CN117423538A - Single-station multifunctional module of network transformer - Google Patents
Single-station multifunctional module of network transformer Download PDFInfo
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- CN117423538A CN117423538A CN202311506020.1A CN202311506020A CN117423538A CN 117423538 A CN117423538 A CN 117423538A CN 202311506020 A CN202311506020 A CN 202311506020A CN 117423538 A CN117423538 A CN 117423538A
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- dispensing
- network transformer
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- 230000007246 mechanism Effects 0.000 claims abstract description 68
- 239000000463 material Substances 0.000 claims abstract description 55
- 238000011068 loading method Methods 0.000 claims abstract description 8
- 238000003756 stirring Methods 0.000 claims description 26
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 10
- 229910052782 aluminium Inorganic materials 0.000 claims description 10
- 238000001035 drying Methods 0.000 claims description 10
- 229910000838 Al alloy Inorganic materials 0.000 claims description 7
- 238000000643 oven drying Methods 0.000 claims description 5
- 238000010981 drying operation Methods 0.000 claims description 3
- 238000012840 feeding operation Methods 0.000 claims description 3
- 238000010030 laminating Methods 0.000 claims description 3
- 230000009471 action Effects 0.000 abstract description 20
- 239000003292 glue Substances 0.000 abstract description 16
- 238000000034 method Methods 0.000 abstract description 10
- 238000001514 detection method Methods 0.000 abstract description 3
- 230000000007 visual effect Effects 0.000 abstract 1
- 238000004026 adhesive bonding Methods 0.000 description 10
- 239000000084 colloidal system Substances 0.000 description 10
- 238000010586 diagram Methods 0.000 description 8
- 238000007599 discharging Methods 0.000 description 6
- 238000009434 installation Methods 0.000 description 6
- 238000002156 mixing Methods 0.000 description 5
- 238000007664 blowing Methods 0.000 description 2
- 230000008878 coupling Effects 0.000 description 2
- 238000010168 coupling process Methods 0.000 description 2
- 238000005859 coupling reaction Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000002955 isolation Methods 0.000 description 2
- 230000005389 magnetism Effects 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 238000007711 solidification Methods 0.000 description 2
- 230000008023 solidification Effects 0.000 description 2
- 230000007723 transport mechanism Effects 0.000 description 2
- 101150012579 ADSL gene Proteins 0.000 description 1
- 102100020775 Adenylosuccinate lyase Human genes 0.000 description 1
- 108700040193 Adenylosuccinate lyases Proteins 0.000 description 1
- 230000006978 adaptation Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 230000005672 electromagnetic field Effects 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 229910000679 solder Inorganic materials 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 238000004804 winding Methods 0.000 description 1
Classifications
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C11/00—Component parts, details or accessories not specifically provided for in groups B05C1/00 - B05C9/00
- B05C11/10—Storage, supply or control of liquid or other fluent material; Recovery of excess liquid or other fluent material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C13/00—Means for manipulating or holding work, e.g. for separate articles
- B05C13/02—Means for manipulating or holding work, e.g. for separate articles for particular articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C5/00—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work
- B05C5/02—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work the liquid or other fluent material being discharged through an outlet orifice by pressure, e.g. from an outlet device in contact or almost in contact, with the work
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C9/00—Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important
- B05C9/08—Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important for applying liquid or other fluent material and performing an auxiliary operation
- B05C9/14—Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important for applying liquid or other fluent material and performing an auxiliary operation the auxiliary operation involving heating or cooling
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D3/00—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
- B05D3/02—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by baking
- B05D3/0254—After-treatment
- B05D3/0272—After-treatment with ovens
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/90—Devices for picking-up and depositing articles or materials
- B65G47/91—Devices for picking-up and depositing articles or materials incorporating pneumatic, e.g. suction, grippers
- B65G47/918—Devices for picking-up and depositing articles or materials incorporating pneumatic, e.g. suction, grippers with at least two picking-up heads
Landscapes
- Engineering & Computer Science (AREA)
- Power Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Mechanical Engineering (AREA)
- Drying Of Solid Materials (AREA)
Abstract
The invention discloses a single-station multifunctional module of a network transformer, and belongs to the field of network transformers. A single-site multi-functional module of a network transformer, comprising: a dispensing and carrying mechanism; a feeding and carrying mechanism; according to the invention, structural actions such as automatic feeding, material taking and clamping opening, glue dispensing and carrying and the like are adopted for debugging, and the actions of a machine are more visual, simple and rapid, so that a product is safely placed at a material loading safety point during automatic feeding, then reaches a glue dispensing carrying mechanism, the product is placed at a glue dispensing point through carrying, then is subjected to the action of the material taking and clamping opening mechanism, and meanwhile has a glue dispensing function, the glue dispensing product is accurately placed in a baking oven through carrying by a chuck, the glue dispensing operation action is ensured, the detection step is saved, the whole function is saved, the manual participation is ensured, the unique machine glue dispensing method is ensured, and the unique material taking chuck design is realized, so that the machine design is more innovative.
