CN117306154A - Steam setting machine for socks and setting method thereof - Google Patents
Steam setting machine for socks and setting method thereof Download PDFInfo
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- CN117306154A CN117306154A CN202311292893.7A CN202311292893A CN117306154A CN 117306154 A CN117306154 A CN 117306154A CN 202311292893 A CN202311292893 A CN 202311292893A CN 117306154 A CN117306154 A CN 117306154A
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- 238000000034 method Methods 0.000 title claims abstract description 14
- 230000007246 mechanism Effects 0.000 claims abstract description 72
- 238000001035 drying Methods 0.000 claims abstract description 32
- 238000007493 shaping process Methods 0.000 claims abstract description 29
- 238000004806 packaging method and process Methods 0.000 claims abstract description 15
- 238000004519 manufacturing process Methods 0.000 claims abstract description 12
- 230000002457 bidirectional effect Effects 0.000 claims description 31
- 230000005540 biological transmission Effects 0.000 claims description 31
- 238000009434 installation Methods 0.000 claims description 21
- 230000000149 penetrating effect Effects 0.000 claims description 9
- 230000033001 locomotion Effects 0.000 claims description 5
- 230000001360 synchronised effect Effects 0.000 claims description 5
- 230000000712 assembly Effects 0.000 claims 2
- 238000000429 assembly Methods 0.000 claims 2
- 238000000926 separation method Methods 0.000 abstract description 4
- 230000006835 compression Effects 0.000 description 4
- 238000007906 compression Methods 0.000 description 4
- 230000000694 effects Effects 0.000 description 4
- 238000012856 packing Methods 0.000 description 4
- 238000001816 cooling Methods 0.000 description 3
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 238000000151 deposition Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000003028 elevating effect Effects 0.000 description 2
- 238000011084 recovery Methods 0.000 description 2
- 238000003860 storage Methods 0.000 description 2
- 230000004075 alteration Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
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- 238000001125 extrusion Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 238000002955 isolation Methods 0.000 description 1
- 238000010030 laminating Methods 0.000 description 1
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- 238000006467 substitution reaction Methods 0.000 description 1
- 230000032258 transport Effects 0.000 description 1
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Classifications
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
- D06C5/00—Shaping or stretching of tubular fabrics upon cores or internal frames
- D06C5/005—Shaping or stretching of tubular fabrics upon cores or internal frames of articles, e.g. stockings
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/04—Carriers or supports for textile materials to be treated
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B3/00—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
- D06B3/30—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of articles, e.g. stockings
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
The invention relates to the technical field of sock production equipment, in particular to a steam setting machine for socks and a setting method thereof. According to the invention, the sock taking-off mechanism is arranged on one side of the lifting mechanism, and meanwhile, the socks on the plurality of sock plates output after shaping and drying can be synchronously and automatically taken down through orderly driving operation of the inner structure of the sock taking-off mechanism, so that manual sock taking-off operation is not needed, meanwhile, the taken down socks can be divided into one pair and one pair, a certain distance is reserved between every two separated socks, then, the separated socks are orderly separated from the clamping plate and fall on the top end of the conveying belt assembly, the conveying belt assembly directly conveys the separated socks to the next packaging production line for one pair and one pair for packaging, and the stacked socks do not need to be taken out again for double separation and packaging during packaging, so that the overall working efficiency is improved.
Description
Technical Field
The invention relates to the technical field of sock production equipment, in particular to a steam setting machine for socks and a setting method thereof.
Background
In the existing automatic production line of socks, after the socks are knitted, the knitted socks are shaped, so that the socks keep a certain shape to prolong the service life of the socks, and the socks are softer and more elastic; previously, the socks are usually shaped by adopting an electric iron manually, and the method of shaping the socks by utilizing oven steam is developed on the market.
The invention discloses a full-automatic rotary electric steam setting machine, which comprises a chassis, an electric cabinet, a conveying rail, a setting drying box and a cooling device, wherein the conveying rail is arranged on the chassis, and the setting drying box and the cooling device are arranged on the chassis; the automatic shaping, drying and cooling processes are realized, the operation and control are easy, the automation degree is high, and the method is environment-friendly and environment-friendly.
However, the existing setting machine has the following problems: the past steam setting machine needs the workman to take off socks after the design is accomplished, directly piles up many socks in depositing the incasement after the manual work is taken off socks simultaneously, later transports to later stage packing production line department package to need the manual work to take out again and divide two division packing simultaneously with depositing incasement many socks when packing, whole degree of mechanization is relatively poor, and production efficiency is low, still has certain limitation when in actual use.
Disclosure of Invention
The invention aims to provide a steam setting machine for socks and a setting method thereof, which are used for solving the problems that the prior steam setting machine provided in the background art needs workers to take down socks after setting is finished, meanwhile, a plurality of socks are directly piled up in a storage box after being manually taken down, then the socks are transported to a post-packaging production line for packaging, and the socks in the storage box need to be manually taken out again for double-division and package simultaneously during packaging, so that the overall mechanical degree is poor and the production efficiency is low.
In order to achieve the above purpose, the present invention provides the following technical solutions: a steam setting machine for socks and a setting method thereof comprise a workbench, wherein moving blocks are arranged around the edge of the top end of the workbench at equal intervals, and sock sleeving components are arranged on the top ends of the moving blocks; the steam shaping and drying device is characterized in that a steam shaping and drying mechanism is arranged on one side of the top end of the workbench, a lifting mechanism is arranged on one side of the top end of the workbench, and a fixing block is fixed on one side of a lifting frame of the lifting mechanism; the sock taking-off mechanism is arranged outside one side of the top end of the fixed block, and the sock taking-off mechanism has the function of synchronously taking down a plurality of socks subjected to steam setting at the top end of the sock sleeving assembly, and automatically conveying the socks to a next working area after one pair of socks are separated from the other pair of socks.
