CN222452649U - Automatic unpacking system for vials - Google Patents

Automatic unpacking system for vials Download PDF

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Publication number
CN222452649U
CN222452649U CN202421191179.9U CN202421191179U CN222452649U CN 222452649 U CN222452649 U CN 222452649U CN 202421191179 U CN202421191179 U CN 202421191179U CN 222452649 U CN222452649 U CN 222452649U
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CN
China
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film
taking
cutting
assembly
penicillin bottle
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CN202421191179.9U
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Chinese (zh)
Inventor
孙耀
黄亮
方涛
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Beijing A&e Technologies Co ltd
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Beijing A&e Technologies Co ltd
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Priority to CN202421191179.9U priority Critical patent/CN222452649U/en
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Abstract

The utility model discloses an automatic unpacking system for a penicillin bottle, and relates to the technical field of penicillin bottle processing. In the automatic unpacking system of the penicillin bottles, a film cutting and conveying component is used for conveying the penicillin bottle bags along a preset advancing direction until reaching a preset positioning position, two lateral cutters are used for cutting two opposite side films before conveying the penicillin bottle bags to the preset positioning position, when a west Lin Pingbao is in a state of the preset positioning position, the film cutting and positioning component is used for fixing a west Lin Pingbao, a film cutting component is used for cutting front films, the heights of two ends of a cutting movement track of the front side cutters are respectively corresponding to the two lateral cutters, so that front cutting lines on the front films are respectively communicated with the side cutting lines of the two side films, and a film taking mechanism is used for taking off an outer film from the penicillin bottle bags after the front films are cut by the film cutting component. Through cutting the membrane and getting the cooperation of membrane workstation, cutting the membrane subassembly, realize cutting the branch limit of the adventitia of xiLin bottle package, get the membrane with the help of getting membrane mechanism again, can improve unpacking efficiency.

Description

Automatic unpacking system for penicillin bottles
Technical Field
The utility model relates to the technical field of penicillin bottle processing, in particular to an automatic unpacking system for penicillin bottles.
Background
Many pharmaceutical factories produce powder injection reagent penicillin bottles, which are usually packaged in a penicillin bottle package. Specifically, a plurality of penicillin bottles are placed in a tray-shaped box body, namely, a specific bottom plate of the box body and side plates for positioning the side surfaces of all the penicillin bottles, the tops of the side plates are positioned at the middle part of the penicillin bottles, but the side plates are not provided with top plates, the penicillin bottles are packed to form a penicillin bottle package main body, and then the penicillin bottle package main body is wrapped in an omnibearing manner by using an outer film to form the penicillin bottle package. Wherein, the box body is usually a plastic or paper packaging box, and the outer film is usually a heat shrinkage film.
In the feeding process of the penicillin bottles, a manual feeding mode is adopted, a penicillin bottle bag is manually taken down from a tray, an outer film is cut by an artist knife, each penicillin bottle is manually taken down from a box body, and the penicillin bottles are pushed onto a rotary table of a bottle washing machine.
The production mode depends on manpower, the degree of automation is lower, the production efficiency is low, staff repeatedly acts the same every day, after the unpacking of the penicillin bottles is finished, the penicillin bottles enter the next bottle washing station, therefore, the unpacking needs to be completed manually and rapidly, the labor intensity is high, the personnel flow is large, along with the development of society, the operators often cannot get to the people, the production delay is caused, and the production cost is increased increasingly.
Therefore, how to improve the unpacking efficiency of the penicillin bottle is a technical problem that needs to be solved by the person skilled in the art at present.
Disclosure of utility model
Therefore, the utility model aims to provide an automatic unpacking system for penicillin bottles, which can improve unpacking efficiency of penicillin bottles.
In order to achieve the above purpose, the present utility model provides the following technical solutions:
An automatic unpacking system for a penicillin bottle comprises a film cutting and taking workbench, a film cutting assembly and a film taking mechanism;
The film cutting and taking workbench comprises a film cutting conveying component, a film cutting positioning component and two lateral cutters, wherein the film cutting conveying component is used for conveying penicillin bottle bags along a preset advancing direction until reaching a preset positioning position, and the two lateral cutters are used for cutting two opposite lateral films in the outer film of the penicillin bottle bags before conveying to the preset positioning position;
The film cutting assembly comprises a front side cutter, when the penicillin bottle bag is in the state of the preset positioning position, the film cutting positioning component is used for fixing the penicillin bottle bag, and the front side cutter is used for cutting a front film in the outer film of the fixed penicillin bottle bag;
the heights of the two ends of the cutting movement track of the front side cutter are respectively corresponding to the two side cutters, so that the front cutting lines on the front film are respectively communicated with the side cutting lines of the two side films;
The film taking mechanism is used for taking off the outer film from the penicillin bottle bag after the film cutting assembly cuts the front film.
Preferably, the film cutting and taking workbench further comprises a guide part, wherein the guide part is provided with a guide channel so as to limit the penicillin bottle package to advance along the preset advancing direction in the process of cutting the side films by the two side cutters.
Preferably, the guiding component comprises a fixed baffle plate assembly and a movable baffle plate assembly which are sequentially arranged along the direction perpendicular to the preset advancing direction, the guiding channel is formed between the fixed baffle plate assembly and the movable baffle plate assembly, the movable baffle plate assembly is connected with a first baffle plate driving piece, and the first baffle plate driving piece is used for driving the movable baffle plate assembly to be close to or far away from the fixed baffle plate assembly along the direction perpendicular to the preset advancing direction.
Preferably, the film cutting positioning component comprises a positioning baffle assembly and a second baffle driving piece connected to the positioning baffle assembly, in the preset advancing direction, the front end of the movable baffle assembly extends out of the front end of the fixed baffle assembly, the movable baffle assembly extends out of the fixed baffle assembly and is oppositely arranged with the positioning baffle assembly to form a clamping positioning space, the clamping positioning space is communicated with the guide channel, and the second baffle driving piece is used for driving the positioning baffle assembly to be close to or far away from the movable baffle assembly in the direction perpendicular to the preset advancing direction.
Preferably, the film cutting assembly further comprises a second execution main body and a second pushing plate, wherein the second pushing plate and the front side cutter are respectively connected to the tail end of the second execution main body, the second pushing plate is used for taking the penicillin bottle package main body at the preset positioning position away from the film cutting and taking workbench under the drive of the second execution main body, and the penicillin bottle package main body is a part of the penicillin bottle package wrapped in the outer film.
Preferably, the film taking mechanism comprises a film taking sucker adjusting piece, a first film taking sucker assembly and a second film taking sucker assembly, and the first film taking sucker assembly is connected with the film taking sucker adjusting piece;
The first film taking sucker assembly is used for sucking a top film in the outer film after the front film is cut by the film cutting assembly;
The film taking sucker adjusting piece is used for driving the first film taking sucker assembly to move so that at least part of the projected areas of the top film sucked by the first film taking sucker assembly and the bottom film in the upper and lower directions are staggered;
the second film taking sucker assembly is used for sucking a set adsorption position on the bottom film, wherein the projection of the set adsorption position in the up-down direction is staggered with the projection of the top film.
Preferably, the first film taking sucker assembly is further provided with a film pressing driving member, and the film pressing driving member is used for pressing the top film sucked by the first film taking sucker assembly downwards on the film cutting and taking workbench.
Preferably, the film taking mechanism comprises a film taking main body and a film throwing driving piece, wherein the film taking main body is connected with the film throwing driving piece;
The film taking main body is used for taking down the outer film in the penicillin bottle bag after the film cutting assembly cuts the front film;
The film throwing driving piece is used for driving the film taking main body and the outer film on the film taking main body to be far away from the preset positioning position.
Preferably, the method further comprises:
The box taking mechanism is used for picking up a box body at the top of a penicillin bottle package main body after the film taking mechanism takes down the outer film, and the penicillin bottle package main body is a part of the penicillin bottle package wrapped in the outer film.
