CN117206432A - Full-automatic metal flat wire processing rolling equipment - Google Patents
Full-automatic metal flat wire processing rolling equipment Download PDFInfo
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- CN117206432A CN117206432A CN202311477915.7A CN202311477915A CN117206432A CN 117206432 A CN117206432 A CN 117206432A CN 202311477915 A CN202311477915 A CN 202311477915A CN 117206432 A CN117206432 A CN 117206432A
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- 238000005096 rolling process Methods 0.000 title claims abstract description 31
- 239000002184 metal Substances 0.000 title claims abstract description 30
- 230000007246 mechanism Effects 0.000 claims abstract description 70
- 230000006835 compression Effects 0.000 claims abstract description 44
- 238000007906 compression Methods 0.000 claims abstract description 44
- 238000004804 winding Methods 0.000 claims abstract description 33
- 238000007790 scraping Methods 0.000 claims description 46
- 238000003825 pressing Methods 0.000 claims description 25
- 230000001105 regulatory effect Effects 0.000 claims description 15
- 238000005520 cutting process Methods 0.000 claims description 5
- 230000008275 binding mechanism Effects 0.000 claims description 3
- 239000011248 coating agent Substances 0.000 abstract 1
- 238000000576 coating method Methods 0.000 abstract 1
- 238000010008 shearing Methods 0.000 description 6
- 230000000149 penetrating effect Effects 0.000 description 4
- 238000000034 method Methods 0.000 description 3
- 238000003490 calendering Methods 0.000 description 2
- 230000007547 defect Effects 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 238000007654 immersion Methods 0.000 description 1
- 238000003780 insertion Methods 0.000 description 1
- 230000037431 insertion Effects 0.000 description 1
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 description 1
- 238000010030 laminating Methods 0.000 description 1
- 230000003449 preventive effect Effects 0.000 description 1
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Abstract
The invention relates to the field of metal flat wire processing, in particular to full-automatic metal flat wire processing rolling equipment, which solves the problem that the width dimension is difficult to accurately control and the side surface is uneven on the premise of ensuring the thickness of flat wires, and comprises a base, wherein a pay-off rack, a compression roller mechanism, a buffer wheel mechanism, an oil box mechanism and a bundling mechanism are sequentially arranged at the top of the base from right to left; round wires are arranged on the pay-off rack; the round wire passes through the space between the two compression rollers and is pressed into flat wire; the buffer wheel mechanism comprises two buffer rollers; the oil box mechanism is used for coating a layer of rust-proof oil on the surface of the flat wire; the bundling mechanism comprises a guide groove cylinder, a flat wire winding wheel and a wire bundling mechanism, wherein the guide groove cylinder is used for inserting flat wires into the flat wire winding wheel, the flat wire winding wheel rotates to wind the flat wires into a roll shape, and the wire bundling mechanism is used for bundling the rolled flat wires. According to the invention, the two side pressure rollers are attached to the front side and the rear side of the flat wire, so that the flat wire is corrected when moving, and the condition that the front side and the rear side of the flat wire are uneven is avoided.
Description
Technical Field
The invention relates to the technical field of metal flat wire processing, in particular to full-automatic metal flat wire processing rolling equipment.
Background
At present, the domestic production of single-strand flat metal wires mainly comprises several methods of drawing, broadband shearing, single-channel single-strand calendaring and the like. The draw method has the following defects: the flat wire has poor flatness and low production speed. The broadband longitudinal shearing method has high yield of flat metal wires, but has the following disadvantages: burrs are arranged on two sides of the flat metal wire, the notch is a sharp angle, and the thickness error of the flat metal wire is larger due to the fact that errors exist in the transverse thickness of the broadband. The disadvantage of single pass single strand calendaring is: for a flat wire with a large rolling width and a small thickness, the flat wire cannot be formed at one time and must be rolled repeatedly.
The flat wire machine is used for extruding round metal wires into flat wires, the working principle is that round wires pass through two rolling rollers which are matched for use, the round wires are driven to move, flattening operation of the round wires is completed, the efficiency of the existing flat wire machine is lower, when flat wires with different thickness are rolled, the rolling rollers with different specifications are required to be replaced and used, so that the use mode is inconvenient and inflexible, in addition, the width and the size of the repeatedly rolled flat metal wires are difficult to accurately control on the premise of ensuring the thickness and the size of the repeatedly rolled flat metal wires, the situation of uneven side surfaces can occur, and time is wasted due to repeated rolling, so that the rolling efficiency is low.
Therefore, the invention provides a full-automatic metal flat wire processing rolling device to solve the problems.
Disclosure of Invention
Aiming at the situation, in order to overcome the defects in the prior art, the invention provides a full-automatic metal flat wire processing rolling device, which aims to solve the problems in the prior art: the existing flat wire machine cannot be molded once when rolling flat metal wires, the rolling is needed to be repeated for a plurality of times, when rolling flat wires with different thicknesses, rolling rollers with different specifications are needed to be replaced and used, and on the premise that the thickness dimension of the flat metal wires which are repeatedly rolled is ensured, the width dimension of the flat metal wires is difficult to accurately control, and the problem of uneven side surfaces can occur.
