个钻孔工件的钻孔直径数据钻孔深度数据/>钻孔位置数据/>结合参考钻孔直径数据/>钻孔深度数据/>钻孔位置数据/>通过钻孔精度分数公式计算第h个预设时间段内指定数控钻孔机的钻孔精度分数DAh,钻孔精度分数公式为Further, the specific calculation process of the drilling quality score is as follows: According to the received drilling results of the i-th → k-th drilling workpiece of the i-th preset tool on the cutterhead of the designated CNC drilling machine within the h-th preset time period Hole diameter data Drilling depth data/> Drilling location data/> Combined with reference drill diameter data/> Drilling depth data/> Drilling location data/> Calculate the drilling accuracy score DA h of the designated CNC drilling machine in the h-th preset time period through the drilling accuracy score formula. The drilling accuracy score formula is

其中e为自然常数,h=1,2,...,H,H为预设时间段的总个数,i=1,2,...,J,J为指定数控钻孔机的刀盘上的预设刀具的总数量,i→k=1,2,...,i→K,i→K为第i个预设刀具的钻孔工件的总个数,α为钻孔工件的钻孔直径数据的修正因子,β为钻孔工件的钻孔位置数据的修正因子,χ为钻孔工件的钻孔深度数据的修正因子;再根据接收的第h个预设时间段内指定数控钻孔机的刀盘上第i个预设刀具的第i→k个钻孔工件钻孔完成后该钻孔工件的表面粗糙度数据和表面损伤度数据/>结合钻孔工件的参考表面粗糙度数据通过钻孔质量分数公式计算第h个预设时间段内指定数控钻孔机的钻孔质量分数DQh,钻孔质量分数公式为Where e is a natural constant, h=1,2,...,H, H is the total number of preset time periods, i=1,2,...,J, J is the tool of the designated CNC drilling machine The total number of preset tools on the disk, i→k=1,2,...,i→K, i→K is the total number of drilling workpieces of the i-th preset tool, α is the drilling workpiece The correction factor of the drilling diameter data, β is the correction factor of the drilling position data of the drilling workpiece, χ is the correction factor of the drilling depth data of the drilling workpiece; and then specified according to the received hth preset time period The surface roughness data of the i→k drilling workpiece of the i-th preset tool on the cutterhead of the CNC drilling machine after the completion of drilling. and surface damage data/> Combined with reference surface roughness data of drilled workpieces Calculate the drilling quality fraction DQ h of the specified CNC drilling machine in the h-th preset time period through the drilling quality fraction formula. The drilling quality fraction formula is

其中δ为钻孔工件的钻孔精度分数的修正因子,φ为钻孔完成后钻孔工件的表面损伤度数据的修正因子,为钻孔完成后钻孔工件的表面粗糙度数据的修正因子;钻孔精度数据包括钻孔直径数据、钻孔深度数据和钻孔位置数据;钻孔位置数据是由指定数控钻孔机的刀盘上各刀具为各钻孔工件钻孔时该指定数控钻孔机上X向移动装置、Y向移动装置和Z向移动装置组合成的坐标决定;X向移动装置可沿X轴方向移动,Y向移动装置可沿Y轴方向移动,Z向移动装置可沿Z轴方向移动。where δ is the correction factor for the drilling accuracy score of the drilled workpiece, φ is the correction factor for the surface damage data of the drilled workpiece after drilling is completed, It is the correction factor for the surface roughness data of the drilled workpiece after drilling is completed; the drilling accuracy data includes drilling diameter data, drilling depth data and drilling position data; the drilling position data is determined by the tool of the designated CNC drilling machine. When each tool on the plate is drilling for each drilling workpiece, the coordinates of the X-direction moving device, Y-direction moving device and Z-direction moving device on the designated CNC drilling machine are determined; the X-direction moving device can move along the X-axis direction, Y The moving device can move along the Y-axis direction, and the Z-moving device can move along the Z-axis direction.

在本实施例中,钻孔直径是指钻孔孔径的尺寸,在需要与其他零件相匹配、套合或装配的情况下是极其重要的,如果偏离了设计要求,可能会导致装配问题、密封性问题或功能性问题;钻孔深度是指钻孔的长度或深度,如果钻孔深度过浅或过深,可能会影响零件的装配、连接或功能;对于多孔件装配或定位关键部件的情况,钻孔位置的准确性至关重要;钻孔精度是最基本和关键的衡量指标之一,它决定了钻孔是否符合设计要求,并直接影响产品的装配和功能性;较低的表面粗糙度能够提供更好的密封性、润滑性和耐磨性,影响零件的摩擦、耐久性和外观质量;较低的表面损伤度可以减少工件的脆性和损坏程度,保持钻孔的完整性和强度;钻孔精度分数最大值为1,钻孔质量分数最大值也为1;实现了更精确的衡量数控钻孔机的钻孔质量情况。In this embodiment, the drilling diameter refers to the size of the drilling hole, which is extremely important when it needs to match, fit or assemble with other parts. If it deviates from the design requirements, it may cause assembly problems, sealing sexual or functional problems; drilling depth refers to the length or depth of the drilling. If the drilling depth is too shallow or too deep, it may affect the assembly, connection or function of the parts; for the assembly of porous parts or the positioning of key components , the accuracy of the drilling position is crucial; drilling accuracy is one of the most basic and critical metrics, which determines whether the drilling meets the design requirements and directly affects the assembly and functionality of the product; lower surface roughness The degree of surface damage can provide better sealing, lubrication and wear resistance, affecting the friction, durability and appearance quality of the parts; the lower degree of surface damage can reduce the brittleness and damage of the workpiece and maintain the integrity and strength of the drilled hole. ;The maximum value of the drilling accuracy score is 1, and the maximum value of the drilling quality score is also 1; achieving a more accurate measurement of the drilling quality of the CNC drilling machine.

进一步的,钻孔效率分数的具体计算过程如下:根据接收的第h个预设时间段内指定数控钻孔机的刀盘上第i个预设刀具的第i→k个钻孔工件的进给速度数据得到第h个预设时间段内指定数控钻孔机的刀盘上第i个预设刀具的各钻孔工件的第一进给速度数据Max,FRh,i和第二进给速度数据Min,FRh,i,其中Max,FRh,iMin,FRh,i为/>再结合接收的第h个预设时间段内指定数控钻孔机的刀盘上第i个预设刀具的第i→k个钻孔工件的参考进给速度数据/>通过钻孔进给速度指数公式计算第h个预设时间段内指定数控钻孔机的钻孔进给速度指数FDh,钻孔进给速度指数公式为Further, the specific calculation process of the drilling efficiency score is as follows: according to the received progress of the i→k drilling workpiece of the i-th preset tool on the cutterhead of the specified CNC drilling machine within the h-th preset time period. Give speed data Obtain the first feed speed data Max, FR h,i and the second feed speed data Min of each drilling workpiece of the i-th preset tool on the cutterhead of the designated CNC drilling machine within the h-th preset time period. ,FR h,i , where Max,FR h,i is Min,FR h,i is/> Combined with the received reference feed rate data of the i→k drilling workpiece of the i-th preset tool on the cutterhead of the designated CNC drilling machine within the h-th preset time period/> Calculate the drilling feed speed index FD h of the specified CNC drilling machine in the h-th preset time period through the drilling feed speed index formula. The drilling feed speed index formula is:

再结合接收的第h个预设时间段内指定数控钻孔机的刀盘上第i个预设刀具的钻孔速度数据DVh,i、参考钻孔速度数据ΔDVh,i以及第h个预设时间段内指定数控钻孔机的钻孔时间指数TDh,通过钻孔效率分数公式计算第h个预设时间段内指定数控钻孔机的钻孔效率分数DEh,钻孔效率分数公式为Combined with the received drilling speed data DV h,i of the i-th preset tool on the cutterhead of the designated CNC drilling machine within the h-th preset time period , the reference drilling speed data ΔDV h,i and the h-th The drilling time index TD h of the designated CNC drilling machine within the preset time period is calculated through the drilling efficiency score formula. The drilling efficiency score DE h of the designated CNC drilling machine within the h-th preset time period is calculated. The drilling efficiency score is The formula is

其中λ为各预设刀具的钻孔速度数据的修正因子,μ为指定数控钻孔机的钻孔进给速度指数的安全因子,ν为指定数控钻孔机的钻孔时间指数的安全因子,且μ+ν=1。Among them, λ is the correction factor of the drilling speed data of each preset tool, μ is the safety factor of the drilling feed speed index of the specified CNC drilling machine, ν is the safety factor of the drilling time index of the specified CNC drilling machine, And μ+ν=1.

