CN217437383U - Multifunctional universal full-automatic rope winding machine - Google Patents
Multifunctional universal full-automatic rope winding machine Download PDFInfo
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- CN217437383U CN217437383U CN202221076740.XU CN202221076740U CN217437383U CN 217437383 U CN217437383 U CN 217437383U CN 202221076740 U CN202221076740 U CN 202221076740U CN 217437383 U CN217437383 U CN 217437383U
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Abstract
The utility model discloses a full-automatic rolling machine of multi-functional general type fag end adopts different mechanisms to carry out the rolling action according to different fag end types such as round rope area or flat rope area and different rolling modes, if it is to the combination of paper pipe round rope area or the combination of paper pipe flat rope area carry out the rolling, then the fag end passes through reason line mechanism, tension adjustment mechanism, even line mechanism, first winding mechanism in proper order, at this moment paper pipe transfer mechanism, head end rubberizing mechanism, terminal rubberizing mechanism, first clamp line trimming mechanism, move the material fill mechanism, push-out mechanism cooperate the work simultaneously; if the flat rope belt without the paper tube is wound, the flat rope belt sequentially passes through the wire arranging mechanism, the tension adjusting mechanism, the second winding mechanism, the second wire clamping and wire shearing mechanism, the third adhesive applying mechanism, the adhesive pressing mechanism and the material blocking mechanism to work in a matched mode.
Description
Technical Field
The utility model relates to a rolling machine field specifically is full-automatic rolling machine of multi-functional general type fag end.
Background
The receipts material part of coil stock processing lines rolls up into the coil stock through mechanical system to raw and other materials, and extensive application is in the scroll, the yardage roll, and the plastic material is rolled up, and on the metal coil processing lines, according to actual technological requirement design diversification, it is common to have simple and easy rolling machine, hydraulic pressure rolling machine, and the rolling machine generally has a book internal diameter to the material, rolls up the external diameter, and coil stock thickness, width all have strict demands. The metal coiled material winding machine is widely applied to production lines of continuous operations such as an acid pickling production line, a polishing production line, an 8K mirror steel production line, a slitting machine production line, a color drawing production line, an annealing production line and the like, and the winding machine is nonstandard equipment and is customized according to different requirements of customers.
At present meshbelt factory or fag end at fag end production back, need advance the packing shipment to the fag end, become a volume and roll up the fag end book of setting for length with continuous fag end, when rolling the fag end, need customize different book machines (or called rolling machine) of beating to different fag end shapes, the commonality is relatively poor, consequently needs the packing requirement that a development commonality equipment satisfied each type fag end.
SUMMERY OF THE UTILITY MODEL
The utility model mainly solves the technical problem existing in the prior art and provides a multifunctional universal type full-automatic rope winding machine.
In order to achieve the above object, the utility model provides a following technical scheme: full-automatic rolling machine of multi-functional general type fag end, which comprises a frame, be provided with following mechanism along the flow direction of fag end in the frame:
the wire arranging mechanism is used for stirring the rope belt to enable the rope belt to smoothly flow;
the tension adjusting mechanism is used for adjusting the tension of the rope belt;
the frame is also provided with a rope belt winding device with a paper tube and a flat rope winding device without the paper tube;
the rope belt winding device with the paper tube comprises the following mechanisms:
the rope belt is moved back and forth along the direction orthogonal to the flowing direction of the rope belt so as to be uniformly arranged on the paper tube of the first winding station;
the first winding mechanism drives the paper tube at the first winding station to rotate, so that the rope belt is wound on the paper tube;
the paper tube transferring mechanism is used for sequentially transferring the paper tubes to the first winding station;
the head end rubberizing mechanism is used for pasting the head end of the rope belt to the paper tube;
the first thread clamping and cutting mechanism is used for clamping and cutting one end of the rope belt roll which is wound;
the tail end rubberizing mechanism is used for sticking the tail end of the rope belt to the rope belt roll by using an adhesive tape after the winding is finished;
the material moving hopper mechanism is used for moving the rope belt roll which is wound from the winding station to the blanking station;
the pushing mechanism is used for pushing the rope belt roll at the blanking station;
the flat rope winding device of the paperless pipe comprises the following mechanisms:
the second winding mechanism is used for clamping and driving one end of the flat rope to rotate, so that the flat rope is wound;
the second wire clamping and cutting mechanism is used for clamping and/or cutting the flat rope;
the third adhesive tape pasting mechanism is used for pasting the adhesive tape to the tail end of the flat rope roll after rolling;
the glue pressing mechanism is used for pressing the adhesive tape on the surface of the flat rope coil;
and the material blocking mechanism is used for blocking the flat rope coil for winding operation.
More specifically, reason line mechanism includes by reason line motor drive's triangle wheel and by the spacing leading wheel of guide motor drive, reason line motor and guide motor all install to the frame, ejecting mechanism pushes away the material cylinder including the third of installing to the frame, the third pushes away a material cylinder drive end fixedly connected with push rod.