In order to achieve the above purpose, the technical scheme adopted by the invention is as follows:
a full-automatic metal flat wire processing rolling device comprises a base, wherein a pay-off rack, a compression roller mechanism, a buffer wheel mechanism, an oil box mechanism and a bundling mechanism are sequentially arranged at the top of the base from right to left;
the pay-off rack; a coiled round wire is arranged on the pay-off rack, and one end of the round wire passes through the inside of the compression roller mechanism;
the press roll mechanism; the press roller mechanism comprises two press rollers which are arranged up and down, and the round wire passes through the space between the two press rollers and is pressed into flat wire;
the buffer wheel mechanism; the buffer wheel mechanism comprises two buffer brackets fixed at the top of the base, buffer rollers are arranged on the two buffer brackets in a sliding mode up and down, and each buffer roller is connected with a buffer spring;
the oil box mechanism; the flat wire is wound around the two buffer rollers and then enters the oil box mechanism, and the oil box mechanism is used for smearing a layer of rust-preventive oil on the surface of the flat wire;
the bundling mechanism; the bundling mechanism comprises a guide groove cylinder, a flat wire winding wheel and a bundling mechanism, wherein the guide groove cylinder is arranged at the top of the base, the guide groove cylinder is used for inserting flat wires into the flat wire winding wheel, the flat wire winding wheel rotates to wind the flat wires into a roll shape, and the bundling mechanism is used for bundling the flat wires in the roll shape.
Preferably, the press roller mechanism comprises two press roller brackets which are fixedly arranged at the top of the base and are symmetrical front and back, one of the press roller brackets is rotatably arranged between the two press roller brackets, the top ends of the two press roller brackets are all penetrated with press roller adjusting grooves front and back, each press roller adjusting groove is internally provided with a press roller adjusting block in a vertically sliding manner, and the other press roller is rotatably arranged between the two press roller adjusting blocks.
Preferably, the top of two the compression roller regulating blocks is provided with a compression roller regulating screw in a rotating mode, the top ends of the two compression roller regulating screw penetrate through the top of the two compression roller supports and are respectively in threaded connection with the two compression roller supports, the top of the two compression roller regulating screw is provided with a compression roller regulating sprocket, a compression roller regulating chain is connected between the compression roller regulating sprockets, the front ends of the two compression rollers are provided with compression roller gears which are positioned on the front sides of the compression roller supports in a coaxial and fixed mode, and the two compression roller gears are meshed with each other.
Preferably, two centering brackets are fixedly arranged on the right side surfaces of the compression roller brackets, a centering sliding rod is fixedly arranged between the two centering brackets, a centering double-head screw rod is rotatably arranged between the two centering brackets, two centering plates which are symmetrical front and back are slidably arranged on the centering sliding rod, and the two centering plates are respectively in threaded connection with the centering double-head screw rod.
Preferably, two the equal fixed mounting has spacing support on the left surface of compression roller support, every all run through and slidable mounting has side compression roller lead screw on the spacing support, two all rotate on the side that spacing support is opposite to each other install the external tooth internal thread bush with side compression roller lead screw threaded connection, two side compression roller lead screw is located the inboard one end of two spacing supports and all rotates and install the side compression roller that the axis is vertical, every the equal fixed mounting of bottom of the lateral surface of side compression roller has decides the spacing ring, every all overlap on the lateral surface of side compression roller and be equipped with the spacing ring of moving.
Preferably, two the compression roller support is all run through around has spacing spout, every equal slidable mounting has spacing slider from top to bottom in the spacing spout, every fixedly connected with spacing actuating lever between spacing slider and the compression roller regulating block of same one side, every the middle part of spacing slider is all run through and slidable mounting has spacing lifter from top to bottom, every all the cover is equipped with the spacing lift ring that is located and moves spacing ring top on the lateral surface of side compression roller, every spacing lift rod respectively with the outside fixed connection of the spacing lift ring of same side, every equal fixedly connected with spacing connecting rod between the bottom of spacing lift ring and the top of the spacing ring of moving of its below.
Preferably, a limiting rotating shaft penetrates through and rotates between the bottoms of the two limiting brackets, and two limiting gears which are respectively meshed with the two external tooth inner screw sleeves are coaxially and fixedly arranged on the limiting rotating shaft.
Preferably, the oil box mechanism comprises an oil box, both ends all rotate about the oil box top and install the backing roll, the inside of oil box rotates and installs the immersion oil roller, the top of oil box rotates and installs the oil scraping backing roll that is located between two backing rolls, the trailing flank fixed mounting of oil box has the oil scraping regulating plate that is located between oil scraping backing roll and the left backing roll, run through around the oil scraping regulating plate has oil scraping regulating groove, oil scraping regulating groove internally mounted has oil scraping double-end lead screw, oil scraping double-end lead screw's both ends respectively threaded connection have with oil scraping regulating groove sliding connection's oil scraping slider, two fixedly connected with oil scraping plate on the leading flank of oil scraping slider, two equal fixed mounting has the oil scraping rubber piece of slope to the left side on the opposite side of oil scraping plate.
