CN117344451A - 一种改良型烫合百洁布制作工艺 - Google Patents
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Abstract
本发明公开了一种改良型烫合百洁布制作工艺，包括如下步骤：S1、将原料纤维放入混合仓中进行混合整理得到混合整理料；将混合整理料放入梳理机中进行梳理后铺开成片状物料；片状物料用针刺机进行针刺；S2、对针刺后的片状物料的两面喷粘结混合液，然后放入烘箱中进行烘干得到百洁布半成品，粘结混合液包括胶水和功能材料；S3、将百洁布半成品经过压花辊烫合获得百洁布。本发明采用上述一种改良型烫合百洁布制作工艺，对喷胶之后制备的百洁布半成品进行压花操作，不仅增加密度，使百洁布更加耐用的同时还可以增加百洁布的美观性，以及达到品牌宣传的目的。
Description
技术领域
本发明涉及百洁布技术领域，尤其是涉及一种改良型烫合百洁布制作工艺。
背景技术
百洁布是一种常见的清洁用品，被广泛应用于家庭、办公以及工业领域。厨房专用的百洁布，海绵百洁布和多功能的清洁刷，配合清洁液使用，能彻底去除顽固的污渍，用以清洁洗刷碗碟，不损害物体表面，较为耐用，是新一代的清洁用具，在居民家中广泛使用。
传统的百洁布在制作过程中采用针刺工艺，将原材料纤维进行梳理后，对得到的片状物料进行针刺，对针刺后的片状物料的两面进行喷胶处理，然后放入烘箱中进行烘干得到百洁布成品。但这种办法制作的百洁布在使用过程中容易松散，不够耐用，而且会出现掉毛屑的现象。
发明内容
本发明的目的是提供一种改良型烫合百洁布制作工艺，解决了现有的百洁布在使用过程中容易松散，不够耐用，而且会出现掉毛屑现象的问题。
为实现上述目的，本发明提供了一种改良型烫合百洁布制作工艺，包括如下步骤：
S1、将原料纤维放入混合仓中进行混合整理得到混合整理料；将混合整理料放入梳理机中进行梳理后铺开成片状物料；片状物料用针刺机进行针刺；
S2、对针刺后的片状物料的两面喷粘结混合液，然后放入烘箱中进行烘干得到百洁布半成品，粘结混合液包括胶水和功能材料；
S3、将百洁布半成品经过压花辊烫合获得百洁布。
优选的，所述原料纤维包括尼龙化纤、涤纶化纤、植物纤维中的一种或几种。
优选的，所述步骤S2中胶水包括淀粉胶体溶液、丙烯酸酯类胶水、纯丙乳液和聚氨酯类聚合物中的一种或几种。更优选的，胶水按照重量百分比包括淀粉胶体溶液60-90％和水性胶体或油性胶水10-50％,利用淀粉胶体溶液替代部分水性胶水或油性胶水，减少水性胶水和油性胶水的使用量，增加胶水的环保性。
优选的，淀粉胶体溶液按照重量百分比包括淀粉50-60％和余量的水，淀粉的粒径为200-2000目。
优选的，所述步骤S2中功能材料包括食用苏打粉、柠檬酸、洗洁精、抑菌剂、纺织用三防整理剂、消杀剂中一种或几种。
食用苏打粉的作用为去油污，柠檬酸的作用为分解油渍进而除去油污，也可以利用其酸性起到一定的抑菌效果，两者去污方法去污轻松，健康环保，还具有打磨抛光的作用，使餐具、水龙头和水管等更光亮洁净。洗洁精为现有技术中制备的洗洁精，或者市售洗洁精，并且洗洁精为浓缩型洗洁精，主要作用是加强百洁布的去油去污效果。
抑菌剂主要用于抑制细菌的产生，避免百洁布多次使用产生各种细菌，危害身体健康。纺织用三防整理剂可起到防油、防水、防污的作用，使百洁布产品不易粘上油污，清洗更加方便，尤其是短纤只有涤纶化纤时，可适当增加纺织用三防整理剂的量，避免涤纶化纤制成的百洁布在使用过程中粘附油污。消杀剂主要用于杀菌消毒，可以是酒精液体，也可以是凝胶等具有粘度的消杀剂。
优选的，所述压花辊上密布排列压花图案。向百洁布一侧通过压花辊烫合，可以增强百洁布的耐用性。
因此，本发明采用上述一种改良型烫合百洁布制作工艺，具有如下技术效果：
(1)对喷胶之后制备的百洁布半成品进行压花操作，压花辊上的图案可以为任何图案、LOGO密布排列，不仅增加密度，使百洁布更加耐用的同时还可以增加百洁布的美观性，以及达到品牌宣传的目的；
(2)根据市场所需工艺可以对百洁布进行喷消杀剂、喷抑菌剂或喷三防整理剂的操作，增强百洁布的清洁能力。
下面通过附图和实施例，对本发明的技术方案做进一步的详细描述。
附图说明