Preferably, the sock sleeving assembly comprises a worm wheel, a worm, a limiting gear, a rack, a limiting block and a sock plate, wherein the worm wheel is rotatably arranged outside one side of the top end of the moving block, the worm is rotatably arranged outside one side of the top end of the moving block, one side of the worm is in meshed connection with one side of the worm wheel, the limiting gear is fixedly arranged at one end of the worm, and racks are fixedly arranged outside one side of the top end of the workbench, which is positioned inside the steam shaping and drying mechanism, in a surrounding manner;
adopt above-mentioned technical scheme to make wholly when using for the movable block is in the inside steam shaping and drying of steam shaping stoving mechanism of drive top socks board, and spacing gear can be in at the state of uniform velocity rotation when installing the rack inside this moment.
Preferably, a limiting block is fixed outside the top end of the worm wheel, a sock plate is arranged at the top end of the limiting block, the moving block moves at the top end of the workbench to drive socks sleeved outside the sock plate and the sock plate to synchronously move to the inside of the steam shaping and drying mechanism, and when the moving block moves, the limiting gear at one end of the worm is meshed with the rack to rotate to drive the socks sleeved outside the sock plate and the sock plate to synchronously rotate;
adopt above-mentioned technical scheme to make wholly when using for when carrying out steam setting and stoving, drive socks through the socks board and rotate, make holistic steam setting and the stoving of socks more even, holistic steam setting and stoving effect are better.
Preferably, a dismounting mechanism is arranged on one side of the limiting block, the dismounting mechanism comprises a positioning groove, a handle frame, a contact supporting rod, an extension spring and a positioning hole, the top ends of the limiting block are all provided with positioning grooves in an embedded mode, and the bottom ends of the sock plates are all inserted and clamped in the positioning grooves to limit the sock plates;
adopt above-mentioned technical scheme to make wholly when using, through the constant head tank that sets up in stopper top embedding to make the socks board be difficult for rocking after inserting to establish in stopper top inside, overall stability is high, carries out restriction location.
Preferably, a handle is arranged outside one side of the limiting block, contact supporting rods are fixed at equal intervals on one side of the handle, which is close to the limiting block, one ends of the contact supporting rods penetrate through and are arranged inside one side of the positioning groove, positioning holes are formed in the sock plates, which are close to the contact supporting rods, in a penetrating mode, the penetrating ends of one side of the contact supporting rods are inserted into the positioning holes on the corresponding sides, and extension springs are fixedly connected between the outer parts of one side, which is close to the contact supporting rods, of the handle and the outer surface of one side of the limiting block;
adopt above-mentioned technical scheme to make wholly when using, through the setting of handle frame, touching pole, extension spring and locating hole to make when changing the dismouting to the socks board, whole convenience is higher, improves dismouting efficiency, guarantees whole installation stability simultaneously.
Preferably, the sock removing mechanism comprises a mounting frame, a first telescopic cylinder, a moving frame, a fixing frame, a second telescopic cylinder, an X-shaped telescopic frame, a first bidirectional threaded rod, a first stepping motor, a mounting block, a positioning shaft, a limiting box, a mounting groove, a second bidirectional threaded rod, a clamping plate, a transmission shaft, a limiting hole, a limiting groove, a collision spring, a convex rubber plate, a conveying belt assembly and a second stepping motor, wherein the bottom end of the mounting frame is rotationally clamped and mounted outside one side of the fixing block, the first telescopic cylinder is fixed on one side of the bottom end of the mounting frame, the moving frame is fixed at the output end of the first telescopic cylinder, and one side of the moving frame is slidably clamped and mounted outside one side of the mounting frame;
by adopting the technical scheme, when the sock taking-off device is used wholly, the telescopic cylinder I stretches out and draws back, so that the movable frame at the top end and the clamping plate at the outer side are driven to move obliquely, and the sock taking-off operation is carried out.
Preferably, fixing frames are longitudinally fixed on two sides, close to the top end, of the fixing block, a telescopic cylinder II is rotatably installed on one side, close to the top end, of the fixing frame, the other end of the telescopic cylinder II is rotatably installed outside one side of the mounting frame through a positioning block, and the telescopic cylinder II stretches to drive the mounting frame to rotate;
adopt above-mentioned technical scheme to make wholly when using for through the recovery of telescopic cylinder two, thereby drive the whole rotatory recovery of mounting bracket, when making elevating system drive fixed block and mounting bracket rise, the mounting bracket can not touch with the conveyer belt subassembly on top, guarantees the operation stability.
Preferably, one side of the movable frame is connected with an X-shaped expansion frame at equal intervals, a first bidirectional threaded rod is rotatably arranged outside one side of the movable frame through a bracket, a first stepping motor is fixedly arranged on one side of the movable frame, the output end of the first stepping motor is fixedly arranged at one end of the first bidirectional threaded rod, mounting blocks are symmetrically arranged at two outer sides of the first bidirectional threaded rod in a penetrating mode, one side of each mounting block is rotatably clamped and mounted with two corresponding sides of the X-shaped expansion frame on one side respectively, and the first bidirectional threaded rod rotates to drive the mounting blocks to move so as to drive the X-shaped expansion frame to move in a telescopic mode;
adopt above-mentioned technical scheme to make wholly when using for through the rotation of two-way threaded rod one, thereby make the installation piece draw close in the middle and remove or to the both sides expansion removal, thereby make a plurality of X type expansion brackets in one side carry out concertina movement, make retrieve between a plurality of spacing boxes of side to be close to or keep away from the separation.