在本实施例中,当各钻孔工件的第一进给速度和第二进给速度相等时,且都等于参考进给速度时,对应的钻孔进给速度指数达到最大,为1;较高的进给速度可以加快钻孔过程,提高钻孔效率;较高的钻孔速度表示机器能够更快地完成钻孔任务,提高生产效率;当实际钻孔速度数据与参考钻孔速度数据相同,且钻孔进给速度指数和钻孔时间指数都为1时,钻孔效率达到最优;实现了更精确的评估数控钻孔机的钻孔效率情况。In this embodiment, when the first feed speed and the second feed speed of each drilling workpiece are equal and both are equal to the reference feed speed, the corresponding drilling feed speed index reaches the maximum, which is 1; A high feed speed can speed up the drilling process and improve drilling efficiency; a higher drilling speed means that the machine can complete the drilling task faster and improve production efficiency; when the actual drilling speed data is the same as the reference drilling speed data , and when the drilling feed speed index and drilling time index are both 1, the drilling efficiency reaches the optimum; a more accurate evaluation of the drilling efficiency of the CNC drilling machine is achieved.

进一步的,钻孔时间指数的具体计算过程如下:根据接收的第h个预设时间段内指定数控钻孔机的刀盘上第i个预设刀具的第i→k个钻孔工件的单次钻孔时间得到第h个预设时间段内指定数控钻孔机的刀盘上第i个预设刀具的各钻孔工件的单次钻孔第一时间Max,DTh,i和单次钻孔第二时间Min,DTh,i,其中Max,DTh,iMin,DTh,i为/>再结合接收的第h个预设时间段内指定数控钻孔机的刀盘上第i个预设刀具的第i→k个钻孔工件的参考单次钻孔时间/>通过钻孔时间指数公式计算第h个预设时间段内指定数控钻孔机的钻孔时间指数TDh,钻孔时间指数公式为Further, the specific calculation process of the drilling time index is as follows: According to the received single data of the i → k drilling workpiece of the i th preset tool on the cutterhead of the specified CNC drilling machine within the h th preset time period. drilling time Obtain the first single drilling time Max, DT h,i and the second single drilling time of each drilling workpiece of the i-th preset tool on the cutterhead of the designated CNC drilling machine in the h-th preset time period. Time Min,DT h,i , where Max,DT h,i is Min,DT h,i is/> Combined with the reference single drilling time of the i→k drilling workpiece of the i-th preset tool on the cutterhead of the designated CNC drilling machine within the h-th preset time period/> Calculate the drilling time index TD h of the designated CNC drilling machine in the h-th preset time period through the drilling time index formula. The drilling time index formula is

在本实施例中,较短的钻孔时间表示机器能够更快地完成钻孔任务,提高钻孔效率;同样的,当各钻孔工件的单次钻孔第一时间和单次钻孔第二时间相同,且都等于参考单次钻孔时间时,对应的钻孔时间指数达到最大;实现了更高效的评估数控钻孔机的钻孔效率。In this embodiment, a shorter drilling time means that the machine can complete the drilling task faster and improve drilling efficiency; similarly, when the first time of a single drilling of each drilling workpiece and the third time of a single drilling When the two times are the same and equal to the reference single drilling time, the corresponding drilling time index reaches the maximum; achieving a more efficient evaluation of the drilling efficiency of the CNC drilling machine.

进一步的,钻孔稳定性分数的具体计算过程如下:根据接收的第h个预设时间段内指定数控钻孔机的刀盘上第i个预设刀具的第i→k个钻孔工件的钻孔轴向误差数据和钻孔径向误差数据/>得到第h个预设时间段内指定数控钻孔机的刀盘上第i个预设刀具的钻孔工件的第一钻孔轴向误差数据Max,ADh,i和第一钻孔径向误差数据Max,RDh,i,其中Max,ADh,i为/>Max,RDh,i为/>再结合接收的第h个预设时间段内指定数控钻孔机的刀盘上第i个预设刀具的故障率Fh,i、该预设刀具上各钻孔工件的单次钻孔第一时间Max,DTh,i和单次钻孔第二时间Min,DTh,i,通过钻孔稳定性分数公式计算第h个预设时间段内指定数控钻孔机的钻孔稳定性分数DSh,钻孔稳定性分数公式为Further, the specific calculation process of the drilling stability score is as follows: According to the i-th preset tool on the cutterhead of the designated CNC drilling machine within the h-th preset time period, the i-th → k-th drilling workpiece is Drilling axial error data and drilling radial error data/> Obtain the first drilling axial error data Max, AD h,i and the first drilling radial error data of the i-th preset tool on the cutterhead of the specified CNC drilling machine within the h-th preset time period. Error data Max,RD h,i , where Max,AD h,i is/> Max,RD h,i is/> Combined with the received failure rate F h,i of the i-th preset tool on the cutterhead of the designated CNC drilling machine within the h-th preset time period, and the single drilling number of each drilling workpiece on the preset tool The first time Max,DT h,i and the second time Min,DT h,i of a single drilling, calculate the drilling stability score of the specified CNC drilling machine in the h-th preset time period through the drilling stability score formula DS h , the drilling stability fraction formula is

其中λ为指定数控钻孔机的第一钻孔轴向误差数据的修正因子,ν为指定数控钻孔机的第一钻孔径向误差数据的修正因子。Among them, λ is the correction factor of the first drilling axial error data of the designated CNC drilling machine, and ν is the correction factor of the first drilling radial error data of the designated CNC drilling machine.

在本实施例中,当各钻孔工件的单次钻孔第一时间和单次钻孔第二时间相同时,表明预设时间段内该预设刀具为各钻孔工件钻孔的速度都是一样的;较小的轴向误差表示钻孔机能够保持较高的轴向稳定性;较小的径向误差表示钻孔机能够保持较高的径向稳定性;当各钻孔工件的第一钻孔轴向误差数据和第一钻孔径向误差数据均为0,且预设时间段内该预设刀具的故障率为0,同时单次钻孔第一时间和单次钻孔第二时间相同,对应的钻孔稳定性达到最大值,表明预设时间段内指定数控钻孔机的钻孔状态很稳定;实现了更精确的评估数控钻孔机的稳定性情况。In this embodiment, when the first time for a single drilling of each drilling workpiece and the second time for a single drilling are the same, it means that the speed at which the preset tool drills holes for each drilling workpiece within the preset time period is the same. are the same; a smaller axial error means that the drilling machine can maintain a higher axial stability; a smaller radial error means that the drilling machine can maintain a higher radial stability; when the drilling workpiece The first drilling axial error data and the first drilling radial error data are both 0, and the failure rate of the preset tool within the preset time period is 0. At the same time, the first time of a single drilling and the first time of a single drilling are The second time is the same, and the corresponding drilling stability reaches the maximum value, indicating that the drilling state of the specified CNC drilling machine is very stable within the preset time period; achieving a more accurate assessment of the stability of the CNC drilling machine.