为了更清楚地说明本发明的实施方式或现有技术中的技术方案，下面将对实施方式或现有技术描述中所需要使用的附图作简单地介绍。显而易见地，下面描述中的附图仅仅是示例性的，对于本领域普通技术人员来讲，在不付出创造性劳动的前提下，还可以根据提供的附图引伸获得其它的实施附图。
图1为本发明一种改良型烫合百洁布制作工艺实施例一压花图案示意图。
具体实施方式
以下通过附图和实施例对本发明的技术方案作进一步说明。
除非另外定义，本发明使用的技术术语或者科学术语应当为本发明所属领域内具有一般技能的人士所理解的通常意义。
实施例一
一种改良型烫合百洁布制作工艺，包括如下步骤：
S1、将原料纤维放入混合仓中进行混合整理得到混合整理料；将混合整理料放入梳理机中进行梳理后铺开成片状物料；片状物料用针刺机进行针刺；
S2、S4、对针刺后的片状物料的进行喷胶，胶水为纯丙乳液，然后放入烘箱中进行烘干得到百洁布半成品；
S3、将百洁布半成品经过压花辊烫合获得百洁布。
图1为压花图案的一种，不仅增加密度，使百洁布更加耐用的同时还可以增加百洁布的美观性。
实施例二
与实施例一步骤相同，不同之处在于：对针刺后的片状物料的进行喷胶，胶水为80％淀粉胶体溶液、20％丙烯酸酯类胶水，然后放入烘箱中进行烘干得到百洁布半成品；将百洁布半成品经过压花辊烫合获得百洁布。
压花辊图案为定制品牌LOGO，可以增加品牌宣传。
实施例三
与实施例二步骤相同，不同之处在于：对针刺后的片状物料的两面喷粘结混合液，然后放入烘箱中进行烘干得到百洁布半成品，粘结混合液包括胶水和功能材料。
胶水为丙烯酸酯类胶水，功能材料包括食用苏打粉、柠檬酸、洗洁精、抑菌剂、纺织用三防整理剂和消杀剂，其中食用苏打粉占胶水重量的40％，柠檬酸占胶水重量的8％，洗洁精占胶水重量的15％，抑菌剂占胶水重量的0.4％，抑菌剂为银离子和锌离子的混合物，消杀剂占胶水重量的4％，消杀剂为纯度为75％的酒精，纺织用三防整理剂占胶水重量的0.5％。粘结混合液为胶水和各种功能材料搅拌混合形成的。
之后将百洁布半成品经过压花辊烫合获得百洁布。
因此，本发明采用上述一种改良型烫合百洁布制作工艺，对喷胶之后制备的百洁布半成品进行压花操作，压花辊上的图案可以为任何图案、LOGO密布排列，不仅增加密度，使百洁布更加耐用的同时还可以增加百洁布的美观性，以及达到品牌宣传的目的；根据市场所需工艺可以对烫合压花后的百洁布进行二次加工，加入喷消杀剂、喷抑菌剂或喷三防整理剂的步骤，增强百洁布的清洁能力。
最后应说明的是：以上实施例仅用以说明本发明的技术方案而非对其进行限制，尽管参照较佳实施例对本发明进行了详细的说明，本领域的普通技术人员应当理解：其依然可以对本发明的技术方案进行修改或者等同替换，而这些修改或者等同替换亦不能使修改后的技术方案脱离本发明技术方案的精神和范围。
Claims (6)
1.一种改良型烫合百洁布制作工艺，其特征在于，包括如下步骤：
S1、将原料纤维放入混合仓中进行混合整理得到混合整理料；将混合整理料放入梳理机中进行梳理后铺开成片状物料；片状物料用针刺机进行针刺；
S2、对针刺后的片状物料的两面喷粘结混合液，然后放入烘箱中进行烘干得到百洁布半成品，粘结混合液包括胶水和功能材料；
S3、将百洁布半成品经过压花辊烫合获得百洁布。
2.根据权利要求1所述的一种改良型烫合百洁布制作工艺，其特征在于：所述原料纤维包括尼龙化纤、涤纶化纤、植物纤维中的一种或几种。
3.根据权利要求1所述的一种改良型烫合百洁布制作工艺，其特征在于：所述步骤S2中胶水包括淀粉胶体溶液、丙烯酸酯类胶水、纯丙乳液和聚氨酯类聚合物中的一种或几种。
4.根据权利要求3所述的一种改良型烫合百洁布制作工艺，其特征在于：淀粉胶体溶液按照重量百分比包括淀粉50-60％和余量的水，淀粉的粒径为200-2000目。
5.根据权利要求1所述的一种改良型烫合百洁布制作工艺，其特征在于：所述步骤S2中功能材料包括食用苏打粉、柠檬酸、洗洁精、抑菌剂、纺织用三防整理剂、消杀剂中一种或几种。
6.根据权利要求1所述的一种改良型烫合百洁布制作工艺，其特征在于：所述压花辊上密布排列压花图案。
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