Preferably, the middle cross position of the X-shaped expansion bracket is provided with a positioning shaft in a rotating and penetrating manner, one end of the positioning shaft is provided with a limit box, the limit box is close to the two side inner parts of the sock plate and is symmetrically embedded in a preset manner, the inside of the installation groove is provided with a two-way threaded rod II in a rotating and clamping manner, two sides of the two-way threaded rod II are symmetrically provided with clamping plates in a penetrating manner, a transmission shaft is rotatably arranged between the two side inner walls of the movable bracket, one side of the movable bracket is externally provided with a stepping motor II, an output shaft of the stepping motor II is fixedly arranged at one end of the transmission shaft, the inside of the two-way threaded rod II is provided with a limit hole in a penetrating manner, the transmission shaft and the section of the limit hole are in a polygonal shape, the inside of the limit box is penetrated by the transmission shaft, the limit box is not contacted with the surface of the transmission shaft, the inner wall of the limit hole of the two-way threaded rod II is slidably and in a fitting manner and is arranged outside one side of the transmission shaft, and the transmission shaft rotates to drive the two-way threaded rod II to rotate synchronously so as to drive the clamping plates to move;
adopt above-mentioned technical scheme to make wholly when using for rotate through the transmission shaft, thereby drive two a plurality of two-way threaded rods and rotate simultaneously, thereby make the splint motion of two both sides of two-way threaded rods, thereby carry out the centre gripping to socks on the socks board and take off socks or with the socks that have been held not hard up and splint break away from drop to the conveyer belt subassembly on carry.
Preferably, the clamping plates symmetrically arranged on the outer side of the second side of the bidirectional threaded rod are embedded into the outer surface of the outer side of the side, close to the middle position of the second bidirectional threaded rod, of the bidirectional threaded rod, abutting springs are fixed on the inner wall of the limiting groove at equal intervals, bump rubber plates are fixedly arranged on the outer sides of one sides of the abutting springs, the conveying belt assembly is arranged on the outer side of the top end of the mounting frame, and the edge of the conveying belt assembly is fixed on the outer side of one side of the lifting mechanism through a bracket;
adopt above-mentioned technical scheme to make wholly when using for through the setting of contradicting spring and lug offset plate, make splint be close to after the socks board carries out the centre gripping to socks, after splint drive socks break away from the socks board, can lose the interval conflict of socks board between splint and the splint this moment, the conflict spring of compression is kick-backed this moment, thereby makes the lug offset plate still can stabilize the centre gripping to socks, is difficult for becoming flexible to break away from.
The invention also provides a shaping use method of the steam shaping machine for socks, which comprises the following steps:
s1, sleeving an unshaped sock on a sock plate;
s2, moving the moving block to send the socks into the steam shaping and drying mechanism for steam shaping and drying;
step S3, moving the moving block to send out the shaped and dried socks, synchronously taking down the socks on the plurality of sock plates through the sock taking-off mechanism, and dividing the plurality of taken-down socks into one pair and one pair, and separating each pair of separated socks by a certain distance;
and S4, finally, orderly conveying each pair of differentiated socks to a packaging production line for packaging through a conveying belt assembly.
Compared with the prior art, the invention has the beneficial effects that:
1. when the setting machine is used, the sock removing mechanism is arranged on one side of the lifting mechanism, and meanwhile, the sock removing mechanism is driven to operate in an orderly manner through the inner structure of the sock removing mechanism, so that socks on a plurality of sock plates which are output after setting and drying can be synchronously and automatically removed without manual sock removing operation, the whole use is convenient, a plurality of removed socks can be divided into two pairs, a certain distance is reserved between every two pairs of separated socks, then, the separated socks are sequentially separated from the clamping plates and fall on the top end of the conveying belt assembly, the conveying belt assembly directly conveys the separated socks to the next packaging production line to be packaged in a double-double manner, and the stacked socks do not need to be taken out again for double separation manually during packaging, so that the whole work efficiency is improved;
2. when the setting machine is used, through the installation cooperation of the worm wheel, the worm and the limiting gear at the top end of the moving block, and simultaneously through the arrangement of the rack arranged on one side of the workbench close to the top end of the steam setting and drying mechanism, the moving block drives the top sock plate to enter the steam setting and drying mechanism for steam setting and drying, and at the moment, the limiting gear can be in a uniform rotation state with the rack during installation, so that the whole sock is more uniform in steam setting and drying during steam setting and drying, and the whole steam setting and drying effect is better;
3. this forming machine is when using, through the constant head tank that sets up in stopper top to make the socks board be difficult for rocking after inserting and establish in stopper top inside, overall stability is high, carries out restriction location, simultaneously through the handle frame, support the setting of feeler lever, extension spring and locating hole, thereby make when changing the dismouting to the socks board, overall convenience is higher, improves dismouting efficiency, guarantees overall installation stability simultaneously.
Drawings
FIG. 1 is a schematic view of the overall three-dimensional structure of the present invention;
FIG. 2 is a schematic view of the installation structure of the sock plate and the workbench of the invention;
FIG. 3 is an enlarged schematic view of the structure of FIG. 2A according to the present invention;
FIG. 4 is a schematic view of a partial three-dimensional structure of the assembly and disassembly mechanism and the limiting block;
FIG. 5 is a schematic view of the installation of the sock removing mechanism and the lifting mechanism of the present invention;
FIG. 6 is a schematic view of a rear perspective structure of a moving rack and an X-shaped expansion bracket of the invention;
FIG. 7 is a schematic view of a mounting structure of a limit box and a two-way threaded rod II of the invention;
FIG. 8 is a schematic view of a split three-dimensional structure of a clamping plate and a bump rubber plate according to the present invention;
FIG. 9 is a schematic diagram of the work flow of the sock removing mechanism of the present invention;
FIG. 10 is a schematic diagram of the mounting front view of the second bi-directional threaded rod and the clamping plate of the present invention;
FIG. 11 is a schematic view of a split three-dimensional structure of a drive shaft and a two-way threaded rod according to the present invention;
fig. 12 is a schematic view showing the separation of two extending limiting boxes of the X-shaped expansion bracket of the invention.
