CN117307574A - Product processing system - Google Patents

Product processing system Download PDF

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Publication number
CN117307574A
CN117307574A CN202311376876.1A CN202311376876A CN117307574A CN 117307574 A CN117307574 A CN 117307574A CN 202311376876 A CN202311376876 A CN 202311376876A CN 117307574 A CN117307574 A CN 117307574A
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CN
China
Prior art keywords
carrier
product
pick
track
main conveying
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN202311376876.1A
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Chinese (zh)
Inventor
赵治华
蔡纯
左孝
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Lanto Electronic Ltd
Original Assignee
Lanto Electronic Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Lanto Electronic Ltd filed Critical Lanto Electronic Ltd
Priority to CN202311376876.1A priority Critical patent/CN117307574A/en
Publication of CN117307574A publication Critical patent/CN117307574A/en
Pending legal-status Critical Current

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16BDEVICES FOR FASTENING OR SECURING CONSTRUCTIONAL ELEMENTS OR MACHINE PARTS TOGETHER, e.g. NAILS, BOLTS, CIRCLIPS, CLAMPS, CLIPS OR WEDGES; JOINTS OR JOINTING
    • F16B11/00Connecting constructional elements or machine parts by sticking or pressing them together, e.g. cold pressure welding
    • F16B11/006Connecting constructional elements or machine parts by sticking or pressing them together, e.g. cold pressure welding by gluing

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Specific Conveyance Elements (AREA)

Abstract

The embodiment of the invention discloses a product processing system, which utilizes a first station and a second station which are sequentially arranged along a main conveying track, and conveys a plurality of carriers along the main conveying track. Therefore, on one hand, the cover part and the body are separated by the separating module, the body is glued by the gluing module, and then the product in the fastening state is subjected to pressure maintaining operation by the pressure maintaining module. Meanwhile, the carrying assembly is matched with the carrying tool. The automation level of product processing is improved, and the working strength of operators is reduced. On the other hand, the product and the carrier are respectively conveyed by using the blanking track and the reflux track to match with the main conveying track, so that the product after pressure maintaining can enter the next procedure, and the carrier can reenter the main conveying track, thereby realizing the reuse.