进一步的,钻孔利润分数的具体计算过程如下:根据接收的第h个预设时间段内指定数控钻孔机的钻孔工件总价Ph,并结合第h个预设时间段内指定数控钻孔机的钻孔成本数据DCh和参考钻孔成本数据ΔDCh,通过钻孔利润分数公式计算第h个预设时间段内指定数控钻孔机的钻孔利润分数DPh,钻孔利润分数公式为其中/>为钻孔总价的修正因子。Further, the specific calculation process of the drilling profit score is as follows: based on the total price P h of the drilling workpiece of the designated CNC drilling machine received within the h-th preset time period, and combined with the designated CNC drilling machine within the h-th preset time period. The drilling cost data DC h of the drilling machine and the reference drilling cost data ΔDC h are used to calculate the drilling profit fraction DP h of the specified CNC drilling machine in the h-th preset time period through the drilling profit fraction formula. The drilling profit The fraction formula is Among them/> is the correction factor for the total drilling price.

在本实施例中,钻孔利润是评估钻孔过程经济效益的一个关键指标;当实际钻孔成本和参考钻孔成本相等时,钻孔利润分数达到最大,最大值为1,对应的利润达到最大;当钻孔利润分数低时,需要从成本和数控钻孔机的钻孔质量、效率及稳定性几个方面进行改进;实现了数控钻孔机盈利状况的更直接评估。In this embodiment, drilling profit is a key indicator to evaluate the economic benefits of the drilling process; when the actual drilling cost and the reference drilling cost are equal, the drilling profit score reaches the maximum, the maximum value is 1, and the corresponding profit reaches Maximum; when the drilling profit score is low, improvements need to be made from the aspects of cost and drilling quality, efficiency and stability of the CNC drilling machine; a more direct assessment of the profitability of the CNC drilling machine is achieved.

进一步的,综合钻孔效益分数的具体计算过程如下:结合第h个预设时间段内指定数控钻孔机的钻孔质量分数DQh、钻孔效率分数DEh、钻孔稳定性分数DSh和钻孔利润分数DPh,通过钻孔效益分数公式计算第h个预设时间段内指定数控钻孔机的综合效益分数DBh,所述钻孔效益分数公式为 Further, the specific calculation process of the comprehensive drilling efficiency score is as follows: combined with the drilling quality score DQ h , drilling efficiency score DE h , and drilling stability score DS h of the designated CNC drilling machine within the h-th preset time period and drilling profit score DP h , calculate the comprehensive benefit score DB h of the specified CNC drilling machine in the h-th preset time period through the drilling profit score formula. The drilling profit score formula is

其中θ、ρ和σ为指定数控钻孔机的钻孔利润分数、钻孔稳定性分数、钻孔效率分数和钻孔质量分数的安全因子。Among them θ, ρ and σ are the safety factors for specifying the drilling profit score, drilling stability score, drilling efficiency score and drilling quality score of the CNC drilling machine.

在本实施例中,钻孔质量对于许多应用来说是至关重要的,特别是对于需要高精度和优质表面的工件,高质量的钻孔可以确保工件的正常装配和功能;钻孔效率对于大批量生产和高生产率的应用非常关键,快速而高效的钻孔过程可以降低生产成本、缩短生产周期并提高产量;钻孔稳定性对于确保工件和机器的安全性以及操作者的舒适度至关重要,稳定的钻孔过程可以减少振动、降低噪音、延长设备寿命,并减少操作员的疲劳和工伤风险;提高钻孔利润分数可以意味着降低成本、提高产能、增加产量和改善产品质量;实现了更直观的评估数控钻孔机的综合钻孔效益情况。In this embodiment, drilling quality is crucial for many applications, especially for workpieces that require high precision and high-quality surfaces. High-quality drilling can ensure the normal assembly and function of the workpiece; drilling efficiency is important for High-volume production and high-productivity applications are critical. A fast and efficient drilling process can reduce production costs, shorten production cycles, and increase output; drilling stability is essential to ensure the safety of workpieces and machines, as well as operator comfort. Importantly, a stable drilling process can reduce vibration, reduce noise, extend equipment life, and reduce operator fatigue and risk of work-related injuries; improving drilling profit scores can mean lower costs, increased productivity, increased output, and improved product quality; achieved In order to more intuitively evaluate the comprehensive drilling efficiency of CNC drilling machines.

本申请实施例提供的使用上述控制系统的数控钻孔机,包括底座1和加工台2,其中:底座1上设有X向移动装置3,X向移动装置3可沿X轴方向移动;X向移动装置3上设有Y向移动装置4,Y向移动装置4可沿Y轴方向移动;Y向移动装置4上设有Z向移动装置5,Z向移动装置5可沿Z轴方向移动;Z向移动装置5上安装有主轴6;X向移动装置3的外侧设有旋转驱动装置7,旋转驱动装置7安装在所述底座1上,加工台2安装在所述旋转驱动装置7上,其由旋转驱动装置7控制转动,该加工台2设有至少两个安装工位,各安装工位上均安装有夹具8,加工台2的外侧设有刀库9,刀库9包括驱动器91和刀盘92,驱动器91安装在底座1上,其用以驱动刀盘92旋转,刀盘92上设有呈圆周阵列排布的若干刀具容置工位;还包括控制器,控制器用于控制X向移动装置3、Y向移动装置4、Z向移动装置5、主轴6、刀库9以及旋转驱动装置7运动;数控钻孔机使用过程为:待加工工件安装于任一夹具8上,由旋转驱动装置7驱动加工台2旋转,使夹具8移动至主轴6下方,随后由X向移动装置3、Y向移动装置4和Z向移动装置5配合控制主轴6带动刀具在工件特定的位置上进行钻铣加工,而该过程中,工作人员则在其他安装工位的夹具8上放置待加工工件,当任一夹具8上的工件完成加工后,旋转驱动装置7则会驱动加工台2进行旋转,使另一工件移动至主轴6下方,以进行加工;采用本申请的设计,可实现钻孔加工与工件拆换同步进行,进而主轴6可无间断的对各工件进行加工,实现了生产效率的大幅提高。The CNC drilling machine using the above control system provided by the embodiment of the present application includes a base 1 and a processing table 2, wherein: the base 1 is provided with an X-direction moving device 3, and the X-direction moving device 3 can move along the X-axis direction; The Y-moving device 3 is provided with a Y-moving device 4, which can move along the Y-axis direction; the Y-moving device 4 is provided with a Z-moving device 5, which can move along the Z-axis direction. ; A spindle 6 is installed on the Z-direction moving device 5; a rotational driving device 7 is provided on the outside of the X-direction moving device 3, the rotating driving device 7 is installed on the base 1, and the processing table 2 is installed on the rotating driving device 7 , its rotation is controlled by a rotary drive device 7. The processing table 2 is provided with at least two installation stations. Each installation station is equipped with a clamp 8. A tool magazine 9 is provided on the outside of the processing table 2. The tool magazine 9 includes a driver. 91 and cutterhead 92, the driver 91 is installed on the base 1, and is used to drive the cutterhead 92 to rotate. The cutterhead 92 is provided with several tool accommodation stations arranged in a circular array; it also includes a controller, and the controller is used for Control the movement of the X-direction moving device 3, Y-direction moving device 4, Z-direction moving device 5, spindle 6, tool magazine 9 and rotary drive device 7; the use process of the CNC drilling machine is: the workpiece to be processed is installed on any fixture 8 , the rotary drive device 7 drives the processing table 2 to rotate, so that the fixture 8 moves below the spindle 6, and then the X-direction moving device 3, Y-direction moving device 4 and Z-direction moving device 5 cooperate to control the spindle 6 to drive the tool at a specific position of the workpiece. Drilling and milling processing is performed on the position, and during this process, the staff places the workpiece to be processed on the fixture 8 of other installation stations. When the workpiece on any fixture 8 is processed, the rotary drive device 7 will drive the processing table 2 is rotated to move another workpiece below the spindle 6 for processing; using the design of this application, drilling processing and workpiece removal can be carried out simultaneously, and then the spindle 6 can process each workpiece without interruption, achieving A substantial improvement in production efficiency.