In the figure: 1. a work table; 2. a moving block; 3. a sock sleeving assembly; 301. a worm wheel; 302. a worm; 303. a limit gear; 304. a rack; 305. a limiting block; 306. a sock plate; 4. a disassembly and assembly mechanism; 401. a positioning groove; 402. a handle rack; 403. a touch-up rod; 404. a tension spring; 405. positioning holes; 5. a lifting mechanism; 6. a fixed block; 7. a sock removing mechanism; 701. a mounting frame; 702. a telescopic cylinder I; 703. a moving rack; 704. a fixing frame; 705. a telescopic cylinder II; 706. an X-shaped expansion bracket; 707. a bidirectional threaded rod I; 708. a first stepping motor; 709. a mounting block; 7010. positioning a shaft; 7011. a limit box; 7012. a mounting groove; 7013. a two-way threaded rod II; 7014. a clamping plate; 7015. a transmission shaft; 7016. a limiting hole; 7017. a limit groove; 7018. a contact spring; 7019. bump rubber plate; 7020. a conveyor belt assembly; 7021. a step motor II; 8. steam shaping and drying mechanism.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Referring to fig. 1-12, the present invention provides a technical solution: a steam setting machine for socks and a setting method thereof comprise a workbench 1, wherein a movable block 2 is arranged around the edge of the top end of the workbench 1 at equal intervals, and the top ends of the movable blocks 2 are respectively provided with a sock sleeving component 3; a steam shaping and drying mechanism 8 is arranged on one side of the top end of the workbench 1, a lifting mechanism 5 is arranged on one side of the top end of the workbench 1, and a fixed block 6 is fixed on one side of a lifting frame of the lifting mechanism 5; the sock taking-off mechanism 7 is arranged outside one side of the top end of the fixed block 6, and the sock taking-off mechanism 7 is used for synchronously taking down a plurality of socks subjected to steam shaping at the top end of the sock sleeving assembly 3 and automatically conveying the socks to a next working area after one pair of socks are separated from one another.
In this embodiment, the steam setting machine for socks mainly includes workstation 1, movable block 2, cover socks subassembly 3, steam setting stoving mechanism 8 and take off socks mechanism 7, the steam setting machine for socks that this scheme provided is when in actual use, drive movable block 2 through current drive assembly and remove, cooperate the setting of top cover socks subassembly 3, thereby send into the socks that socks board 306 socks cover were established into the inside steam setting stoving mechanism 8 that current structure constitutes and evenly steam setting and stoving, simultaneously through set up and take off socks mechanism 7 in elevating system 5 one side, simultaneously through taking off socks in the orderly drive operation of mechanism 7 inner structure, thereby can take off socks on a plurality of socks board 306 of output after the design stoving synchronous automation, need not the manual work and take off socks operation, the whole is convenient to use, simultaneously can divide a plurality of socks that take off into a pair of one, and make and keep a certain distance between every pair after distinguishing, afterwards, the many pairs of orderly break away from splint 7014 after the interval fall on the conveyer belt assembly 7020 top, make conveyer belt assembly 7020 will take off the interval socks and carry out a pair of directly and pack again and need not pack the socks to carry out a pair of pairs of packing again, the improvement is packed and is carried out the whole and is packed.
In some embodiments, the sock sleeving assembly 3 comprises a worm gear 301, a worm 302, a limit gear 303, a rack 304, a limiting block 305 and a sock plate 306, wherein the worm gear 301 is rotatably installed outside one side of the top end of the moving block 2, the worm 302 is rotatably installed outside one side of the top end of the moving block 2, one side of the worm 302 is in meshed connection with one side of the worm gear 301, one end of the worm 302 is fixedly provided with the limit gear 303, and racks 304 are fixedly installed around the outside one side of the top end of the workbench 1, which is positioned inside the steam shaping and drying mechanism 8; the outside stopper 305 that all is fixed with in top of worm wheel 301, the top of stopper 305 all is provided with socks board 306, and movable block 2 moves on workstation 1 top and drives socks that socks board 306 and socks board 306 outside cover were established and move to steam setting stoving mechanism 8 inside in step, and the spacing gear 303 of worm 302 one end meshes with rack 304 and rotates and drive the socks synchronous rotation that top socks board 306 and socks board 306 outside cover were established when movable block 2 moved.
When the device is used, as shown in fig. 1, fig. 2 and fig. 3, firstly, the unshaped socks are orderly sleeved on the sock plates 306, then the moving block 2 is driven to move through the existing driving component, the outside socks of the top sock plates 306 are orderly conveyed to the inside of the one-side steam setting and drying mechanism 8 through the movement of the moving block 2, steam setting and drying are carried out, after the moving block 2 moves to a certain position, one side of the limiting gear 303 is meshed with one side of the rack 304, which is arranged on the workbench 1, of the workbench 1, close to the top of the steam setting and drying mechanism 8, and then the moving block 2 continuously moves, so that the limiting gear 303 starts to rotate, the worm 302 on one side is driven to simultaneously rotate, the worm gear 301 on one side is driven to simultaneously rotate, the top limiting block 305 is driven to simultaneously rotate through the rotation of the worm gear 301, and the socks sleeved outside the top sock plates 306 are driven to simultaneously rotate, so that the socks 306 are in a uniform rotation state when the inside the steam setting mechanism 8 moves, and the whole socks are set uniformly and dried, and the whole set and the steam setting and drying effect is better.
Meanwhile, through the transmission setting of the worm wheel 301 and the worm 302, after the later-period position gear 303 and the rack 304 lose engagement, the sock plate 306 at the top end cannot easily rotate at the moment, self-locking can be carried out, and the stability of the whole later-period use is ensured.