Description

Product processing system
Technical Field
The invention relates to the technical field of automation, in particular to a product processing system.
Background
Bonding is a common way of mechanical connection, and stable connection between parts can be achieved. In order to make the connection of the glued products firmer, the products need to be subjected to pressure maintaining treatment. In the process, two parts are required to be arranged separately so as to facilitate the gluing operation. And then, maintaining the pressure of the assembled product. Meanwhile, products to be pressurized are required to be placed into the second work station B one by one, and the products are required to be taken down after the pressurization is finished, so that the subsequent products to be pressurized can be used continuously. The steps increase the working strength of operators. How to simplify the processing technology of the product and improve the automation level becomes a problem to be solved.
Disclosure of Invention
In view of this, the embodiment of the invention provides a product processing system, which uses a first station and a second station to perform a gluing operation and a pressure maintaining operation on a product respectively, so as to improve the automation level of product processing.
The product processing system of the embodiment of the invention comprises:
the first work station comprises a separation module and a gluing module;
the second work station comprises a pressure maintaining module and a picking and placing mechanism;
the carrier comprises a carrier table and a plurality of adsorption pieces, wherein the carrier table is provided with a plurality of imitation grooves which are in one-to-one correspondence with the adsorption pieces and are used for accommodating the product body; and
the conveying assembly comprises a main conveying rail, a discharging rail and a backflow rail, wherein the main conveying rail conveys a plurality of carriers to sequentially pass through the first work station and the second work station, the discharging rail extends from the vicinity of a discharge hole of the second work station, and the backflow rail extends from the vicinity of the discharge hole of the second work station to the vicinity of a feed hole of the first work station;
the separation module is configured to drive the plurality of adsorption pieces of the passing carrier to move towards the profiling groove, and reset the adsorption pieces after the adsorption pieces adsorb the cover part of the product so as to separate the cover part from the body of the product in the profiling groove;
The gluing module is configured to glue a gluing area of a product body in the passing carrier, wherein the gluing area is positioned at the top of the body;
the picking and placing mechanism is configured to carry the carrier between the pressure maintaining module and the main conveying track, take down the product after pressure maintaining from the carrier to place in the blanking track, take down the empty carrier from the main conveying track to place in the reflux track, wherein the cover part and the body of the product are in a buckling state.
Further, the handling assembly further comprises a feeding rail for conveying the product to be processed, and the feeding rail extends to the feeding port of the first work station and is adjacent to one end, away from the second work station, of the reflow rail.
Further, the separation module comprises a deflector rod and a plurality of picking and placing suction heads which are in one-to-one correspondence with the profiling grooves;
the carrier further comprises a plurality of first elastic pieces and a plurality of swinging pieces, wherein the first elastic pieces and the swinging pieces are in one-to-one correspondence with the profiling grooves, the swinging pieces comprise swinging arms and absorbing pieces, one ends of the swinging arms are rotationally connected with the carrier, and the absorbing pieces are arranged at the other ends of the swinging arms;
the separation module is configured to drive the picking and placing suction head to pick up and replace the corresponding cover part of the product in the imitation groove, the deflector rod synchronously dials a plurality of swinging pieces to swing towards the imitation groove until the adsorption piece adsorbs the cover part of the product, and the first elastic piece drives the swinging arm to swing towards the direction away from the imitation groove by a preset angle so as to separate the cover part from the body of the product.
Further, the second workstation further includes:
the system comprises a main conveying rail, a pressure maintaining module, a station entering detection part, a first blocking mechanism and a second blocking mechanism, wherein the main conveying rail conveys the carriers to sequentially pass through the station entering detection part and the pressure maintaining module, the station entering detection part comprises a first blocking mechanism and a plurality of sensors, the plurality of sensors face the main conveying rail and correspond to the profiling grooves of the carriers one by one, and the first blocking mechanism comprises a blocking block which is operably close to or far away from the main conveying rail;
the entering detection part is configured to block the passing carrier through the blocking block, detect whether the corresponding profiling groove inner cover part is covered on the body through the sensor, and drive the blocking block to move away so as to enable the carrier to pass through when the cover part is in a state of being covered on the body.
Further, the carrier is further provided with a plurality of wire grooves and a wiring area for accommodating product wires, the wire grooves are respectively in one-to-one correspondence with the profiling grooves, one end of each wire groove extends to the corresponding profiling groove, and the other end of each wire groove extends to the wiring area;
one end of the swing arm is connected between the imitation groove and the wiring area, the first elastic piece drives the swing arm to swing towards the wiring area, wherein one end of a wire rod penetrates through a wire passing hole of the body to be connected with the cover part, and the other end of the wire rod penetrates through the wire slot to extend into the wiring area.
Further, the picking and placing mechanism further comprises:
the second actuator is arranged on the second mechanical arm;
the picking and placing mechanism is further configured to drive the second actuator between the main conveying track and the blanking track so as to take down the pressure-maintained product from the carrier to the blanking track; and
the pick-and-place mechanism is further configured to drive the second actuator to move between the main transfer track and the return track to remove the empty carrier from the main transfer track to the return track.
Further, the second actuator includes:
the picking part, the plurality of picking and placing suction heads and the wire clamping claws are in one-to-one correspondence with the plurality of profiling grooves;
the picking and placing mechanism is further configured to adsorb a plurality of pressure-maintaining products through the picking and placing suction heads, grasp wires in the wiring area through the wire clamping claws so as to move the products, and move the empty carrier through the picking part.
Further, the pressure maintaining module comprises two holding frames and a plurality of pressure maintaining parts arranged on the two holding frames;
The picking and placing mechanism comprises a first mechanical arm and a first actuator, wherein the first mechanical arm comprises a rotating joint, the first actuator comprises two pick-up parts, the first actuator is arranged on the rotating joint and is positioned between the two pick-up parts, the first mechanical arm is positioned between the two holding frames, and pressure maintaining parts on the two holding frames are oppositely arranged and correspond to the two pick-up parts;
the picking and placing mechanism is configured to drive the first actuator to reciprocate between the holding rack and the main conveying track, the carrier for holding the pressure-maintaining product is taken down and placed on the main conveying track through the picking part, and the other picking part picks up the empty pressure-maintaining part for holding the carrier for holding the pressure-maintaining product;
the picking and placing mechanism is further configured to drive the pick-up part to turn the direction of the carrier by the rotating joint, and adapt the directions of the carrier on the main conveying track and the pressure maintaining parts in the two accommodating frames, so that the wiring area is far away from the pressure maintaining parts.
Further, the two pick-up parts are symmetrically arranged along the rotation axis of the rotary joint in the circumferential direction;
The carrying assembly further comprises a third lifting part and a fourth lifting part, wherein the third lifting part comprises a third supporting plate, and the fourth lifting part comprises a fourth supporting plate;
the third supporting plate and the fourth supporting plate are provided with a preset distance, the third supporting plate corresponds to one pick-up part and lifts the carrier for accommodating the products to be subjected to pressure maintaining, and the fourth supporting plate corresponds to the other pick-up part and lifts the carrier for accommodating the products after pressure maintaining;
the pick-and-place mechanism is further configured to remove the empty carrier from the main transfer track and reverse the direction to the return track.
Further, the handling assembly further comprises:
the second blocking mechanism is arranged at one side of the third lifting part far away from the fourth lifting part and comprises a roller body;
the second blocking mechanism is configured to block the carrier passing through the third supporting plate through the roller body and to pass the carrier containing the pressure-maintaining product away from the main conveying track.
The product processing system of the embodiment of the invention utilizes the first work station and the second work station which are sequentially arranged along the main conveying track, and conveys a plurality of carriers along the main conveying track. Therefore, on one hand, the cover part and the body are separated by the separating module, the body is glued by the gluing module, and then the product in the fastening state is subjected to pressure maintaining operation by the pressure maintaining module. Meanwhile, the carrying assembly is matched with the carrying tool. The automation level of product processing is improved, and the working strength of operators is reduced. On the other hand, the product and the carrier are respectively conveyed by using the blanking track and the reflux track to match with the main conveying track, so that the product after pressure maintaining can enter the next procedure, and the carrier can reenter the main conveying track, thereby realizing the reuse.
Drawings
The above and other objects, features and advantages of the present invention will become more apparent from the following description of embodiments of the present invention with reference to the accompanying drawings, in which:
FIG. 1 is a schematic view of a product according to an embodiment of the present invention in a fastened state;
FIG. 2 is a schematic view of the structure of the product of the embodiment of the invention in an open state;
FIG. 3 is a schematic view of a carrier according to an embodiment of the present invention;
FIG. 4 is a schematic diagram of another side of a carrier according to an embodiment of the present invention;
FIG. 5 is an exploded view of a carrier in some embodiments of the invention;
FIG. 6 is an exploded view of a carrier according to an embodiment of the invention in other embodiments;
FIG. 7 is a schematic diagram of a product processing system according to an embodiment of the present invention;
FIG. 8 is a schematic view of the conveying direction of the conveying assembly according to the embodiment of the present invention;
FIG. 9 is a schematic diagram of a relationship between a carrier and a product according to an embodiment of the present invention;
FIG. 10 is a schematic view of a first station side structure according to an embodiment of the present invention;
FIG. 11 is a schematic view of the structure of the other side of the first station according to the embodiment of the present invention;
FIG. 12 is a schematic view showing a structure of a separation module according to an embodiment of the present invention;
FIG. 13 is a schematic view of another side of a separation module according to an embodiment of the present invention;
FIG. 14 is an exploded view of a separation module according to an embodiment of the present invention;
FIG. 15 is a schematic view of the handling assembly in a first station according to an embodiment of the present invention;
FIG. 16 is a schematic diagram of a separation module according to an embodiment of the present invention in different operation states;
FIG. 17 is a schematic view of the structure of a second lifting portion in some embodiments of the invention;
FIG. 18 is a schematic view of the structure of a second lifting portion in other embodiments of the present invention;
FIG. 19 is a schematic view showing the construction of a second station side according to the embodiment of the present invention;
FIG. 20 is a schematic diagram of another side of a second workstation according to an embodiment of the present invention;
FIG. 21 is a schematic view of the travel of a first actuator according to an embodiment of the present invention;