More specifically, the tension adjusting mechanism comprises a plurality of guide pillars fixed relative to the frame, a gravity wheel capable of moving up and down is arranged on the guide pillars in a sliding manner, the upper ends and the lower ends of the guide pillars are respectively and fixedly connected with an upper trigger wheel and a lower trigger wheel, the upper trigger wheel and the lower trigger wheel are respectively connected with a micro switch, one side of each guide pillar is provided with a pair of upper wheels and lower wheels which are arranged up and down, the upper wheels are rotatably installed on a sliding seat, the sliding seat is connected on a supporting plate fixedly connected with the frame in a sliding manner, the lower wheels are rotatably installed on the supporting plate, the upper wheels are pressed against the lower wheels, the lower wheels are pressed against a driving wheel, and the driving wheel is driven by a motor.
More specifically, even line mechanism includes the third support with the relative fixed connection of frame, even line motor is installed to one side of third support, even line motor passes through a belt drive guiding axle, the relative fixedly connected with leading truck of one end of guiding axle.
More specifically, first winding mechanism includes along the gliding first Y axle slide of Y axle, first Y axle slide is provided with rotatable driving shaft and drives the driving shaft and takes place the first winding motor of pivoted, first Y axle slide is driven by first Y axle cylinder and slides along Y axle direction, driving shaft one side is provided with the loose axle that is located same axial lead with the driving shaft, the loose axle passes through the bearing and installs on the piston rod of first cylinder, first cylinder can drive the loose axle and keep away from or be close to the driving shaft.
More specifically, paper tube transfer mechanism includes the paper tube transport subassembly that can remove the paper tube with the relative fixed support plate of frame and setting between a pair of fixed support plate, paper tube transport subassembly includes that can follow the gliding base of X axle direction and install to a plurality of lift cylinders of base by X axle cylinder driven, the piston rod of a plurality of lift cylinders is vertical upwards connected with a adjustable shelf, the equidistant a plurality of standing grooves that are provided with on adjustable shelf and the fixed support plate.
More specifically, the head-end rubberizing mechanism comprises a first support, a rotatable first adhesive tape disc is mounted on the first support, a first clamping cylinder and a first material pushing cylinder arranged opposite to the first clamping cylinder are arranged on one side of the first adhesive tape disc, the first clamping cylinder drives a first material pressing block to move along the Z-axis direction so as to press a first material pressing seat fixedly connected with the first support, a first clamping finger cylinder is connected to the driving end of the first material pushing cylinder and drives the first clamping finger cylinder to move along the Y-axis direction, a first shear is mounted on one side of the first clamping cylinder, a first shear cylinder is arranged at the driving end of the first shear, the first shear is driven by the first shear cylinder, a head-end rubberizing cylinder is arranged between the first clamping finger cylinder and the first clamping cylinder, and the head-end rubberizing cylinder is connected with a head-end rubberizing block in a driving manner; the tail end rubberizing mechanism comprises a second bracket, the second bracket is provided with a rotatable second adhesive tape disc, one side of the second adhesive tape disc is provided with a second material clamping cylinder and a second material pushing cylinder which is arranged opposite to the second material clamping cylinder, the second bracket is fixedly connected with a second material pressing seat, a second material clamping cylinder drives a second material pressing block to move so as to abut against the second material pressing seat, a second material pushing cylinder drives a second clamping finger cylinder to move along the Y-axis direction, one side of the second material clamping cylinder is provided with a second scissors, the driving end of the second scissors is provided with a second scissors air cylinder, the second scissors are driven by the second scissors air cylinder, the second bracket is also provided with a linear motion module which drives the tail end rubberizing pressing block to move, and a sensor cylinder is arranged on one side of the tail end rubberizing pressing block and drives a sensor to move back and forth.
More specifically, first double-layered line thread cutting mechanism includes pneumatic scissors and sets up in the pneumatic scissors displacement cylinder of pneumatic scissors adjacent side, pneumatic scissors displacement cylinder drive pneumatic scissors reciprocates so that pneumatic scissors cuts the fag end, pneumatic scissors one side is provided with the double-layered line cylinder with frame fixed connection, the fag end is cliied to a pair of clamp splice of double-layered line cylinder drive.
More specifically, the second winding mechanism comprises a second Y-axis sliding seat capable of sliding along the Y-axis direction, the second Y-axis sliding seat is driven by an air cylinder to slide along the Y-axis direction, a rotatable second winding shaft is arranged on the second Y-axis sliding seat, the front end of the second winding shaft is connected with a winding clamp, and the second winding shaft is driven by a second winding motor to rotate.