In some embodiments, one side of the limiting block 305 is provided with a dismounting mechanism 4, the dismounting mechanism 4 comprises a positioning groove 401, a handle bracket 402, a supporting rod 403, a tension spring 404 and a positioning hole 405, the top ends of the limiting block 305 are all provided with the positioning groove 401 in an embedded manner, and the bottom ends of the sock plates 306 are all inserted and clamped in the positioning groove 401 to limit the sock plates 306; the outside of one side of stopper 305 is provided with handle frame 402, and the equidistant touch-up pole 403 that is fixed with in one side that the handle frame 402 is close to stopper 305 to the one end of touch-up pole 403 runs through and installs in the inside of one side of constant head tank 401, and sock plate 306 is close to touch-up pole 403 one side inside all runs through and has switched on locating hole 405, and touch-up pole 403 one side runs through the end and all inserts the locating hole 405 inside of establishing at the corresponding side, and the handle frame 402 is close to and is installed extension spring 404 in all fixed connection between touch-up pole 403 one side outside and the one side surface of stopper 305.
When the sock plate 306 at the top end of the limiting block 305 needs to be disassembled and replaced, only one side of the handle frame 402 needs to be pulled to the side far away from the limiting block 305, the handle frame 402 is pulled to drive the plurality of internal touch supporting rods 403 to move simultaneously, so that the sock plate 306 is separated from the positioning holes 405 in the sock plate 306, the sock plate 306 is lost to be limited, the sock plate 306 is pulled upwards integrally and taken out, the bottom end of the new sock plate 306 is inserted into the positioning groove 401 at the top end of the limiting block 305, the new sock plate 306 is initially limited, the originally pulled handle frame 402 is loosened, and at the moment, the touch supporting rods 403 are driven to automatically touch and insert into the positioning holes 405 at the bottom end of the new sock plate 306 due to quick reset rebound, so that the sock plate 306 is secondarily positioned, the disassembly and replacement of the sock plate 306 are completed, the disassembly and assembly efficiency is improved, and the whole installation stability is guaranteed.
In some embodiments, the sock taking-off mechanism 7 includes a mounting frame 701, a first telescopic cylinder 702, a moving frame 703, a fixing frame 704, a second telescopic cylinder 705, an X-shaped telescopic frame 706, a first bidirectional threaded rod 707, a first stepper motor 708, a mounting block 709, a positioning shaft 7010, a limiting box 7011, a mounting groove 7012, a second bidirectional threaded rod 7013, a clamping plate 7014, a transmission shaft 7015, a limiting hole 7016, a limiting groove 7017, a collision spring 7018, a bump rubber plate 7019, a conveying belt assembly 7020 and a second stepper motor 7021, a bottom end rotation snap of the mounting frame 701 is mounted outside one side of the fixing block 6, a first telescopic cylinder 702 is fixed at one side of the bottom end of the mounting frame 701, an output end of the first telescopic cylinder 702 is fixed with the moving frame 703, and one side of the moving frame 703 is slidably snap mounted outside one side of the mounting frame 701; the fixed block 6 is longitudinally fixed with a fixed frame 704 on two sides close to the top end of the mounting frame 701, a telescopic cylinder II 705 is rotatably arranged on one side of the fixed frame 704 close to the top end, the other end of the telescopic cylinder II 705 is rotatably arranged outside one side of the mounting frame 701 through a positioning block, and the telescopic cylinder II 705 stretches to drive the mounting frame 701 to rotate; an X-shaped expansion bracket 706 is installed on one side of the moving frame 703 in an equidistant connection mode, a first bidirectional threaded rod 707 is installed outside one side of the moving frame 703 in a rotating mode through a support, a first stepping motor 708 is installed and fixed on one side of the moving frame 703, an output end of the first stepping motor 708 is fixedly installed with one end of the first bidirectional threaded rod 707, installation blocks 709 are symmetrically installed on the outer sides of two sides of the first bidirectional threaded rod 707 in a penetrating mode, one side of each installation block 709 is installed in a rotating clamping mode corresponding to two ends of the corresponding side X-shaped expansion bracket 706, and the first bidirectional threaded rod 707 rotates to drive the installation blocks 709 to move so as to drive the X-shaped expansion bracket 706 to conduct expansion motion; the middle cross position of X type expansion bracket 706 all rotates and runs through and installs location axle 7010, spacing box 7011 is all installed to location axle 7010's one end, spacing box 7011 is close to the inside symmetry embedded mounting groove 7012 of predetermineeing in both sides of socks board 306, two-way threaded rod 7013 is installed to the inside all rotation block of mounting groove 7012, splint 7014 are all run through to the both sides symmetry of two-way threaded rod 7013, rotate between the both sides inner wall of removal frame 703 and install transmission shaft 7015, and remove frame 703 one side externally mounted step motor second 7021, and step motor second 7021's output shaft and transmission shaft 7015 one end installation are fixed, the inside all runs through and switches on and install spacing hole 7016, transmission shaft 7015 and spacing hole 7016 cross-section are polygonal setting, spacing box 7011 is inside all run through by transmission shaft 7015, and spacing box 7011 is not with transmission shaft 7015 surface contact, two-way threaded rod second 7013 inside spacing hole 7016 all slides the laminating and installs outside one side of transmission shaft 7015, thereby 7015 rotates and drives two-way transmission shaft 7013 synchronous rotation of threaded rod 7013 and drives splint 7014.