FIG. 22 is a schematic illustration of the positional relationship of a first actuator and a flip mechanism in some implementations of an embodiment of the invention;
FIG. 23 is a schematic view of the positional relationship of the first actuator and the flip mechanism in other embodiments of the present invention;
FIG. 24 is a schematic view of the first actuator of an embodiment of the present invention;
FIG. 25 is a schematic view of the flip cover mechanism of an embodiment of the present invention;
FIG. 26 is a schematic view of the structure of the top opening of an embodiment of the present invention in some implementations;
FIG. 27 is a schematic view of the structure of the opening portion in other implementations of the embodiment of the invention;
fig. 28 is a schematic structural view of an approach detection section according to an embodiment of the present invention;
FIG. 29 is a schematic view of a second mechanical arm and a second actuator side configuration of an embodiment of the present invention;
FIG. 30 is a schematic view of a second robotic arm and the other side of a second actuator according to an embodiment of the invention;
fig. 31 is a schematic view of the structure of the release mechanism of the embodiment of the present invention.
Reference numerals illustrate:
1-a handling assembly;
11-a feeding track; 12-main transfer track; 13-blanking tracks; 14-a return track;
2-a picking and placing mechanism;
21-a first mechanical arm; 22-a first actuator; 23-revolute joints; 24. 24a, 24 b-pick-up; 25-a second mechanical arm; 26-a second actuator; 261-taking and placing a suction head; 262-wire clamping claws; 271-a base; 272-a cage;
3-an inbound detection unit;
31-a first blocking mechanism; 311-a blocking piece; 32-a sensor;
4-a carrier;
41-stage; 411-stop surface; 42-a first elastic member; 43-swinging member; 43 a-pick-up location; 43 b-flipped open position; 431-swing arm; 432-an absorbent member; 44-a simulated groove; 45-seat; 451—a slideway; 452-receiving recess; 46-a slider; 461-contoured edges; 462-a second via; 47-positioning holes; 48-cover plate; 481-an operating window; 491-a first through hole; 492-third through holes; 4 a-wire slots; 4 b-wiring region; 4 c-a second elastic member; 4 d-a toggle;
51-a first lifting part; 511-a first pallet;
52-a second lifting part; 521-a second pallet; 521 a-horizontal lifting state; 521 b-inclined lifting state; 523-a first driver; 524-a second drive; 525-a fifth driver; 526-a sixth driver; 527-pulley; 528-guide block; 5281-guide grooves;
53-a third lifting part; 531-a third pallet;
54-a fourth lifting part; 541-fourth pallet;
55-a flip mechanism; 551-push-open; 5511-ejector pins; 552-a dial-out portion; 5521-a toggle plate; 553-a first drive; 553 a-stowed position; 553 b-extended position;
56-a release mechanism; 561-dial column;
57-a fifth lifting part; 571-a fifth pallet;
6-a second blocking mechanism; 61-a roller body;
7-locating pins;
8-baffle plates;
a-a first station;
a1-a separation module;
a11-a deflector rod; a12-taking and placing a suction head; a13—a first pusher; a131-a first push rod; a14—a second pusher; a141-a second pushrod; a151—a first drive; a152—a second driver; a153—third driver; a154-fourth driver; a16-mounting frame; a 161-mounting plate; a162-window;
a2-a gluing module;
a21-a glue outlet;
b-a second station;
b1-a pressure maintaining module;
b11-a pressure maintaining part; b12-holding frame;
C1-a first station; c2-a second station; c3-a third station; c4-a fourth station;
d-product;
d1-a cover part; d2-body; d21—via holes; d3-wire rod.
Detailed Description
The present invention is described below based on examples, but the present invention is not limited to only these examples. In the following detailed description of the present invention, certain specific details are set forth in detail. The present invention will be fully understood by those skilled in the art without the details described herein. Well-known methods, procedures, flows, components and circuits have not been described in detail so as not to obscure the nature of the invention.
Moreover, those of ordinary skill in the art will appreciate that the drawings are provided herein for illustrative purposes and that the drawings are not necessarily drawn to scale.
Unless the context clearly requires otherwise, the words "comprise," "comprising," and the like throughout the application are to be construed as including but not being exclusive or exhaustive; that is, it is the meaning of "including but not limited to".
In the description of the present invention, it should be understood that the terms "first," "second," and the like are used for descriptive purposes only and are not to be construed as indicating or implying relative importance. Furthermore, in the description of the present invention, unless otherwise indicated, the meaning of "a plurality" is two or more.
Unless specifically stated or limited otherwise, the terms "mounted," "connected," "secured" and the like should be construed broadly, as they may be fixed, removable, or integral, for example; either directly or indirectly, through intermediaries, or both, may be in communication with each other or in interaction with each other, unless expressly defined otherwise. The specific meaning of the above terms in the present invention can be understood by those of ordinary skill in the art according to the specific circumstances.
Spatially relative terms, such as "inner," "outer," "lower," "upper," and the like, may be used herein for ease of description to describe one element or feature's relationship to another element or feature as illustrated in the figures. It will be understood that spatially relative terms may be intended to encompass different orientations of the device in use or operation in addition to the orientation depicted in the figures. For example, if the device in the figures is turned over, elements described as "below" or "beneath" other elements or features would then be oriented "above" the other elements or features. Thus, the example term "below" can encompass both an orientation of above and below. The device may be otherwise oriented (rotated 90 degrees or at other orientations) and the spatially relative descriptors used herein interpreted accordingly.
Fig. 1-2 show product D. Fig. 3-6 show carrier 4. Fig. 7-9 are product processing system displays. Fig. 10-18 are shown for the first workstation a. Fig. 19-31 are shown for the second workstation B.
Fig. 1 and 2 are schematic structural views of the product D of the present embodiment in different states. In fig. 1, the cover D1 and the body D2 of the product D are in a locked state. In fig. 2, the lid D1 and the body D2 are in an open and separated state. In the figure, a wire passing hole D21 is formed in the body D2, the product D further comprises a wire D3, and the wire D3 passes through the wire passing hole D21 and is connected with the body D2. The product D in the separated state has its lid portion D1 turned up to one side of the wire D3. The glue application area I of the product D is also shown. The glue area I is located at the top of the inner side of the body D2, and is exposed after the cover D1 is turned up. The position of the suction member 432 when sucking the lid portion D1 is also shown by a dash-dot line. After the glue spreading is completed, the cover D1 is fastened to the body D2 again to perform the pressure maintaining operation on the pressure maintaining portion B11. The holding head of the holding portion B11 is pressed against the holding area ii shown in fig. 1 to fix the lid portion D1 and the body D2 together by an adhesive.
Fig. 3 and 4 are schematic structural views of the carrier 4 of the present embodiment in different directions. Carrier 4 in the figure includes 4 profiling grooves 44,4 profiling grooves 44 on the same side of wiring area 4 b.
Fig. 5 and 6 are schematic explosion views of the carrier 4 of the present embodiment in different embodiments. The second elastic member 4c is also shown. The second elastic member 4c is configured to drive the slider 46 to move toward the accommodating recess 452, so as to pre-position the product D before the carrier 4 enters the separation module A1. The 4 shaped slots 44 are shown in different positions in fig. 6.
Fig. 7 is a schematic structural view of the product processing system of the present embodiment. Fig. 8 is a schematic diagram of the conveying direction of the conveying assembly 1 of the present embodiment. Fig. 9 is a schematic diagram of the relationship between the carrier 4 and the product D in the present embodiment.
The product processing system of fig. 7 includes a first station a, a second station B, a handling assembly 1, and a plurality of carriers 4 disposed on the handling assembly 1. Referring still further to fig. 8, a first station C1, a second station C2, a third station C3, and a fourth station C4 are provided in fig. 8 along the length of the carrier assembly 1. The first station a is disposed at the second station C2, and the second station B is disposed at the fourth station C4. The arrow direction in the figure is the conveying direction of the handling unit 1. The arrow with the thick solid tail is the conveying direction of the carrier 4 on the feeding track 11 and the main conveying track 12, the arrow with the thin solid tail is the conveying direction of the carrier 4 on the reflow track 14, and the arrow with the dotted tail is the conveying direction of the product D on the discharging track 13.
In contrast, in fig. 9, the state iia, the state iib, the state iic, and the state iid are different states of the product D and the carrier 4 when they are conveyed on the conveying unit 1, respectively.
At the first station C1 (corresponding to the state iia), the operator moves the striking member 4D, and the striking member 4D drives the sliding member 46 away from the accommodating recess 452, in which case the product D is placed into the accommodating recess 452. Then, the toggle member 4D is released, and the sliding member 46 abuts against the body D2 of the product D under the action of the second elastic member 4c, so as to pre-position the product D. In this state, the lid D1 and the body D2 are stacked.
At the second station C2 (corresponding to the state iib), the swinging member 43 drives the cover portion D1 to be away from the body D2, so that the separation module A1 drives the glue outlet a21 to move toward the body D2, so as to glue the glue spreading area i.
In the third station C3 (corresponding to the arrows ii C1 and ii C2 in the state ii C), first, the operator drives the swinging member 43 to move toward the profiling groove 44 by one hand until the lid D1 is engaged with the body D2, and presses the other hand against the top surface of the lid D1. Then, the swinging member 43 is pulled so that the swinging member 43 is separated from the lid portion D1. This prevents the wire D3 from being pulled by the wire through hole D21 by directly removing the cover D1. Finally, the cover plate 48 is covered on the profiling groove 44, that is, is pressed against the edge of the top surface of the cover part D1.
In the fourth position C4 (corresponding to the arrows ii C3 and ii D in state ii C), the cover 48 is flipped open by the flip mechanism 55 and the release mechanism 56 toggles the slider 46 away from the product D via the toggle 561 to release the product D. The pick-and-place mechanism 2 then removes the product D from the carrier 4.
Fig. 10 and 11 are schematic views of the first station a of the present embodiment in different directions. Fig. 19 and 20 are schematic views of the second station B of the present embodiment in different directions. Only one setting area of the housing frame B12 and the first robot arm 21 is shown in fig. 20. The first robot 21 may be a six-axis robot.
In some embodiments, as shown in fig. 1-9, 10-11, and 19-20, the product processing system of the present example includes a first station a, a second station B, a plurality of carriers 4, and a handling assembly 1. The first station A comprises a separation module A1 and a gluing module A2. The second workstation B comprises a pressure maintaining module B1 and a picking and placing mechanism 2. The carrier 4 includes a carrier 41 and a plurality of suction members 432, and the carrier 41 is provided with a plurality of imitation grooves 44 which are in one-to-one correspondence with the suction members 432 and are used for accommodating the product D body D2.
The handling assembly 1 comprises a main transfer rail 12, a blanking rail 13 and a return rail 14. The main transfer rail 12 transfers the plurality of carriers 4 sequentially through the first station a and the second station B. The blanking track 13 extends from the vicinity of the discharge port of the second station B, and the return track 14 extends from the vicinity of the discharge port of the second station B to the vicinity of the feed port of the first station a.
The separation module A1 is configured to drive the plurality of suction members 432 of the passing carriers 4 to move toward the profiling groove 44, and reset the suction members 432 after the suction members 432 suck the cover D1 of the product D to separate the cover D1 from the body D2 of the product D in the profiling groove 44.
The glue module A2 is configured to glue a glue area of the body D2 of the product D in the passing carrier 4, wherein the glue area is located at the top of the body D2.
Meanwhile, the pick-and-place mechanism 2 is configured to carry the carrier 4 between the pressure-maintaining module B1 and the main conveying rail 12, and to take down the pressure-maintained product D from the carrier 4 to the blanking rail 13 and take down the empty carrier 4 from the main conveying rail 12 to the reflow rail 14. The cover D1 and the body D2 of the product D in the second station B are in a locked state.