The film cutting and film taking machine comprises a film cutting workbench, a film cutting and film taking workbench, a film taking and film taking lifting conveying mechanism, a film taking and film taking mechanism and a film taking and conveying mechanism, wherein the film taking and film taking workbench is used for taking a penicillin bottle bag body on the film cutting and film taking workbench, the film taking and film taking workbench is characterized by further comprising a film taking and conveying mechanism used for receiving the penicillin bottle bag body after the outer film is taken down on the film cutting and film taking workbench, the film taking and conveying mechanism comprises a film taking tail end structure, a film taking driving piece and a film taking and conveying mechanism, the film taking driving piece is connected with the film taking tail end structure and is used for driving the film taking tail end structure to move between the film taking and conveying mechanism, and the film taking tail end structure is used for picking up a box body on the top of the penicillin bottle bag body on the film taking and conveying mechanism, and placing the box body into the film taking and conveying mechanism.
Preferably, the method further comprises:
and the unstacking assembly is used for sequentially placing each penicillin bottle bag onto the film cutting and taking workbench.
The unstacking assembly comprises a first executing body and a first end structure connected to the first executing body, the first end structure is used for picking up the penicillin bottle bags from a loading position and placing the penicillin bottle bags on the film cutting and taking workbench under the driving of the first executing body, the first end structure comprises a first mounting bottom plate, a first elastic piece, a first floating bottom plate and a first sucker assembly, the first mounting bottom plate is connected to the end of the first executing body, the first floating bottom plate is connected to the first mounting bottom plate through the first elastic piece, and the first sucker assembly is arranged on the first floating bottom plate.
Preferably, the first end structure further comprises a first suction cup rail mounted to the first floating floor, the first suction cup assembly being slidably connected to the first suction cup rail.
The automatic film unpacking system for the penicillin bottles comprises a film cutting and taking workbench, a film cutting assembly and a film taking mechanism, wherein the film cutting and taking workbench comprises a film cutting and conveying component, a film cutting and positioning component and two lateral cutters, the film cutting and conveying component is used for conveying the penicillin bottle bags to a preset positioning position along a preset advancing direction, the two lateral cutters are used for cutting two opposite lateral films in the outer films of the penicillin bottle bags before conveying the penicillin bottle bags to the preset positioning position, the film cutting assembly comprises a front cutter, the film cutting and positioning component is used for fixing the penicillin bottle bags when the penicillin bottle bags are in the state of the preset positioning position, the front cutter is used for cutting front films in the outer films of the fixed penicillin bottle bags, the heights of two ends of cutting movement tracks of the front cutter are respectively the same as those of the two lateral cutters so that front cutting lines on the front films are respectively communicated with the sides of the two lateral films, and the film taking mechanism is used for taking off the outer films from the penicillin bottle bags after the front films are cut by the film cutting assembly.
Through cutting the membrane and getting membrane workstation, cut the cooperation of membrane subassembly, can realize cutting the brin of the adventitia of xiLin bottle package, take off the adventitia of being cut off by the membrane mechanism again with the help of getting, degree of automation is higher, can improve xiLin bottle unpacking efficiency.
Drawings
In order to more clearly illustrate the embodiments of the present utility model or the technical solutions in the prior art, the drawings that are required to be used in the embodiments or the description of the prior art will be briefly described below, and it is obvious that the drawings in the following description are only embodiments of the present utility model, and that other drawings can be obtained according to the provided drawings without inventive effort for a person skilled in the art.
Fig. 1 is an isometric view of a first embodiment of an automatic unpacking system for penicillin bottles according to the present utility model;
FIG. 2 is a front view of FIG. 1;
FIG. 3 is a side view of FIG. 1;
FIG. 4 is a top view of FIG. 1;
Fig. 5 is an isometric view of an unstacking assembly in a first embodiment of the automatic penicillin bottle unpacking system provided by the present utility model;
FIG. 6 is an enlarged view of the first end structure of FIG. 5;
Fig. 7 is an axial side view of a film cutting and taking workbench in a first embodiment of an automatic unpacking system for penicillin bottles provided by the utility model;
FIG. 8 is a front view of FIG. 7;
FIG. 9 is a side view of FIG. 7;
fig. 10 is an axial side view of a film cutting assembly in a first embodiment of an automatic unpacking system for penicillin bottles according to the present utility model;
FIG. 11 is an enlarged view of the second end structure of FIG. 10;
Fig. 12 is an axial side view of a film taking mechanism in a first embodiment of the automatic unpacking system for penicillin bottles provided by the utility model;
FIG. 13 is a top view of FIG. 12;
FIG. 14 is an enlarged view of the first take-up chuck assembly of FIG. 12;
FIG. 15 is a side view of FIG. 14;
Fig. 16 is an axial side view of a box taking mechanism in a first embodiment of an automatic unpacking system for penicillin bottles provided by the present utility model;
FIG. 17 is a schematic diagram of the outer membrane cutting of a penicillin bottle bag;
fig. 18 is a diagram showing the structure of the penicillin bottle bag body in the west Lin Pingbao after being inverted;
Fig. 19 is a view showing a projection relationship between initial states of a top film and a bottom film in the top-bottom direction in the outer film of the xiLin bottle bag;
Fig. 20 is a view showing a projection relationship between a top film and a bottom film in an up-down direction after the top film moves for a distance along with a film taking sucker adjusting piece in the outer film of the penicillin bottle bag of fig. 19;
Fig. 21 is a view showing a projection relationship between the top film and the bottom film in the up-down direction after the top film moves a distance along with the film taking suction cup adjusting member in the outer film of the penicillin bottle bag of fig. 20.
Reference numerals:
The unstacking device comprises an unstacking assembly 1, a first robot base 1-1, a first executing main body 1-2, a first end structure 1-3, a first mounting base plate 1-3-1, a first elastic piece 1-3-2, a first position sensor 1-3-3, a first vacuum pressure sensor 1-3-4, a first sucking disc assembly 1-3-5, a first sucking disc guide rail 1-3-6, a first vacuum generator 1-3-7 and a first floating base plate 1-3-8;
A material stack tray 2;
The film cutting and taking workbench 3, a workbench main body 3-1, a main push plate 3-2, a positioning baffle plate 3-3, a fixed baffle plate 3-4, a lateral cutter 3-5, a film cutting positioning component 3-6, a first baffle driving piece 3-7, a control cabinet 3-8, a bottom push plate module 3-9, a movable baffle plate 3-10, a second baffle driving piece 3-11, a first film cutting conveying component 3-12, a second film cutting conveying component 3-13, a film cutting conveying component 3-14, a guiding component 3-15, a guiding channel 3-16, a fixed baffle plate component 3-17, a movable baffle plate component 3-18 and a positioning baffle plate component 3-19;
The cutting device comprises a cutting film assembly 4, a second robot base 4-1, a second execution body 4-2, a second end structure 4-3, a second end bottom plate 4-3-1, a second pushing plate 4-3-2, a front cutter base 4-3-3, a front cutter guide rail 4-3-4, a front cutter elastic piece 4-3-5, a front cutter mounting plate 4-3-6 and a front cutter 4-3-7;
a dust collector 5;
A docking transfer mechanism 6;
An electrical control cabinet 7;
The box taking mechanism 8, a box taking tail end structure 8-1, a box taking driving piece 8-2, a box taking frame 8-3 and a box recycling frame 8-4;
the box taking and lifting conveying mechanism 9,
The film taking mechanism 10, the third frame 10-1, the first film taking sucker assembly 10-2, the first lifting driving piece 10-2-1, the mounting transverse plate 10-2-1-1, the second lifting driving piece 10-2-2, the output shaft 10-2-2-1, the shell 10-2-2-3, the guide shaft guide sleeve assembly 10-2-3, the film pressing driving piece 10-2-4, the pressing plate 10-2-4-1, the mounting vertical plate 10-2-4-2, the vacuum sucker assembly 10-2-5, the electromagnetic valve 10-2-6, the film throwing driving piece 10-3, the film taking sucker adjusting piece 10-4, the second film taking sucker assembly 10-5 and the film taking main body 10-6;
A safety protection fence 11;
penicillin bottle bag 12, penicillin bottle bag main body 12-1, box body 12-1-1, outer film 12-2, front film 12-2-1, side film 12-2-2, rear film 12-2-3 and top film 12-2-4;
the positioning position A, the front cutting line B, the side cutting line C and the advancing direction X are preset.
Detailed Description
The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
The utility model has the core of providing an automatic unpacking system for penicillin bottles, which replaces manual operation by automatic equipment, can improve the unpacking efficiency of penicillin bottles, improve the automation degree, reduce the dependence on personnel, improve the production efficiency, reduce the production cost and improve the competitiveness of enterprises.