When the device is used, as shown in fig. 1, after the movable block 2 drives the plurality of socks and sock plates 306 which are subjected to steam shaping and drying at the top end to move and pile up outside one side of the lifting mechanism 5, the lifting mechanism 5 on one side is started, and the lifting mechanism 5 is started, so that the fixed block 6 and the mounting frame 701 on one side are driven to descend to a certain height, and then the telescopic cylinder 702 is started to retract to drive the movable frame 703 and the plurality of clamp plates 7014 on the side to start to move in an inclined descending manner, and after a certain angle is moved, the plurality of clamp plates 7014 are inserted outside the plurality of sock plates 306, so that the follow-up clamp plates 7014 are convenient to move, and the socks outside the sock plates 306 are clamped and positioned.
As shown in fig. 5, fig. 6, fig. 7, fig. 10 and fig. 11, after the clamping plate 7014 moves to the outer side of the stocking plate 306, the second stepping motor 7021 is started at this time, the output shaft of the second stepping motor 7021 rotates, thereby driving the first transmission shaft 7015 to start to synchronously rotate, through the through sliding clamping installation of the transmission shaft 7015 and the limiting hole 7016 in the second bidirectional threaded rod 7013, the transmission shaft 7015 drives the second bidirectional threaded rods 7013 to synchronously rotate in the same direction, so that the clamping plates 7014 symmetrical to the outer side of the second bidirectional threaded rod 7013 start to move to the middle position of the second bidirectional threaded rod 7013, so as to clamp the stocking outside the middle stocking plate 306, after the clamping is finished, the first telescopic cylinder 702 is started at this time, and the output end of the first telescopic cylinder 702 is stretched out, so that the moving frame 703 and the plurality of clamping plates 7014 on the side are driven to start to obliquely move upwards, and the whole is convenient to use.
As shown in fig. 5 and 9, after the socks outside the sock plate 306 are taken down, the second telescopic cylinder 705 is controlled and started at this time, and the second telescopic cylinder 705 is recovered, so that the whole of the one-side mounting frame 701 is driven to rotate and recover, the inclination of the mounting frame 701 is changed, after the mounting frame 701 is recovered, the one-side lifting mechanism 5 is controlled to start to drive the fixing block 6 and the whole of the one-side recovered mounting frame 701 to lift, so that the whole of the mounting frame 701 can not touch the conveyer belt assembly 7020 on the top end when lifting, the running smoothness is ensured, after the whole of the mounting frame 701 is lifted to a certain height, the lifting mechanism 5 is stopped, and the second telescopic cylinder 705 is controlled to start to stretch out again, so that the whole of the mounting frame 701 is rotated and reset, so that the socks clamped and taken down on one side can be reset to the top end of the one-side conveyer belt assembly 7020, and the follow-up socks can be accurately dropped onto the top end of the conveyer belt assembly 7020 to be conveyed.
As shown in fig. 6, fig. 7 and fig. 12, when the whole rotation of mounting bracket 701 resets, make the socks that one side centre gripping was taken off can reset to one side conveyer belt subassembly 7020's top back, start one side step motor 708 this moment, through step motor 708 output shaft rotation, thereby drive one side bi-directional threaded rod one 707 begins to rotate, thereby make two side installation piece 709 begin to draw close the removal in the centre, thereby drive one side a plurality of X type expansion brackets 706 of rotating connection installation begin to compress, simultaneously cooperation location axle 7010 and spacing box 7011's installation, thereby make X type expansion brackets 706 compression stretch out, make the interval between a plurality of spacing boxes 7011 change, separate between a plurality of spacing boxes 7011, simultaneously one spacing box 7011 one side can only centre gripping two socks, thereby form a pair of socks, consequently, can carry out automatic divide the double-division isolation to a plurality of socks, after whole divide double-end, afterwards, start one side step motor two 7021, thereby drive one side transmission shaft 7015 begins to reverse rotation to original centre gripping direction, thereby make a plurality of bi-directional threaded rod two 7013 rotate, make the splint 7014 in the outside begin to compress, and the installation of spacing between the two-directional threaded rod two 7011, thereby make the whole conveyer belt can not take out the whole conveyer belt to pack the socks to take out the pair of socks down by the time, make the whole conveyer belt pack the double-jack-up efficiency need to take off, and pack the socks down to pack the whole conveyer belt pack the socks down, and pack the socks down 20 need to take out and take off.
In some embodiments, the clamping plates 7014 symmetrically arranged on one side of the second bidirectional threaded rod 7013 are embedded into one side outer surface of the second bidirectional threaded rod 7013, which is close to the middle position of the second bidirectional threaded rod 7013, limiting grooves 7017 are preset in the inner surface of one side, abutting springs 7018 are fixed on the inner wall of each limiting groove 7017 at equal intervals, bump rubber plates 7019 are fixedly arranged on one side outer portions of the plurality of abutting springs 7018, the conveying belt assembly 7020 is arranged on one side outer portion of the top end of the mounting frame 701, and the edges of the conveying belt assembly 7020 are fixed on one side outer portion of the lifting mechanism 5 through brackets.
When combining the socks outside the socks board 306 when drawing close the splint 7014 and carrying out the centre gripping to socks board 306, this moment is because splint 7014 draws close the extrusion to make one side conflict spring 7018 compression, later when splint 7014 drives socks and breaks away from socks board 306, can lose the interval conflict of socks board 306 between splint 7014 and the splint 7014 this moment, form certain clearance, the conflict spring 7018 resilience of the compression of original conflict this moment, thereby make lug offset 7019 still stable can carry out the centre gripping to socks, difficult not hard up break away from, whole excellent in use effect.
The invention also provides a shaping use method of the steam shaping machine for socks, which comprises the following steps:
step S1, sleeving an unshaped sock on a sock plate 306;
s2, moving the moving block 2 to send the socks into the steam shaping and drying mechanism 8 for steam shaping and drying;
step S3, moving the moving block 2 to send out the shaped and dried socks, synchronously taking down the socks on the plurality of sock plates 306 through the sock taking-off mechanism 7, and dividing the plurality of taken-down socks into one pair and one pair, and separating each pair of separated socks by a certain distance;
and step S4, finally, orderly conveying each pair of differentiated socks to a packaging production line for packaging through a conveying belt assembly 7020.