The product processing system of the present embodiment utilizes a first station a and a second station B disposed in this order along the main conveying rail 12, and conveys a plurality of carriers 4 along the main conveying rail 12. Therefore, on the one hand, the separating module A1 is utilized to separate the cover part D1 from the body D2, the gluing module A2 is utilized to glue the body D2, and then the pressure maintaining module B1 is utilized to perform pressure maintaining operation on the product D in the fastening state. At the same time, the carrying assembly 1 cooperates with the carrying carrier 4. The automation level of the product D processing is improved, and the working strength of operators is reduced. On the other hand, the product D and the carrier 4 are respectively conveyed by using the blanking track 13 and the return track 14 in cooperation with the main conveying track 12, so that the product D after pressure maintaining can enter the next process, and the carrier 4 can reenter the main conveying track 12, thereby realizing repeated use.
In some embodiments, as shown in fig. 7-9, the handling assembly 1 further comprises a loading rail 11 for transporting the product D to be processed, the loading rail 11 extending to the feed opening of the first station a and being adjacent to the end of the return rail 14 remote from the second station B.
Specifically, as shown in fig. 8, the first station a and the second station B are disposed at intervals. The feeding rail 11, the main conveying rail 12 and the discharging rail 13 extend along the same straight line. One end of the main conveying track 12 extends from a feed inlet of the first station A to a discharge outlet of the second station B, the terminal end of the feeding track 11 is arranged adjacent to the initial end of the main conveying track 12, and the initial end of the discharging track 13 is arranged adjacent to the terminal end of the main conveying track 12. The return track 14 is arranged parallel to the main transfer track 12 for fast transfer of the carriers 4 to the first station C1.
Thus, the operator at the first station C1 is facilitated to take the carrier 4 on the return rail 14 off and load the product D, and then put it into the first station a through the feed port of the first station a.
Fig. 12 and 13 are schematic views of the structure of the separation module A1 of the present embodiment in different directions. In the conveying direction of the main conveying rail 12, the separating module A1 is located at the front side of the gluing module A2.
Fig. 14 is an exploded view of the separation module A1 of the present embodiment. In the figure, the separation module A1 comprises a suction head A12 driven by the driving end of a fourth driver A154, a deflector rod A11 driven by the driving end of a third driver A153, a first pushing piece A13 driven by the driving end of a first driver A151 and a second pushing piece A14 driven by the driving end of a second driver A152.
Fig. 15 is a schematic structural view of the carrying assembly 1 of the present embodiment. The carrier 4 is shown entering the first station a from one end of the main conveyor track 12.
Fig. 16 is a schematic structural diagram of the separation module A1 of the present embodiment under different working conditions. In the figure, the state IIIa, the state IIIb, the state IIIc, the state IIId and the state IIIe are respectively the process of separating the product D in the carrier 4 by the separating module A1.
In some embodiments, as shown in fig. 1-16, the separation module A1 includes a lever a11 and a plurality of pick-and-place heads a12 in one-to-one correspondence with a plurality of imitation grooves 44.
The carrier 4 further includes a plurality of first elastic members 42 and a plurality of swinging members 43 corresponding to the plurality of imitation grooves 44 one by one, the swinging members 43 include a swinging arm 431 and an absorbing member 432, one end of the swinging arm 431 is rotatably connected with the carrier 41, and the absorbing member 432 is disposed at the other end of the swinging arm 431.
The separation module A1 is configured to drive the pick-and-place head a12 to pick up and place back the cover portion D1 of the product D in the corresponding profiling groove 44. The lever a11 simultaneously swings the plurality of swinging members 43 toward the profiling groove 44 until the adsorbing member 432 adsorbs the cover D1 of the product D. The first elastic member 42 drives the swing arm 431 to swing a predetermined angle away from the shape-modifying groove 44, so that the cover D1 is separated from the body D2 of the product D.
Specifically, in this embodiment, the cap D1 (i.e., the top-located component of the profiling groove 44) of the product D is sucked up to a predetermined height (e.g., 0.5 cm) by the suction head a12, and then the cap D1 is replaced. In this form, the cover D1 is stacked above the body D2. When the adsorption member 432 adsorbs the cover D1, the cover D1 can be picked up conveniently, so that the cover D1 is completely separated from the body D2 following the swing of the swing member 43, and the situation that the cover D1 cannot be separated from the body D2 is reduced or even avoided. Finally, the cover D1 is placed vertically or substantially vertically with respect to the body D2 (as shown in fig. 2). At this point, the glue area i may be completely exposed.
Then, the carrier 4 containing the separated product D can be transferred to the glue module A2 by using the main transfer rail 12 (as shown in fig. 11). The gluing module A2 performs a dispensing operation on the gluing area I by using glue outlets A21 which are in one-to-one correspondence with the profiling grooves 44, so that gluing of the product D is completed.
In summary, the first station a of the present embodiment uses the main conveying track 12 to convey the carrier 4, and sequentially sets the separating module A1 and the glue module A2 along the conveying direction of the main conveying track 12. Meanwhile, the swing arm 431 is rotatably connected with the carrier 41, and the first elastic member 42 of the carrier 4 applies an elastic force to the swing member 43, so that the swing member 43 can be located away from the imitation groove 44 in an initial state.
Thus, on the one hand, the lever a11 in the separation module A1 can be used to move the swing arm 431 toward the profiling groove 44 so that the suction member 432 is brought close to the lid D1 and suctioned. Meanwhile, in the resetting process of the shift lever a11, the swing arm 431 can also automatically reset under the action of the first elastic member 42, so as to separate the cover D1 from the body D2. On the other hand, in order to ensure that the suction member 432 can stably separate the lid portion D1 from the body D2. Before the adsorption piece 432 adsorbs, the cover part D1 and the body D2 are separated by the suction head A12, and after the suction head A12 is used for placing the cover part D1 back on the body D2, the adsorption piece 432 is used for adsorbing, so that the success rate of separating the cover part D1 from the body D2 is improved. On the other hand, a plurality of glue outlets A21 are used for gluing, so that the gluing position and the gluing quantity accuracy are ensured.
Preferably, as shown in fig. 14 and 16, the length direction of the shift lever a11 and the arrangement direction of the plurality of imitation grooves 44 are parallel to each other in this embodiment. When the shift lever a11 approaches the profiling groove 44, the shift lever a11 will simultaneously abut against one side of each swing arm 431 away from the profiling groove 44, so as to drive the plurality of swing members 43 to swing towards the corresponding profiling grooves 44 simultaneously. The adsorbing member 432 in this embodiment has magnetism. Meanwhile, the cover D1 includes a magnetizer therein. When the lever a11 is moved to a predetermined distance (above the shape-defining groove 44 at this time), the adsorbing member 432 is just attached to the top surface of the cover D1, so that the cover D1 and the adsorbing member 432 are attracted to each other. In this form, the lever a11 moves in the opposite direction, and in this process, the lever a11 gradually releases the swing arm 431, and the swing arm 431 is separated from the profiling groove 44 by the elastic force of the first elastic member 42. That is, the present embodiment configures the movement stroke of the lever a11 and the swing angle of the swing member 43 to limit the height from the suction member 432 to the bottom of the profiling groove 44, so as to prevent the suction member 432 from crushing the product D. Meanwhile, the suction head A12 is configured as an organ suction cup, the organ suction cup sucks the cover part D1 by utilizing negative pressure, and the corrugated structure of the organ suction cup can also prevent the suction head A12 from crushing the product D when moving towards the product D in the adsorption process.
Alternatively, as shown in fig. 5, the first elastic member 42 is a torsion spring in this embodiment. The torsion spring is provided at the hinge position of the swing arm 431 and the stage 41. The two driving ends of the torsion spring are respectively abutted against the swing arm 431 and the carrier 41. Thus, by relative rotation of the two drive ends, the swinging member 43 is driven away from the imitation groove 44.
In some embodiments, as shown in fig. 6 and 14, both the lever a11 and the absorbent member 432 include a magnetic body. The lever a11 moves above the copying groove 44, the magnetic body in the lever a11 attracts the lid D1 of the product D, and the suction member 432 attracts the lid D1 of the product D.
In this embodiment, the magnetic body is also disposed in the shifter lever a11, so that when the shifter lever a11 approaches the product D, the auxiliary absorbing member 432 attracts the cover D1, thereby improving the success rate of separating the cover D1 from the body D2 during one shifting of the shifter lever a11 to the plurality of swinging members 43. For example, the swing arm 431 is configured as a magnetic conductive member, in this form, when the lever a11 abuts against the swing arm 431, the magnetic force will indirectly act on the cover D1 through the swing arm 431 and the adsorbing member 432, so as to further increase the success rate of separating the cover D1 from the body D2.
In some embodiments, as shown in fig. 1-6, 14 and 16, the swing member 43 has a pick-up position 43a (shown in fig. 6) and a flipped-up position 43b (shown in fig. 6) in the swing direction, and the stage 41 has a stop surface 411 facing the profiling groove 44.
In the open position 43b, the first elastic member 42 drives the swing arm 431 away from the profiled groove 44 until the swing arm 431 abuts against the stop surface 411. The separation module A1 further includes a first pushing member a13, where the first pushing member a13 includes a plurality of first push rods a131 corresponding to the plurality of swing arms 431 one by one, and an end portion of the first push rod a131 protrudes toward a side of the swing arm 431 away from the stop surface 411 and has a predetermined distance from the adsorbing member 432. The separation module A1 is further configured to drive the first push rod a131 to move toward the corresponding swing arm 431 until abutting after the shift lever a11 is reset.
It will be readily appreciated that the cover D1 is shown in outline by a broken line, as shown in state lie in fig. 16. In this embodiment, the first push rod a131 is disposed radially offset from the cover D1, so as to avoid interference with the cover D1 when the first push rod a131 moves toward the swing arm 431. After the shift lever a11 is reset, the first push rod a131 moves toward the swing arm 431 to abut the swing arm 431 against the stop surface 411. Thus, the swinging member 43 is ensured to be at the opening position 43b, and the phenomenon that the swinging member 43 does not completely lift the cover D1 (e.g., the elastic force of the first elastic member 42 is reduced when the carrier 4 is used for a long time) in the dispensing process, so that the glue outlet a21 interferes with the cover D1 is avoided.
In some embodiments, as shown in fig. 3-6, the carrier 41 includes a seat 45 and a plurality of sliding members 46, the seat 45 is provided with a plurality of sliding ways 451 and a plurality of accommodating recesses 452 corresponding to the sliding members 46 one by one, the sliding members 46 are provided with profiling edges 461 and slidably arranged on the sliding ways 451, and the profiling edges 461 and the accommodating recesses 452 are spliced to form the profiling grooves 44.
Still further referring to fig. 14 and 16, the separation module A1 further includes a second pusher a14. The second pushing member a14 includes a plurality of second pushing rods a141 in one-to-one correspondence with the plurality of sliding members 46, and the end portions of the second pushing rods a141 protrude toward the side of the sliding members 46 facing away from the contour edge 461.
Meanwhile, the separation module A1 is further configured to drive the second push rod a141 to move toward the corresponding slider 46 to position the body D2 of the product D (from the state iiib to the state iiic in fig. 16) before the pick-and-place head a12 picks up the cover D1 of the product D.
In this embodiment, the body D2 is positioned by the second push rod a141, so that the situation that the suction head a12 and the suction member 432 take up the body D2 together with the cover D1 when picking up the cover D1, so that the cover D1 and the body D2 cannot be separated can be avoided. In addition, if the body D2 is not positioned, it may also cause an offset of the glue application area during the glue application process.