More specifically, the second wire clamping and trimming mechanism comprises a wire clamping and trimming support which is vertically, ascendingly, descendently and slidably mounted to the rack, a pair of opening and closing clamping blocks driven by cylinders is arranged on the wire clamping and trimming support, a wire cutting cylinder is arranged on one side of each opening and closing clamping block, and the wire cutting cylinder drives a cutter to cut off the flat rope; the material blocking mechanism comprises a blocking rod and a material blocking cylinder for driving the blocking rod to move along the Y-axis direction; the third adhesive tape sticking mechanism comprises an adhesive tape sticking linear module which is relatively and fixedly connected with the rack, the adhesive tape sticking linear module drives an adhesive tape sticking bracket to move back and forth, a third adhesive tape disc is arranged on the adhesive tape sticking bracket, a third adhesive tape shearing knife is arranged at the front end of the adhesive tape sticking bracket, and the third adhesive tape shearing knife is driven by a third adhesive tape shearing cylinder which is arranged on the adhesive tape sticking bracket; the rubber pressing mechanism comprises a rubber pressing support connected to the rack in a sliding mode, a rubber pressing roller is arranged at the front end of the rubber pressing support, and the rubber pressing support is driven by a rubber pressing cylinder.
Compared with the prior art, the beneficial effects of the utility model are as follows:
1. the utility model discloses a setting of scroll moving mechanism, a plurality of paper tubes are placed in the standing groove of supporting the fixed plate, through lift cylinder drive adjustable shelf upward movement, hold up a plurality of paper tubes simultaneously, then shift to the right by X axle cylinder drive adjustable shelf, a plurality of paper tubes respectively move a position to the right to place the coiling station with the empty paper tube on the rightmost side, thereby can carry out the automation to the paper tube and place, the use of manpower has been saved, make the convenience more of operation.
2. The utility model discloses a setting of a winding mechanism, the motion that opens and shuts between loose axle and the driving shaft can rotate the winding to the paper tube when fixing the paper tube, and when opening, the good product of rolling can fall in the hopper of below. Then moved to the unloading station by the hopper, here rubberizing (prevent that the end from scattering) for the winding to the fag end is convenient and fast more.
3. The utility model discloses the commonality is stronger, can be applicable to the round rope book of central tape paper pipe, also can roll up to tape paper pipe's flat rope (or flat belt), can also carry out the rolling to the flat rope who does not take paper pipe, and the function is more, rolls up the mode according to different fag end and difference, and this equipment is all general, is fit for the producer of most production meshbelt, fag end or shoelace raw and other materials.
Drawings
FIG. 1 is a schematic view of the overall structure of the present invention;
fig. 2 is a second overall structural diagram of the present invention;
FIG. 3 is an enlarged view of part A of FIG. 2;
FIG. 4 is a partial schematic structural view of the present invention;
fig. 5 is a second partial schematic structural view of the present invention;
fig. 6 is a third partial schematic structural view of the present invention;
FIG. 7 is a fourth partial schematic structural view of the present invention;
FIG. 8 is a fifth schematic view of the present invention;
FIG. 9 is a sixth schematic view of the present invention;
fig. 10 is a seventh schematic view of a part of the present invention;
fig. 11 is an eighth schematic structural view of a part of the present invention;
fig. 12 is a ninth schematic view of a part of the present invention;
fig. 13 is a tenth of the partial structural view of the present invention;
fig. 14 is an eleventh schematic view of a portion of the present invention;
fig. 15 is a twelfth partial schematic structural view of the present invention;
fig. 16 is a thirteenth schematic diagram of the present invention.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
Referring to fig. 1-16, the multifunctional universal full-automatic rope belt winding machine comprises a frame, wherein the frame is provided with the following mechanisms along the flow direction of the rope belt:
a line arranging mechanism 1001 for shifting the string to make the string flow smoothly;
a tension adjusting mechanism 1002 for adjusting the tension of the rope belt;
the frame is also provided with a rope belt winding device with a paper tube and a flat rope winding device without the paper tube;
the rope belt winding device with the paper tube comprises the following mechanisms:
a string-distributing mechanism 1003 which moves the rope belt back and forth along the direction orthogonal to (or intersected with) the rope belt flowing direction to be uniformly arranged on the paper tube of the first winding station;
the first winding mechanism 1003A drives the paper tube at the first winding station to rotate, so that the rope belt is wound on the paper tube;
a paper tube transfer mechanism 1004 for sequentially transferring the paper tubes to the first winding station;
a head end gluing mechanism 1005 for gluing the head end of the rope belt to the paper tube;
a first thread clamping and cutting mechanism 1006 for cutting one end of the rolled rope belt roll;
the tail end adhesive tape sticking mechanism 1007 is used for sticking the tail end of the rope tape to the rope tape roll by using an adhesive tape after the winding is finished;
the material moving hopper mechanism is used for moving the rope belt roll which is wound from the winding station to the blanking station;
the pushing mechanism is used for pushing the rope belt roll at the blanking station;
the flat rope winding device of the paperless pipe comprises the following mechanisms:
a second winding mechanism 1008 for clamping and driving one end of the flat rope to rotate, thereby winding the flat rope;
a second thread clamping and cutting mechanism 1009 for clamping and/or cutting the flat rope;
a third adhesive tape sticking mechanism 1010 for sticking the adhesive tape to the tail end of the wound flat rope roll;
the glue pressing mechanism 1011 is used for pressing the adhesive tape on the surface of the flat rope coil;
and the material blocking mechanism 1012 is used for blocking the flat rope coil for winding operation.