Preferably, the bottom fixed mounting of base has the flat wire cylinder that is located guide way cylinder top, the flat wire cylinder that is located guide way cylinder right side is installed at the base top, be provided with a plurality of plug wire mouths on the flat wire wheel of rolling up, the flat wire wheel of rolling up is connected with the wire winding motor, it has three to cross the wire tying groove to roll up the equipartition on the flat wire wheel.
Preferably, the wire binding mechanism comprises a wire binding disc fixedly arranged at the top of the base, a wire binding is wound on the wire binding disc, and a wire feeding motor, a wire binding upper and lower cylinder, a wire binding clamp opening and closing cylinder, a wire binding clamp and a wire binding motor are arranged at the top of the base;
the base top is provided with a wire shearing and binding scissors and a flat wire shearing scissors, and the base top is provided with a guide wheel cylinder, a product pushing cylinder and a product outflow groove.
The beneficial effects of the invention are as follows: through carrying out the regulation of height to the compression roller regulating block to adjust the interval between two compression rollers, can roll the flat filament of different thickness, drive two centering plates through rotating centering double-end lead screw and remove to the middle part and carry out the spacing of fore-and-aft direction to the round wire, when can guaranteeing that the round wire is pressed into the flat filament, the uneven condition appears in its front and back both sides, imbed and rotate on the side that is close to medium plate and round wire, can reduce the frictional force in medium plate and the round wire support, the relative motion of two side pressure rollers can laminate with the front and back both sides of the flat filament after rolling, and correct its front and back both sides when the flat filament removes, the flat filament front and back both sides after avoiding the finished product appear the uneven condition, the upper surface of deciding the spacing ring and move the lower surface of spacing ring all the time with the upper and lower sides laminating of the flat filament after being rolled, cooperate two side pressure rollers again can correct four sides about the flat filament front and back, under the circumstances of guaranteeing the flat filament thickness, can guarantee the roughness and the accurate size of its front and back both sides again.
Drawings
Fig. 1 is a schematic plan view of the present invention.
Fig. 2 is a schematic perspective view of the present invention.
Fig. 3 is a schematic perspective view of a press roller mechanism according to the present invention.
Fig. 4 is a schematic perspective view of a press roller mechanism according to the present invention.
Fig. 5 is a perspective view of a press roller mechanism according to the present invention.
Fig. 6 is a schematic left-hand view of the press roller mechanism of the present invention.
FIG. 7 is a schematic cross-sectional view of the invention at A-A of FIG. 6.
Fig. 8 is a perspective view of the oil box mechanism of the present invention.
Fig. 9 is a schematic perspective view of a section of the oil box mechanism of the present invention.
Fig. 10 is a schematic perspective view of the wire tying motor of the present invention.
Fig. 11 is a perspective view of the wire cutting scissors of the present invention.
Fig. 12 is a schematic perspective view of a flat wire take-up wheel of the present invention.
Fig. 13 is a schematic perspective view of a product pushing cylinder and a product outflow groove of the present invention.
Detailed Description
With respect to the foregoing and other technical aspects, features and advantages of the present invention, it will be apparent to those skilled in the art from the following detailed description of the embodiments, taken in conjunction with the accompanying drawings of fig. 1-13, wherein it is to be understood that the embodiments are merely illustrative of the principles of the present invention and not in limitation of the scope of the invention, and the following examples refer to the accompanying drawings.
Embodiments of the present invention will be described in detail below with reference to the accompanying drawings.
The invention relates to a full-automatic metal flat wire processing rolling device, which comprises a base 1 as shown in figures 1-13, wherein a pay-off rack 2, a compression roller mechanism 3, a buffer wheel mechanism 4, an oil box mechanism 5 and a bundling mechanism 6 are sequentially arranged on the top of the base 1 from right to left;
the pay-off rack 2; the pay-off rack 2 is provided with a coiled round wire, the pay-off rack 2 is provided with a pay-off motor and a pulley, and one end of the round wire passes through the pulley and then passes through the inside of the press roller mechanism 3;
the press roller mechanism 3; the press roller mechanism 3 comprises two press rollers 301 which are arranged up and down, the rotation of the two press rollers 301 is opposite, the press roller 301 positioned below rotates anticlockwise, and the press roller 301 positioned above rotates clockwise to feed, so that round wires can be driven to move leftwards, and the round wires can be pressed into flat wires when passing leftwards between the two press rollers 301;
the buffer wheel mechanism 4; the buffer wheel mechanism 4 comprises two buffer brackets 401 fixed at the top of the base 1, buffer rollers 402 are vertically and slidably arranged on the two buffer brackets, each buffer roller 402 is connected with a buffer spring, and the buffer rollers 402 can well coordinate the consistency between winding and paying-off;
the oil box mechanism 5; the flat wire is wound around the two buffer rollers 402 and then enters the oil box mechanism 5, and the oil box mechanism 5 is used for smearing a layer of rust-preventive oil on the surface of the flat wire;
the strapping mechanism 6; the bundling mechanism 6 comprises a guide groove cylinder 601, a flat wire winding wheel 602 and a bundling mechanism, wherein the guide groove cylinder 601 is arranged at the top of the base 1, the guide groove cylinder 601 is used for inserting flat wires into the flat wire winding wheel 602, the flat wire winding wheel 602 rotates to wind the flat wires into a roll shape, and the bundling mechanism is used for bundling the flat wires in the roll shape.