In some embodiments, as shown in fig. 4, a positioning hole 47 is formed at the bottom of the carrier 4. Referring still further to fig. 12-13, the handling assembly 1 further includes a first lifting portion 51. The first lifting portion 51 is disposed corresponding to the separation module A1 and includes a first supporting plate 511 and a positioning pin 7 adapted to the positioning hole 47, and the positioning pin 7 is disposed on the top of the first supporting plate 511.
Meanwhile, the first lifting portion 51 is configured to drive the first pallet 511 to jack up the passing carrier 4 and insert the positioning pin 7 into the positioning hole 47 until the seat portion 45 abuts against the bottom of the second push rod a 141.
In this embodiment, the positioning pins 7 limit the position of the carrier 4 in the horizontal direction, so that the carrier 4 cannot easily be displaced when the first supporting plate 511 supports the carrier 4. Further improving the accuracy of the position between the pick-and-place tip A12 and the profiling groove 44. In addition, the cooperation of the first support plate 511 and the bottom of the second push rod a141 further restricts the position of the carrier 4 in the height direction, so that the suction head a12 can be easily taken and placed on the cover D1.
In some embodiments, as shown in fig. 12-14, the separation module A1 includes a mounting bracket a16, a first driver a151, a second driver a152, and a third driver a153. The mounting frame a16 includes a mounting plate a161, the mounting plate a161 is disposed above the main conveying rail 12 and is provided with a window a162 corresponding to the profiling groove 44, and the driving end of the first driver a151, the driving end of the second driver a152 and the driving end of the third driver a153 respectively drive the first pushing member a13, the second pushing member a14 and the shift lever a11 to move horizontally.
The second driver a152 and the first driver a151 are respectively disposed on the top and bottom surfaces of the mounting plate a161 and on the same side of the window a 162. The third driver a153 is disposed on the top surface of the mounting plate a161 and on the other side of the window a162, and the first push rod a131, the second push rod a141 and the shift rod a11 are disposed between the mounting plate a161 and the main transfer rail 12 and correspond to the window a 162.
In this embodiment, the whole separation module A1 is lifted by the mounting frame a16, so that the mounting plate a161 can be mounted above the main conveying rail 12. Thus, the first elevating portion 51 can perform a separating operation of the product D in cooperation with the mounting bracket a 16.
Preferably, as shown in fig. 12-14, the first pusher a13 and the second pusher a14 are each configured in a fork-like structure. The fork handle of the first pushing piece A13 is connected with the driving end of the first driver A151, and the fork handle of the second pushing piece A14 is connected with the driving end of the second driver A152. The prongs of the first pushing member a13 are staggered from the prongs of the second pushing member a14 so as to correspond to the slider 46 and the swing arm 431, respectively.
Further, the separation module A1 further includes a controller and a travel sensor (not shown). The travel sensor is in communication connection with the controller and is used for detecting the movement travel of the driving end of the first driver A151.
The controller a17 is configured to receive a motion stroke signal of the driving end of the first driver a 151. Meanwhile, in response to the movement stroke of the driving end of the first driver a151 being greater than the first distance, a prompt message is generated. The first distance is a movement stroke of the first pushrod a131 in an abutting state with the swing arm 431 (as shown in a state iii e in fig. 16).
In this embodiment, when the swinging member 43 is not lifted, the first push rod a131 moves to the position of the shift lever a11, and in this manner, the movement stroke is greater than the first distance. That is, the stroke sensor is used for judging whether the swinging member 43 is lifted up along with the reset of the shift lever a11, so that the situation that the swinging member 43 is buckled on the product D is avoided.
In some embodiments, as shown in fig. 12-14, the separation module A1 further includes a fourth driver a154. The plurality of pick-up heads a12 are disposed at the driving end of the fourth driver a154, and the fourth driver a154 is disposed at the driving end of the third driver a153 together with the shift lever a 11.
In this embodiment, the suction operation of the suction head a12 to the lid D1 moves in the direction of the profiling groove 44. After the suction head A12 is sucked and reset, the poking rod A11 is driven to poke the swinging piece 43. Therefore, the suction head A12, the fourth driver A154 and the shift lever A11 are arranged together on the third driver A153, so that the whole mechanism of the separation module A1 can be simplified, and the mutual noninterference between actions can be realized.
Fig. 17 and 18 are schematic views of the structure of the second lifting portion 52 in the present embodiment in different embodiments.
In some embodiments, as shown in fig. 4, 17 and 18, a positioning hole 47 is formed in the bottom of the carrier 4. The handling assembly 1 further comprises a second lifting part 52. The second lifting portion 52 is disposed corresponding to the glue spreading module A2 and includes a second supporting plate 521 and a positioning pin 7 adapted to the positioning hole 47, where the positioning pin 7 is disposed on top of the second supporting plate 521. The second elevating portion 52 is configured to drive the second supporting plate 521 to jack up the passing carrier 4 and insert the positioning pin 7 into the positioning hole 47.
In this embodiment, the positioning pin 7 is matched with the positioning hole 47 to define the position of the carrier 4, so that the relative position accuracy of the glue outlet a21 and the glue coating area i is ensured.
In some embodiments, as shown in fig. 17-18, the second elevating portion 52 further includes a first driving member 523, a second driving member 524, a pulley 527, a guide block 528, a fifth driver 525, and a sixth driver 526. The sixth driver 526 is provided to the driving end of the fifth driver 525 through the first driving member 523. The first driving element 523 is rotationally connected with the second supporting plate 521, the guide block 528 is arranged on the bottom surface of the second supporting plate 521, the guide block 528 is provided with a guide groove 5281, the second driving element 524 is arranged on the driving end of the sixth driver 526, and the pulley 527 is rotationally arranged on the second driving element 524 and extends into the guide groove 5281;
The second pallet 521 has a horizontal lifting state 521a and an inclined lifting state 521b. In the horizontal lifting state 521a, the driving end of the fifth driver 525 drives the second supporting plate 521 to lift the carrier 4 horizontally. The driving end of the sixth driver 526 is held stationary during this process.
In the inclined lifting state 521b, the driving end of the sixth driver 526 drives the second driver 524 to rise, and the pulley 527 cooperates with the guide groove 5281 to drive the second supporting plate 521 to rotate relative to the first driver 523, so that the imitation groove 44 is inclined toward the swinging member 43. That is, in the inclined lifting state 521b, the area of the body D2 near the wire passing hole D21 may face the glue outlet a21, so that the glue spreading module A2 may glue the area.
Fig. 28 is a schematic diagram of the structure of the arrival detection section 3 of the present embodiment.
In some embodiments, as shown in fig. 19, 20 and 28, the second station B further includes an approach detection section 3. The main conveying track 12 conveys the carriers 4 sequentially through the incoming detection part 3 and the pressure maintaining module B1, the incoming detection part 3 comprises a first blocking mechanism 31 and a plurality of sensors 32, the plurality of sensors 32 face the main conveying track 12 and are in one-to-one correspondence with a plurality of imitating grooves 44 of each carrier 4, the first blocking mechanism 31 comprises a blocking block 311, and the blocking block 311 is operably close to or far away from the main conveying track 12.
The approach detection unit 3 is configured to block the passing carriers 4 by the blocking pieces 311 and detect whether or not the corresponding inner lid portion D1 of the profiling groove 44 is covered on the body D2 by the sensor 32. When the cover D1 is in a state of being covered on the body D2, the driving stopper 311 is moved away to pass the carrier 4.
In this embodiment, the blocking block 311 can make the carrier 4 be in a static state, so as to detect whether the cover D1 and the body D2 are in a buckled state by the sensor 32, and ensure that the product D is in a state before entering the pressure maintaining module B1. The sensor 32 may be a visual sensor.
It will be readily appreciated that at the third station C3, the operator will snap the cover D1 onto the body D2, and during this process, a omission may occur, resulting in a plurality of grooves 44 where a cover D1 is forgotten to snap onto the body D2. The arrival detection section 3 in the present embodiment can be found in time when the operator operation is overlooked. For example, an operator of the product processing system is presented by a buzzer in the approach detection unit 3.
In some embodiments, as shown in fig. 1-6, the carrier 41 is further provided with a plurality of wire grooves 4a and a wiring area 4b for accommodating the product D wires D3, and the plurality of wire grooves 4a are respectively in one-to-one correspondence with the plurality of imitation grooves 44. One end of the wire groove 4a extends to the corresponding profiling groove 44, and the other end extends to the wiring region 4b.
One end of the swing arm 431 is connected between the profiling groove 44 and the wiring area 4b, and the first elastic piece 42 drives the swing arm 431 to swing towards the wiring area 4b. One end of the wire D3 is connected to the cover D1 through the wire through hole D21 of the body D2, and the other end extends into the wiring area 4b through the wire groove 4 a.
The tail of the wire D3 in this embodiment extends into the wiring area 4b and is prevented from running at will during the transfer of the carrier 4 by the wire belt gland. In this embodiment, the cover D1 is connected to a wire D3, and the wire D3 passes through the wire passing hole D21. In this form, the via hole D21 restricts the flip-up direction of the lid portion D1. For this reason, the swinging member 43 in the present embodiment is configured to be turned up toward the wire D3 to avoid interference of the wire D3 to the turning up of the cover portion D1.
It will be readily appreciated that as shown in fig. 1-2, when the cover D1 is away from the body D2, the wire D3 will be pulled to some extent. In this form, the positional relationship between the wire D3 and the wire D21 restricts the tilting operation of the lid D1. On the other hand, the body D2 includes a circumferentially extending flange. In contrast, the cover D1 is engaged with the inside of the flange. Meanwhile, in order to achieve positioning of the body D2, the present embodiment uses the second push rod a141 to push the slider 46 to position the body D2. In this process, the body D2 is slightly deformed, so that the cover D1 is limited by the body D2. Therefore, it is difficult to ensure the success rate of the separation by directly performing the separation operation of the lid portion D1 and the body D2 using the swinging member 43.
For this purpose, in the present embodiment, the cover D1 and the body D2 are pre-separated by the pick-and-place tip a12, for example, the pick-and-place tip a12 is moved a predetermined distance (0.2 cm) above the profiling groove 44 after adsorbing the cover D1. Then, the lid D1 is put back on the body D2. In this form, the cover D1 is stacked on top of the body D2, and when the adsorbing member 432 is used for separation, the success rate of separating the cover D1 from the body D2 can be greatly improved.
Fig. 21 is a schematic diagram of the movement stroke of the first actuator 22 of the present embodiment. The first actuator 22 is moved between the main transfer rail 12 and the housing frame B12 by a first robot arm 21. The strokes S1, S2, S3 and S4 in the drawing are respectively different strokes sequentially passed during the movement of the first actuator 22. The position of the carrier 4 for accommodating the product D to be pressurized is also shown by a thick solid line. The position of the carrier 4 for accommodating the pressurized product D is shown by a thick dashed line. The figures show the first actuator 22 in four positions, wherein the first actuator 22 in the positions of stroke S1, stroke S2 and stroke S3 only shows a partial region thereof.
Fig. 22 and 23 are schematic diagrams showing the positional relationship between the first actuator 22 and the flip mechanism 55 according to the present embodiment. The dashed line iii in the figure is the axis of rotation of the first actuator 22. In fig. 22, a broken line iv is a center line between the third lifting portion 53 and the fourth lifting portion 54. In fig. 23, the broken line iii and the broken line iv coincide.
Fig. 29 and 30 are schematic views of the second robot arm 25 and the second actuator 26 of the present embodiment in different directions.
In some embodiments, as shown in fig. 19-23 and 29-30, the pick-and-place mechanism 2 further includes a second robotic arm 25 and a second actuator 26. The second actuator 26 is provided to the second robot arm 25.