在本实施例中,加工台2的外侧设有刀库9,刀库9包括驱动器91和刀盘92,驱动器91安装在底座1上,其用以驱动刀盘92旋转,刀盘92上设有呈圆周阵列排布的若干刀具容置工位。具体的,刀具容置工位用以放置不同的刀具,根据换刀需求,驱动器91会驱动所述刀盘92旋转,使相应的刀具移动至取刀位,以使所述主轴6可进行刀具的自动更换。In this embodiment, a tool magazine 9 is provided on the outside of the processing table 2. The tool magazine 9 includes a driver 91 and a cutterhead 92. The driver 91 is installed on the base 1 and is used to drive the cutterhead 92 to rotate. The cutterhead 92 is provided with a tool magazine 9. There are several tool holding stations arranged in a circular array. Specifically, the tool storage station is used to place different tools. According to the tool changing requirements, the driver 91 will drive the cutterhead 92 to rotate, so that the corresponding tool moves to the tool retrieval position, so that the spindle 6 can carry the tool. automatic replacement.

相邻两个安装工位之间均设有隔板,隔板固定连接在加工台2上。采用该设计,可防止钻铣加工时所产生的废屑溅落至工作人员身上。A partition is provided between two adjacent installation stations, and the partition is fixedly connected to the processing table 2. This design prevents waste chips generated during drilling and milling from splashing onto workers.

夹具8包括安装箱81和设有安装箱81上的若干压持件82;安装箱81安装在加工台2上;压持件82包括气缸821、连杆822和压杆823,气缸821安装在安装箱81上,压杆823的端部与气缸821的输出端相铰接,连杆822的一端与气缸821相铰接,另一端与压杆823相铰接。具体的,工件放置于安装箱81上后,气缸821的输出端则带动压杆823的一端向上抬升,而压杆823的另一端则自动向下活动,从而压紧工件。The clamp 8 includes an installation box 81 and a number of holding parts 82 provided on the installation box 81; the installation box 81 is installed on the processing table 2; the holding parts 82 include a cylinder 821, a connecting rod 822 and a pressure rod 823, and the cylinder 821 is installed on On the installation box 81, the end of the pressure rod 823 is hinged with the output end of the cylinder 821, one end of the connecting rod 822 is hinged with the cylinder 821, and the other end is hinged with the pressure rod 823. Specifically, after the workpiece is placed on the installation box 81, the output end of the cylinder 821 drives one end of the pressure rod 823 to lift upward, and the other end of the pressure rod 823 automatically moves downward, thereby compressing the workpiece.

安装箱81上设有支板83,支板83的底部安装有转轴,转轴与安装箱81转动相连,若干压持件82均安装在支板83上;安装箱81上设有两个电动推杆84,两个电动推杆84均设于支板83下方,且位于转轴的两侧,电动推杆84的输出端设有滚轮,滚轮与支板83相贴靠。具体的,根据工件的加工需求,可驱动任一电动推杆84将支板83向上顶起,另一电动推杆84则相应的下行,从而使支板83旋转至特定的角度,也即使工件倾斜形成特定的角度,此时,Z向移动装置5带动主轴6下行时,刀具即可对工件钻铣出斜孔。采用该设计,可一次性实现工件的直孔、斜孔钻铣加工,有效提高加工效率。The installation box 81 is provided with a support plate 83, and a rotating shaft is installed at the bottom of the support plate 83. The rotating shaft is rotationally connected to the installation box 81, and a number of pressing parts 82 are installed on the support plate 83; the installation box 81 is provided with two electric pushers. Rod 84 and two electric push rods 84 are located below the support plate 83 and located on both sides of the rotating shaft. The output ends of the electric push rods 84 are provided with rollers, and the rollers are in contact with the support plate 83 . Specifically, according to the processing requirements of the workpiece, any electric push rod 84 can be driven to push the support plate 83 upward, and the other electric push rod 84 can move downward accordingly, thereby rotating the support plate 83 to a specific angle, that is, the workpiece The tilt forms a specific angle. At this time, when the Z-moving device 5 drives the spindle 6 downward, the tool can drill and mill an oblique hole on the workpiece. Using this design, the straight hole and inclined hole drilling and milling of the workpiece can be realized at one time, effectively improving the processing efficiency.

支板83的两端均设有导向槽,安装箱81上设有与导向槽相适配的导向柱811,导向柱811设于导向槽内。采用导向柱811与导向槽的配合,可提高支板83摆动时的稳定性。Both ends of the support plate 83 are provided with guide grooves, and the installation box 81 is provided with guide posts 811 that match the guide grooves, and the guide posts 811 are arranged in the guide grooves. The cooperation between the guide pillar 811 and the guide groove can improve the stability of the support plate 83 when swinging.

转轴上安装有码盘831,安装箱81在对应码盘831的位置处设有感应件812。通过码盘831与感应件812的配合,以检测支板83是否旋转到位。A code wheel 831 is installed on the rotating shaft, and the installation box 81 is provided with a sensing component 812 at a position corresponding to the code wheel 831 . Through the cooperation between the code wheel 831 and the sensing member 812, it is detected whether the support plate 83 is rotated in place.

加工台2上设有若干固定槽21,夹具8上设有与所述固定槽21相适配的固定块,固定块安装在固定槽21内;加工台2的一侧开设有与固定槽21数量相对应的排屑槽道22,各固定槽21的一侧均对应的设有一条排屑槽道22,排屑槽道22的一侧设有若干斜向开设的泄风孔23,优选的,泄风孔23的轴线与所述排屑槽道22的轴线之间的夹角为45°-60°,各排屑槽道22侧端的泄风孔23均与相应的固定槽21相连通;加工台2的侧端设有连接块24,连接块24的中部设有气腔241,该连接块24一侧开设有与气腔241相连通的进气口242,另一侧开设有与气腔241相连通的若干出气口243,各出气口243的位置与各排屑槽道22的位置一一对应。工件加工时,会有较多废屑落入固定槽21中,而通过对进气口242通入压缩空气后,压缩空气则会分流至各排屑槽道22内,并由各泄风孔23排出,以此清除固定槽21内的废屑。采用该设计,使得排屑操作简便且高效。The processing table 2 is provided with a number of fixing slots 21, and the fixture 8 is provided with fixing blocks that match the fixing slots 21, and the fixing blocks are installed in the fixing slots 21; one side of the processing table 2 is provided with the fixing slots 21 There are corresponding number of chip discharge channels 22. One side of each fixed groove 21 is provided with a corresponding chip discharge channel 22. One side of the chip discharge channel 22 is provided with a number of diagonally opened ventilation holes 23. Preferably, , the angle between the axis of the air vent 23 and the axis of the chip removal channel 22 is 45°-60°, and the air vent 23 at the side end of each chip removal channel 22 is connected to the corresponding fixed groove 21 Pass; the side end of the processing table 2 is provided with a connecting block 24, and an air cavity 241 is provided in the middle of the connecting block 24. One side of the connecting block 24 is provided with an air inlet 242 connected to the air cavity 241, and the other side is provided with an air inlet 242. There are a plurality of air outlets 243 connected with the air chamber 241, and the positions of each air outlet 243 correspond to the positions of each chip removal channel 22. When the workpiece is processed, more waste chips will fall into the fixed groove 21. After the compressed air is introduced through the air inlet 242, the compressed air will flow into each chip removal channel 22 and be discharged through each air vent. 23 is discharged to remove the waste chips in the fixed groove 21. This design makes the chip removal operation simple and efficient.