Description
Technical Field
The invention relates to the technical field of network transformers, in particular to a single-station multifunctional module of a network transformer.
Background
The network transformer is specifically provided with a T1/E1 isolation transformer; ISDN/ADSL interface transformer; VDSL high-pass/low-pass filter module, interface transformer; T3/E3, SDH, 64KBPS interface transformer; 10/100BASE, 1000BASE-TX, 2.5GBASE, 5GBASE, 10GBASE network filter; RJ45 integrated transformer ICM; the special transformer can be designed according to the needs of customers. The data pump is a device on a consumer PCI network card, and is also called a network transformer or a network isolation transformer. The differential signals sent by PHY are filtered by the coil coupling of differential mode coupling to strengthen the signals, and are coupled to the other end of the connecting network line with different levels through the conversion of electromagnetic field; first, different levels between different network devices connected by a network cable are isolated to prevent the devices from being damaged by different voltages transmitted by the network cable. Besides, the data pump can also play a role in lightning protection for equipment.
At present, related equipment on the market can not accomplish the material loading, glue dispensing, toast integrated design to material point to the network transformer is artifical material loading point to glue, puts into the baker again, just so more extravagant manpower, and inefficiency increases the cost of labor, and the function is comparatively single, and after the point was glued, need take out from the point station of gluing, place in the baker, stoving influences the efficiency of production, based on this, proposes a network transformer simplex position multiple function module and solves above-mentioned problem.
Disclosure of Invention
The invention aims to solve the problems that feeding, dispensing and baking are not integrated in the prior art, efficiency is low, cost is increased, and functions are single, and provides a single-station multifunctional module of a network transformer.
In order to achieve the above purpose, the present invention adopts the following technical scheme:
a single-site multi-functional module of a network transformer, comprising: the dispensing conveying mechanism is used for taking materials and dispensing; the feeding conveying mechanism is arranged at one side of the dispensing conveying mechanism and is used for automatic feeding operation; the material taking and clamping opening mechanism is arranged on one side, far away from the dispensing and conveying mechanism, of the material loading and conveying mechanism and is used for carrying out accurate material taking operation; and the drying oven drying mechanism is arranged on the dispensing carrying mechanism and is used for carrying out automatic drying operation after dispensing is completed.
Preferably, the dispensing handling mechanism comprises a mounting base plate, four supporting rods are mounted at the top of the mounting base plate, two first bases are mounted at the tops of the four supporting rods, first aluminum profiles are mounted at the tops of the two first bases, guide rail sliding blocks are mounted on the outer side walls of the first aluminum profiles, guide rail limiting blocks are mounted at the two ends of the first aluminum profiles, second bases are mounted at the tops of the guide rail sliding blocks, fixing blocks are mounted at the tops of the second bases, and second aluminum profiles are mounted on adjacent sides of the fixing blocks.
Preferably, the method further comprises: install the wheel support in first base one side, the motor mounting panel is installed to the bottom of wheel support, servo motor is installed to the bottom of motor mounting panel, the top rotation of wheel support is connected with the synchronizing wheel, the lateral wall laminating of synchronizing wheel has the belt, one side fixedly connected with layer board of wheel support keeping away from first base, first tow chain is installed at the top of layer board.
Further, the method further comprises the following steps: the fixed part of fixed connection at first tow chain other end, first installing support is installed to one side of fixed part, the temperature control box is installed at the top of first installing support.
Further, the method further comprises the following steps: install the fixed plate on the second aluminium alloy, the lateral wall fixedly connected with first lead screw module of fixed plate, install the module bottom plate on the first lead screw module, install the second lead screw module on the module bottom plate, the point gum bottom plate is installed to one side that the module bottom plate was kept away from to the second lead screw module, the connecting piece is installed to the lateral wall of point gum bottom plate, fixed clamp splice is installed to the lateral wall of connecting piece, install the cylinder on the fixed clamp splice, install fixed clamp splice on the fixed clamp splice, fixed clamp splice is located the back of cylinder and installs K type thermocouple.