Referring to fig. 1 to 15, the embodiment of the automatic unpacking system for penicillin bottles provided by the utility model comprises an unpacking assembly 1, a film cutting and taking workbench 3, a film cutting assembly 4 and a film taking mechanism 10. Wherein the unstacking assembly 1 and the film cutting assembly 4 may be a robot or a mechanical arm. In addition, the electronic control parts of the unstacking assembly 1, the film cutting and taking workbench 3, the film cutting assembly 4, the film taking mechanism 10 and the like in the unpacking system can be controlled by the electrical control cabinet 7.
As shown in fig. 1 to 4, the unstacking assembly 1 is configured to sequentially place each penicillin bottle package 12 on each incoming stack tray 2 (i.e. the loading position of the unstacking assembly 1) onto the film cutting and taking table 3, specifically, at the starting position where the film cutting and conveying components 3-14 start to convey, where the incoming stack tray 2 may be fed to the incoming stack tray 2 by a forklift, for example, a manual timing forklift. Of course, in other embodiments, the unstacking assembly 1 is not required, and each penicillin bottle bag 12 is manually placed on the film cutting and film taking workbench 3 in sequence.
In the unstacking assembly 1, as shown in fig. 5 to 6, the unstacking assembly 1 includes a first base 1-1, a first actuating body 1-2 provided on the first base 1-1, and a first end structure 1-3 connected to an end of the first actuating body 1-2. The first executing body 1-2 is used for driving the first end structure 1-3 to move, and the first end structure 1-3 is used for picking up the penicillin bottle bag 12 from the loading position and placing the penicillin bottle bag on the film cutting and film taking workbench 3 under the driving of the first executing body 1-2. Alternatively, the unstacking assembly 1 is embodied as a six-axis robot, and the first execution body 1-2 is a robot body. In addition, the periphery of the unstacking assembly 1 can be provided with a safety protection fence 11 for safety protection, and of course, other equipment periphery can be provided with a fence for protection according to the requirement.
The first end structure 1-3 comprises a first mounting baseplate 1-3-1, a first elastic piece 1-3-2, a first floating baseplate 1-3-8, a first sucker assembly 1-3-5, a first vacuum generator 1-3-7 and a first position sensor 1-3-3.
The first position sensor 1-3-3 is used for detecting the movement position of the first end structure 1-3, and can be specifically mounted on the first mounting base plate 1-3-1.
The first mounting base plate 1-3-1 is attached to the end of the first execution body 1-2. The first floating bottom plate 1-3-8 is connected to the first mounting bottom plate 1-3-1 through the first elastic piece 1-3-2, and the first sucker assembly 1-3-5 is arranged on the first floating bottom plate 1-3-8, so that floating arrangement of the first sucker assembly 1-3-5 is realized, the fitting degree of the first sucker assembly 1-3-5 to the penicillin bottle bag 12 can be ensured, and the contact area and the sucking capacity to the penicillin bottle bag 12 can be ensured. Specifically, the first floating floor 1-3-8 and the first execution body 1-2 are respectively connected to two opposite sides of the first mounting floor 1-3-1.
The first vacuum generator 1-3-7 is mounted on the first floating floor 1-3-8, and the first vacuum generator 1-3-7 is connected to the first suction cup assembly 1-3-5 to provide suction to the first suction cup assembly 1-3-5 by means of the first vacuum generator 1-3-7. In addition, the first end structure 1-3 further includes a first vacuum pressure sensor 1-3-4 to detect the suction capacity of the first suction cup assembly 1-3-5.
To define the floating direction of the first floating floor 1-3-8 relative to the first mounting floor 1-3-1, the first end structure 1-3 further includes a first guide shaft having one end fixed to the first floating floor 1-3-8 and the other end slidably coupled to the slide hole of the first mounting floor 1-3-1. Optionally, the first elastic member 1-3-2 is a first spring and is sleeved on the first guide shaft.
In order to improve the adaptability of the first suction cup assembly 1-3-5, the first end structure 1-3 further comprises a first suction cup guide rail 1-3-6, the first suction cup guide rail 1-3-6 is mounted on the first floating bottom plate 1-3-8, the first suction cup assembly 1-3-5 is slidably connected to the first suction cup guide rail 1-3-6, and the first suction cup assembly 1-3-5 can adjust corresponding positions on the corresponding first suction cup guide rail 1-3-6 so as to adapt to the sizes of different penicillin bottle packages 12. In addition, the first suction cup assembly 1-3-5 may also be locked to the first suction cup rail 1-3-6 after adjusting the position. Specifically, the first sucker rail 1-3-6 and the first elastic member 1-3-2 are arranged on two opposite sides of the first floating base plate 1-3-8. Optionally, two first chuck rails 1-3-6 are disposed on the first floating base plate 1-3-8 in parallel, and each first chuck rail 1-3-6 is slidably connected to the first chuck assembly 1-3-5, and each first chuck assembly 1-3-5 may include a plurality of chucks, for example, 3 chucks, slidably connected to the first chuck rail 1-3-6, respectively, to further improve adaptability.
As shown in fig. 1 to 4, the film cutting and taking table 3 and the film cutting assembly 4 are used for matching and cutting at least part of the outer film 12-2 outside the penicillin bottle bag 12 so that the film taking mechanism 10 drives the outer film 12-2 with the cut to be separated from the penicillin bottle bag main body 12-1 in the outer film 12-2. The film removing mechanism 10 is used for removing the outer film 12-2 from the penicillin bottle bag 12 after the film cutting assembly 4 cuts the front film 12-2-1, and removing the outer film may specifically refer to completely or partially separating the outer film from the penicillin bottle bag body 12-1.
Referring to fig. 9, the film cutting and taking table 3 includes a film cutting conveying part 3-14, a film cutting positioning part 3-6, and two lateral cutters 3-5. The film cutting and conveying parts 3-14 are used for conveying the penicillin bottle packages 12 along the preset advancing direction X to the preset positioning position A. Before the cut film transferring part 3-14 transfers the penicillin bottle bag 12 to the preset positioning position a, two side cutting knives 3-5 are used to cut two opposite side films 12-2-2 in the outer film 12-2 of the penicillin bottle bag 12, and as shown in fig. 16, two side cutting lines C are formed on the outer film 12-2.
It should be noted that, if the penicillin bottle bag 12 moves forward from back to front along the preset advancing direction X, the front-back direction is also based on the preset advancing direction X, and referring to fig. 16, in the outer film 12-2, the front end portion in the preset advancing direction X is the front film 12-2-1, the rear end portion is the rear film 12-2-3, the top portion of the outer film 12-2 in the current placement direction is the top film 12-2-4, the bottom portion in the current placement direction is the bottom film, and the side film 12-2-2 is sandwiched between the front film 12-2-1 and the rear film 12-2-3 and between the top film 12-2-4 and the bottom film.
As shown in fig. 9, the film cutting assembly 4 includes a front cutter 4-3-7. When the penicillin bottle bag 12 is in the state of the preset positioning position A, the film cutting positioning component 3-6 is used for fixing the penicillin bottle bag 12, and the front side cutter 4-3-7 of the film cutting component 4 is used for cutting the front film 12-2-1 in the outer film 12-2 of the penicillin bottle bag 12 fixed by the film cutting positioning component 3-6, and a front cutting line B shown in figure 16 is formed on the outer film 12-2.
The front cutter 4-3-7 corresponds to a movable cutter for cutting the stationary penicillin bottle packages 12 through movement, and the lateral cutter 3-5 corresponds to a fixed cutter for cutting the moving penicillin bottle packages 12 at fixed points. The heights of the two ends of the cutting movement track of the front side cutter 4-3-7 are respectively corresponding to the two side cutters 3-5, and the positions of the cutters are arranged in such a way that the front cutting line B on the front film 12-2-1 is respectively communicated with the side cutting lines C of the two side films 12-2-2, so that the film taking mechanism 10 can lift the front cutting line B and the outer film 12-2 above the two side cutting lines C from the penicillin bottle bag main body 12-1, and further take down the outer film 12-2.
Through the cooperation of cutting membrane and getting membrane workstation 3, cutting membrane subassembly 4, can realize cutting the dividing of the adventitia 12-2 of xiLin bottle package, take off the adventitia 12-2 that is cut off by the membrane mechanism 10 again, degree of automation is higher, can improve xiLin bottle unpacking efficiency.