上述本申请实施例中的技术方案,至少具有如下的技术效果或优点:相对于公开号为:CN104793562A公开申请的一种钻孔机的控制系统及控制方法,本申请实施例通过比较接收的各预设时间段内指定数控钻孔机的各预设刀具的各钻孔工件的进给速度数据,得到对应的第一进给速度和第二进给速度,然后结合对应的参考进给速度数据得到该预设时间段内指定数控钻孔机的钻孔进给速度指数,接着通过比较接收的各预设时间段内指定数控钻孔机的各预设刀具的各钻孔工件的单次钻孔时间,得到对应的第一单次钻孔时间和第二单次钻孔时间,再结合对应的参考单次钻孔时间计算各预设时间段内指定数控钻孔机的钻孔时间指数,最后结合钻孔速度数据和参考钻孔速度数据计算各预设时间段内指定数控钻孔机的钻孔效率分数,从而实现了钻孔效率的准确评估,进而实现了钻孔效率评估准确性的提高;相对于公开号为:CN106873531A公开申请的一种基于运动控制板长的电路板钻孔机控制,本申请实施例通过比较接收的各预设时间段内指定数控钻孔机的各预设刀具的各钻孔工件的钻孔轴向误差数据,然后得到对应的第一钻孔轴向误差数据,接着比较接收的各预设刀具的各钻孔工件的钻孔径向误差数据,得到对应的第一钻孔径向误差数据,最后结合接收的对应预设时间段内各预设刀具的故障率以及各预设刀具上各钻孔工件的第一单次钻孔时间和第二单次钻孔时间,计算各预设时间段内该指定数控钻孔机的钻孔稳定性分数,从而实现了全面的评估数控钻孔机的钻孔稳定性,进而实现了钻孔稳定性的更准确评估。The above-mentioned technical solutions in the embodiments of the present application have at least the following technical effects or advantages: Compared with the control system and control method of a drilling machine disclosed in the publication number: CN104793562A, the embodiments of the present application have received Specify the feed speed data of each drilling workpiece of each preset tool of the CNC drilling machine within the preset time period, obtain the corresponding first feed speed and second feed speed, and then combine it with the corresponding reference feed speed data Obtain the drilling feed speed index of the designated CNC drilling machine within the preset time period, and then compare the received single drilling results of each drilling workpiece of each preset tool of the designated CNC drilling machine within each preset time period. hole time, get the corresponding first single drilling time and second single drilling time, and then combine it with the corresponding reference single drilling time to calculate the drilling time index of the designated CNC drilling machine in each preset time period. Finally, the drilling speed data and the reference drilling speed data are combined to calculate the drilling efficiency score of the designated CNC drilling machine within each preset time period, thereby achieving an accurate assessment of drilling efficiency, and thereby achieving an accurate assessment of drilling efficiency. Improvement; Compared with a circuit board drilling machine control based on the motion control board length published in the publication number: CN106873531A, the embodiment of the present application compares the presets of the designated CNC drilling machine within each preset time period received. The drilling axial error data of each drilling workpiece of the tool is then obtained, and then the corresponding first drilling axial error data is obtained, and then the received drilling radial error data of each drilling workpiece of each preset tool is compared to obtain the corresponding The first drilling radial error data is finally combined with the received failure rate of each preset tool within the corresponding preset time period and the first single drilling time and second single drilling time of each drilling workpiece on each preset tool. Drilling time, calculates the drilling stability score of the specified CNC drilling machine within each preset time period, thereby achieving a comprehensive evaluation of the drilling stability of the CNC drilling machine, thereby achieving a more accurate evaluation of drilling stability Evaluate.

本领域内的技术人员应明白,本发明的实施例可提供为方法、系统、或计算机程序产品。因此,本发明可采用完全硬件实施例、完全软件实施例、或结合软件和硬件方面的实施例的形式。而且,本发明可采用在一个或多个其中包含有计算机可用程序代码的计算机可用存储介质(包括但不限于磁盘存储器、CD-ROM、光学存储器等)上实施的计算机程序产品的形式。Those skilled in the art will appreciate that embodiments of the present invention may be provided as methods, systems, or computer program products. Thus, the invention may take the form of an entirely hardware embodiment, an entirely software embodiment, or an embodiment combining software and hardware aspects. Furthermore, the invention may take the form of a computer program product embodied on one or more computer-usable storage media (including, but not limited to, disk storage, CD-ROM, optical storage, etc.) having computer-usable program code embodied therein.

本发明是参照根据本发明实施例的系统、设备(系统)、和计算机程序产品的流程图和/或方框图来描述的。应理解可由计算机程序指令实现流程图和/或方框图中的每一流程和/或方框、以及流程图和/或方框图中的流程和/或方框的结合。可提供这些计算机程序指令到通用计算机、专用计算机、嵌入式处理机或其他可编程数据处理设备的处理器以产生一个机器,使得通过计算机或其他可编程数据处理设备的处理器执行的指令产生用于实现在流程图一个流程或多个流程和/或方框图一个方框或多个方框中指定的功能的装置。The invention is described with reference to flowchart illustrations and/or block diagrams of systems, apparatus (systems), and computer program products according to embodiments of the invention. It will be understood that each process and/or block in the flowchart illustrations and/or block diagrams, and combinations of processes and/or blocks in the flowchart illustrations and/or block diagrams, can be implemented by computer program instructions. These computer program instructions may be provided to a processor of a general purpose computer, special purpose computer, embedded processor, or other programmable data processing device to produce a machine, such that the instructions executed by the processor of the computer or other programmable data processing device produce a use A device for realizing the functions specified in one process or multiple processes of the flowchart and/or one block or multiple blocks of the block diagram.

这些计算机程序指令也可存储在能引导计算机或其他可编程数据处理设备以特定方式工作的计算机可读存储器中,使得存储在该计算机可读存储器中的指令产生包括指令装置的制造品,该指令装置实现在流程图一个流程或多个流程和/或方框图一个方框或多个方框中指定的功能。These computer program instructions may also be stored in a computer-readable memory that causes a computer or other programmable data processing apparatus to operate in a particular manner, such that the instructions stored in the computer-readable memory produce an article of manufacture including the instruction means, the instructions The device implements the functions specified in a process or processes of the flowchart and/or a block or blocks of the block diagram.

这些计算机程序指令也可装载到计算机或其他可编程数据处理设备上,使得在计算机或其他可编程设备上执行一系列操作步骤以产生计算机实现的处理,从而在计算机或其他可编程设备上执行的指令提供用于实现在流程图一个流程或多个流程和/或方框图一个方框或多个方框中指定的功能的步骤。These computer program instructions may also be loaded onto a computer or other programmable data processing device, causing a series of operating steps to be performed on the computer or other programmable device to produce computer-implemented processing, thereby executing on the computer or other programmable device. Instructions provide steps for implementing the functions specified in a process or processes of a flowchart diagram and/or a block or blocks of a block diagram.

尽管已描述了本发明的优选实施例,但本领域内的技术人员一旦得知了基本创造性概念,则可对这些实施例作出另外的变更和修改。所以,所附权利要求意欲解释为包括优选实施例以及落入本发明范围的所有变更和修改。Although the preferred embodiments of the present invention have been described, those skilled in the art will be able to make additional changes and modifications to these embodiments once the basic inventive concepts are apparent. Therefore, it is intended that the appended claims be construed to include the preferred embodiments and all changes and modifications that fall within the scope of the invention.

显然,本领域的技术人员可以对本发明进行各种改动和变型而不脱离本发明的精神和范围。这样,倘若本发明的这些修改和变型属于本发明权利要求及其等同技术的范围之内,则本发明也意图包含这些改动和变型在内。Obviously, those skilled in the art can make various changes and modifications to the present invention without departing from the spirit and scope of the invention. In this way, if these modifications and variations of the present invention fall within the scope of the claims of the present invention and equivalent technologies, the present invention is also intended to include these modifications and variations.