Further, the method further comprises the following steps: install the suction nozzle connecting block in the bottom of fixed clamp splice, first spring is installed to the bottom of suction nozzle connecting block, magnet is installed to the bottom of first spring, interior clamp is installed to the bottom of magnet, the chuck plectrum is installed to the lateral wall of magnet, the clamping piece is installed at the back of chuck plectrum, vacuum nozzle is installed to the bottom of suction nozzle connecting block.
Further, get material and open clamp mechanism includes the fixed connection seat, the structure installed part is installed at the top of fixed connection seat, connecting plate is installed to one side of structure installed part, the mount pad is installed at the top of connecting plate, the cylinder is installed at the top of mount pad, the slider is installed to the output of cylinder, sliding connection has the slide rail on the slider, open splint is installed to one side of slider, the splint connecting block is installed at the top of open splint, the regulating block is installed at the top of splint connecting block, the chuck fastener is installed to the bottom of open splint, first fixing base is installed at the top of chuck fastener, install the second fixing base on the first fixing base, install the gas blow pipe on the second fixing base, the switch chuck is installed to the bottom of second fixing base, install rotatory chuck on the switch chuck.
Further, the material loading transport mechanism includes the connecting band module, install the module connecting seat on the connecting band module, the inductor support is installed to the one end that the connecting band module is close to the motor, install the origin inductor on the inductor support, the second installing support is installed to the lateral wall of connecting band module, third base and fourth base are installed at the top of second installing support, install first elbow on the third base, install the second elbow on the fourth base, the draw-in groove has been seted up at the top of third base, the inside wall grafting of draw-in groove has the magnetic shell, the bottom fixedly connected with fixed bolster of fourth base, the bottom fixedly connected with second tow chain of fixed bolster, the one end that the fixed bolster was kept away from to the second tow chain is connected with the connecting band module.
Furthermore, the fixed plate is connected with the temperature control box, and the dispensing bottom plate is connected with the temperature control box.
Further, still including installing the tooth frame on first lead screw module, the bottom fixedly connected with magnetism of tooth frame is inhaled the board, the lateral wall meshing of tooth frame has the gear, the bottom fixedly connected with peg graft pole of gear, the lateral wall sliding connection of peg graft pole has the magnetic plate, the bottom fixedly connected with (mixing) shaft of magnetic plate, the top fixedly connected with second spring of magnetic plate, the top of second spring and the bottom fixedly connected with of gear, the slot has been seted up at the top middle part of (mixing) shaft, slot and peg graft pole looks adaptation, and slide each other, the lateral wall fixedly connected with stirring piece of (mixing) shaft, the lateral wall of (mixing) shaft rotates with the inside wall of cylinder to be connected, and slides each other.
Compared with the prior art, the invention provides a single-station multifunctional module of a network transformer, which has the following beneficial effects:
1. this network transformer simplex position multiple functional module, through automatic feeding, get the material and open and press from both sides, structural actions such as the transport of gluing of point are debugged, the action of machine is also comparatively directly perceived, it is simple, it is quick, therefore it is comparatively safe to put the material loading safe point with the product when automatic feeding, get to the transport mechanism of gluing again, will be through getting the material action, then through the transport, place the product point of gluing, get the material and open and press from both sides the mechanism action afterwards, carry out the point simultaneously and glue the function, the rethread chuck transport is with the operation action of gluing the accurate oven point of placing of point gluing product, the planarization of gluing has been guaranteed, the step of detection has been practiced thrift, the artificial participation has also been practiced thrift to the holistic function, unique machine point is glued the method has been guaranteed, unique material chuck design, the machine design of itself is more innovative.
2. This network transformer simplex position multiple functional module makes the cylinder reach the material loading point at first lead screw module work, at this in-process, the gear will drive the (mixing) shaft through plug-in rod and slot under the effect of tooth frame and rotate for the stirring piece stirs the colloid, and when second lead screw module work makes the cylinder move down and carries out the point gum, will make the magnetic plate break away from the magnetism suction plate gradually, make the stirring piece beat the colloid under the effect of second spring, thereby improve the mobility of colloid, prevent the colloid solidification, influence the efficiency of point gum, thereby guaranteed the quality and the efficiency of point gum.