Meanwhile, the pick-and-place mechanism 2 is configured to drive the second actuator 26 to move between the main conveying rail 12 and the blanking rail 13 and between the main conveying rail 12 and the reflow rail 14, so as to take down the product D after pressure maintaining from the carrier 4 to place in the blanking rail 13 (move from the region a1 to the region a2 in fig. 29). The empty carrier 4 is then removed from the main transfer track 12 and placed on the return track 14 (moved from zone a1 to zone a3 in fig. 29).
In this embodiment, the product D and the carrier 4 are separated, so that the product D after pressure maintaining can flow into the next process. At the same time, the carrier 4 can also be recycled via the return rail 14 for reuse.
In some embodiments, as shown in FIG. 30, the second actuator 26 includes a pick-up portion 24, a plurality of pick-and-place heads 261, and a wire clamping jaw 262, the plurality of pick-and-place heads 261 being in one-to-one correspondence with the plurality of imitation grooves 44.
The pick-and-place mechanism 2 is further configured to adsorb a plurality of pressure-maintained products D by the plurality of pick-and-place tips 261 and grasp the wire D3 in the wiring area 4b by the wire clamping claws 262 to move the products D, and move the empty carrier 4 by the pick-up section 24.
In this process, the cover D1 and the body D2 of the product D of this embodiment are in a fixed connection state, and the wire clamping claw 262 grabs the wire pressing belt on the wire D3 together and then places the wire pressing belt into the blanking track 13. Then, the empty carrier 4 is moved by the pick-up unit 24.
In some embodiments, as shown in fig. 1-6 and fig. 19-23, the second station B in this embodiment includes a pressure maintaining module B1 and a plurality of carriers 4. The pressure maintaining module B1 comprises a holding frame B12 and a plurality of pressure maintaining parts B11 arranged on the holding frame B12. The carrier 4 includes a stage 41. The carrier 41 is provided with a profiling groove 44 for receiving the product D. The handling assembly 1 comprises a main conveying rail 12 and a picking and placing mechanism 2, the main conveying rail 12 conveys a plurality of carriers 4 through the picking and placing mechanism 2, the picking and placing mechanism 2 comprises a first mechanical arm 21 and a first actuator 22, the first mechanical arm 21 comprises a rotary joint 23, the first actuator 22 comprises two pick-up parts 24, the first actuator 22 is arranged on the rotary joint 23, and the rotary joint 23 is located between the two pick-up parts 24.
Meanwhile, the pick-and-place mechanism 2 is configured to drive the first actuator 22 to reciprocate between the accommodating frame B12 and the main conveying rail 12, and to take down the carrier 4 accommodating the pressure-maintained product D on the main conveying rail 12 through a pick-up portion 24. The other pick-up portion 24 picks up the carrier 4 accommodating the product D to be held in the empty holding portion B11.
The pick-and-place mechanism 2 is further configured such that in the reciprocal path of the protective pressing block B1 and the main transfer rail 12, the rotary joint 23 turns the orientations of the two pick-up portions to fit the pick-and-place positions of the carriers 4 on the main transfer rail 12.
One particular connection of the first actuator 22 to the rotary joint 23 is shown in fig. 22. The outline of the pivot joint 23 is shown in dashed lines. The rotary joint 23 can rotate the first actuator 22 along the broken line iii. For example, when the revolute joint 23 is rotated 180 degrees, the positions of the two pick-up portions 24 are interchanged.
In fig. 21, a specific form of the pick-and-place mechanism 2 for picking and placing the carrier 4 is shown. The first actuator 22 in the drawing includes a pickup portion 24a and a pickup portion 24b provided in pairs. Only two holding portions B11 on one holding frame B12 (not shown) on the right side are shown in the figure.
In the stroke S1, the pick-up portion 24a places the carrier 4 accommodating the product D to be held in pressure on the empty holding portion B11. Then, the product D is moved to the pressure maintaining part B11 for completing pressure maintaining, and the carrier 4 for accommodating the product D after pressure maintaining is taken down.
In the stroke S2, the first actuator 22 moves above the main transfer rail 12.
In the stroke S3, the first actuator 22 moves toward the main transfer rail 12, and the directions of the two pick-up portions 24a and 24b are turned by the turning joint 23.
In the stroke S4, the pick-up portion 24b is in an empty state, and the pick-up portion 24b is to pick up the carrier 4 containing the product D to be held in pressure from the main conveying rail 12. In contrast, the pick-up portion 24a is to place the carrier 4 accommodating the pressure-maintained product D.
After the above operation is completed, the rotary joint 23 again turns the direction of the pick-up portion 24B, and the picked-up carrier 4 is put into the holding portion B11 located at the lower portion of the holding frame B12. Then, the pick-up portion 24b picks up the carrier 4 for holding the pressure-maintained product D again. For this reason, the present embodiment needs to provide more than a predetermined number of pressure-retaining portions B11 on the accommodating frame B12 to satisfy the rotary use of the plurality of carriers 4.
Preferably, the turning action of the rotary joint 23 on the two pick-up portions 24 may be completed in the stroke S2 to increase the running speed of the pick-and-place mechanism 2.
It will be readily appreciated that by adjusting the position of the two pick-up portions 24 by means of the swivel joint 23, it is ensured that one pick-up portion 24 of the first actuator 22 located above the main transfer rail 12 is used for pick-up and the other pick-up portion 24 is used for placement. Still further referring to fig. 21 and 23, a pickup 24 near the front side of the main transfer rail 12 is used for pickup (in an empty state), and a pickup 24 near the rear side of the main transfer rail 12 is used for placement of the carriers 4. Thus, it is ensured that the first actuator 22 can be moved to the same position on the main transfer rail 12 each time, and pick and place operations (shown by the broken line IV in FIG. 23) are performed without having to change positions in the pick and place operations.
In summary, the first station a of the present embodiment uses the main transfer rail 12 to transfer a plurality of carriers 4, and uses the pick-and-place mechanism 2 to transfer the carriers 4 between the main transfer rail 12 and the accommodating frame B12. Therefore, the two pick-up parts 24 are arranged on the first actuator 22, and the first actuator 22 can respectively carry out picking and placing operations on the carriers 4 under the drive of the first mechanical arm 21, so that the carrying efficiency of the carriers 4 between the main conveying rail 12 and the pressure maintaining part B11 is improved. Further, the relative positions of the two pickup portions 24 are exchanged by the rotary joint 23. Thus, the two pick-up portions 24 may be used alternately for placing the carriers 4 on the carrier assembly 1 onto the dwell module B1 and placing the carriers 4 of the dwell module B1 onto the carrier assembly 1, respectively. For example, when the first actuator 22 moves to the main transfer rail 12, one pick-up portion 24 is used for picking up the carrier 4 containing the product D to be pressurized, and the other pick-up portion is used for placing the carrier 4 containing the product D after being pressurized onto the carrying assembly 1. Thus, the conveyance efficiency of the carrier 4 in one round trip of the first actuator 22 is greatly improved.
In some embodiments, as shown in fig. 19 to 23, the pressure maintaining module B1 includes two accommodating frames B12 and a plurality of pressure maintaining portions B11 provided to the two accommodating frames B12.
The picking and placing mechanism 2 comprises a first mechanical arm 21 and a first actuator 22, the first mechanical arm 21 comprises a rotary joint 23, the first actuator 22 comprises two pick-up parts 24, the first actuator 22 is arranged on the rotary joint 23, the rotary joint 23 is located between the two pick-up parts 24, the first mechanical arm 21 is located between two holding frames B12, and pressure maintaining parts B11 on the two holding frames B12 are oppositely arranged and correspond to the two pick-up parts 24.
The picking and placing mechanism 2 is configured to drive the first actuator 22 to reciprocate between the accommodating frame B12 and the main conveying rail 12, and take down the carrier 4 accommodating the product D after pressure maintaining on the main conveying rail 12 through a pick-up portion 24, and pick up the carrier 4 accommodating the product D to be pressure maintaining on the empty pressure maintaining portion B11 by another pick-up portion 24.
The pick-and-place mechanism 2 is further configured to rotate the joint 23 to drive the pick-up portion 24 to adjust the direction of the carrier 4, and adapt the carrier 4 on the main conveying track 12 to the direction of the pressure maintaining portion B11 in the two holding frames B12, so that the wiring area 4B is far away from the pressure maintaining portion B11.
In this embodiment, when the pick-up portion 24a corresponds to one of the accommodating frames B12, the pick-up portion 24B corresponds to the other accommodating frame B12. This can simplify the rotation operation of the rotary joint 23. For example, in fig. 21, after the pick-up portion 24a places the carrier 4 containing the product D to be held in pressure on the right holding frame B12, one holding portion B11 of the holding frame B12 located on the left side completes the holding operation. In this form, the rotary joint 23 may directly move the first actuator 22 through the first mechanical arm 21 without turning the directions of the two pick-up portions 24, and the pick-up portion 24B may directly pick up the carrier 4 of the product D after holding the pressure on the left holding frame B12.
Specifically, as shown in fig. 3, one side of the carrier 4 is a wiring region 4b and a wire groove 4a located between the wiring region 4b and the profiling groove 44. The wiring area 4b and the wire groove 4a are used for the wire D3 of Rong Zhichan D. When the carrier 4 is disposed on the pressure maintaining portion B11, the wiring region 4B is located outside the pressure maintaining portion B11. That is, the first actuator 22 needs to hold the pressure on the side of the carrier 4 where the imitation groove 44 is provided toward the pressure holding portion B11. Thus, in this embodiment, the two pick-up portions 24 are configured to be symmetrically disposed along the rotation axis (as indicated by a broken line iii in fig. 22) of the rotary joint 23 in the circumferential direction, so that the two pick-up portions 24 can be respectively adapted to the orientations of the holding portions B11 on the two holding frames B12 when rotated by 180 degrees.
It is easy to understand that, as shown in fig. 21, the wiring region 4b is formed so as to avoid the above. When the carrier 4 is set on the accommodating frame B12 (not shown) on the right in the drawing, the carrier 4 turns once in the process of moving from the pressure maintaining portion B11 to the main conveying rail 12. When the carrier 4 is placed on the left-hand side of the housing B12 (not shown), the carrier 4 is turned before being placed on the housing B12. And the carrier 4 does not need to be turned again in the process of moving from the holding pressure portion B11 to the main conveying rail 12.
In this embodiment, no matter on which housing frame B12 the carrier 4 is disposed, the carrier 4 only needs to be turned once. That is, the use of two symmetrically disposed pick-up portions 24 and two symmetrically disposed accommodating frames B12 can simplify the execution of the first robot arm 21. Meanwhile, the first actuator 22 can be moved to the same position each time, and pick and place operations (shown by a broken line iv in fig. 22) are performed using the two pick portions 24 at the same time, respectively, without moving the positions at the time of pick and place.
It should also be understood that as shown in fig. 23, two carriers 4 are shown in a mirror-symmetrical arrangement with a dashed line. The arrow below the carrier 4 is the direction of movement of the carrier 4. That is, the two carriers 4 located at the two pick-up portions 24 are oriented in opposite directions (the contour grooves 44 of the two carriers 4 are located at positions apart from each other). In other words, when two pick-up portions 24 are used to pick up carriers 4 at the same time (the imitation grooves 44 of two carriers 4 are on the same side of carrier 4). In this form, one pick-up portion 24 may place the carrier 4 on the holding portion B11, and the carrier 4 on the other pick-up portion 24 may not be adapted to the holding portion B11 on any one of the holding frames B12.
That is, as shown in fig. 21 and 22, the carrier 4 passes through the broken line iv twice when passing through the second station B in the present embodiment. The first time the broken line iv passes, the product D in the carrier 4 is in a state to be pressurized, in which form the imitation groove 44 is located on the front side of the carrier 4 in the conveying direction of the main conveying track 12. On the second pass by the broken line iv, the imitation groove 44 is located at the rear side of the carrier 4 in the conveying direction of the main conveying rail 12. For this purpose, the distance between the carriers 4 of the product D to be pressurized on the main conveying rail 12 (as shown by the two adjacent thick wire frames in fig. 21) needs to be controlled to ensure that the carriers 4 of the product D to be pressurized and the carriers 4 of the product D after being pressurized can alternately pass through the first mechanical arm 21 (dashed line iv in fig. 22).