Claims (10)

1.一种数控钻孔机控制系统,其特征在于,包括数控钻孔机数据采集中心、数控钻孔机数据处理中心和数控钻孔机控制中心:1. A CNC drilling machine control system, characterized in that it includes a CNC drilling machine data acquisition center, a CNC drilling machine data processing center and a CNC drilling machine control center: 其中,所述数控钻孔机数据采集中心用于:获取预设时间段内指定数控钻孔机的钻孔数据,并将采集的钻孔数据发送给数控钻孔机数据处理中心;Wherein, the CNC drilling machine data collection center is used to: obtain the drilling data of the designated CNC drilling machine within a preset time period, and send the collected drilling data to the CNC drilling machine data processing center; 所述数控钻孔机数据处理中心用于:接收数控钻孔机数据采集中心发送的钻孔数据,并根据钻孔数据计算指定数控钻孔机的综合钻孔效益分数,并将计算的综合钻孔效益分数发送给数据钻孔机控制中心;The CNC drilling machine data processing center is used to: receive drilling data sent by the CNC drilling machine data acquisition center, calculate the comprehensive drilling efficiency score of the designated CNC drilling machine based on the drilling data, and use the calculated comprehensive drilling efficiency score to The hole efficiency score is sent to the data drilling machine control center; 所述数控钻孔机控制中心用于:接收数控钻孔机发送的综合钻孔效益分数,并根据综合钻孔效益分数衡量指定数控钻孔机的综合效益,并采取控制措施来对指定数控钻孔机的综合效益进行控制。The CNC drilling machine control center is used to: receive the comprehensive drilling benefit score sent by the CNC drilling machine, measure the comprehensive benefit of the designated CNC drilling machine according to the comprehensive drilling benefit score, and take control measures to control the designated CNC drilling machine. The comprehensive benefit of the hole machine is controlled. 2.如权利要求1所述一种数控钻孔机控制系统,其特征在于,所述数控钻孔机数据采集中心包括刀具划分模块、钻孔质量数据采集模块、钻孔效率数据采集模块、钻孔稳定性数据采集模块和钻孔利润数据采集模块:2. A CNC drilling machine control system as claimed in claim 1, characterized in that the CNC drilling machine data collection center includes a tool dividing module, a drilling quality data collection module, a drilling efficiency data collection module, Hole stability data collection module and drilling profit data collection module: 所述刀具划分模块:用于对指定数控钻孔机的刀盘上各预设刀具进行划分并对各预设刀具进行编号,其中各预设刀具的功能均不同;The tool division module is used to divide each preset tool on the cutterhead of the designated CNC drilling machine and number each preset tool, where the functions of each preset tool are different; 所述钻孔质量数据采集模块:用于采集预设时间段内指定数控钻孔机各预设刀具的钻孔质量数据,所述各预设刀具的钻孔质量数据包括钻孔精度数据、钻孔工件的表面粗糙度数据和钻孔工件的表面损伤度数据;The drilling quality data collection module is used to collect drilling quality data of each preset tool of the specified CNC drilling machine within a preset time period. The drilling quality data of each preset tool includes drilling accuracy data, drilling accuracy data, and drilling quality data. Surface roughness data of hole workpieces and surface damage data of drilled workpieces; 所述钻孔效率数据采集模块:用于采集预设时间段内指定数控钻孔机各预设刀具的钻孔效率数据,所述各预设刀具的钻孔效率数据包括钻孔速度数据、钻孔工件的进给速度数据和单次钻孔时间;The drilling efficiency data collection module is used to collect drilling efficiency data of each preset tool of the designated CNC drilling machine within a preset time period. The drilling efficiency data of each preset tool includes drilling speed data, drilling speed data, and drilling efficiency data. Feed speed data and single drilling time of the hole workpiece; 所述钻孔稳定性数据采集模块:用于采集预设时间段内指定数控钻孔机各预设刀具的钻孔稳定性数据,所述各预设刀具的钻孔稳定性数据包括钻孔轴向误差、钻孔径向误差和钻孔故障率;The drilling stability data collection module is used to collect drilling stability data of each preset tool of the designated CNC drilling machine within a preset time period. The drilling stability data of each preset tool includes the drilling axis. directional error, drilling radial error and drilling failure rate; 所述钻孔利润数据采集模块:用于采集预设时间段内指定数控钻孔机的钻孔利润数据,所述钻孔利润数据包括预设时间段的钻孔工件总价数据和钻孔成本数据,其中钻孔成本数据包括预设时间段内指定数控钻孔机的人力成本数据、材料成本数据和维修成本数据;The drilling profit data collection module is used to collect the drilling profit data of the specified CNC drilling machine within a preset time period. The drilling profit data includes the total price data of the drilling workpiece and the drilling cost during the preset time period. Data, wherein drilling cost data includes labor cost data, material cost data and maintenance cost data of the designated CNC drilling machine within a preset time period; 所述钻孔数据包括钻孔质量数据、钻孔效率数据、钻孔稳定性数据和钻孔利润数据。The drilling data includes drilling quality data, drilling efficiency data, drilling stability data and drilling profit data. 3.如权利要求2所述一种数控钻孔机控制系统,其特征在于,所述数控钻孔机数据处理中心包括参考钻孔数据存储模块、钻孔质量数据处理模块、钻孔效率数据处理模块、钻孔稳定性数据处理模块和钻孔利润数据处理模块:3. A CNC drilling machine control system as claimed in claim 2, characterized in that the CNC drilling machine data processing center includes a reference drilling data storage module, a drilling quality data processing module, and a drilling efficiency data processing module. Module, drilling stability data processing module and drilling profit data processing module: 所述参考钻孔数据存储模块:用于存储指定数控钻孔机的参考钻孔质量数据、参考钻孔效率数据、参考钻孔稳定性数据和参考钻孔成本数据;The reference drilling data storage module is used to store reference drilling quality data, reference drilling efficiency data, reference drilling stability data and reference drilling cost data of the specified CNC drilling machine; 所述钻孔质量数据处理模块:用于处理钻孔质量数据采集模块采集的预设时间段内指定数控钻孔机中各预设刀具的钻孔精度数据、钻孔工件的表面粗糙度数据和表面损伤度数据,并结合参考钻孔质量数据计算预设时间段内该指定数控钻孔机的钻孔质量分数;The drilling quality data processing module is used to process the drilling accuracy data of each preset tool in the specified CNC drilling machine within the preset time period collected by the drilling quality data collection module, the surface roughness data of the drilled workpiece and The surface damage data is combined with the reference drilling quality data to calculate the drilling quality score of the specified CNC drilling machine within the preset time period; 所述钻孔效率数据处理模块:用于处理钻孔效率数据采集模块采集的预设时间段内指定数控钻孔机中各预设刀具的钻孔速度数据、单次钻孔时间和钻孔工件的进给速度数据,并结合参考钻孔效率数据计算预设时间段内该指定数控钻孔机的钻孔效率分数,其中钻孔速度数据指每分钟各预设刀具可完成钻孔的钻孔工件数量;The drilling efficiency data processing module is used to process the drilling speed data, single drilling time and drilling workpiece of each preset tool in the specified CNC drilling machine within the preset time period collected by the drilling efficiency data acquisition module. The feed speed data is combined with the reference drilling efficiency data to calculate the drilling efficiency score of the specified CNC drilling machine within the preset time period, where the drilling speed data refers to the drilling holes that each preset tool can complete per minute. Number of workpieces; 所述钻孔稳定性数据处理模块:用于处理钻孔稳定性数据采集模块采集的预设时间段内指定数控钻孔机中各预设刀具的钻孔轴向误差数据、钻孔径向误差数据和钻孔故障率,并结合参考钻孔稳定性数据计算预设时间段内该指定数控钻孔机的钻孔稳定性分数;The drilling stability data processing module is used to process the drilling axial error data and drilling radial error of each preset tool in the specified CNC drilling machine within the preset time period collected by the drilling stability data acquisition module. data and drilling failure rate, and combined with the reference drilling stability data to calculate the drilling stability score of the specified CNC drilling machine within the preset time period; 所述钻孔利润数据处理模块:用于处理钻孔成本数据采集模块采集的预设时间段内钻孔工件总价数据和钻孔成本数据,并结合参考钻孔成本数据计算预设时间段内该指定数控钻孔机的钻孔利润分数,进而计算对应的综合钻孔效益分数。