Drawings
Fig. 1 is a schematic three-dimensional structure diagram of a single-station multi-functional module of a network transformer according to the present invention;
fig. 2 is a schematic three-dimensional structure diagram of a dispensing and conveying mechanism for a single-station multi-functional module of a network transformer according to the present invention;
fig. 3 is an enlarged schematic diagram of a single-station multi-functional module of the network transformer shown in fig. 2;
fig. 4 is a schematic three-dimensional structure diagram of a material taking and clamping opening mechanism of a single-station multifunctional module of a network transformer;
fig. 5 is a schematic three-dimensional structure diagram of a feeding and carrying mechanism for a single-station multifunctional module of a network transformer;
fig. 6 is a schematic diagram of a three-dimensional structure of a drying mechanism of a single-station multi-functional module of a network transformer according to the present invention;
fig. 7 is a schematic three-dimensional structure diagram of a tooth rack of a single-station multi-functional module of a network transformer;
fig. 8 is a schematic diagram of a three-dimensional structure of a split middle part of a needle cylinder with a plurality of functional modules at a single station of a network transformer.
In the figure: 1. a dispensing and carrying mechanism; 11. a mounting base plate; 12. a support rod; 13. a first base; 14. a first aluminum profile; 15. a guide rail sliding block; 16. guide rail limiting blocks; 17. a second base; 18. a fixed block; 19. a second aluminum profile; 110. a wheel support; 111. a motor mounting plate; 112. a servo motor; 113. a synchronizing wheel; 114. a belt; 115. a supporting plate; 116. a first tow chain; 117. a fixing member; 118. a first mounting bracket; 119. a temperature control box; 120. a fixing plate; 121. the first screw rod module; 122. a module base plate; 123. the second screw rod module; 124. dispensing a bottom plate; 125. a connecting piece; 126. a first fixed clamping block; 127. a needle cylinder; 128. a second fixed clamping block; 129. a type K thermocouple; 130. a suction nozzle connecting block; 131. a first spring; 132. a magnet; 133. an inner clip; 134. chuck pulling sheets; 135. a clamping piece; 136. a vacuum suction nozzle; 2. a material taking and clamping opening mechanism; 21. fixing the connecting seat; 22. a structural mounting member; 23. a connecting bottom plate; 24. a mounting base; 25. a cylinder; 26. a slide block; 27. a slide rail; 28. an adjusting block; 29. a clamping plate connecting block; 210. opening the clamping plate; 211. a collet fastener; 212. a first fixing seat; 213. the second fixing seat; 214. an air blowing pipe; 215. a switch chuck; 216. a rotary chuck; 3. a feeding and carrying mechanism; 31. a module connecting seat; 32. a connecting belt module; 33. an inductor support; 34. an origin sensor; 35. a second mounting bracket; 36. a third base; 37. a clamping groove; 38. a first elbow; 39. a second elbow; 310. a magnetic shell; 311. a fourth base; 312. a fixed bracket; 313. a second tow chain; 4. a drying mechanism of the oven; 5. a tooth rack; 6. a magnetic suction plate; 7. a gear; 8. inserting a connecting rod; 9. a magnetic plate; 10. a stirring shaft; 101. a second spring; 102. a slot; 103. stirring plate.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments.
In the description of the present invention, it should be understood that the terms "upper," "lower," "front," "rear," "left," "right," "top," "bottom," "inner," "outer," and the like indicate or are based on the orientation or positional relationship shown in the drawings, merely to facilitate description of the present invention and to simplify the description, and do not indicate or imply that the devices or elements referred to must have a specific orientation, be configured and operated in a specific orientation, and thus should not be construed as limiting the present invention.