In the second embodiment, as shown in fig. 3-7, the press roller mechanism 3 includes two press roller supports 7 that are symmetrically disposed around the top of the base 1, one of the press rollers 301 is rotatably disposed between the two press roller supports 7, the top ends of the two press roller supports 7 are all penetrated with press roller adjusting grooves 8, each press roller adjusting groove 8 is provided with a press roller adjusting block 9 in a vertically sliding manner, the other press roller 301 is rotatably disposed between the two press roller adjusting blocks 9, and the height of the press roller adjusting blocks 9 is adjusted, so that the distance between the two press rollers 301 is adjusted, and flat wires with different thicknesses can be rolled.
On the basis of the third embodiment, as shown in fig. 3-7, the top of each of the two press roller adjusting blocks 9 is rotatably provided with a press roller adjusting screw 10, the top ends of the two press roller adjusting screws 10 penetrate through the top of the two press roller brackets 7 and are respectively in threaded connection with the two press roller brackets 7, the tops of the two press roller adjusting screws 10 are respectively provided with a press roller adjusting chain wheel 11, a press roller adjusting chain 12 is connected between the two press roller adjusting chain wheels 11, when one of the press roller adjusting screws 10 is rotated, the two press roller adjusting screws 10 can be synchronously rotated through the press roller adjusting chain 12, so that the two press roller adjusting blocks 9 are simultaneously driven to move up and down to adjust the space between the two press rollers 301, the front ends of the two press roller 301 are coaxially and fixedly provided with press roller gears 13 positioned on the front sides of the press roller brackets 7, the two press roller gears 13 are mutually meshed, when the space between the two press rollers 301 is increased, the mutually meshed teeth of the two press roller gears 13 are mutually separated from each other, and the two press roller gears 301 are not separated from each other, so that the space between the two press rollers 301 can be finely adjusted.
In the fourth embodiment, as shown in fig. 5 and 7, on the basis of the third embodiment, the right side surfaces of the two compression roller brackets 7 are fixedly provided with centering brackets 14, a centering slide bar 15 is fixedly installed between the two centering brackets 14, a centering double-headed screw rod 16 is rotatably installed between the two centering brackets 14, two centering plates 17 which are symmetrical front and back are slidably installed on the centering slide bar 15, the two centering plates 17 are respectively in threaded connection with the centering double-headed screw rod 16, the thread directions of the two ends of the centering double-headed screw rod 16 are opposite, the two centering plates 17 can be driven to move relatively or reversely, in order to avoid the situation that round wires shake or displacement occurs when entering between the two compression rollers 301, the centering double-headed screw rod 16 can be rotated to drive the two centering plates 17 to move to the middle part to limit the round wires in the front and back directions, when the round wires are pressed into flat wires, the uneven condition that the front and back sides of the round wires appear on the side surfaces of the centering plates 17 are embedded and rotate on one side surfaces close to the round wires, and the friction force between the centering plates 17 and the round wires in the round wire brackets can be reduced.
In the fifth embodiment, as shown in fig. 4 and 6, on the basis of the third embodiment, a limiting bracket 18 is fixedly installed on the left side surface of each of the two pressing roller brackets 7, a side pressing roller screw rod 19 is penetrated and slidably installed on each of the limiting brackets 18, an external tooth inner screw sleeve 20 in threaded connection with the side pressing roller screw rod 19 is rotatably installed on the opposite side surface of each of the two limiting brackets 18, side pressing rollers 21 with vertical axes are rotatably installed on one ends of the inner sides of the two side pressing roller screw rods 19, when the two external tooth inner screw sleeves 20 rotate simultaneously, the two side pressing roller screw rods 19 can be driven to move back and forth on the corresponding limiting brackets 18 respectively, so that the two side pressing roller rods 21 are driven to move relatively or reversely, the two side pressing roller rods 21 can be attached to the front side and the rear side of a flat wire after rolling, and correct the front side and the rear side of the flat wire when the flat wire moves, the condition that uneven surfaces appear on the front side and the rear side of a flat wire after finished products is avoided, the bottom end of the outer side surface of each side pressing roller 21 is fixedly provided with a locating and limiting ring 22, the top surface of the locating and limiting ring 22 is flush with the highest position of the outer side surface of the pressing roller 301 positioned below, namely, the lower side surface of the flat wire after being rolled by the two pressing rollers 301 can be attached to the top surface of the locating and limiting ring 22, each side pressing roller 21 is sleeved with a movable limiting ring 23, the bottom surface of the movable limiting ring 23 is flush with the lowest position of the outer side surface of the pressing roller 301 positioned above, namely, the upper surface of the flat wire after being rolled by the two pressing rollers 301 can be attached to the bottom surface of the movable limiting ring 23, when the height of the pressing roller 301 is adjusted, the movable limiting ring 23 can be driven to be adjusted, so that the upper surface of the locating and the lower surface of the movable limiting ring 22 are always attached to the upper side and lower side surfaces of the flat wire after being rolled, and then the two side press rollers 21 are matched to correct the front, back, upper and lower sides of the flat wire, so that the flatness and the accurate size of the front and back sides of the flat wire can be ensured under the condition of ensuring the thickness of the flat wire.