The wire arranging mechanism 1001 comprises a triangular wheel 32 driven by a wire arranging motor and a limiting guide wheel 33 driven by a guide motor, the wire arranging motor and the guide motor are both mounted to the frame 1, the triangular wheel 32 rotates reversely to dial wires to arrange the rope, and the limiting guide wheel 35 rotates forwards to guide the flow of the rope and also can limit the rope to be separated from the limiting guide wheel when the rope flows.
The tension adjusting mechanism 1002 comprises two guide posts fixed opposite to the frame 1, a gravity wheel 27 capable of moving up and down is slidably arranged on the two guide posts, the upper ends and the lower ends of the two guide posts are respectively and fixedly connected with an upper trigger wheel and a lower trigger wheel, the upper trigger wheel and the lower trigger wheel are respectively connected with a microswitch, one side of the two guide posts is provided with a pair of upper wheel 28 and lower wheel 29 which are arranged up and down, the upper wheel 28 is rotatably arranged on a sliding seat which is slidably connected on a support plate fixedly connected with the frame 1, the lower wheel 29 is rotatably arranged on the support plate, the upper wheel 28 is pressed against the lower wheel 29, the lower wheel 29 is pressed against a driving wheel which is driven by a motor, the rope passes through the lower part of the gravity wheel 27, the gravity wheel 27 is pressed against the rope, when the rope is in a tight state, the gravity wheel 27 slides upwards to press against the upper trigger wheel 28 on the upper side, the microswitch connected to the upper trigger wheel 28 sends a signal to the controller, which controls the speed of the active wheel to stop or slow down it, thereby reducing the tension of the rope); when the tension of the rope belt is too small or disappears (when the rope belt is in a loose state, the gravity wheel 27 is pressed downwards against the lower trigger wheel on the lower side, a microswitch connected with the lower trigger wheel sends a signal to a controller, and the controller controls the speed of the driving wheel to accelerate the driving wheel, so that the tension of the rope belt is increased); by this control, the string tension can be controlled to an appropriate state.
Even line mechanism 1003 includes the third support 24 with frame 1 relatively fixed connection, even line motor 25 is installed to one side of third support 24, even line motor 25 passes through a belt drive guiding axle, the relative fixedly connected with leading truck 26 of one end of guiding axle, even line motor 25 drive leading truck 26 round trip movement, make the even winding of fag end on the paper tube.
The first winding mechanism 1003A comprises a first Y-axis sliding seat 52 which slides along a Y axis, the first Y-axis sliding seat 52 is provided with a rotatable driving shaft 5 and a first winding motor 6 which drives the driving shaft 5 to rotate, the first Y-axis sliding seat 52 is driven by a first Y-axis cylinder 51 to slide along the Y axis direction, one side of the driving shaft 5 is provided with a movable shaft 7 which is located on the same axial line with the driving shaft 5, the movable shaft 7 is mounted on a piston rod of a first cylinder 8 through a bearing, the first cylinder 8 can drive the movable shaft 7 to be far away from or close to the driving shaft 5, so that the movable shaft 7 and the driving shaft 5 are in opening and closing movement, the ends of the movable shaft 7 and the driving shaft 5 are both conical, and the openings at two ends of a paper tube can be clamped conveniently; when the paper tube is opened, the rolled product falls into a hopper below, and a next empty paper tube is sent to be clamped; the finished product is moved to a blanking station by a hopper and then rubberized (to prevent the ends from unraveling).
Wherein, the paper tube transfer mechanism 1004 supplies materials to the first winding station 200 from one side of the station without interval, the paper tube transfer mechanism 1004 comprises a pair of supporting and fixing plates 100 fixed opposite to the frame 1 and a paper tube transfer assembly arranged between the supporting and fixing plates 100 and capable of moving the paper tubes, the paper tube transfer assembly comprises a base 201 driven by an X-axis cylinder 203 and capable of sliding along the X-axis direction and two lifting cylinders 202 mounted on the base 201, a movable frame 3 is vertically connected upwards to the piston rods of the two lifting cylinders 202, a plurality of placing grooves 4 are arranged on the movable frame 3 and the supporting and fixing plates 100 at equal intervals, a plurality of paper tubes are placed in the placing grooves 4 of the supporting and fixing plates 100, when feeding, the movable frame 3 is driven to move upwards by the lifting cylinders 202 to simultaneously lift up the plurality of paper tubes, then the movable frame 3 is driven by the X-axis cylinder 203 to move rightwards, and each paper tube moves rightwards one position, thereby placing the rightmost empty paper tube into the first winding station 200.