Meanwhile, when the inbound detection section 3 in the above embodiment detects the product D, the carrier 4 is in a stationary state. Thus, the carrier 4 may be spaced apart from the carrier 4 passing through the approach detection unit 3 by a predetermined distance. The separation distance can be used in conjunction with the two pick-up portions 24.
Fig. 24 is a schematic structural view of the first actuator 22 of the present embodiment.
Specifically, as shown in fig. 24, the pick-up section 24 includes two gripping heads that are operatively moved toward and away from each other to pick up and place the carriers 4. Referring still further to fig. 9, when the carrier 4 is conveyed on the main conveying rail 12, both side edges of the carrier 4 overlap the main conveying rail 12. The carrier 4 is lifted by the third lifting portion 53 and the fourth lifting portion 54, so that the carrier 4 can be easily held by the two holding heads. At the same time, the carrier 4 is not continuously conveyed forward after being separated from the main conveying rail 12.
In some embodiments, as shown in fig. 8 and 19-23, the two pickups 24 are symmetrically disposed circumferentially along the rotational axis of the rotational joint 23 (as shown by dashed line iii in fig. 22). The handling assembly 1 further comprises a third lifting part 53 and a fourth lifting part 54. The third elevating portion 53 includes a third pallet 531, and the fourth elevating portion 54 includes a fourth pallet 541.
The third pallet 531 and the fourth pallet 541 have a predetermined distance therebetween, and the third pallet 531 corresponds to one pickup portion 24 and lifts the carrier 4 containing the product D to be pressure-maintained, while the fourth pallet 541 corresponds to the other pickup portion 24 and lifts the carrier 4 containing the product D after pressure maintenance.
In this embodiment, the third pallet 531 and the fourth pallet 541 cooperate with the two pick-up units 24 to pick and place the carriers 4, so that the carriers 4 move in front of the main conveying track 12 and the pressure maintaining module B1.
Still further referring to fig. 8 and 29, the pick-and-place mechanism 2 is further configured to remove the empty carrier 4 from the main transfer track 12 and turn the direction and place it in the return track 14.
In fig. 8, the carriers 4 in the first station C1 and the fourth station C4 are in opposite directions. In this embodiment, the second mechanical arm 25 drives the second actuator 26 to adjust the direction of the carrier 4, so that the operator of the first station C1 can directly take the carrier 4 off the return track 14 and then load the product D. The operation intensity of operators is reduced.
It will be readily appreciated that the carriers 4 on the main transfer track 12 are turned once by the first robot arm 21 so that the carriers 4 are in the opposite direction to before entering the second station B. For this reason, in the present embodiment, the direction of the carrier 4 is again adjusted by the second robot arm 25 so as to coincide with the direction before entering the first station a and the second station B.
In some embodiments, as shown in fig. 3-6, carrier 4 includes a plurality of cover plates 48. The stage 41 is provided with a plurality of first through holes 491 and a plurality of imitation grooves 44. The cover plates 48 are rotatably connected to the carrier 41 and cover the plurality of imitation grooves 44 in a one-to-one correspondence. The cover 48 is provided with an operation window 481, and the imitation groove 44 is opened upward of the cover 48 through the operation window 481. The cover plate 48 can be arranged at the peripheral position of the pressure maintaining area II of the cover part D1 when the product D is in pressure maintaining, so as to ensure that the top surface of the cover part D1 cannot tilt to one side. The operation window 481 may bring the head into contact with the dwell area ii.
Fig. 25 is a schematic structural view of the flip mechanism 55 of the present embodiment. Fig. 26 and 27 are schematic structural views of the jack 551 of the present embodiment in different embodiments.
Referring still further to fig. 25-27, the carrier assembly 1 further includes a flip mechanism 55. The flip mechanism 55 includes a jack-up portion 551, a dial-up portion 552, and a fourth elevating portion 54, the jack-up portion 551 including a plurality of jack rods 5511 in one-to-one correspondence with the plurality of cover plates 48 and the plurality of first through holes 491. The pulling-out portion 552 includes a pulling plate 5521, and the pulling plate 5521 is located above the main conveying rail 12.
Still further referring to fig. 4, the flip mechanism 55 is configured to drive the jack 5511 to jack the cover 48 through the first through hole 491 to a predetermined angle and drive the dial 5521 to dial the cover 48.
In this embodiment, the cover plate 48 is turned up, so that the product D after pressure maintaining can be taken out from the carrier 4 in the subsequent process. For this purpose, the present embodiment splits the cover plate 48 in two steps. First, the cover 48 is lifted up by a certain angle using the push rod 5511, and then is pushed from the flipped-open side of the cover 48 to the other side by the push plate 5521, so that the cover 48 is completely opened. The success rate of the cover plate 48 being flipped open is improved.
In some embodiments, as shown in fig. 22-23 and 25-27, the cover 48 of the carrier 4 on the fourth plate 541 is flipped up in a direction opposite to the conveying direction of the carrier 4. The flip mechanism 55 also includes a first driver 553. The dial 5521 is provided at the driving end of the first driver 553, and the driving end of the first driver 553 is inclined upward of the main transfer rail 12 toward the third pallet 531.
The first driver 553 has a drive end with a travel having a stowed position 553a and an extended position 553b. In the stowed position 553a, the dial 5521 is away from the fourth pallet 541 to clear the carrier 4 disposed on the fourth pallet 541. For example, the driving end of the first driver 553 is always at the retracted position 553a before the pick-up portion 24 is placed in the carrier 4 for accommodating the pressurized product D and the first actuator 22 is lifted.
In the extended position 553b, the bottom surface of the cover plate 48 abuts against the end of the ejector rod 5511 and corresponds to the partial dial 5521. In this embodiment, the pulling plate 5521 pulls the cover plate 48 obliquely downward (as shown by the dashed line in fig. 27), so as to improve the success rate of pulling the cover plate 48.
Fig. 31 is a schematic structural view of the release mechanism 56 of the present embodiment.
In some embodiments, as shown in fig. 3 to 6, the stage 41 includes a seat 45, a plurality of sliders 46, and a plurality of second elastic members 4c in one-to-one correspondence with the plurality of sliders 46. The seat 45 is provided with a plurality of slideways 451 and a plurality of accommodating recesses 452 corresponding to the plurality of sliding pieces 46 one by one, the second elastic piece 4c drives the sliding pieces 46 to move towards the accommodating recesses 452 in the slideways 451, the sliding pieces 46 are provided with profiling edges 461 and are spliced with the accommodating recesses 452 to form the profiling grooves 44, and the sliding pieces 46 are provided with second through holes 462. The sliding piece 46 in this embodiment is used to stably clamp the product D in the profiling groove 44, so as to avoid shaking the product D during the handling process.
With further reference to fig. 29-31, the handling assembly 1 further includes a release mechanism 56. The release mechanism 56 includes a plurality of shift posts 561 and a fifth elevating portion 57, and the fifth elevating portion 57 includes a fifth pallet 571.
The release mechanism 56 is configured to lift the carrier 4 by the fifth supporting plate 571, and the plurality of pulling columns 561 penetrate the plurality of second through holes 462 in a one-to-one correspondence manner, and the pulling columns 561 drive the corresponding sliding members 46 away from the accommodating recess 452 to release the pressurized product D. The pulling column 561 pulls the sliding member 46 in this embodiment, so that the second actuator 26 can take out the product D.
Specifically, the seat 45 is provided with a plurality of third through holes 492, and the third through holes 492 are in one-to-one correspondence with the second through holes 462. The third through hole 492 may allow the pick 561 to pass from the bottom of the carrier 4 into the second through hole 462.
In some embodiments, as shown in fig. 21-23, the handling assembly 1 further comprises a second blocking mechanism 6. The second blocking mechanism 6 is disposed on a side of the third lifting portion 53 remote from the fourth lifting portion 54 and includes a roller body 61.
The second blocking mechanism 6 is configured to block the carriers 4 passing through the third pallet 531 by the roller body 61 and to pass the carriers 4 accommodating the pressure-maintained products D away from the main conveying rail 12.
Optionally, the handling assembly 1 further comprises a plurality of second blocking mechanisms 6. The plurality of second blocking mechanisms 6 are provided along the main conveying rail 12 and correspond to the first elevating portion 51, the second elevating portion 52, the third elevating portion 53, the fourth elevating portion 54, and the fifth elevating portion 57. The second blocking mechanism 6 includes a roller body 61 and a lifting cylinder that drives the roller body 61 to move up and down. For example, one second blocking mechanism 6 is located at the rear side of the third elevating portion 53. That is, the third lifting portion 53 is located on a side away from the fourth lifting portion 54. After the carrier 4 containing the product D to be pressurized reaches the third lifting portion 53, the second blocking mechanism 6 blocks the carrier 4 through the roller 61, so that the third supporting plate 531 lifts the carrier 4. After the pressure maintaining process is completed, the fourth pallet 541 moves downward to drop the carriers 4 back onto the main conveying rail 12. In this form, the roller 61 moves toward the bottom of the main transfer rail 12 to avoid the carrier 4, so that the carrier 4 is transferred to the second actuator 26.
Optionally, as shown in fig. 27 and 29, a baffle 8 is further included in the handling assembly 1. The baffle 8 is located between the first robot arm 21 and the second robot arm 25. The shutter 8 is disposed above the main transfer rail 12 and protrudes toward the first robot arm 21 while being inclined above the main transfer rail 12.
When the cover plate 48 cannot be fully pulled out by the pulling plate 5521 or the first driver 553 fails, the baffle 8 can pull the cover plate 48 when the carrier 4 passes, so that the cover plate 48 can be fully opened.
Optionally, a plurality of travel switches are provided on the main transfer rail 12, the blanking rail 13, and the return rail 14. The controller is communicatively coupled to a plurality of travel switches and lift cylinders that drive the first 511, second 521, third 531, fourth 541, and fifth 571 pallets. The travel switches may be provided at the first elevating portion 51, the second elevating portion 52, the third elevating portion 53, the fourth elevating portion 54, and the fifth elevating portion 57, respectively. When the carrier 4 is conveyed on the main conveying rail 12, the current position of the carrier 4 can be judged through the travel switch so as to cooperate with the mechanism to carry out lifting operation.
In some embodiments, as shown in fig. 19-20, the pick-and-place mechanism 2 further includes a base 271 and two holders 272 connected to two sides of the base 271, the first mechanical arm 21 is disposed on the base 271, and the base 271 is fixedly connected to the two holders B12 through the two holders 272.
When the first mechanical arm 21 puts the carrier 4 into the pressure maintaining portion B11 through the first actuator 22 or removes the carrier 4 from the pressure maintaining portion B11, a tilting moment is generated between the first mechanical arm 21 and the accommodating frame B12, so that the first mechanical arm 21 and the accommodating frame B12 shake. In this embodiment, the first mechanical arm 21 and the two accommodating frames B12 are mechanically connected together through the base 271 and the two retainers 272, so that the overall rigidity of the second station B is improved.
Optionally, locating pins 7 are provided on top of the third 531, fourth 541 and fifth 571 pallets. In contrast, a positioning hole 47 is provided in the bottom of the carrier 4. When the third supporting plate 531, the fourth supporting plate 541 and the fifth supporting plate 571 lift or support the carrier 4, the positioning pins 7 penetrate through the positioning holes 47, so as to position the carrier 4 in the horizontal direction, and also avoid the carrier 4 from falling.
The above description is only of the preferred embodiments of the present invention and is not intended to limit the present invention, and various modifications and variations may be made to the present invention by those skilled in the art. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims (10)