Standard parts used in the invention can be purchased from the market, special-shaped parts can be customized according to the description of the specification and the drawings, the specific connection modes of all parts adopt conventional means such as mature bolts, rivets and welding in the prior art, the machinery, the parts and the equipment adopt conventional modes in the prior art, and the circuit connection adopts conventional connection modes in the prior art, so that details are not described in detail in the specification, and the invention belongs to the prior art known to the person skilled in the art.
Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (10)
1. The utility model provides a steam forming machine for socks, includes workstation (1), its characterized in that: the edge of the top end of the workbench (1) is provided with moving blocks (2) in an equidistant surrounding manner, and the top ends of the moving blocks (2) are provided with sock sleeving assemblies (3);
a steam shaping and drying mechanism (8) is arranged on one side of the top end of the workbench (1), a lifting mechanism (5) is arranged on one side of the top end of the workbench (1), and a fixing block (6) is fixed on one side of a lifting frame of the lifting mechanism (5);
the sock taking-off mechanism (7), the sock taking-off mechanism (7) is arranged outside one side of the top end of the fixed block (6), and the sock taking-off mechanism (7) is used for synchronously taking down a plurality of socks after the steam shaping at the top end of the sock sleeving assembly (3) and automatically conveying the socks to a next working area after one pair of socks are separated.
2. The steam setting machine for socks according to claim 1, wherein: the sock sleeving assembly (3) comprises a worm wheel (301), a worm (302), a limit gear (303), a rack (304), a limiting block (305) and a sock plate (306), wherein the worm wheel (301) is rotatably arranged outside one side of the top end of the moving block (2), the worm (302) is rotatably arranged outside one side of the top end of the moving block (2), one side of the worm (302) is meshed with one side of the worm wheel (301), the limit gear (303) is fixedly arranged at one end of the worm (302), and the rack (304) is fixedly arranged outside one side of the top end of the workbench (1) positioned inside the steam shaping and drying mechanism (8) in a surrounding mode.
3. A steam setting machine for socks according to claim 2, characterized in that: the utility model discloses a steam shaping stoving mechanism, including worm gear (301), movable block (2), rack (304), limiting gear (303) and rack (304) are fixed with stopper (305) in the top outside of worm gear (301), the top of stopper (305) all is provided with socks board (306), movable block (2) is in workstation (1) top is removed and is driven socks that socks board (306) and socks board (306) outside cover were established are synchronous to inside steam shaping stoving mechanism (8), movable block (2) are removed time spacing gear (303) of worm (302) one end with rack (304) meshing rotates and drives the top socks synchronous rotation that socks board (306) and socks board (306) outside cover were established.
4. A steam setting machine for socks according to claim 3, characterized in that: one side of stopper (305) is provided with dismouting mechanism (4), dismouting mechanism (4) are including constant head tank (401), handle frame (402), conflict pole (403), extension spring (404) and locating hole (405), the top of stopper (305) all is embedded to be provided with constant head tank (401), the bottom of socks board (306) is all inserted the block and is installed in the inside of constant head tank (401), in order to restrict socks board (306).
5. The steam setting machine for socks according to claim 4, wherein: one side outside of stopper (305) is provided with handle frame (402), and the equidistant support feeler lever (403) that is fixed with in one side that is close to stopper (305) of handle frame (402) to the one end of support feeler lever (403) runs through and installs inside one side of constant head tank (401), sock board (306) are close to and all run through and have locating hole (405) in one side inside of support feeler lever (403), support that one side of feeler lever (403) runs through the end and all insert and establish inside locating hole (405) of corresponding side, handle frame (402) are close to and all fixedly connected with extension spring (404) between one side outside of support feeler lever (403) and one side surface of stopper (305).
6. A steam setting machine for socks according to claim 3, characterized in that: the sock taking-off mechanism (7) comprises a mounting frame (701), a telescopic cylinder I (702), a movable frame (703), a fixing frame (704), a telescopic cylinder II (705), an X-shaped telescopic frame (706), a bidirectional threaded rod I (707), a stepping motor I (708), a mounting block (709), a positioning shaft (7010), a limiting box (7011), a mounting groove (7012), a bidirectional threaded rod II (7013), a clamping plate (7014), a transmission shaft (7015), a limiting hole (7016), a limiting groove (7017), a collision spring (7018), a bump rubber plate (7019), a conveying belt assembly (7020) and a stepping motor II (7021), the bottom end of the mounting frame (701) is rotatably clamped and mounted outside one side of the fixing block (6), the telescopic cylinder I (702) is fixed on one side of the bottom end of the mounting frame (701), the output end of the telescopic cylinder I (702) is fixedly provided with the movable frame (703), and one side of the movable frame (703) is slidably clamped and mounted outside one side of the mounting frame (701).
7. The steam setting machine for socks according to claim 6, wherein: fixed block (6) are close to mounting bracket (701) top both sides and all vertically are fixed with mount (704), and mount (704) are close to top one side and all rotate and install flexible cylinder two (705) to the other end of flexible cylinder two (705) is all installed outside one side of mounting bracket (701) through the locating piece rotation, flexible cylinder two (705) flexible drive mounting bracket (701) rotate.