On the basis of the fifth embodiment, as shown in fig. 4 and 6, two press roll brackets 7 are all provided with limit sliding grooves 24 in a penetrating mode, each limit sliding groove 24 is internally provided with limit sliding blocks 25 in a sliding mode, each limit sliding block 25 is fixedly connected with a limit driving rod 26 between each limit sliding block 25 and a press roll adjusting block 9 on the same side, when the height of the press roll adjusting block 9 is raised, the limit sliding blocks 25 can be driven to move up and down simultaneously, each limit sliding block 25 penetrates through the middle part of each limit sliding block and is provided with limit lifting rods 27 in a sliding mode, limit lifting rings 28 located above a movable limit ring 23 are sleeved on the outer side face of each side press roll 21, each limit lifting rod 27 is fixedly connected with the outer side of the limit lifting ring 28 on the same side, the limit sliding blocks 25 can drive the limit lifting rods 27 to move up and down, when the two side press rolls 21 move relatively or back and forth, the limit lifting rods 27 can drive the limit lifting rods 27 to move up and down on the limit sliding blocks 25 through the two limit lifting rings 28, and the limit lifting rings 29 are driven to move between the two limit lifting rods 25 through the limit lifting rings 23, and the limit lifting rods 29 are driven by the limit lifting rods 29 to move between the two limit lifting rings 23 and the upper limit lifting blocks and the two limit lifting blocks 23.
In the seventh embodiment, as shown in fig. 4, a limiting rotating shaft 30 is installed between the bottoms of the two limiting brackets 18 in a penetrating and rotating manner, two limiting gears 31 respectively meshed with the two external-tooth inner screw sleeves 20 are coaxially and fixedly installed on the limiting rotating shaft 30, the two limiting gears 31 can be simultaneously driven to rotate by rotating the limiting rotating shaft 30, and the two external-tooth inner screw sleeves 20 can be driven to synchronously rotate when the two limiting gears 31 rotate, so that the two side-pressure roller screw rods 19 are moved simultaneously, and the two side-pressure rollers 21 can move relatively or reversely.
In the eighth embodiment, as shown in fig. 8 to 9, the oil box mechanism 5 includes an oil box 501, and rust preventive oil is contained in the oil box 501, the left and right ends of the top of the oil box 501 are rotatably provided with supporting rollers 32, the inside of the oil box 501 is rotatably provided with an oil immersing roller 33, the top of the oil box 501 is rotatably provided with an oil scraping supporting roller 34 positioned between two supporting rollers 32, the flat wire bypasses the top of the supporting roller 32 positioned at the right end of the oil box 501 into the rust-proof oil in the oil box 501, then the oil is passed around from the lower part of the oil immersing roller 34, then passed around from the oil scraping supporting roller 34 and the supporting roller 32 positioned at the left end of the oil box 501, the rear side of the oil box 501 is fixedly provided with an oil scraping adjusting plate 35 positioned between the oil scraping supporting roller 34 and the supporting roller 32 on the left side, the oil scraping adjusting plate 35 is provided with an oil scraping adjusting groove in a penetrating way, the oil scraping adjusting groove is provided with an oil scraping double-head screw rod 36 in a rotating way, the screw thread directions of the two ends of the oil scraping double-head screw rod 36 are opposite, the two ends of the oil scraping double-end screw rod 36 are respectively connected with oil scraping sliding blocks 37 in sliding connection with oil scraping adjusting grooves in a threaded manner, the front side surfaces of the two oil scraping sliding blocks 37 are fixedly connected with oil scraping plates 38, oil scraping rubber sheets 39 inclining to the left are fixedly arranged on the opposite side surfaces of the two oil scraping plates, the oil scraping double-end screw rod 36 can drive the two oil scraping sliding blocks 37 to move oppositely or reversely when rotating, thereby adjusting the interval between the two oil scraping rubber plates 39, enabling the flat wire to pass through the space between the two oil scraping rubber plates 39, enabling the two oil scraping rubber plates 39 to be attached to the upper side and the lower side of the flat wire, enabling the rust-proof oil to be smeared on the outer side of the flat wire uniformly, and the redundant rust-proof oil on the surface of the flat wire is scraped off, so that the rust-proof oil is prevented from dripping everywhere when the flat wire moves.