1. A product processing system, the product processing system comprising:
the first work station (A) comprises a separation module (A1) and a gluing module (A2);
the second work station (B) comprises a pressure maintaining module (B1) and a picking and placing mechanism (2);
the carrier (4) comprises a carrier (41) and a plurality of adsorption pieces (432), wherein the carrier (41) is provided with a plurality of imitation grooves (44) which are in one-to-one correspondence with the adsorption pieces (432) and are used for accommodating a product (D) body (D2); and
the conveying assembly (1) comprises a main conveying rail (12), a discharging rail (13) and a backflow rail (14), wherein the main conveying rail (12) conveys a plurality of carriers (4) to sequentially pass through the first work station (A) and the second work station (B), the discharging rail (13) extends from the vicinity of a discharge hole of the second work station (B), and the backflow rail (14) extends from the vicinity of a discharge hole of the second work station (B) to the vicinity of a feed hole of the first work station (A);
the separation module (A1) is configured to drive a plurality of the adsorption pieces (432) of the carrier (4) passing through to move towards the profiling groove (44), and reset the adsorption pieces (432) after the adsorption pieces (432) adsorb a cover part (D1) of a product (D) so as to separate the cover part (D1) from a body (D2) of the product (D) in the profiling groove (44);
The gluing module (A2) is configured to glue a gluing area of a body (D2) of a product (D) in the passing carrier (4), wherein the gluing area is positioned at the top of the body (D2);
the picking and placing mechanism (2) is configured to carry the carrier (4) between the pressure maintaining module (B1) and the main conveying track (12), take down the product (D) after pressure maintaining from the carrier (4) to place in the blanking track (13), take down the empty carrier (4) from the main conveying track (12) to place in the backflow track (14), wherein the cover part (D1) of the product (D) and the body (D2) are in a buckling state.
2. Product processing system according to claim 1, characterized in that the handling assembly (1) further comprises a feeding rail (11) conveying the product (D) to be processed, the feeding rail (11) extending to the feed opening of the first station (a) and being adjacent to the end of the return rail (14) remote from the second station (B).
3. The product processing system of claim 1, wherein the separation module (A1) includes a lever (a 11) and a plurality of pick-and-place heads (a 12) in one-to-one correspondence with the plurality of profiling grooves (44);
the carrier (4) further comprises a plurality of first elastic pieces (42) and a plurality of swinging pieces (43) which are in one-to-one correspondence with the profiling grooves (44), the swinging pieces (43) comprise swinging arms (431) and absorbing pieces (432), one ends of the swinging arms (431) are rotationally connected with the carrier table (41), and the absorbing pieces (432) are arranged at the other ends of the swinging arms (431);
The separation module (A1) is configured to drive the pick-and-place head (A12) to pick up and put back the corresponding cover part (D1) of the product (D) in the profiling groove, the deflector rod (A11) synchronously dials the plurality of swinging pieces (43) to swing towards the profiling groove (44) until the adsorption piece (432) adsorbs the cover part (D1) of the product (D), and the first elastic piece (42) drives the swing arm (431) to swing towards a direction away from the profiling groove (44) by a preset angle so as to separate the cover part (D1) from the body (D2) of the product (D).
4. A product processing system according to claim 3, wherein the second station (B) further comprises:
an incoming detection part (3), wherein the main conveying track (12) conveys the carriers (4) sequentially through the incoming detection part (3) and the pressure maintaining module (B1), the incoming detection part (3) comprises a first blocking mechanism (31) and a plurality of sensors (32), the plurality of sensors (32) face the main conveying track (12) and correspond to the profiling grooves (44) of each carrier (4) one by one, the first blocking mechanism (31) comprises a blocking block (311), and the blocking block (311) is operably close to or far away from the main conveying track (12);
the entering detection part (3) is configured to block the passing carrier (4) through the blocking block (311), and detect whether the corresponding inner cover part (D1) of the profiling groove (44) is covered on the body (D2) through the sensor (32), and the cover part (D1) is in a state of being covered on the body (D2), so that the blocking block (311) is driven to move away to enable the carrier (4) to pass.
5. A product processing system according to claim 3, wherein the carrier (41) is further provided with a plurality of wire grooves (4 a) and a wiring area (4 b) for accommodating the product (D) wires (D3), the plurality of wire grooves (4 a) are respectively in one-to-one correspondence with the plurality of profiling grooves (44), one end of the wire groove (4 a) extends to the corresponding profiling groove (44), and the other end extends to the wiring area (4 b);
one end of the swing arm (431) is connected between the imitation groove (44) and the wiring area (4 b), the first elastic piece (42) drives the swing arm (431) to swing towards the wiring area (4 b), wherein one end of a wire (D3) penetrates through a wire passing hole (D21) of the body (D2) to be connected with the cover part (D1), and the other end penetrates through the wire slot (4 a) to extend into the wiring area (4 b).
6. Product processing system according to claim 5, characterized in that the pick-and-place mechanism (2) further comprises:
a second mechanical arm (25) and a second actuator (26), wherein the second actuator (26) is arranged on the second mechanical arm (25);
the picking and placing mechanism (2) is further configured to drive the second actuator (26) between the main conveying track (12) and the blanking track (13) so as to take down the pressure-maintained product (D) from the carrier (4) and place the product (D) on the blanking track (13); and
The pick-and-place mechanism (2) is further configured to drive the second actuator (26) to move between the main transfer track (12) and the return track (14) to remove the empty carrier (4) from the main transfer track (12) to the return track (14).
7. The product processing system of claim 6, wherein the second actuator (26) comprises:
a pick-up part (24), a plurality of pick-up and delivery heads (261) and thread clamping claws (262), wherein the pick-up and delivery heads (261) are in one-to-one correspondence with the profiling grooves (44);
the pick-and-place mechanism (2) is further configured to adsorb a plurality of pressure-maintained products (D) through a plurality of pick-and-place heads (261) and grasp wires (D3) in the wiring area (4 b) through the wire clamping claws (262) so as to move the products (D), and move the empty carriers (4) through the pick-up parts (24).
8. The product processing system according to claim 5, wherein the pressure maintaining module (B1) includes two holding frames (B12) and a plurality of pressure maintaining portions (B11) provided to the two holding frames (B12);
the picking and placing mechanism (2) comprises a first mechanical arm (21) and a first actuator (22), the first mechanical arm (21) comprises a rotating joint (23), the first actuator (22) comprises two picking parts (24), the first actuator (22) is arranged on the rotating joint (23) and the rotating joint (23) is positioned between the two picking parts (24), the first mechanical arm (21) is positioned between two holding frames (B12), and pressure maintaining parts (B11) on the two holding frames (B12) are oppositely arranged and correspond to the two picking parts (24);
The picking and placing mechanism (2) is configured to drive the first actuator (22) to reciprocate between the accommodating frame (B12) and the main conveying track (12), and take down the carrier (4) for accommodating the product (D) after pressure maintaining on the main conveying track (12) through the picking part (24), and pick up the carrier (4) for accommodating the product (D) to be held on the empty pressure maintaining part (B11) through the other picking part (24);
the picking and placing mechanism (2) is further configured such that the rotating joint (23) drives the pick-up portion (24) to turn the direction of the carrier (4), and the direction of the carrier (4) on the main conveying track (12) and the directions of the pressure maintaining portions (B11) in the two holding frames (B12) are adapted, so that the wiring area (4B) is far away from the pressure maintaining portions (B11).
9. Product processing system according to claim 8, characterized in that two of the pick-up portions (24) are arranged circumferentially symmetrically along the axis of rotation of the revolute joint (23);
the carrying assembly (1) further comprises a third lifting part (53) and a fourth lifting part (54), wherein the third lifting part (53) comprises a third supporting plate (531), and the fourth lifting part (54) comprises a fourth supporting plate (541);
the third supporting plate (531) and the fourth supporting plate (541) have a predetermined distance, the third supporting plate (531) corresponds to one pick-up portion (24) and lifts the carrier (4) containing the product (D) to be pressurized, and the fourth supporting plate (541) corresponds to the other pick-up portion (24) and lifts the carrier (4) containing the product (D) after pressurized;
The pick-and-place mechanism (2) is further configured to remove the empty carrier (4) from the main transfer track (12) and turn the direction back to the return track (14).
10. Product processing system according to claim 9, wherein the handling assembly (1) further comprises:
a second blocking mechanism (6) which is arranged on one side of the third lifting part (53) away from the fourth lifting part (54) and comprises a roller body (61);
the second blocking mechanism (6) is configured to block the carrier (4) passing through the third pallet (531) by the roller body (61) and pass the carrier (4) containing the pressure-maintained product (D) away from the main conveying rail (12).
CN202311376876.1A 2023-10-23 2023-10-23 Product processing system Pending CN117307574A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202311376876.1A CN117307574A (en) 2023-10-23 2023-10-23 Product processing system

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202311376876.1A CN117307574A (en) 2023-10-23 2023-10-23 Product processing system

Publications (1)

Publication Number Publication Date
CN117307574A true CN117307574A (en) 2023-12-29

Family

ID=89249854

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202311376876.1A Pending CN117307574A (en) 2023-10-23 2023-10-23 Product processing system

Country Status (1)

Country Link
CN (1) CN117307574A (en)

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