The head end gluing mechanism 1005 comprises a first bracket 9, a rotatable first adhesive tape disc 10 is mounted on the first bracket 9, a first clamping cylinder 11 and a first material pushing cylinder 12 arranged opposite to the first clamping cylinder 11 are arranged on one side of the first adhesive tape disc 10, the first clamping cylinder 11 drives a first material pressing block to move along the Z-axis direction so as to press a first material pressing base 13 fixedly connected with the first bracket 9, the driving end of the first material pushing cylinder 12 is connected with a first clamping finger cylinder 14 and drives the first clamping finger cylinder 14 to move along the Y-axis direction, one side of the first material clamping cylinder 11 is provided with a first scissors 15, the driving end of the first scissors 15 is provided with a first scissors air cylinder 16, the first scissors 15 is driven by the first scissors air cylinder 16, a head end glue pressing air cylinder is arranged between the first clamping finger air cylinder 14 and the first clamping material air cylinder 11, and the head end glue pressing air cylinder is connected with a head end glue pressing block in a driving mode.
The tail end rubberizing mechanism 1007 comprises a second support 17, the second support 17 is provided with a rotatable second adhesive tape disc 18, one side of the second adhesive tape disc 18 is provided with a second clamping cylinder 19 and a second pushing cylinder 20 arranged opposite to the second clamping cylinder 19, the second support 17 is fixedly connected with a second pushing seat, the second clamping cylinder 19 drives a second pushing block to move so as to press against the second pushing seat, the second pushing cylinder 20 drives a second clamping finger cylinder 21 to move along the Y-axis direction, one side of the second clamping cylinder 19 is provided with a second scissors 22, the driving end of the second scissors 22 is provided with a second scissors cylinder 23, the second scissors 22 is driven by the second scissors cylinder 23, the second support is further provided with a linear motion module 232, the linear motion module 232 drives a tail end rubberizing pressing block 231 to move, one side of the tail end rubberizing pressing block is provided with a sensor cylinder 233, the sensor cylinder 233 is in driving connection with a sensor 234; the sensor 234 identifies the position of the end of the tape roll to facilitate determining the exact taping position.
The head end adhesive tape sticking mechanism 1005 is used for sticking one end of the rope tape on the paper tube before winding so as to facilitate the subsequent winding action; before rubberizing, adhesive tape one end is pressed from both sides tightly by first press feed seat 13, and the adhesive tape is cut to first scissors 15 afterwards, and first press feed finger cylinder 14 loosens simultaneously, and head end rubberizing cylinder drive head end rubberizing piece pushes down to paste the adhesive tape on fag end and paper tube, terminal rubberizing mechanism, its action is similar with the aforesaid, pastes the adhesive tape at fag end at the rolling completion, prevents that the product from scattering.
The first thread clamping and thread cutting mechanism 1006 comprises pneumatic scissors 30 and a pneumatic scissors displacement cylinder 31 arranged at the adjacent side of the pneumatic scissors 30, the pneumatic scissors displacement cylinder 31 drives the pneumatic scissors 30 to move up and down so that the pneumatic scissors 30 can cut the rope belt, a thread clamping cylinder 312 fixedly connected with the rack is arranged at one side of the pneumatic scissors 30, and the thread clamping cylinder 312 drives a pair of clamping blocks 311 to clamp the rope belt.
After the head end rubberizing is finished, the first material pushing cylinder 12 drives the first finger clamping cylinder 14 to move along the Y-axis direction to clamp one end of the rubberized fabric and reset, and then the actions are recycled; similar actions are repeated after the tail end gluing is finished, the pneumatic scissors displacement cylinder 31 drives the pneumatic scissors 30 to move downwards to the rope belt, and the rope belt is cut off by the action of the pneumatic scissors 30; before cutting, the pair of clamping blocks 311 is driven by the thread clamping cylinder 312 to clamp the rope belt, so that one end of the rope belt is prevented from falling off after the rope belt is cut.
The pushing mechanism comprises a third pushing cylinder 34 installed on the machine frame 1, a push rod is fixedly connected to the driving end of the third pushing cylinder, the hopper cylinder 341 drives the hopper 342 to move back and forth under the blanking station and the first winding station to receive materials, and when the hopper 342 moves to the blanking station, the third pushing cylinder 34 drives a push rod to push out products in the hopper 342.