On the basis of the first embodiment, as shown in fig. 1-13, a flat wire pressing cylinder 40 located above a guide groove cylinder 601 is fixedly installed at the bottom of the base 1, a flat wire pressing cylinder 41 located on the right side of the guide groove cylinder 601 is installed at the top of the base 1, a plurality of wire inserting ports 42 are formed in a flat wire winding wheel 602, a winding motor 43 is connected to the flat wire winding wheel 602, and three wire penetrating and binding grooves 44 are uniformly distributed in the flat wire winding wheel 602.
In a tenth embodiment, as shown in fig. 1-13, the wire binding mechanism includes a wire binding disc fixedly installed on the top of the base 1, a wire binding is wound on the wire binding disc, and a wire feeding motor 45, a wire binding up-down cylinder 46, a wire binding clip opening-closing cylinder 47, a wire binding clip and a wire binding motor 48 are installed on the top of the base 1;
the wire cutting and binding scissors 49 and the flat wire cutting scissors 50 are arranged at the top of the base, and the guide wheel air cylinder 51, the product pushing air cylinder 52 and the product outflow groove 53 are arranged at the top of the base 1.
The working flow is as follows:
1. the round wire enters a press roller mechanism 3 through a pulley on the pay-off rack 2, a press roller 301 is connected with a 5.5KW servo motor, and the round wire is flattened into a flat wire under the drive of the servo motor;
2. the buffer wheel mechanism 4 plays a role in buffer, the buffer roller 402 is additionally provided with a buffer spring, and when the coiling motor 43 and the compression roller servo motor work, the buffer roller 402 can well coordinate the consistency of the coiling motor 43 and the paying-off motor because the matching time of the coiling motor 43 and the compression roller servo motor needs about one second;
3. oil box function: when the flat wire passes through the oil box, a layer of rust-proof oil is coated on the flat wire, so that the rust-proof strength of the flat wire is enhanced;
4. the guide groove cylinder 601 and the flat wire pressing cylinder 40 are a combined unit, the flat wire pressing cylinder 40 descends to press the flat wire, the flat wire end is inserted into the wire inserting port 42 on the flat wire winding wheel 602 through the forward pushing of the guide groove cylinder 601, the flat wire pressing cylinder 41 descends to press the flat wire, the flat wire is prevented from retreating, the flat wire pressing cylinder 40 ascends, the guide groove cylinder 601 retreats, and the flat wire is automatically fed into the wire inserting port 42 of the flat wire winding wheel 602 through the action combination;
5. after the flat wire is inserted into the wire insertion opening 42, the winding motor 43 and the pressing rod servo motor work simultaneously to roll the flat wire into a preset number of turns;
6. after the preset number of turns is reached, the winding motor 43 rotates to a position for inserting the binding wire in sequence, the wire passing grooves 44 of the flat wire winding wheel 602 are aligned, the wire twisting upper and lower cylinders 46 descend to enable holes at the bottom of the wire binding clamp to be aligned with the wire passing grooves 44, the wire feeding motor 45 starts to work to feed the binding wire to a certain length (when the binding wire is positioned at the inner side of the flat wire winding and passes through two holes on the wire binding clamp), the wire shearing scissors 49 work to shear the binding wire, the wire twisting upper and lower cylinders 46 ascend to enable the holes at two ends of the wire binding clamp to lift the binding wire to a certain height (beyond the outer side surface of the flat wire winding), the wire binding clamp opening and closing cylinders 47 are closed, the wire binding clamp drives the two ends of the binding wire to be folded towards the middle, the wire binding motor 48 rotates to drive the wire binding clamp to rotate, the two ends of the binding wire are driven to rotate, and therefore the product is tightly bound, and the product is bound for three times;
7. the winding motor 43 reversely rotates for 1/4 circle, the flat wire pressing cylinder 40 presses down the flat wire, the flat wire shearing scissors 50 shear the flat wire, the winding motor 43 positively rotates for 1/8 circle, and the guide wheel cylinder 51 forwards pushes the tail end of the flat wire to reversely fold;
8. the winding motor 43 rotates to move the product binding part to the position of the wire pushing and binding cylinder, the bound binding wire is pushed to one side by the wire pushing and binding cylinder, the winding motor 43 rotates to rotate the product to the position where the product exits, the product pushing cylinder 52 is opened to push the product out of the machine, and the product falls onto a subsequent belt line for conveying through the product outflow groove 53.