Referring to fig. 1-3, a network transformer single-site multiple function module includes: the point gum handling mechanism 1, the point gum handling mechanism 1 is used for getting the material operation of gluing, the point gum handling mechanism 1 includes mounting plate 11, four bracing pieces 12 are installed at mounting plate 11's top, two first bases 13 are installed at four bracing piece 12's top, first aluminium alloy 14 is all installed at two first base 13's tops, guide rail sliding block 15 is installed to the lateral wall of first aluminium alloy 14, guide rail stopper 16 is installed at the both ends of first aluminium alloy 14, second base 17 is installed at guide rail sliding block 15's top, fixed block 18 is installed at second base 17's top, second aluminium alloy 19 is installed to the adjacent side of fixed block 18, still include: install the wheel support 110 in first base 13 one side, the motor mounting panel 111 is installed to the bottom of wheel support 110, and servo motor 112 is installed to the bottom of motor mounting panel 111, and the top rotation of wheel support 110 is connected with synchronizing wheel 113, and the lateral wall laminating of synchronizing wheel 113 has belt 114, and one side fixedly connected with layer board 115 is kept away from to wheel support 110, and first tow chain 116 is installed at the top of layer board 115 still includes: the mounting 117 of fixed connection at the first tow chain 116 other end, first installing support 118 is installed to one side of mounting 117, and temperature control box 119 is installed at the top of first installing support 118, still includes: install fixed plate 120 on second aluminium alloy 19, fixed plate 120 is connected with accuse temperature box 119, the lateral wall fixedly connected with first lead screw module 121 of fixed plate 120, install module bottom plate 122 on the first lead screw module 121, install second lead screw module 123 on the module bottom plate 122, the point gum bottom plate 124 is installed to one side that module bottom plate 122 was kept away from to second lead screw module 123, point gum bottom plate 124 is connected with accuse temperature box 119, connecting piece 125 is installed to the lateral wall of point gum bottom plate 124, first fixed clamp splice 126 is installed to the lateral wall of connecting piece 125, install cylinder 127 on the first fixed clamp splice 126, install the fixed clamp splice 128 of second on the first fixed clamp splice 126, the first fixed clamp splice 126 is located the back of cylinder 127 and installs K thermocouple 129, still include: the suction nozzle connecting block 130 is arranged at the bottom of the first fixed clamping block 126, the first spring 131 is arranged at the bottom of the suction nozzle connecting block 130, the magnet 132 is arranged at the bottom of the first spring 131, the inner clamp 133 is arranged at the bottom of the magnet 132, the chuck poking plate 134 is arranged on the outer side wall of the magnet 132, the clamping piece 135 is arranged at the back of the chuck poking plate 134, and the vacuum suction nozzle 136 is arranged at the bottom of the suction nozzle connecting block 130.
Referring to fig. 1 and 4, the feeding and carrying mechanism 3 installed on one side of the dispensing and carrying mechanism 1, the feeding and carrying mechanism 3 is used for automatic feeding operation, the feeding and carrying mechanism 3 comprises a connecting belt module 32, a module connecting seat 31 is installed on the connecting belt module 32, an inductor support 33 is installed at one end of the connecting belt module 32 close to a motor, an origin inductor 34 is installed on the inductor support 33, a second installation support 35 is installed on the side wall of the connecting belt module 32, a third base 36 and a fourth base 311 are installed at the top of the second installation support 35, a first elbow 38 is installed on the third base 36, a second elbow 39 is installed on the fourth base 311, a clamping groove 37 is formed at the top of the third base 36, a magnetic shell 310 is inserted into the inner side wall of the clamping groove 37, a fixing support 312 is fixedly connected to the bottom of the fourth base 311, a second drag chain 313 is fixedly connected to the bottom of the fixing support 312, and one end of the second drag chain 313 far from the fixing support 312 is connected with the connecting belt module 32.
Referring to fig. 1 and 5, a material taking and clamping opening mechanism 2 is installed on one side, far away from a dispensing and conveying mechanism 1, of an upper material conveying mechanism 3, the material taking and clamping opening mechanism 2 is used for performing accurate material taking operation, the material taking and clamping opening mechanism 2 comprises a fixed connecting seat 21, a structural installation piece 22 is installed at the top of the fixed connecting seat 21, a connecting bottom plate 23 is installed on one side of the structural installation piece 22, an installation seat 24 is installed at the top of the connecting bottom plate 23, an air cylinder 25 is installed at the top of the installation seat 24, a sliding block 26 is installed at the output end of the air cylinder 25, a sliding rail 27 is slidingly connected on the sliding block 26, an opening clamp 210 is installed at one side of the sliding block 26, a clamp connecting block 29 is installed at the top of the opening clamp 210, an adjusting block 28 is installed at the top of the clamp connecting block 29, a clamp fastener 211 is installed at the bottom of the opening clamp fastener 210, a first fixing seat 212 is installed at the top of the clamp fastener 211, a second fixing seat 213 is installed on the first fixing seat 212, an air blowing pipe 214 is installed on the second fixing seat 213, a switch clamp 215 is installed at the bottom of the second fixing seat 213, and a rotary clamp 216 is installed on the switch clamp 215.
Referring to fig. 1 and 6, a drying oven drying mechanism 4 is mounted on the dispensing and conveying mechanism 1, and the drying oven drying mechanism 4 is used for performing automatic drying operation after dispensing is completed.