The drilling profit data processing module is used to process the total price data of drilling workpieces and drilling cost data within the preset time period collected by the drilling cost data collection module, and calculate the drilling cost data within the preset time period based on the reference drilling cost data. The drilling profit score of the designated CNC drilling machine is then calculated as the corresponding comprehensive drilling benefit score. 4.如权利要求3所述一种数控钻孔机控制系统,其特征在于,所述钻孔质量分数的具体计算过程如下:4. A CNC drilling machine control system as claimed in claim 3, characterized in that the specific calculation process of the drilling quality fraction is as follows: 根据接收的第h个预设时间段内指定数控钻孔机的刀盘上第i个预设刀具的第i→k个钻孔工件的钻孔直径数据钻孔深度数据/>钻孔位置数据/>结合参考钻孔直径数据/>钻孔深度数据/>钻孔位置数据/>通过钻孔精度分数公式计算第h个预设时间段内指定数控钻孔机的钻孔精度分数DAh,所述钻孔精度分数公式为According to the received drilling diameter data of the i→k-th drilling workpiece of the i-th preset tool on the cutterhead of the specified CNC drilling machine within the h-th preset time period Drilling depth data/> Drilling location data/> Combined with reference drill diameter data/> Drilling depth data/> Drilling location data/> Calculate the drilling accuracy score DA h of the specified CNC drilling machine in the h-th preset time period through the drilling accuracy score formula, which is 其中e为自然常数,h=1,2,...,H,H为预设时间段的总个数,i=1,2,...,J,J为指定数控钻孔机的刀盘上的预设刀具的总数量,i→k=1,2,...,i→K,i→K为第i个预设刀具的钻孔工件的总个数,α为钻孔工件的钻孔直径数据的修正因子,β为钻孔工件的钻孔位置数据的修正因子,χ为钻孔工件的钻孔深度数据的修正因子;Where e is a natural constant, h=1,2,...,H, H is the total number of preset time periods, i=1,2,...,J, J is the tool of the designated CNC drilling machine The total number of preset tools on the disk, i→k=1,2,...,i→K, i→K is the total number of drilling workpieces of the i-th preset tool, α is the drilling workpiece The correction factor of the drilling diameter data, β is the correction factor of the drilling position data of the drilling workpiece, χ is the correction factor of the drilling depth data of the drilling workpiece; 再根据接收的第h个预设时间段内指定数控钻孔机的刀盘上第i个预设刀具的第i→k个钻孔工件钻孔完成后该钻孔工件的表面粗糙度数据和表面损伤度数据/>结合钻孔工件的参考表面粗糙度数据/>通过钻孔质量分数公式计算第h个预设时间段内指定数控钻孔机的钻孔质量分数DQh,所述钻孔质量分数公式为/> Then based on the received h-th preset time period, the surface roughness data of the i-th preset tool on the i-th preset tool on the cutterhead of the CNC drilling machine after the drilling of the i-th drilled workpiece is completed. and surface damage data/> Combined with reference surface roughness data of drilled workpieces/> Calculate the drilling quality fraction DQ h of the designated CNC drilling machine within the h-th preset time period through the drilling quality fraction formula, which is /> 其中δ为钻孔工件的钻孔精度分数的修正因子,φ为钻孔完成后钻孔工件的表面损伤度数据的修正因子,为钻孔完成后钻孔工件的表面粗糙度数据的修正因子;where δ is the correction factor for the drilling accuracy score of the drilled workpiece, φ is the correction factor for the surface damage data of the drilled workpiece after drilling is completed, It is the correction factor for the surface roughness data of the drilled workpiece after drilling is completed; 所述钻孔精度数据包括钻孔直径数据、钻孔深度数据和钻孔位置数据;The drilling accuracy data includes drilling diameter data, drilling depth data and drilling position data; 所述钻孔位置数据是由指定数控钻孔机的刀盘上各刀具为各钻孔工件钻孔时该指定数控钻孔机上X向移动装置、Y向移动装置和Z向移动装置组合成的坐标决定;The drilling position data is a combination of the X-direction moving device, the Y-direction moving device and the Z-direction moving device on the designated CNC drilling machine when each tool on the cutterhead of the designated CNC drilling machine drills each drilling workpiece. Coordinate determination; 所述X向移动装置可沿X轴方向移动,所述Y向移动装置可沿Y轴方向移动,所述Z向移动装置可沿Z轴方向移动。The X-direction moving device can move along the X-axis direction, the Y-direction moving device can move along the Y-axis direction, and the Z-direction moving device can move along the Z-axis direction. 5.如权利要求4所述一种数控钻孔机控制系统,其特征在于,所述钻孔效率分数的具体计算过程如下:5. A CNC drilling machine control system as claimed in claim 4, characterized in that the specific calculation process of the drilling efficiency score is as follows: 根据接收的第h个预设时间段内指定数控钻孔机的刀盘上第i个预设刀具的第i→k个钻孔工件的进给速度数据得到第h个预设时间段内指定数控钻孔机的刀盘上第i个预设刀具的各钻孔工件的第一进给速度数据Max,FRh,i和第二进给速度数据Min,FRh,i,其中Max,FRh,i为/>Min,FRh,i再结合接收的第h个预设时间段内指定数控钻孔机的刀盘上第i个预设刀具的第i→k个钻孔工件的参考进给速度数据/>通过钻孔进给速度指数公式计算第h个预设时间段内指定数控钻孔机的钻孔进给速度指数FDh,所述钻孔进给速度指数公式为According to the received feed speed data of the i→k drilling workpiece of the i-th preset tool on the cutterhead of the specified CNC drilling machine within the h-th preset time period Obtain the first feed speed data Max, FR h,i and the second feed speed data Min of each drilling workpiece of the i-th preset tool on the cutterhead of the designated CNC drilling machine within the h-th preset time period. ,FR h,i , where Max,FR h,i is/> Min,FR h,i is Combined with the received reference feed rate data of the i→k drilling workpiece of the i-th preset tool on the cutterhead of the designated CNC drilling machine within the h-th preset time period/> Calculate the drilling feed speed index FD h of the designated CNC drilling machine within the h-th preset time period through the drilling feed speed index formula. The drilling feed speed index formula is: 再结合接收的第h个预设时间段内指定数控钻孔机的刀盘上第i个预设刀具的钻孔速度数据DVh,i、参考钻孔速度数据ΔDVh,i以及第h个预设时间段内指定数控钻孔机的钻孔时间指数TDh,通过钻孔效率分数公式计算第h个预设时间段内指定数控钻孔机的钻孔效率分数DEh,所述钻孔效率分数公式为Combined with the received drilling speed data DV h,i of the i-th preset tool on the cutterhead of the designated CNC drilling machine within the h-th preset time period , the reference drilling speed data ΔDV h,i and the h-th The drilling time index TD h of the designated CNC drilling machine within the preset time period is calculated through the drilling efficiency score formula. The drilling efficiency score DE h of the designated CNC drilling machine within the h-th preset time period is calculated. The efficiency score formula is 其中λ为各预设刀具的钻孔速度数据的修正因子,μ为指定数控钻孔机的钻孔进给速度指数的安全因子,ν为指定数控钻孔机的钻孔时间指数的安全因子,且μ+ν=1。Among them, λ is the correction factor of the drilling speed data of each preset tool, μ is the safety factor of the drilling feed speed index of the specified CNC drilling machine, ν is the safety factor of the drilling time index of the specified CNC drilling machine, And μ+ν=1. 6.