The utility model discloses a theory of operation: according to different rope belt types such as a round rope belt or a flat rope belt (the shape of the cross section of the rope belt) and different winding modes (a paper pipe is arranged in the center or no paper pipe is arranged in the center), different mechanisms are adopted to execute winding actions (the winding actions can not be simultaneously operated and only one winding action can be selected). If (paper tube + round rope belt) or (paper tube + flat rope belt) is coiled (namely a central paper tube for supporting is required to be included), the rope belt sequentially passes through the wire arranging mechanism 1001, the tension adjusting mechanism 1002, the wire homogenizing mechanism 1003 and the first winding mechanism 1003A, and at the moment, the paper tube transfer mechanism 1004, the head end gluing mechanism 1005, the material moving hopper mechanism, the first wire clamping and trimming mechanism 1006, the tail end gluing mechanism 1007 and the push-out mechanism work in a matched mode;
if the paperless pipe and the flat rope belt are wound (the combination of the paperless pipe and the flat rope belt is not available, the round rope belt is difficult to wind into a disc shape due to the fact that the round rope belt is not supported by the paperless pipe, and the flat rope belt can be wound into the disc shape due to the fact that the flat rope belt is wider, the flat rope belt sequentially penetrates through the wire arranging mechanism 1001, the tension adjusting mechanism 1002 and the second winding mechanism 1008, and the other mechanisms such as the second wire clamping and wire cutting mechanism 1009, the third glue pasting mechanism 1010, the glue pressing mechanism 1011 and the retaining mechanism 1012 are matched to work at the same time.
The second winding mechanism 1008 comprises a second Y-axis slide seat 364 capable of sliding along the Y-axis direction, the second Y-axis slide seat 364 is driven by an air cylinder to slide along the Y-axis direction (the air cylinder is shielded at the bottom and is not shown), a rotatable second winding shaft is arranged on the second Y-axis slide seat 364, a winding clamp 362 is connected to the front end of the second winding shaft, the second winding shaft is driven by a second winding motor 361 to rotate, a disc baffle 363 is arranged on one side of the winding clamp 362, and the disc baffle 363 is fixedly connected with the rack; when winding, the winding clamp 362 extends from the center hole with the disc baffle 363, at the moment, one end of the flat rope passes through the winding clamp 362, the second winding motor 361 drives the winding clamp 362 to rotate, so that the flat rope belt is wound into a disc shape, and after winding is completed, the air cylinder drives the second Y-axis sliding seat 364 to retract, so that the winding clamp 362 retracts, and a wound product automatically falls off.
The second thread clamping and thread trimming mechanism 1009 comprises a thread clamping and thread trimming support 371 which is vertically and slidably mounted on the rack, the thread clamping and thread trimming support 371 is driven by a second lifting cylinder 375 to lift, an opening and closing clamping block 372 driven by a pair of cylinders is arranged on the thread clamping and thread trimming support 371, a thread cutting cylinder 373 is arranged on one side of the opening and closing clamping block 372, and the thread cutting cylinder 373 drives a cutter 374 to cut off the flat rope; after the winding is finished, the flat rope is clamped by the opening and closing clamping block 372, then the flat rope is cut off by the cutter 374, then the product falls off from the winding station below, the second lifting cylinder 375 drives the wire clamping and trimming support 371 to move downwards, the rope end is placed between the winding clamps 362, the winding clamps 362 extend out of the disc baffle 363 to clamp the flat rope end, and then the wire clamping and trimming support 371 resets upwards.
The material blocking mechanism comprises a blocking rod 382 and a material blocking cylinder 381 which drives the blocking rod 382 to move along the Y-axis direction; the blocking rod 382 blocks one side of the product during rolling to prevent the product from falling off.
The third adhesive tape sticking mechanism 1010 comprises an adhesive tape sticking linear module 391 which is relatively and fixedly connected with the rack, the adhesive tape sticking linear module 391 drives an adhesive tape sticking bracket 392 to move back and forth, a third adhesive tape disc 393 is arranged on the adhesive tape sticking bracket 392, a third adhesive tape shearing knife 394 is arranged at the front end of the adhesive tape sticking bracket 392, and the third adhesive tape shearing knife 394 is driven by a third adhesive tape shearing cylinder 395 which is arranged on the adhesive tape sticking bracket; the glue pressing mechanism comprises a glue pressing support 401 connected to the rack in a sliding mode, a rotatable glue pressing roller wheel 402 is arranged at the front end of the glue pressing support 401, and the glue pressing support 401 is driven by a glue pressing air cylinder 403; the operation principle is similar to that of the head end rubberizing mechanism 1005 and the tail end rubberizing mechanism 1007, after the product is completely rolled, the rubberizing support 392 is driven by the rubberizing linear module 391 to approach the rope belt roll, when the rope belt roll rotates, the rubberized fabric is automatically pasted on the product, and then the third tape shearing knife 394 cuts off the tape.