In the film cutting and taking workbench 3, as shown in fig. 7 to 9, the film cutting and taking workbench comprises a film cutting conveying component 3-14, a film cutting positioning component 3-6, two lateral cutters 3-5, a workbench main body 3-1, a guiding component 3-15 and a control cabinet 3-8, wherein all components in the film cutting and taking workbench 3 can be uniformly controlled through the control cabinet 3-8.
Specifically, the film cutting transfer member 3-14 includes a bottom push plate module 3-9 and a main push plate 3-2 disposed above the bottom push plate module 3-9. Specifically, as shown in fig. 8, the bottom push plate module 3-9 is attached below the table body 3-1. When the vial pack 12 moves onto the table body 3-1 (specifically, the unstacked assembly 1 is placed onto the table body 3-1), the main push plate 3-2 is located behind the vial pack 12, and the bottom push plate module 3-9 drives the main push plate 3-2 to move in the preset advancing direction X so as to push the main push plate 3-2 to move in the preset advancing direction X. Of course, in other embodiments, the film cutting transfer members 3-14 may also be configured as a conveyor belt that frictionally engages the penicillin bottle packages 12 for transfer.
Wherein, the film cutting and conveying components 3-14 are provided in plurality for respectively driving different penicillin bottle packages 12 which are sequentially arranged in the preset advancing direction X, and the conveying efficiency is further improved through division work and cooperation. For example, as shown in fig. 7 to 9, two film cutting conveying members 3-14 are provided, respectively, for performing relay operations for the first film cutting conveying member 3-12 and the second film cutting conveying member 3-13, the first film cutting conveying member 3-12 is used for pushing the penicillin bottle package 12 from before to after cutting by the lateral cutter 3-5 in the preset advancing direction X, and the second film cutting conveying member 3-13 is used for pushing the penicillin bottle package 12 after cutting by the lateral cutter 3-5 to the preset positioning position a in the preset advancing direction X for positioning by the film cutting positioning member 3-6. Of course, in other embodiments, only one slit film transport element 3-14 may be provided.
Wherein, according to actual needs, the movable track of the bottom push plate module 3-9 driving the main push plate 3-2 thereon can be adaptively set. As shown in fig. 9, the first film cutting and conveying component 3-12 and the second film cutting and conveying component 3-13, the bottom push plate module 3-9 in the first film cutting and conveying component 3-12 can drive the upper main push plate 3-2 to reciprocate along the preset advancing direction X and the opposite direction thereof so as to continuously drive different penicillin bottle packages 12 to cut films laterally. For the second film cutting and conveying component 3-13 shown in fig. 9, besides driving the main push plate 3-2 to reciprocate along the preset advancing direction X and the opposite direction thereof, the bottom push plate module 3-9 in the second film cutting and conveying component 3-13 can also perform lifting motion, which can facilitate the resetting of the main push plate 3-2, namely, as shown in the middle and the rightmost two penicillin bottle packages 12 under the orientation of fig. 9, when the main push plate 3-2 in the second film cutting and conveying component 3-13 pushes the rightmost penicillin bottle package 12 along the preset advancing direction X (i.e. the rightward direction in the figure) to the preset positioning position a, the bottom push plate module 3-9 in the second film cutting and conveying component 3-13 drives the main push plate 3-2 to move downwards and move in the opposite direction of the preset advancing direction X so as to wind the left side of the middle penicillin bottle package 12 in fig. 9, and after the outer film of the current penicillin bottle package 12 in the preset positioning position a is separated from and processed, the main push plate module 3-13 in the second film cutting and conveying component 3-13 pushes the bottom push plate module 3-2 in the preset advancing direction a to the preset advancing direction a.
Wherein, for resetting the second film cutting and conveying component 3-13, in order to avoid interference with the film cutting operation of the film cutting component 4 at the preset positioning position A or the film taking operation of the film taking mechanism 10, the film cutting and conveying component 3-14 can be controlled to reset before the film cutting component 4 acts or before the film taking mechanism 10 acts.
Specifically, the guide member 3-15 has a guide channel 3-16 to limit the advance of the penicillin bottle bag 12 along the preset advance direction X during the process of cutting the side film 12-2-2 by the two side cutters 3-5, so that the reliability of the cutting by the side cutters 3-5 can be improved.
Wherein, in order to improve the applicability of the guide member 3-15, the guide member 3-15 includes a fixed baffle assembly 3-17 and a movable baffle assembly 3-18 sequentially arranged in a direction perpendicular to a preset advancing direction X, and a guide channel 3-16 is formed between the fixed baffle assembly 3-17 and the movable baffle assembly 3-18. The movable barrier assembly 3-18 is connected to the first barrier driving member 3-7, and the first barrier driving member 3-7 is used for driving the movable barrier assembly 3-18 to approach or separate from the fixed barrier assembly 3-17 in a direction perpendicular to the preset advancing direction X, that is, the width of the guide channel 3-16 (the up-and-down direction in the view of fig. 9, specifically perpendicular to the preset advancing direction X and the up-and-down direction) is adjustable, so as to adapt to the distance between the two side films 12-2-2 to be cut in the outer film 12-2. Of course, in other embodiments, the guide channels 3-16 may be an integral, unalterable ramp structure.
It should be noted that, since the main pushing plate 3-2 needs to push the penicillin bottle bag 12 on the guiding channel 3-16 of the guiding component 3-15, the resistance of the guiding component 3-15 to the penicillin bottle bag 12 should be smaller than the pushing force of the main pushing plate 3-2 to the penicillin bottle bag 12, specifically, the guiding component 3-15 may have no pressure or a slight pressure to the penicillin bottle bag 12, so as to ensure that the penicillin bottle bag 12 can smoothly advance at the guiding component 3-15.
Wherein the lateral cutters 3-5 can extend into the guide channels 3-16 for cutting. As shown in fig. 7, the fixed baffle assembly 3-17 and the movable baffle assembly may be provided with knife edges, and the lateral cutters 3-5 may extend into the guide channel 3-16 from the outer side of the guide channel 3-16 via the corresponding knife edges to cut the side film 12-2-2 of the penicillin bottle bag 12 in the guide channel 3-16.
Specifically, the film cutting positioning member 3-6 includes a positioning shutter assembly 3-19 and a second shutter drive 3-11 connected to the positioning shutter assembly 3-19. The positioning baffle plate assembly 3-19 and the fixed baffle plate assembly 3-17 are arranged on the same side of the movable baffle plate assembly 3-18. In the preset advancing direction X, the front end of the movable baffle assembly 3-18 extends out of the front end of the fixed baffle assembly 3-17, as shown in fig. 9, the movable baffle assembly 3-18 extends out of the fixed baffle assembly 3-17 rightward, and the portion of the movable baffle assembly 3-18 extending out of the fixed baffle assembly 3-17 is opposite to the positioning baffle assembly 3-19, the extending portion of the movable baffle assembly 3-18 and the positioning baffle assembly 3-19 form a clamping arm structure, a clamping positioning space in the clamping arm structure is communicated with the guide channel 3-16, and the penicillin bottle bag 12 can be moved out of the front end of the guide channel 3-16 and then enter the clamping positioning space forward. The second baffle driving piece 3-11 is used for driving the positioning baffle assembly 3-19 to be close to or far away from the movable baffle assembly 3-18 in the direction perpendicular to the preset advancing direction X, so that a clamping arm structure formed by the movable baffle assembly 3-18 and the positioning baffle assembly 3-19 can be matched to fix or loosen the penicillin bottle bag 12. Because the fixed baffle plate assembly 3-17 and the positioning baffle plate assembly 3-19 are matched with the movable baffle plate assembly 3-18, the positions of the penicillin bottle bags 12 close to one side of the fixed baffle plate assembly 3-17 are uniformly positioned, and the penicillin bottle bags 12 can be smoothly transited from the guide part 3-15 to the film cutting positioning part 3-6.
As shown in fig. 9, the fixed baffle assembly 3-17 is a fixed baffle 3-4, the movable baffle assembly 3-18 includes two movable baffles 3-10 sequentially arranged along a preset advancing direction X, the positioning baffle assembly 3-19 is a positioning baffle 3-3, the fixed baffle 3-4 is matched with one movable baffle 3-10 and one half of the other movable baffle 3-10 to form a guiding channel 3-16, and the other half of the other movable baffle 3-10 is matched with the positioning baffle 3-3 to form a clamping arm structure. Furthermore, each flapper 3-10 may be individually connected with a first flapper driver 3-7, respectively. Specifically, the first baffle driving member 3-7 and the second baffle driving member 3-11 may be air cylinders, and may be hydraulic cylinders or motors in other embodiments.