8. The steam setting machine for socks according to claim 6, wherein: the X-shaped expansion bracket is installed on one side of the movable frame (703) in an equidistant connection mode, a first bidirectional threaded rod (707) is installed on one side of the movable frame (703) in an external mode through support rotation, a first stepping motor (708) is installed and fixed on one side of the movable frame (703), an output end of the first stepping motor (708) is fixedly installed on one end of the first bidirectional threaded rod (707), installation blocks (709) are symmetrically installed on two sides of the first bidirectional threaded rod (707) in a penetrating mode, one side of each installation block (709) is installed in a corresponding side rotation clamping mode with two ends of the X-shaped expansion bracket (706) on one side, and the first bidirectional threaded rod (707) rotates to drive the installation blocks (709) to move so as to drive the X-shaped expansion bracket (706) to conduct expansion motion.
9. The steam setting machine for socks according to claim 8, wherein: the middle cross position of the X-shaped expansion bracket (706) is rotatably and penetratingly provided with a positioning shaft (7010), one end of the positioning shaft (7010) is provided with a limiting box (7011), two sides of the limiting box (7011) close to a sock plate (306) are symmetrically embedded and preset with a mounting groove (7012), two bidirectional threaded rods (7013) are rotatably and snappingly arranged in the mounting groove (7012), two sides of the two bidirectional threaded rods (7013) are symmetrically and penetratingly provided with clamping plates (7014), a transmission shaft (7015) is rotatably arranged between two side inner walls of the movable bracket (703), one side of the movable bracket (703) is externally provided with a stepping motor (7021), and the output shaft of the step motor II (7021) is fixedly arranged at one end of the transmission shaft (7015), a limiting hole (7016) is arranged in the inside of the two-way threaded rod II (7013) in a penetrating and conducting way, the sections of the transmission shaft (7015) and the limiting hole (7016) are all polygonal, the inside of the limiting box (7011) is penetrated by the transmission shaft (7015), the surface of the transmission shaft (7015) is not contacted with the inside of the limiting box (7011), the inner wall of the limiting hole (7016) in the two-way threaded rod II (7013) is slidably and fittingly arranged outside one side of the transmission shaft (7015), the transmission shaft (7015) rotates to drive the two-way threaded rod II (7013) to synchronously rotate so as to drive the clamping plate (7014) to move, clamping plates (7014) which are symmetrically arranged outside one side of the two-way threaded rod (7013) are close to one side of the outer surface of the middle position of the two-way threaded rod (7013), limiting grooves (7017) are embedded in the clamping plates, abutting springs (7018) are fixed on the inner wall of each limiting groove (7017) at equal intervals, a plurality of abutting springs (7018) are fixedly arranged outside one side of each abutting spring, a bump rubber plate (7019) is fixedly arranged outside one side of the top end of each mounting frame (701), and edges of the conveying belt assemblies (7020) are fixed outside one side of each lifting mechanism (5) through supports.
10. A method for using a steam setting machine for socks according to any one of claims 1-9, characterized in that: the method comprises the following steps:
step S1, sleeving an unshaped sock on a sock plate (306);
s2, moving the moving block (2) to send the socks into the steam shaping and drying mechanism (8) for steam shaping and drying;
step S3, moving the moving block (2) to send out the shaped and dried socks, synchronously taking down the socks on the plurality of sock plates (306) through the sock taking-off mechanism (7), and dividing the plurality of taken-down socks into one pair and one pair, and separating each pair of socks after division by a certain distance;
and S4, finally, orderly conveying each pair of differentiated socks to a packaging production line for packaging through a conveying belt assembly (7020).
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202311292893.7A CN117306154B (en) | 2023-10-08 | 2023-10-08 | Steam setting machine for socks and setting method thereof |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202311292893.7A CN117306154B (en) | 2023-10-08 | 2023-10-08 | Steam setting machine for socks and setting method thereof |
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| CN117306154A true CN117306154A (en) | 2023-12-29 |
| CN117306154B CN117306154B (en) | 2024-03-15 |
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| CN104452159A (en) * | 2014-11-15 | 2015-03-25 | 东莞市科美机械有限公司 | Fully-automatic rotary type electric steam setting machine |
| EP2886711A1 (en) * | 2013-12-19 | 2015-06-24 | Prima-Tech S.r.l. | Device and method for removing socks from support form |
| EP2886695A1 (en) * | 2013-12-17 | 2015-06-24 | Prima-Tech S.r.l. | Method and automatic apparatus for ironing socks |
| CN210561247U (en) * | 2019-08-12 | 2020-05-19 | 江苏达丽智能纺织科技有限公司 | Automatic sock taking-off device of sock steam setting machine |
| CN116180370A (en) * | 2023-03-21 | 2023-05-30 | 瑞安市碧康针织有限公司 | Steam setting machine for knitting socks and setting method thereof |
| CN116446136A (en) * | 2023-03-06 | 2023-07-18 | 瑞安市雅美娜针织有限公司 | High-temperature steam setting machine for producing knitted socks and production method thereof |
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2023
- 2023-10-08 CN CN202311292893.7A patent/CN117306154B/en active Active
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP2886695A1 (en) * | 2013-12-17 | 2015-06-24 | Prima-Tech S.r.l. | Method and automatic apparatus for ironing socks |
| EP2886711A1 (en) * | 2013-12-19 | 2015-06-24 | Prima-Tech S.r.l. | Device and method for removing socks from support form |
| CN104452159A (en) * | 2014-11-15 | 2015-03-25 | 东莞市科美机械有限公司 | Fully-automatic rotary type electric steam setting machine |
| CN210561247U (en) * | 2019-08-12 | 2020-05-19 | 江苏达丽智能纺织科技有限公司 | Automatic sock taking-off device of sock steam setting machine |
| CN116446136A (en) * | 2023-03-06 | 2023-07-18 | 瑞安市雅美娜针织有限公司 | High-temperature steam setting machine for producing knitted socks and production method thereof |
| CN116180370A (en) * | 2023-03-21 | 2023-05-30 | 瑞安市碧康针织有限公司 | Steam setting machine for knitting socks and setting method thereof |
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