In this embodiment, adopt the controller of the PLC of mitsubishi, the solenoid valve of motor, control cylinder all is connected to the controller, and all consumer all supplies power through external power source.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (10)
1. Full-automatic rolling machine of multi-functional general type fag end, its characterized in that: the rope belt conveyor comprises a frame, wherein the frame is provided with the following mechanisms along the flowing direction of a rope belt:
the wire arranging mechanism is used for stirring the rope belt to enable the rope belt to smoothly flow;
the tension adjusting mechanism is used for adjusting the tension of the rope belt;
the frame is also provided with a rope belt winding device with a paper tube and a flat rope winding device without the paper tube;
the rope belt winding device with the paper tube comprises the following mechanisms:
the rope belt is moved back and forth along the direction orthogonal to the flowing direction of the rope belt so as to be uniformly arranged on the paper tube of the first winding station;
the first winding mechanism drives the paper tube at the first winding station to rotate, so that the rope belt is wound on the paper tube;
the paper tube transferring mechanism is used for sequentially transferring the paper tubes to the first winding station;
the head end rubberizing mechanism is used for pasting the head end of the rope belt to the paper tube;
the first thread clamping and cutting mechanism is used for clamping and cutting one end of the rope belt roll which is wound;
the tail end rubberizing mechanism is used for sticking the tail end of the rope belt to the rope belt roll by using an adhesive tape after the winding is finished;
the material moving hopper mechanism is used for moving the rope belt roll which is wound from the winding station to the blanking station;
the pushing mechanism is used for pushing the rope belt roll at the blanking station;
the flat rope winding device of the paperless pipe comprises the following mechanisms:
the second winding mechanism clamps and drives one end of the flat rope to rotate, so that the flat rope is coiled;
the second wire clamping and cutting mechanism is used for clamping and/or cutting the flat rope;
the third adhesive tape sticking mechanism is used for sticking the adhesive tape to the tail end of the wound flat rope roll;
the glue pressing mechanism is used for pressing the adhesive tape on the surface of the flat rope coil;
and the material blocking mechanism is used for blocking the flat rope coil for carrying out winding operation.
2. The multifunctional universal type full-automatic rope belt winding machine according to claim 1, characterized in that: the wire arranging mechanism comprises a triangular wheel driven by a wire arranging motor and a limiting guide wheel driven by a guide motor, the wire arranging motor and the guide motor are both mounted to the frame, the pushing mechanism comprises a third pushing cylinder mounted to the frame, and a pushing rod is fixedly connected to the driving end of the third pushing cylinder.
3. The multifunctional universal type full-automatic rope belt winding machine according to claim 1, characterized in that: the tension adjusting mechanism comprises a plurality of guide pillars fixed relative to the rack, a gravity wheel capable of moving up and down is arranged on the guide pillars in a sliding mode, the upper ends and the lower ends of the guide pillars are fixedly connected with an upper trigger wheel and a lower trigger wheel respectively, the upper trigger wheel and the lower trigger wheel are connected with a micro switch respectively, a pair of upper wheels and lower wheels which are arranged up and down are installed on one side of the guide pillars, the upper wheels are rotatably installed on a sliding seat, the sliding seat is connected to a supporting plate fixedly connected with the rack in a sliding mode, the lower wheels are rotatably installed on the supporting plate, the upper wheels are pressed against the lower wheels, the lower wheels are pressed against a driving wheel, and the driving wheel is driven by a motor.
4. The multifunctional universal type full-automatic rope belt winding machine according to claim 1, characterized in that: even line mechanism includes the third support with the relative fixed connection of frame, even line motor is installed to one side of third support, even line motor passes through a belt drive guiding axle, the relative fixedly connected with leading truck of one end of guiding axle.
5. The multifunctional universal type full-automatic rope belt winding machine according to claim 1, characterized in that: first winding mechanism includes along the gliding first Y axle slide of Y axle, first Y axle slide is provided with rotatable driving shaft and drives the driving shaft and takes place the first winding motor of pivoted, first Y axle slide is slided along Y axle direction by the drive of first Y axle cylinder, driving shaft one side is provided with the loose axle that is located same axial lead with the driving shaft, the loose axle passes through the bearing and installs on the piston rod of first cylinder, first cylinder can drive the loose axle and keep away from or be close to the driving shaft.
6. The multifunctional universal type full-automatic rope belt winding machine according to claim 1, characterized in that: the paper tube transfer mechanism comprises a pair of support fixing plates and a paper tube carrying assembly, the support fixing plates are fixedly connected with the rack relatively, the paper tube carrying assembly is arranged between the support fixing plates and can move a paper tube, the paper tube carrying assembly comprises a base and a plurality of lifting cylinders, the base is driven by an X-axis cylinder and can slide along the X-axis direction, the lifting cylinders are mounted on the base, piston rods of the lifting cylinders are vertically upwards connected with a movable frame, and a plurality of placing grooves are formed in the movable frame and the support fixing plates at equal intervals.