In the film cutting operation on the film cutting and taking table 3, as shown in fig. 9, the first baffle driving member 3-7 pushes the movable baffle assembly 3-18 to adjust the width of the guide channel 3-16, the west Lin Pingbao is placed in the guide channel 3-16 and pushed along the preset advancing direction X by the film cutting and conveying member 3-14, in the process, the lateral cutter 3-5 cuts the films 12-2-2 on both sides of the penicillin bottle bag 12 first, after the film cutting and conveying member 3-14 pushes the penicillin bottle bag 12 to the preset positioning position a between the movable baffle 3-10 and the positioning baffle 3-3, the film cutting and conveying member 3-14 is reset, the movable baffle 3-10 and the positioning baffle 3-3 are matched to clamp and fix the penicillin bottle bag 12, the front side 4-3-7 of the film cutting and conveying member 4 cuts the film of the clamped and fixed penicillin bottle bag 12, in the process of the film cutting and conveying member 12-2-2 can carry out the steps of conveying the other penicillin bottle bag 12 at the rear and cutting the film side 12-2-2.
In the film cutting assembly 4, as shown in fig. 10 and 11, the film cutting assembly 4 is a film cutting robot, and in particular, the film cutting assembly 4 includes a second robot base 4-1, a second execution body 4-2 connected to the second robot base 4-1, and a second end structure 4-3 connected to an end of the second execution body 4-2. The film cutting robot may be a six-axis robot, and the second execution body 4-2 is a robot body.
Specifically, the second end structure 4-3 includes a second end bottom plate 4-3-1, a second pusher plate 4-3-2, and a front cutter 4-3-7. As shown in fig. 11, the second end bottom plate 4-3-1 is fixed at the end of the second execution body 4-2, the second pushing plate 4-3-2 and the front cutter 4-3-7 are fixed on the second end bottom plate 4-3-1 in parallel, and the second pushing plate 4-3-2 is used for carrying the penicillin bottle package body 12-1 at the preset positioning position a away from the film cutting and taking workbench 3 under the drive of the second execution body 4-2.
Through the posture change of the second execution main body 4-2, the front side cutter 4-3-7 on the second end structure 4-3 connected with the tail end firstly cuts the front film 12-2-1 of the penicillin bottle bag 12, and after the film taking mechanism 10 lifts the outer film 12-2 from the penicillin bottle bag main body 12-1, the penicillin bottle bag main body 12-1 is pushed to the next station by the second pushing plate 4-3-2 on the second end structure 4-3, the bottom film in the outer film 12-2 pressed by the penicillin bottle bag main body 12-1 is exposed, and the outer film 12-2 of the penicillin bottle bag 12 is integrally left at the station.
Wherein, in order to facilitate the cutting action of the front side cutter 4-3-7, the second end structure 4-3 further comprises a front side cutter base 4-3-3, a front side cutter guide rail 4-3-4, a front side cutter elastic member 4-3-5, a front side cutter mounting plate 4-3-6 and a front side cutter 4-3-7. The front cutter mount 4-3-3 is secured to the second end base plate 4-3-1.
The front side cutter guide rail 4-3-4 is fixed on the front side cutter base 4-3-3, the front side cutter mounting plate 4-3-6 is connected to the front side cutter guide rail 4-3-4 in a sliding manner, the front side cutter elastic piece 4-3-5 is connected between the front side cutter guide rail 4-3-4 and the front side cutter mounting plate 4-3-6, the front side cutter 4-3-7 is connected to the front side cutter mounting plate 4-3-6, and the front side cutter elastic piece 4-3-5 is specifically a spring. At this time, the front cutter 4-3-7 can move on the front cutter guide rail 4-3-4, and the magnitude of the cutter force is adjusted by the compression amount of the front cutter elastic member 4-3-5. In addition, the front cutter 4-3-7 is a circular cutter rotatably connected to the front cutter mounting plate 4-3-6, so that the front cutter 4-3-7 can roll cutting film while moving the cutting film along with the second execution body 4-2 during cutting. Of course, in other embodiments, the second end structure 4-3 may be a clamp, for example, the clamp is used to fully clamp the periphery of the penicillin bottle package body 12-1, so as to integrally transport the penicillin bottle package body 12-1 away.
In the film taking mechanism 10, as shown in fig. 12 to 15, the film taking mechanism 10 includes a third frame 10-1, a film throwing driving member 10-3 and a film taking main body 10-6, and the film throwing driving member 10-3 and the film taking main body 10-6 are provided on the third frame 10-1. The film taking main body 10-6 is used for taking at least part of the outer film 12-2 away from the penicillin bottle bag 12 after the film cutting assembly 4 cuts the front film 12-2-1, and particularly can be used for removing and fixing the outer film 12-2 in the penicillin bottle bag 12. The film taking mechanism 10 is connected to a film throwing driving piece 10-3, and the film throwing driving piece 10-3 is used for driving the film taking main body 10-6 and the outer film 12-2, which is fixed on the film taking main body 10-6 and is separated from the penicillin bottle bag 12, to be far away from a preset positioning position A. The film taking mechanism 10 comprises a film taking main body 10-6 and a film throwing driving piece 10-3, wherein the film taking main body 10-6 is connected with the film throwing driving piece 10-3, so that the full automation that the outer film 12-2 is separated from the penicillin bottle bag main body 12-1 and the outer film is cleaned and collected is realized. Alternatively, the throwing film driver 10-3 is a rodless cylinder.
Specifically, the film taking main body 10-6 comprises a first film taking sucker assembly 10-2, a film taking sucker adjusting piece 10-4 and a second film taking sucker assembly 10-5. The first film taking suction cup assembly 10-2 is used for sucking up the top film 12-2-4 in the outer film 12-2 after the film cutting assembly 4 cuts the front film 12-2-1. The film taking sucker adjusting piece 10-4 is used for driving the first film taking sucker assembly 10-2 to move so that the projection of the top film 12-2-4 sucked by the first film taking sucker assembly 10-2 and the bottom film of the penicillin bottle bag 12 in the up-down direction is at least partially staggered in area.
Referring specifically to fig. 19-21, in fig. 21, the left side is a projection of the top film 12-2-4 in the up-down direction, the right side is a projection of the bottom film in the up-down direction, and fig. 19 and 20 are schematic views of the two projections in different positional relationships after relative movement. In the initial state where the top film 12-2-4 is covered directly above the penicillin bottle bag body 12-1 before the top film 12-2-4 is sucked away as shown in fig. 19, the top film 12-2-4 and the bottom film are respectively located directly above and directly below the penicillin bottle bag body 12-1, the projections in the vertical direction are overlapped, the projection patterns of the top film 12-2-4 and the bottom film are both projection surfaces, and after the top film 12-2-4 is sucked and moved under the driving of the film taking suction cup adjusting member 10-4, as shown in fig. 20, the projection surfaces of the top film 12-2-4 and the bottom film in the vertical direction are staggered by a part, and finally the state of fig. 20 may be maintained, that is, the projection areas of the top film 12-2-4 and the bottom film in the vertical direction are staggered by a part, that is, the projection areas of the top film 12-2-4 and the bottom film in the vertical direction are completely staggered by a state of fig. 21.
The second film taking chuck assembly 10-5 is used for sucking the set suction position on the bottom film, wherein the projection of the set suction position in the up-down direction is staggered with the projection of the top film 12-2-4, the projection of the set suction position is in the shape of a dot or a small area, referring to fig. 20 and 21, if the second film taking chuck assembly 10-5 starts sucking the bottom film in the state of fig. 20, the projection F1 of the set suction position is located at the part of the projection of the bottom film in the up-down direction staggered with the projection of the top film 12-2-4 in the up-down direction, namely, the part of the bottom film projection located at the right side of the projection of the top film in the drawing, if the bottom film is started sucking in the state of fig. 21, the projection F2 of the set suction position may be at any position on the projection of the top film in the up-down direction, and the suction position of the second film taking chuck assembly 10-5 may not be blocked by the top film 12-2-4 can be ensured.