如权利要求5所述一种数控钻孔机控制系统,其特征在于,所述钻孔时间指数的具体计算过程如下:6. A CNC drilling machine control system as claimed in claim 5, characterized in that the specific calculation process of the drilling time index is as follows: 根据接收的第h个预设时间段内指定数控钻孔机的刀盘上第i个预设刀具的第i→k个钻孔工件的单次钻孔时间得到第h个预设时间段内指定数控钻孔机的刀盘上第i个预设刀具的各钻孔工件的单次钻孔第一时间Max,DTh,i和单次钻孔第二时间Min,DTh,i,其中Max,DTh,i为/>Min,DTh,i再结合接收的第h个预设时间段内指定数控钻孔机的刀盘上第i个预设刀具的第i→k个钻孔工件的参考单次钻孔时间/>通过钻孔时间指数公式计算第h个预设时间段内指定数控钻孔机的钻孔时间指数TDh,所述钻孔时间指数公式为/> According to the single drilling time of the i→k drilling workpiece of the i-th preset tool on the cutterhead of the specified CNC drilling machine within the h-th preset time period Obtain the first single drilling time Max, DT h,i and the second single drilling time of each drilling workpiece of the i-th preset tool on the cutterhead of the designated CNC drilling machine in the h-th preset time period. Time Min,DT h,i , where Max,DT h,i is/> Min,DT h,i is Combined with the reference single drilling time of the i→k drilling workpiece of the i-th preset tool on the cutterhead of the designated CNC drilling machine within the h-th preset time period/> Calculate the drilling time index TD h of the specified CNC drilling machine in the h-th preset time period through the drilling time index formula. The drilling time index formula is/> 7.如权利要求6所述一种数控钻孔机控制系统,其特征在于,所述钻孔稳定性分数的具体计算过程如下:7. A CNC drilling machine control system as claimed in claim 6, characterized in that the specific calculation process of the drilling stability score is as follows: 根据接收的第h个预设时间段内指定数控钻孔机的刀盘上第i个预设刀具的第i→k个钻孔工件的钻孔轴向误差数据和钻孔径向误差数据/>得到第h个预设时间段内指定数控钻孔机的刀盘上第i个预设刀具的钻孔工件的第一钻孔轴向误差数据Max,ADh,i和第一钻孔径向误差数据Max,RDh,i,其中Max,ADh,i为/>Max,RDh,i为/> According to the received drilling axial error data of the i→k-th drilling workpiece of the i-th preset tool on the cutterhead of the specified CNC drilling machine within the h-th preset time period and drilling radial error data/> Obtain the first drilling axial error data Max, AD h,i and the first drilling radial error data of the i-th preset tool on the cutterhead of the specified CNC drilling machine within the h-th preset time period. Error data Max,RD h,i , where Max,AD h,i is/> Max,RD h,i is/> 再结合接收的第h个预设时间段内指定数控钻孔机的刀盘上第i个预设刀具的故障率Fh,i、该预设刀具上各钻孔工件的单次钻孔第一时间Max,DTh,i和单次钻孔第二时间Min,DTh,i,通过钻孔稳定性分数公式计算第h个预设时间段内指定数控钻孔机的钻孔稳定性分数DSh,所述钻孔稳定性分数公式为Combined with the received failure rate F h,i of the i-th preset tool on the cutterhead of the designated CNC drilling machine within the h-th preset time period, and the single drilling number of each drilling workpiece on the preset tool The first time Max,DT h,i and the second time Min,DT h,i of a single drilling, calculate the drilling stability score of the specified CNC drilling machine in the h-th preset time period through the drilling stability score formula DS h , the drilling stability fraction formula is 其中λ为指定数控钻孔机的第一钻孔轴向误差数据的修正因子,ν为指定数控钻孔机的第一钻孔径向误差数据的修正因子。Among them, λ is the correction factor of the first drilling axial error data of the designated CNC drilling machine, and ν is the correction factor of the first drilling radial error data of the designated CNC drilling machine. 8.如权利要求7所述一种数控钻孔机控制系统,其特征在于,所述钻孔利润分数的具体计算过程如下:8. A CNC drilling machine control system as claimed in claim 7, characterized in that the specific calculation process of the drilling profit score is as follows: 根据接收的第h个预设时间段内指定数控钻孔机的钻孔工件总价Ph,并结合第h个预设时间段内指定数控钻孔机的钻孔成本数据DCh和参考钻孔成本数据ΔDCh,通过钻孔利润分数公式计算第h个预设时间段内指定数控钻孔机的钻孔利润分数DPh,所述钻孔利润分数公式为其中/>为钻孔总价的修正因子。According to the received total price P h of the drilling workpiece of the designated CNC drilling machine within the h-th preset time period, combined with the drilling cost data DC h of the designated CNC drilling machine within the h-th preset time period and the reference drilling The hole cost data ΔDC h is used to calculate the drilling profit fraction DP h of the specified CNC drilling machine in the h-th preset time period through the drilling profit fraction formula. The drilling profit fraction formula is Among them/> is the correction factor for the total drilling price. 9.如权利要求8所述一种数控钻孔机控制系统,其特征在于,所述综合钻孔效益分数的具体计算过程如下:9. A CNC drilling machine control system as claimed in claim 8, characterized in that the specific calculation process of the comprehensive drilling benefit score is as follows: 结合第h个预设时间段内指定数控钻孔机的钻孔质量分数DQh、钻孔效率分数DEh、钻孔稳定性分数DSh和钻孔利润分数DPh,通过钻孔效益分数公式计算第h个预设时间段内指定数控钻孔机的综合效益分数DBh,所述钻孔效益分数公式为Combining the drilling quality score DQ h , drilling efficiency score DE h , drilling stability score DS h and drilling profit score DP h of the designated CNC drilling machine in the h-th preset time period, the drilling efficiency score formula is used Calculate the comprehensive benefit score DB h of the designated CNC drilling machine within the h-th preset time period. The drilling benefit score formula is 其中θ、ρ和σ为指定数控钻孔机的钻孔利润分数、钻孔稳定性分数、钻孔效率分数和钻孔质量分数的安全因子。Among them θ, ρ and σ are the safety factors for specifying the drilling profit score, drilling stability score, drilling efficiency score and drilling quality score of the CNC drilling machine. 10.使用如权利要求1-9中任意一项控制系统的数控钻孔机,其特征在于,包括底座和加工台:10. A CNC drilling machine using a control system as claimed in any one of claims 1 to 9, characterized in that it includes a base and a processing table: 所述底座上设有X向移动装置,所述X向移动装置可沿X轴方向移动;所述X向移动装置上设有Y向移动装置,所述Y向移动装置可沿Y轴方向移动;所述Y向移动装置上设有Z向移动装置,所述Z向移动装置可沿Z轴方向移动;The base is provided with an X-direction moving device, and the X-direction moving device can move along the X-axis direction; the X-direction moving device is provided with a Y-direction moving device, and the Y-direction moving device can move along the Y-axis direction. ; The Y-direction moving device is provided with a Z-direction moving device, and the Z-direction moving device can move along the Z-axis direction; 所述Z向移动装置上安装有主轴;所述X向移动装置的外侧设有旋转驱动装置,所述旋转驱动装置安装在所述底座上,所述加工台安装在所述旋转驱动装置上,其由所述旋转驱动装置控制转动,该加工台设有至少两个安装工位,各所述安装工位上均安装有夹具;A spindle is installed on the Z-direction moving device; a rotational driving device is provided on the outside of the X-direction moving device, the rotational driving device is installed on the base, and the processing table is installed on the rotational driving device. Its rotation is controlled by the rotary drive device. The processing table is provided with at least two installation stations, and clamps are installed on each of the installation stations; 所述加工台的外侧设有刀库,所述刀库包括驱动器和刀盘,所述驱动器安装在所述底座上,其用以驱动所述刀盘旋转,所述刀盘上设有呈圆周阵列排布的若干刀具容置工位;A tool magazine is provided on the outside of the processing table. The tool magazine includes a driver and a cutterhead. The driver is installed on the base and is used to drive the cutterhead to rotate. The cutterhead is provided with a circumferential Several tool holding stations arranged in an array; 还包括控制器,所述控制器用于控制X向移动装置、Y向移动装置、Z向移动装置、主轴、刀库以及旋转驱动装置运动。It also includes a controller, which is used to control the movement of the X-direction moving device, the Y-direction moving device, the Z-direction moving device, the spindle, the tool magazine and the rotational driving device.
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* Cited by examiner, † Cited by third party
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EP1083469A2 (en) * 1999-09-10 2001-03-14 Mori Seiki Co., Ltd. Control method for NC machine tool
CN104110252A (en) * 2014-04-21 2014-10-22 中铁西北科学研究院有限公司西南分院 Expansion anchor cable drilled hole measuring system on basis of inertia sensor
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