In the invention, the movement process is from the feeding carrying mechanism 3 to the dispensing carrying mechanism 1, the feeding is carried out through the feeding carrying mechanism 3, the materials are in place, and then the materials are taken by the dispensing carrying mechanism 1;
when the material taking and clamping opening mechanism 2 is clamped, the materials are put into the switch clamping head 215 and the rotary clamping head 216 through carrying, the material taking and placing actions, and then the dispensing actions are carried out;
the third base 36 is opened to suck the magnetic shell 310 of the clamping groove 37, and the connecting belt module 32 operates from the standby point to the feeding point;
then the dispensing carrying mechanism 1 acts, the servo motor 112 operates, and the dispensing carrying mechanism 1 is driven by the belt 114 to operate to a feeding point;
the first screw rod module 121 and the second screw rod module 123 synchronously act to a point to be extracted, then the vacuum suction nozzle 136 is opened to be in a suction state, the second screw rod module 123 moves downwards to suck the material, then the material rises to a safe position, and the material moves to a dispensing position through the servo motor 112;
the material taking and clamping opening mechanism 2 starts to act, the air cylinder 25 is opened, and the switch clamp 215 and the rotary clamp 216 are opened downwards through the sliding block 26;
the second screw rod module 123 discharges downwards, the discharging is completed, the discharging is lifted to a safe position, and the air cylinder 25 closes the clamp to clamp the shell;
the second screw rod module 123 and the first screw rod module 121 are adjusted simultaneously, the dispensing needle head is adjusted to a proper position, the dispensing controller is opened to enable the syringe 127 to discharge glue, and then glue in the magnetic shell 310 is uniformly mixed through the action of left-right swinging;
after dispensing is completed, the second screw rod module 123 is lifted to a standby position, and the servo motor 112 is operated to the standby position, so that the whole feeding, carrying and dispensing actions are completed;
after the dispensing process is finished, a finished product is manufactured through a front-end winding mechanism;
the dispensing and carrying mechanism 1 is used for taking materials, the servo motor 112 moves forward to a point to be taken, and the first screw rod module 121 and the second screw rod module 123 synchronously move to suck materials downwards;
the material sucking rises to a safe position, the servo motor 112 returns to the material discharging position of the furnace drying mechanism 4 after running, the second screw rod module 123 moves to discharge the material into the furnace charging groove of the furnace drying mechanism 4, the material discharging is finished, then the material sucking rises to the safe position, then the furnace motor in the furnace drying mechanism 4 runs to a grid, and the whole movement is finished until the next solder is fed up and down to a material discharging point (the furnace charging groove, the furnace motor and the furnace discharging position are all the prior art and are not described in detail here);
through automatic feeding, get the material and open the clamp, structural actions such as transport are debugged to the point, the action of machine is also comparatively direct-viewing, simply, it is quick, therefore, put the material safety point with the product comparatively safe during automatic feeding, get the point again and glue handling mechanism 1, will be through getting the material action, then through the transport, place the point with the product and glue the point, carry out the material after and open clamp mechanism 2 actions, carry out the point simultaneously and glue the function, the operation action of gluing the accurate oven point of placing of product will be glued to the rethread chuck transport, the planarization of gluing has been guaranteed, the step of detection has been practiced thrift, make holistic function have practiced thrift artificial participation, also guaranteed unique machine point and glue the method, unique material chuck design, the machine design of itself has more innovativeness.
Referring to fig. 7 and 8, the device further comprises a tooth rack 5 installed on the first screw rod module 121, the bottom of the tooth rack 5 is fixedly connected with a magnetic suction plate 6, the outer side wall of the tooth rack 5 is meshed with a gear 7, the bottom of the gear 7 is fixedly connected with a plug rod 8, the outer side wall of the plug rod 8 is slidably connected with a magnetic plate 9, the bottom of the magnetic plate 9 is fixedly connected with a stirring shaft 10, the top of the magnetic plate 9 is fixedly connected with a second spring 101, the top of the second spring 101 is fixedly connected with the bottom of the gear 7, a slot 102 is formed in the middle of the top of the stirring shaft 10, the slot 102 is matched with the plug rod 8 and slides mutually, the outer side wall of the stirring shaft 10 is fixedly connected with a stirring sheet 103, the outer side wall of the stirring shaft 10 is rotatably connected with the inner side wall of a syringe 127 and slides mutually, the plug rod 8 and the slot 102 are both arranged into a hexagon, and the gear 7 is connected with the tooth rack 5 through a sliding frame;
when the first screw rod module 121 acts, the needle cylinder 127 moves left and right, the gear 7 rotates under the action of the tooth frame 5 by the movement of the needle cylinder 127, the inserting rod 8 is driven to rotate, the magnetic plate 9, the stirring shaft 10 and the stirring sheet 103 rotate, the stirring sheet 103 stirs colloid in the needle cylinder 127, when the second screw rod module 123 acts, the needle cylinder 127 moves downwards, the gear 7 is connected with the tooth frame 5 through the sliding frame, the gear 7 keeps a specified position, the needle cylinder 127 moves downwards gradually, the stirring shaft 10 and the stirring sheet 103 slowly slide upwards along the needle cylinder 127, and when the magnetic force between the magnetic attraction plate 6 and the magnetic plate 9 is smaller than the elastic force of the second spring 101, the magnetic plate 9 moves downwards under the action of the second spring 101, the stirring shaft 10 and the stirring sheet 103 move downwards, and the stirring sheet 103 beats colloid;
the effective stirring to the colloid is realized to make K type thermocouple 129 carry out even heating to the colloid, prevent that local colloid from unheated to lead to appearing the condition of solidification, influence cylinder 127 and go out the colloid, thereby guaranteed the quality and the efficiency of point gum, ensured the quality of producing the product.