In addition, as shown in fig. 4, the first film taking suction cup assembly 10-2 and the second film taking suction cup assembly 10-5 are sequentially arranged along the preset advancing direction X, and the film taking suction cup adjusting member 10-4 is used for driving the first film taking suction cup assembly 10-2 to move in the opposite direction of the preset advancing direction X. Alternatively, the film taking suction cup adjusting member 10-4 is a rodless cylinder.
Wherein, in order to enhance the positioning effect on the outer film 12-2, the first film taking sucker assembly 10-2 is further provided with a film pressing driving member 10-2-4 for pressing the top film 12-2-4 sucked by the first film taking sucker assembly 10-2 downwards on the film cutting and taking workbench 3. In other embodiments, a bottom sucker may be disposed on the film cutting and taking table 3 to adsorb and fix the bottom film.
Before the film taking mechanism 10 takes the film, three sides of the outer film of the penicillin bottle bag 12 are cut, the penicillin bottle bag 12 is positioned at a preset positioning position A, when the film taking mechanism 10 takes the film, the first film taking sucker assembly 10-2 sucks the top film 12-2-4 and drives the top film 12-2-4 to move upwards, the front cutting line B is used, the outer film 12-2 part above the side cutting line C can be separated from the penicillin bottle bag main body 12-1, the film taking sucker adjusting piece 10-4 drives the top film 12-2-4 to move, specifically can move leftwards under the view angle of fig. 13 and move rightwards under the view angle of fig. 4, then the film pressing driving piece 10-2-4 descends to press the top film 12-2-4, at the moment, the whole outer film 12-2 can be fixed, afterwards, the second pushing plate 4-3-2 of the film cutting assembly 4 pushes the penicillin bottle package main body 12-1 away from the preset positioning position A, in particular can push away from the film cutting and film taking workbench 3, at the moment, the bottom film in the outer film 12-2 is exposed and staggered with the top film 12-2-4, so that the second film taking sucker assembly 10-5 can conveniently absorb the bottom film, in particular, the second film taking sucker assembly 10-5 can directly descend to absorb the bottom film, then the film pressing driving piece 10-2-4 is lifted, the first film taking sucker assembly 10-2 and the second film taking sucker assembly 10-5 lift the outer film 12-2, the film throwing driving piece 10-3 moves, for example, moves towards the direction perpendicular to the preset advancing direction X, then the first film taking sucker assembly 10-2 and the second film taking sucker assembly 10-5 release the outer film 12-2, to throw the outer membrane 12-2 into the membrane recovery frame.
The cutting height of the front cutter 4-3-7 and the side cutting line C on the outer film 12-2 may be selected as required, for example, in fig. 17, the cutting is performed at the middle in the height direction. For the outer film 12-2 of the penicillin bottle bag 12, which is generally soft, after the front side cutter 4-3-7 and the side cutting line C finish cutting, the part of the front film 12-2-1 located under the front cutting line B and the part of the side film 12-2 located under the side cutting line C automatically fall down due to soft quality, so that the original upright supporting state cannot be automatically maintained, particularly the part of the front film 12-2-1 located under the front cutting line B, and in actual operation, the continuous advancing of the penicillin bottle bag main body 12-1 in the outer film 12-2 is not blocked. Correspondingly, after the front cutter 4-3-7, the side cutting line C and the top film 12-2-4 are sucked, the penicillin bottle bag body 12-1 is not blocked by the outer film (mainly the part of the lower part of the front film 12-2-1 which is also connected with the bottom film) in the advancing direction thereof in the process that the second pushing plate 4-3-2 of the film cutting assembly 4 pushes the penicillin bottle bag body 12-1 away from the preset positioning position a. Of course, if there is a barrier in other embodiments, the second pushing plate 4-3-2 may provide an external force, and the penicillin bottle bag body 12-1 may be able to break and violently break the barrier portion in the outer film when moving forward.
As shown in fig. 14, the first film taking suction cup assembly 10-2 includes a first lifting driving member 10-2-1, a second lifting driving member 10-2-2, a guide shaft and guide sleeve assembly 10-2-3, a vacuum suction cup assembly 10-2-5 and an electromagnetic valve 10-2-6. The second lifting driving member 10-2-2 is connected to the end of the first lifting driving member 10-2-1, the vacuum chuck assembly 10-2-5 is connected to the end of the second lifting driving member 10-2-2, the guide shaft and guide sleeve assembly 10-2-3 guides the lifting motion of the vacuum chuck assembly 10-2-5, wherein, as shown in fig. 14 and 15, in the guide shaft and guide sleeve assembly 10-2-3, the guide shaft 10-2-3-1 is slidingly connected with the guide sleeve 10-2-3-2, the guide sleeve 10-2-3-2 is fixed on the shell 10-2-2-2 of the second lifting driving member 10-2-2 through a plate, the output shaft 10-2-2-1 of the second lifting driving member 10-2 and the guide shaft 10-2-3-1 are arranged in parallel, and the output shaft 10-2-2-1 of the second lifting driving member 10-2-2 and the guide shaft 10-2-3-1 are connected to the vacuum chuck assembly 10-2-5. The second elevation driving member 10-2-2 is connected to the first elevation driving member 10-2-1 to extend the elevation movement stroke of the vacuum chuck assembly 10-2-5.
In addition, as shown in FIG. 15, the film pressing driving member 10-2-4 may be connected to the end of the first elevating driving member 10-2-1. Specifically, the film pressing driving member 10-2-4 and the second lifting driving member 10-2-2 are respectively connected to the end of the first lifting driving member 10-2-1, the end of the first lifting driving member 10-2-1 may be a mounting transverse plate 10-2-1-1, the housing 10-2-2 of the second lifting driving member 10-2-2 is fixed to the mounting transverse plate 10-2-1, the output shaft 10-2-2-1 of the second lifting driving member 10-2-2 passes through the through hole of the mounting transverse plate 10-2-1-1 downwards, the film pressing driving member 10-2-4 includes a mounting vertical plate 10-2-4-2, and the mounting vertical plate 10-2-4-2 is mounted on the side surface of the mounting transverse plate 10-2-1-1.
The first lift driving member 10-2-1 is a three-axis cylinder, and the second lift driving member 10-2-2 is a cylinder. The film pressing driving piece 10-2-4 can also comprise an air cylinder, the cylinder body of the air cylinder of the film pressing driving piece 10-2-4 is connected with the mounting vertical plate 10-2-4-2, the bottom of the piston rod of the air cylinder of the film pressing driving piece 10-2-4 is provided with the pressing plate 10-2-4-1 to realize film pressing, and the air cylinder of the film pressing driving piece 10-2-4 can also be replaced by other lifting driving pieces such as a lifting motor.
In addition, as shown in fig. 1 to 4, in order to ensure the film taking effect, the automatic unpacking system of the penicillin bottle further comprises a dust collector 5, specifically an industrial dust collector, which is used for absorbing film scraps in the film taking process or after the film taking process of the film taking mechanism 10. The cleaner 5 can suck the chips at fixed points or can suck the chips while moving along a set dust suction path.
In addition, in the automatic unpacking system of the penicillin bottles, besides the operation of automatic film cutting and film taking can be realized, the box can be automatically taken from the demoulded penicillin bottle bag main body 12-1. As shown in fig. 1 to 4, the automatic unpacking system for penicillin bottles further comprises a box taking mechanism 8, wherein the box taking mechanism 8 is used for picking up a box body at the top of the penicillin bottle package main body 12-1 after the film taking mechanism 10 takes down the outer film 12-2, so as to realize automatic box taking.