Claims (10)
1. The full-automatic metal flat wire processing rolling equipment comprises a base (1), and is characterized in that a pay-off rack (2), a compression roller mechanism (3), a buffer wheel mechanism (4), an oil box mechanism (5) and a bundling mechanism (6) are sequentially arranged at the top of the base (1) from right to left;
the pay-off rack (2); a coiled round wire is arranged on the pay-off rack (2), and one end of the round wire passes through the inside of the compression roller mechanism (3);
the press roller mechanism (3); the press roller mechanism (3) comprises two press rollers (301) which are arranged up and down, and the round wire passes through the space between the two press rollers (301) and is pressed into flat wire;
the buffer wheel mechanism (4); the buffer wheel mechanism (4) comprises two buffer brackets (401) fixed at the top of the base (1), buffer rollers (402) are arranged on the two buffer brackets in a sliding mode up and down, and each buffer roller (402) is connected with a buffer spring;
-said cartridge mechanism (5); the flat wire bypasses the two buffer rollers (402) and enters the oil box mechanism (5), and the oil box mechanism (5) is used for smearing a layer of rust-preventive oil on the surface of the flat wire;
-said strapping means (6); the bundling mechanism (6) comprises a guide groove air cylinder (601) arranged at the top of the base (1), a flat wire winding wheel (602) and a bundling mechanism, wherein the guide groove air cylinder (601) is used for inserting flat wires into the flat wire winding wheel (602), the flat wire winding wheel (602) rotates to wind the flat wires into a roll shape, and the bundling mechanism is used for bundling the flat wires in the roll shape.
2. The full-automatic metal flat wire processing rolling equipment according to claim 1, wherein the press roller mechanism (3) comprises two press roller supports (7) which are symmetrically arranged on the top of the base (1) in a front-back mode, one press roller (301) is rotatably arranged between the two press roller supports (7), press roller adjusting grooves (8) penetrate through the top ends of the two press roller supports (7) in a front-back mode, press roller adjusting blocks (9) are slidably arranged in each press roller adjusting groove (8) in a top-down mode, and the other press roller (301) is rotatably arranged between the two press roller adjusting blocks (9).
3. The full-automatic metal flat wire processing rolling equipment according to claim 2, wherein the top of each of the two press roller adjusting blocks (9) is rotatably provided with a press roller adjusting screw rod (10), the top ends of the two press roller adjusting screw rods (10) penetrate through the top of the two press roller brackets (7) and are respectively in threaded connection with the two press roller brackets (7), the top of each of the two press roller adjusting screw rods (10) is provided with a press roller adjusting chain wheel (11), a press roller adjusting chain (12) is connected between the two press roller adjusting chain wheels (11), the front ends of the two press rollers (301) are coaxially and fixedly provided with press roller gears (13) positioned on the front sides of the press roller brackets (7), and the two press roller gears (13) are meshed with each other.
4. A fully automatic metal flat wire processing rolling device according to claim 3, characterized in that the right side surfaces of the two press roll brackets (7) are fixedly provided with centering brackets (14), a centering slide bar (15) is fixedly arranged between the two centering brackets (14), a centering double-head screw rod (16) is rotatably arranged between the two centering brackets (14), two centering plates (17) which are symmetrical front and back are slidably arranged on the centering slide bar (15), and the two centering plates (17) are respectively in threaded connection with the centering double-head screw rod (16).
5. A full-automatic metal flat wire processing rolling device according to claim 3, characterized in that, two the left side of compression roller support (7) is gone up and is all fixed mounting spacing support (18), every spacing support (18) is gone up and is all run through and slidable mounting has side compression roller lead screw (19), two the external tooth internal thread sleeve (20) with side compression roller lead screw (19) threaded connection are all installed in rotation on the side that spacing support (18) are opposite, two side compression roller lead screw (19) are located the inboard one end of two spacing supports (18) all rotate and install side compression roller (21) that the axis is vertical, the bottom of the lateral surface of every side compression roller (21) is all fixed mounting and is decided spacing ring (22), all overlaps on the lateral surface of every side compression roller (21) and is equipped with movable spacing ring (23).
6. The full-automatic metal flat wire processing rolling equipment according to claim 5, wherein two press roll supports (7) are all penetrated with spacing chute (24) from front to back, every spacing chute (24) is all internally provided with spacing slider (25) in a sliding manner from top to bottom, every spacing driving rod (26) is fixedly connected with between the press roll regulating block (9) of same side, every middle part of spacing slider (25) is all penetrated from front to back and is provided with spacing lifter (27) in a sliding manner from front to back, every spacing lifter (27) is all sleeved with spacing lifter (28) that are located movable spacing ring (23) top on the lateral surface of each side pressure roller (21), every spacing lifter (27) respectively with the outside fixed connection of spacing lifter (28) of same side, every fixed connection spacing connecting rod (29) between the bottom of spacing lifter (28) and the top of movable spacing ring (23) of its below.
7. The full-automatic metal flat wire processing rolling equipment according to claim 6, wherein a limiting rotating shaft (30) is penetrated and rotatably arranged between the bottoms of the two limiting brackets (18), and two limiting gears (31) which are respectively meshed with the two external tooth inner screw sleeves (20) are coaxially and fixedly arranged on the limiting rotating shaft (30).