The foregoing is only a preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art, who is within the scope of the present invention, should make equivalent substitutions or modifications according to the technical scheme of the present invention and the inventive concept thereof, and should be covered by the scope of the present invention.
Claims (10)
1. A single-site multi-functional module of a network transformer, comprising:
the dispensing conveying mechanism (1), wherein the dispensing conveying mechanism (1) is used for taking materials and dispensing;
the feeding conveying mechanism (3) is arranged at one side of the dispensing conveying mechanism (1), and the feeding conveying mechanism (3) is used for automatic feeding operation;
the material taking and clamping opening mechanism (2) is arranged on one side, far away from the dispensing and conveying mechanism (1), of the material loading and conveying mechanism (3), and the material taking and clamping opening mechanism (2) is used for carrying out accurate material taking operation;
and the drying oven drying mechanism (4) is arranged on the dispensing carrying mechanism (1), and the drying oven drying mechanism (4) is used for carrying out automatic drying operation after dispensing is completed.
2. The network transformer simplex position multiple functional module according to claim 1, wherein the dispensing handling mechanism (1) comprises a mounting base plate (11), four supporting rods (12) are mounted at the top of the mounting base plate (11), two first bases (13) are mounted at the tops of the four supporting rods (12), first aluminum profiles (14) are mounted at the tops of the two first bases (13), guide rail sliding blocks (15) are mounted on the outer side walls of the first aluminum profiles (14), guide rail limiting blocks (16) are mounted at the two ends of the first aluminum profiles (14), second bases (17) are mounted at the tops of the guide rail sliding blocks (15), fixed blocks (18) are mounted at the tops of the second bases (17), and second aluminum profiles (19) are mounted on adjacent sides of the fixed blocks (18).
3. A single-site multi-function module of a network transformer as recited in claim 2, further comprising:
install wheel support (110) in first base (13) one side, motor mounting panel (111) are installed to the bottom of wheel support (110), servo motor (112) are installed to the bottom of motor mounting panel (111), the top rotation of wheel support (110) is connected with synchronizing wheel (113), the lateral wall laminating of synchronizing wheel (113) has belt (114), one side fixedly connected with layer board (115) of first base (13) are kept away from to wheel support (110), first tow chain (116) are installed at the top of layer board (115).
4. A single-site multi-function module of a network transformer as recited in claim 3, further comprising:
the fixed part (117) is fixedly connected to the other end of the first drag chain (116), a first mounting bracket (118) is mounted on one side of the fixed part (117), and a temperature control box (119) is mounted on the top of the first mounting bracket (118).
5. The single-site multi-function module of a network transformer of claim 4, further comprising:
install fixed plate (120) on second aluminium alloy (19), the lateral wall fixedly connected with first lead screw module (121) of fixed plate (120), install module bottom plate (122) on first lead screw module (121), install second lead screw module (123) on module bottom plate (122), second lead screw module (123) are kept away from one side of module bottom plate (122) and are installed some glued bottom plates (124), connecting piece (125) are installed to the lateral wall of some glued bottom plates (124), first fixed clamp splice (126) are installed to the lateral wall of connecting piece (125), install cylinder (127) on first fixed clamp splice (126), install second fixed clamp splice (128) on first fixed clamp splice (126), K type thermocouple (129) are installed at the back that first fixed clamp splice (126) are located cylinder (127).
6. The single-site multi-function module of a network transformer of claim 5, further comprising:
install suction nozzle connecting block (130) in the bottom of first fixed clamp splice (126), first spring (131) are installed to the bottom of suction nozzle connecting block (130), magnet (132) are installed to the bottom of first spring (131), interior clamp (133) are installed to the bottom of magnet (132), chuck plectrum (134) are installed to the lateral wall of magnet (132), clamping piece (135) are installed at the back of chuck plectrum (134), vacuum suction nozzle (136) are installed to the bottom of suction nozzle connecting block (130).