In the penicillin bottle bag 12, a plurality of penicillin bottles are placed in a tray-shaped box body 12-1-1, that is, the box body 12-1-1 comprises a bottom plate and side plates for positioning the side surfaces of all the penicillin bottles, the tops of the side plates are positioned at the middle part of the penicillin bottles, but the top plates are not provided, the penicillin bottle bag body 12-1 is formed after being packed, and then the penicillin bottle bag body 12-1 is wrapped in an omnibearing manner by using an outer film 12-2 to form the penicillin bottle bag. In order to reduce the middle overturning operation, when the penicillin bottle bag 12 is placed on the film cutting and film taking workbench 3, the penicillin bottle bag is inversely placed (the bottle bottom of the penicillin bottle in the penicillin bottle bag 12 is arranged at the upper part and the bottle mouth is arranged at the lower part) on the film cutting and film taking workbench 3, the inverted penicillin bottle bag main body 12-1 is shown in fig. 18, the box body 12-1 is hatched, and after the outer film 12-2 is separated from the penicillin bottle bag main body 12-1, the box body 12-1-1 at the top of the penicillin bottle bag main body 12-1 can be directly taken away without overturning the penicillin bottle bag main body 12-1. In addition, unless otherwise specified, the top and bottom positional relationship of the penicillin bottle bag 12 set forth herein is based on the current spatial position thereof, for example, the top film 12-2-4 sucked by the first film taking suction cup assembly 10-2 is a film at the top in the current placement state, and specifically is attached to the box body 12-1-1, at this time, the penicillin bottle in the penicillin bottle bag 12 is in the bottom, and the bottle mouth is in the top. Of course, in other embodiments, the penicillin bottle bag 12 may be placed on the film cutting and taking table 3 for film cutting and taking, and the penicillin bottle bag is turned over and taken out by the box taking mechanism 8.
In addition, the automatic unpacking system of the penicillin bottles can further comprise a box taking and lifting conveying mechanism 9 for receiving the penicillin bottle package main body 12-1 of the outer film 12-2, the box taking and lifting conveying mechanism 8 can perform box taking operation on the box taking and lifting conveying mechanism 9, and the box taking and lifting conveying mechanism 9 can be also used for conveying the penicillin bottles to the next process after box taking. The box taking lifting conveying mechanism 9 comprises a box taking lifting net belt line.
In the cassette taking mechanism 8, as shown in fig. 16, it includes a cassette taking end structure 8-1, a cassette taking driving member 8-2 (which may be a rodless cylinder module in particular), a cassette taking frame 8-3, and a cassette recovering frame 8-4. The cassette taking end structure 8-1 is connected to the cassette taking frame 8-3 by a cassette taking drive 8-2. The box taking end structure 8-1 comprises a box taking end lifting driving piece (specifically can be an air cylinder), a box taking end mounting plate connected to the bottom end of the box taking end lifting driving piece, a box taking vacuum chuck assembly connected to the bottom end of the box taking end mounting plate, a box taking vacuum pressure sensor connected to the box taking vacuum chuck assembly, a box taking vacuum generator connected to the box taking vacuum chuck assembly and the like.
When the box taking end structure 8-1 is located above the box taking lifting conveying mechanism 9, the box body 12-1-1 at the top of the penicillin bottle bag main body 12-1 is sucked upwards through the up-down motion of the box taking end lifting driving piece in the box taking end structure 8-1 and the suction of the box taking vacuum chuck assembly, and then the box taking end structure 8-1 is driven to move above the box recycling frame 8-4 through the box taking driving piece 8-2, so that the box body 12-1-1 is thrown into the box recycling frame 8-4. In other embodiments, the cassette end effector 8-1 may be a clamp.
The automatic unpacking system for the penicillin bottles, or the automatic unpacking line body for the penicillin bottles or the automatic unpacking and feeding equipment for the penicillin bottles, provided by the utility model, is mainly applied to the pharmaceutical industry, can be used for unpacking the penicillin bottles, can realize automatic unpacking of the penicillin bottles, is convenient for subsequent cleaning of the penicillin bottles only by manually and regularly feeding the penicillin bottles by using a forklift, greatly reduces the labor intensity of workers and improves the efficiency of enterprises.
The automatic unpacking system for the penicillin bottles comprises the working principle that a manual/AGV conveys an incoming material stack tray 2 to a designated position and positions the incoming material stack tray, and a sensor at the bottom of the incoming material stack tray 2 or a sensor arranged in an area or a structure for placing the incoming material stack tray 2 senses signals and sends the signals to an unpacking assembly 1; the unstacking component 1 picks up a penicillin bottle bag 12, the penicillin bottle bag 12 is placed on the film cutting and taking workbench 3 in an inverted mode (the box body 12-1-1 is arranged on the workbench 3, the penicillin bottle bag 12 is pushed by the main pushing plate 3-2 along the preset advancing direction X under the guidance of the guide component 3-15, films on two sides of the penicillin bottle bag 12 are cut off through the side cutting knife 3-5, after the penicillin bottle bag 12 is moved to the preset positioning position A, the front film 12-2-1 at the front end of the penicillin bottle bag 12 is cut off by the film cutting component 4, the top film 12-2-4 at the current upper end of the penicillin bottle bag 12 is sucked up and moved backwards by the first film taking sucker component 10-2 of the film taking mechanism 10, and is pressed by the film pressing driving component 10-2-4, the penicillin bottle bag main body 12-1 inside the penicillin bottle bag 12-2 is pushed onto the box taking and lifting conveying mechanism 9 by the film cutting component 4, the second film taking sucker component 10-5 of the penicillin bottle bag 12 is used for sucking the bottom film 12 on the film taking mechanism 1, the film taking and recovering box 12-1 is continuously moved to the frame 8-1 at the current upper end of the workbench 8-1, the film taking and recovering box 12-1 is recovered at the top of the box 1-1, thereafter, the cassette taking and lifting conveyor 9 conveys the penicillin bottles to the following docking conveyor 6. Wherein, in the process of cutting the film, taking the film and the like possibly generating scraps, the scraps are sucked away by the dust collector 5.
In addition, the automatic unpacking system of the penicillin bottle can be controlled by adopting the following method, and the method specifically comprises the following steps:
controlling the film cutting conveying parts 3-14 to convey the penicillin bottle packages 12 along a preset advancing direction X;
Wherein, before being transferred to the preset positioning position A, the two lateral cutters 3-5 are used for cutting two opposite lateral films 12-2-2 in the outer film 12-2 of the penicillin bottle bag 12;
in the state of being transmitted to the preset positioning position A, controlling the film cutting positioning component 3-6 to fix the penicillin bottle bag 12, controlling the film cutting component 4 to cut the front film 12-2-1 of the outer film 12-2, and controlling the film cutting positioning component 3-6 to loosen the penicillin bottle bag 12 after cutting the front film 12-2-1;
The film taking mechanism 10 is controlled to fix the top film 12-2-4 of the outer film 12-2 and drive the front cutting line B on the front film 12-2-1 and the parts above the side cutting lines C of the two side films 12-2-2 on the outer film 12-2 to separate from the penicillin bottle bag 12;
When the penicillin bottle bag main body 12-1 is far away from the preset positioning position A, the film taking mechanism 10 is controlled to fix the bottom film of the outer film 12-2.
Of course, other steps in the method can also refer to the using process or steps of the automatic penicillin bottle unpacking system.
It will be understood that when an element is referred to as being "fixed" to another element, it can be directly on the other element or intervening elements may also be present. When an element is referred to as being "connected" to another element, it can be directly connected to the other element or intervening elements may also be present. Furthermore, in the description of the present utility model, unless otherwise indicated, the meaning of "a plurality", "a plurality of groups" is two or more.
The terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," "outer," and the like refer to an orientation or positional relationship based on that shown in the drawings, merely for convenience of description and to simplify the description, and do not denote or imply that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus are not to be construed as limiting the utility model. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and are not to be construed as indicating or implying a relative importance or implicitly indicating the number of technical features indicated.
Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this utility model belongs. The terminology used herein in the description of the utility model is for the purpose of describing particular embodiments only and is not intended to be limiting of the utility model.
In the present specification, each embodiment is described in a progressive manner, and each embodiment is mainly described in a different point from other embodiments, and identical and similar parts between the embodiments are all enough to refer to each other.
The automatic unpacking system for the penicillin bottles provided by the utility model is described in detail above. The principles and embodiments of the present utility model have been described herein with reference to specific examples, the description of which is intended only to facilitate an understanding of the method of the present utility model and its core ideas. It should be noted that it will be apparent to those skilled in the art that various modifications and adaptations of the utility model can be made without departing from the principles of the utility model and these modifications and adaptations are intended to be within the scope of the utility model as defined in the following claims.