7. The multifunctional universal type full-automatic rope belt winding machine according to claim 1, characterized in that: the head end gluing mechanism comprises a first support, a rotatable first adhesive tape disc is mounted on the first support, a first clamping cylinder and a first material pushing cylinder opposite to the first clamping cylinder are arranged on one side of the first adhesive tape disc, the first clamping cylinder drives a first material pressing block to move along the Z-axis direction so as to press a first material pressing seat fixedly connected with the first support, a first clamping finger cylinder is connected to the driving end of the first material pushing cylinder and drives the first clamping finger cylinder to move along the Y-axis direction, a first shear is mounted on one side of the first clamping cylinder, a first shear cylinder is arranged at the driving end of the first shear, the first shear is driven by the first shear cylinder, a head end gluing cylinder is arranged between the first clamping finger cylinder and the first material clamping cylinder, and the head end gluing cylinder is connected with a head end gluing block in a driving manner; the tail end rubberizing mechanism comprises a second bracket, the second bracket is provided with a rotatable second adhesive tape disc, one side of the second adhesive tape disc is provided with a second material clamping cylinder and a second material pushing cylinder which is arranged opposite to the second material clamping cylinder, the second bracket is fixedly connected with a second material pressing seat, a second material clamping cylinder drives a second material pressing block to move so as to abut against the second material pressing seat, a second material pushing cylinder drives a second clamping finger cylinder to move along the Y-axis direction, one side of the second material clamping cylinder is provided with a second scissors, the driving end of the second scissors is provided with a second scissors air cylinder, the second scissors are driven by the second scissors air cylinder, the second bracket is also provided with a linear motion module which drives the tail end rubberizing pressing block to move, and a sensor cylinder is arranged on one side of the tail end rubberizing pressing block and drives a sensor to move back and forth.
8. The multifunctional universal type full-automatic rope belt winding machine according to claim 1, characterized in that: the first thread clamping and thread cutting mechanism comprises pneumatic scissors and a pneumatic scissors displacement cylinder arranged on the adjacent side of the pneumatic scissors, the pneumatic scissors displacement cylinder drives the pneumatic scissors to move up and down so that the pneumatic scissors cut the rope belt, a thread clamping cylinder fixedly connected with the rack is arranged on one side of the pneumatic scissors, and the thread clamping cylinder drives a pair of clamping blocks to clamp the rope belt.
9. The multifunctional universal type full-automatic rope belt winding machine according to claim 1, characterized in that: the second winding mechanism comprises a second Y-axis sliding seat capable of sliding along the Y-axis direction, the second Y-axis sliding seat is driven by an air cylinder to slide along the Y-axis direction, a rotatable second winding shaft is arranged on the second Y-axis sliding seat, the front end of the second winding shaft is connected with a winding clamp, and the second winding shaft is driven by a second winding motor to rotate.
10. The multifunctional universal type full-automatic rope belt winding machine according to claim 1, characterized in that: the second wire clamping and trimming mechanism comprises a wire clamping and trimming support which is vertically, elevatably and slidably mounted to the rack, a pair of opening and closing clamping blocks driven by cylinders is arranged on the wire clamping and trimming support, a wire cutting cylinder is arranged on one side of each opening and closing clamping block, and the wire cutting cylinder drives a cutter to cut off the flat rope; the material blocking mechanism comprises a blocking rod and a material blocking cylinder for driving the blocking rod to move along the Y-axis direction; the third adhesive tape sticking mechanism comprises an adhesive tape sticking linear module which is relatively and fixedly connected with the rack, the adhesive tape sticking linear module drives an adhesive tape sticking bracket to move back and forth, a third adhesive tape disc is arranged on the adhesive tape sticking bracket, a third adhesive tape shearing knife is arranged at the front end of the adhesive tape sticking bracket, and the third adhesive tape shearing knife is driven by a third adhesive tape shearing cylinder which is arranged on the adhesive tape sticking bracket; the rubber pressing mechanism comprises a rubber pressing support connected to the rack in a sliding mode, a rubber pressing roller is arranged at the front end of the rubber pressing support, and the rubber pressing support is driven by a rubber pressing cylinder.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN202221076740.XU CN217437383U (en) | 2022-05-07 | 2022-05-07 | Multifunctional universal full-automatic rope winding machine |
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Application Number | Priority Date | Filing Date | Title |
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CN202221076740.XU CN217437383U (en) | 2022-05-07 | 2022-05-07 | Multifunctional universal full-automatic rope winding machine |
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CN217437383U true CN217437383U (en) | 2022-09-16 |
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CN202221076740.XU Active CN217437383U (en) | 2022-05-07 | 2022-05-07 | Multifunctional universal full-automatic rope winding machine |
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2022
- 2022-05-07 CN CN202221076740.XU patent/CN217437383U/en active Active
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