7. The single-station multi-functional module of a network transformer according to claim 1, wherein the material taking and opening mechanism (2) comprises a fixed connecting seat (21), a structural mounting piece (22) is mounted at the top of the fixed connecting seat (21), a connecting bottom plate (23) is mounted at one side of the structural mounting piece (22), a mounting seat (24) is mounted at the top of the connecting bottom plate (23), a cylinder (25) is mounted at the top of the mounting seat (24), a sliding block (26) is mounted at the output end of the cylinder (25), a sliding rail (27) is connected to the sliding block (26) in a sliding manner, an opening clamp plate (210) is mounted at one side of the sliding block (26), a clamp connecting block (29) is mounted at the top of the opening clamp plate (210), an adjusting block (28) is mounted at the top of the clamp connecting block (29), a clamp fastener (211) is mounted at the bottom of the opening clamp connecting block (210), a first fixing seat (212) is mounted at the top of the clamp fastener (211), a second fixing seat (213) is mounted at the top of the clamp connecting bottom (213), a second fixing seat (213) is mounted at the bottom of the second air pipe (213), a rotary chuck (216) is mounted on the switch chuck (215).
8. The single-station multifunctional module of the network transformer according to claim 1, wherein the feeding and carrying mechanism (3) comprises a connecting belt module (32), a module connecting seat (31) is installed on the connecting belt module (32), an inductor support (33) is installed at one end, close to a motor, of the connecting belt module (32), an origin inductor (34) is installed on the inductor support (33), a second installing support (35) is installed on the side wall of the connecting belt module (32), a third base (36) and a fourth base (311) are installed at the top of the second installing support (35), a first elbow (38) is installed on the third base (36), a second elbow (39) is installed on the fourth base (311), a clamping groove (37) is formed in the top of the third base (36), a magnetic shell (310) is inserted into the inner side wall of the clamping groove (37), a fixed support (312) is fixedly connected to the bottom of the fourth base (311), a second base (36) and a second link (313) is connected to the second link (313) and is far away from one end of the second link (32).
9. The single-station multi-functional module of the network transformer according to claim 5, wherein the fixing plate (120) is connected with the temperature control box (119), and the dispensing base plate (124) is connected with the temperature control box (119).
10. The network transformer simplex position multiple functional module according to claim 1, further comprising a tooth rack (5) mounted on the first screw rod module (121), wherein the bottom of the tooth rack (5) is fixedly connected with a magnetic attraction plate (6), the outer side wall of the tooth rack (5) is meshed with a gear (7), the bottom of the gear (7) is fixedly connected with a plug rod (8), the outer side wall of the plug rod (8) is slidably connected with a magnetic plate (9), the bottom of the magnetic plate (9) is fixedly connected with a stirring shaft (10), the top of the magnetic plate (9) is fixedly connected with a second spring (101), the top of the second spring (101) is fixedly connected with the bottom of the gear (7), a slot (102) is formed in the middle of the top of the stirring shaft (10), the slot (102) is matched with the plug rod (8) and slides mutually, the outer side wall of the stirring shaft (10) is fixedly connected with a stirring sheet (103), and the outer side wall of the stirring shaft (10) is rotatably connected with a needle cylinder.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202311506020.1A CN117423538A (en) | 2023-11-13 | 2023-11-13 | Single-station multifunctional module of network transformer |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202311506020.1A CN117423538A (en) | 2023-11-13 | 2023-11-13 | Single-station multifunctional module of network transformer |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN117423538A true CN117423538A (en) | 2024-01-19 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202311506020.1A Withdrawn CN117423538A (en) | 2023-11-13 | 2023-11-13 | Single-station multifunctional module of network transformer |
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| Country | Link |
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| CN (1) | CN117423538A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117733278A (en) * | 2024-02-19 | 2024-03-22 | 无锡昌鼎电子有限公司 | Automatic soldering tin equipment of photovoltaic module |
-
2023
- 2023-11-13 CN CN202311506020.1A patent/CN117423538A/en not_active Withdrawn
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117733278A (en) * | 2024-02-19 | 2024-03-22 | 无锡昌鼎电子有限公司 | Automatic soldering tin equipment of photovoltaic module |
| CN117733278B (en) * | 2024-02-19 | 2024-05-03 | 无锡昌鼎电子有限公司 | Automatic soldering tin equipment of photovoltaic module |
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Application publication date: 20240119 |