Claims (13)

1. The automatic unpacking system for the penicillin bottles is characterized by comprising a film cutting and taking workbench (3), a film cutting assembly (4) and a film taking mechanism (10);
the film cutting and taking workbench (3) comprises a film cutting conveying component (3-14), a film cutting positioning component (3-6) and two lateral cutters (3-5), wherein the film cutting conveying component (3-14) is used for conveying a west Lin Pingbao (12) along a preset advancing direction (X) to a preset positioning position (A), and the two lateral cutters (3-5) are used for cutting two opposite lateral films (12-2-2) in an outer film (12-2) of a west Lin Pingbao (12) before conveying the film to the preset positioning position (A);
the film cutting assembly (4) comprises a front side cutter (4-3-7), wherein when the west Lin Pingbao (12) is in the state of the preset positioning position (A), the film cutting positioning component (3-6) is used for fixing the west Lin Pingbao (12), and the front side cutter (4-3-7) is used for cutting a front film (12-2-1) in an outer film (12-2) of the fixed west Lin Pingbao (12);
The heights of two ends of the cutting movement track of the front side cutter (4-3-7) are respectively the same as those of the two side cutters (3-5), so that a front cutting line (B) on the front film (12-2-1) is respectively communicated with side cutting lines (C) of the two side films (12-2-2);
The film taking mechanism (10) is used for taking off the outer film (12-2) from the west Lin Pingbao (12) after the film cutting assembly (4) cuts the front film (12-2-1).
2. The automatic unpacking system of penicillin bottles according to claim 1, characterized in that said film cutting and taking table (3) further comprises a guiding member (3-15), said guiding member (3-15) having a guiding channel (3-16) to limit the advancement of said west Lin Pingbao (12) along said preset advancing direction (X) during the cutting of said side films (12-2-2) by two said lateral knives (3-5).
3. Automatic unpacking system for penicillin bottles according to claim 2 characterized in that said guiding means (3-15) comprise a fixed baffle assembly (3-17) and a movable baffle assembly (3-18) arranged in sequence in a direction perpendicular to said preset advancing direction (X), and said guiding channel (3-16) is formed between said fixed baffle assembly (3-17) and said movable baffle assembly (3-18), said movable baffle assembly (3-18) being connected to a first baffle drive (3-7), said first baffle drive (3-7) being adapted to drive said movable baffle assembly (3-18) closer to or farther from said fixed baffle assembly (3-17) in a direction perpendicular to said preset advancing direction (X).
4. An automatic unpacking system for penicillin bottles according to claim 3 characterized in that said film cutting positioning means (3-6) comprises a positioning baffle assembly (3-19) and a second baffle driving member (3-11) connected to said positioning baffle assembly (3-19), said front end of said flapper assembly (3-18) protruding from the front end of said fixed baffle assembly (3-17) in said preset advancing direction (X), and said portion of said flapper assembly (3-18) protruding from said fixed baffle assembly (3-17) being disposed opposite to said positioning baffle assembly (3-19) to constitute a clamp arm structure, a clamp positioning space in said clamp arm structure being in communication with said guide channel (3-16), said second baffle driving member (3-11) being adapted to drive said positioning baffle assembly (3-19) to approach or separate from said flapper assembly (3-18) in a direction perpendicular to the preset advancing direction (X).
5. The automatic unpacking system of the penicillin bottle according to any one of the claims 1 to 4, wherein the film cutting assembly (4) further comprises a second execution body (4-2) and a second pushing plate (4-3-2), the second pushing plate (4-3-2) and the front side cutter (4-3-7) are respectively connected to the tail end of the second execution body (4-2), the second pushing plate (4-3-2) is used for taking the penicillin bottle package body (12-1) of the preset positioning position (a) away from the film cutting and taking workbench (3) under the driving of the second execution body (4-2), and the penicillin bottle package body (12-1) is a part of the west Lin Pingbao (12) wrapped in the outer film (12-2).
6. The automatic unpacking system of a penicillin bottle according to any of the claims 1 to 4, characterized in that the film taking mechanism (10) comprises a film taking sucker adjusting piece (10-4), a first film taking sucker assembly (10-2) and a second film taking sucker assembly (10-5), wherein the first film taking sucker assembly (10-2) is connected to the film taking sucker adjusting piece (10-4);
The first film taking sucker assembly (10-2) is used for sucking a top film (12-2-4) in the outer film (12-2) after the front film (12-2-1) is cut by the film cutting assembly (4);
the film taking sucker adjusting piece (10-4) is used for driving the first film taking sucker assembly (10-2) to move so that at least part of the projected area of the top film (12-2-4) sucked by the first film taking sucker assembly (10-2) and the bottom film in the outer film (12-2) in the up-down direction are staggered;
The second film taking sucker assembly (10-5) is used for sucking a set adsorption position on the bottom film, wherein the projection of the set adsorption position in the up-down direction is staggered with the projection of the top film (12-2-4).
7. The automatic unpacking system of penicillin bottles according to claim 6, wherein the first film taking sucker assembly (10-2) is further provided with a film pressing driving member (10-2-4) for pressing the top film (12-2-4) sucked by the first film taking sucker assembly (10-2) downwards on the film cutting and taking workbench (3).
8. Automatic unpacking system for penicillin bottles according to any one of claims 1 to 4 characterized in that said film taking mechanism (10) comprises a film taking body (10-6) and a film throwing drive (10-3), said film taking body (10-6) being connected to said film throwing drive (10-3);
The film taking main body (10-6) is used for taking off the outer film (12-2) in the west Lin Pingbao (12) after the film cutting assembly (4) cuts the front film (12-2-1);
The film throwing driving piece (10-3) is used for driving the film taking main body (10-6) and the outer film (12-2) on the film taking main body to be far away from the preset positioning position (A).
9. The automatic penicillin bottle unpacking system as in any one of claims 1 to 4, further comprising:
The box taking mechanism (8), the box taking mechanism (8) is used for picking up a box body (12-1-1) at the top of a penicillin bottle package main body (12-1) after the film taking mechanism (10) takes down the outer film (12-2), and the penicillin bottle package main body (12-1) is a part of the penicillin Lin Pingbao (12) wrapped in the outer film (12-2).
10. The automatic penicillin bottle unpacking system according to claim 9, further comprising a box taking-up lifting and conveying mechanism (9) for receiving the penicillin bottle bag main body (12-1) after the outer film (12-2) is removed from the film cutting and taking-up workbench (3), wherein the box taking-up mechanism (8) comprises a box taking-up end structure (8-1), a box taking-up driving piece (8-2) and a box recycling frame (8-4), the box taking-up driving piece (8-2) is connected with the box taking-up end structure (8-1) and is used for driving the box taking-up end structure (8-1) to move between the box recycling frame (8-4) and the box taking-up lifting and conveying mechanism (9), and the box taking-up end structure (8-1) is used for picking up a box body (12-1-1) on top of the penicillin bottle bag main body (12-1) on the box taking-up lifting and conveying mechanism (9) and placing the box body (12-1-1) into the box recycling frame (8-4).
11. The automatic penicillin bottle unpacking system as in any one of claims 1 to 4, further comprising:
And the unstacking assembly (1) is used for sequentially placing the west Lin Pingbao (12) onto the film cutting and taking workbench (3).
12. The automatic unpacking system for penicillin bottles according to claim 11, wherein the unpacking assembly (1) comprises a first executing body (1-2) and a first end structure (1-3) connected to the first executing body (1-2), the first end structure (1-3) is used for picking up the west Lin Pingbao (12) from a loading position and placing the same on the film cutting and taking workbench (3) under the driving of the first executing body (1-2), the first end structure (1-3) comprises a first mounting base plate (1-3-1), a first elastic piece (1-3-2), a first floating base plate (1-3-8) and a first sucking disc assembly (1-3-5), the first mounting base plate (1-3-1) is connected to the end of the first executing body (1-2), and the first floating base plate (1-3-8) is connected to the first mounting base plate (1-3) through the first elastic piece (1-3-2) and is arranged on the first sucking disc assembly (1-3-5).
13. The automatic penicillin bottle unpacking system according to claim 12, characterized in that the first end structure (1-3) further comprises a first suction cup rail (1-3-6), the first suction cup rail (1-3-6) being mounted on the first floating floor (1-3-8), the first suction cup assembly (1-3-5) being slidably connected to the first suction cup rail (1-3-6).
CN202421191179.9U 2024-05-29 2024-05-29 Automatic unpacking system for vials Active CN222452649U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN118239048A (en) * 2024-05-29 2024-06-25 北京配天技术有限公司 A kind of automatic unpacking system and method of vial

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN118239048A (en) * 2024-05-29 2024-06-25 北京配天技术有限公司 A kind of automatic unpacking system and method of vial

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