8. The full-automatic flat metal wire processing rolling equipment according to claim 1, wherein the oil box mechanism (5) comprises an oil box (501), the left end and the right end of the top of the oil box (501) are respectively and rotatably provided with a supporting roller (32), the inside of the oil box (501) is rotatably provided with an oil immersing roller (33), the top of the oil box (501) is rotatably provided with an oil scraping supporting roller (34) positioned between the two supporting rollers (32), the rear side surface of the oil box (501) is fixedly provided with an oil scraping adjusting plate (35) positioned between the oil scraping supporting roller (34) and the supporting roller (32) on the left side, the oil scraping adjusting plate (35) is penetrated with an oil scraping adjusting groove, the oil scraping double-end screw (36) is rotatably provided with oil scraping sliding blocks (37) which are respectively and threadedly connected with the two ends of the oil scraping double-end screw (36), the front side surfaces of the two oil scraping sliding blocks (37) are fixedly connected with the oil scraping plates (38), and the two oil scraping plates (39) are fixedly provided with two inclined rubber plates on the two opposite sides.
9. The full-automatic metal flat wire processing rolling equipment according to claim 1, wherein a flat wire pressing cylinder (40) located above a guide groove cylinder (601) is fixedly installed at the bottom of the base (1), a flat wire pressing cylinder (41) located on the right side of the guide groove cylinder (601) is installed at the top of the base (1), a plurality of wire inserting ports (42) are formed in the flat wire winding wheel (602), a winding motor (43) is connected to the flat wire winding wheel (602), and three wire passing and binding grooves (44) are uniformly distributed in the flat wire winding wheel (602).
10. The full-automatic metal flat wire processing and rolling equipment according to claim 9, wherein the wire binding mechanism comprises a wire binding disc fixedly arranged at the top of a base (1), wire binding is wound on the wire binding disc, and a wire feeding motor (45), a wire binding up-down cylinder (46), a wire binding clamp opening-closing cylinder (47), a wire binding clamp and a wire binding motor (48) are arranged at the top of the base (1);
the wire cutting and binding scissors (49) and the flat wire cutting scissors (50) are arranged at the top of the base, and the guide wheel air cylinder (51), the product pushing air cylinder (52) and the product outflow groove (53) are arranged at the top of the base (1).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202311477915.7A CN117206432B (en) | 2023-11-08 | 2023-11-08 | Full-automatic metal flat wire processing rolling equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202311477915.7A CN117206432B (en) | 2023-11-08 | 2023-11-08 | Full-automatic metal flat wire processing rolling equipment |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN117206432A true CN117206432A (en) | 2023-12-12 |
| CN117206432B CN117206432B (en) | 2024-01-26 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202311477915.7A Active CN117206432B (en) | 2023-11-08 | 2023-11-08 | Full-automatic metal flat wire processing rolling equipment |
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Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201768764U (en) * | 2010-08-30 | 2011-03-23 | 王玉生 | Metal wire flattening machine |
| KR101617823B1 (en) * | 2014-11-18 | 2016-05-03 | 손중호 | Device for Binding Tip |
| CN110142354A (en) * | 2019-05-28 | 2019-08-20 | 温州兴锐成科技有限公司 | A kind of flat filament wire rod processing unit (plant) |
| CN112158376A (en) * | 2020-10-25 | 2021-01-01 | 沈阳易得科技有限公司 | Head is tied up to belt buckle formula tie of packing usefulness |
| CN217647375U (en) * | 2022-09-17 | 2022-10-25 | 获嘉县佳顺机械有限公司 | Automatic flat filament machine |
| CN218361791U (en) * | 2022-11-02 | 2023-01-24 | 常熟市应电自动化设备有限公司 | Flat wire flattens subassembly with adjustable |
-
2023
- 2023-11-08 CN CN202311477915.7A patent/CN117206432B/en active Active
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201768764U (en) * | 2010-08-30 | 2011-03-23 | 王玉生 | Metal wire flattening machine |
| KR101617823B1 (en) * | 2014-11-18 | 2016-05-03 | 손중호 | Device for Binding Tip |
| CN110142354A (en) * | 2019-05-28 | 2019-08-20 | 温州兴锐成科技有限公司 | A kind of flat filament wire rod processing unit (plant) |
| CN112158376A (en) * | 2020-10-25 | 2021-01-01 | 沈阳易得科技有限公司 | Head is tied up to belt buckle formula tie of packing usefulness |
| CN217647375U (en) * | 2022-09-17 | 2022-10-25 | 获嘉县佳顺机械有限公司 | Automatic flat filament machine |
| CN218361791U (en) * | 2022-11-02 | 2023-01-24 | 常熟市应电自动化设备有限公司 | Flat wire flattens subassembly with adjustable |
Also Published As
| Publication number | Publication date |
|---|---|
| CN117206432B (en) | 2024-01-26 |
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