CN117163371A - Automatic detection packaging machine and method for carrier belt without stopping machine - Google Patents
Automatic detection packaging machine and method for carrier belt without stopping machine Download PDFInfo
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- CN117163371A CN117163371A CN202311114057.XA CN202311114057A CN117163371A CN 117163371 A CN117163371 A CN 117163371A CN 202311114057 A CN202311114057 A CN 202311114057A CN 117163371 A CN117163371 A CN 117163371A
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- 238000004806 packaging method and process Methods 0.000 title claims abstract description 117
- 238000001514 detection method Methods 0.000 title claims abstract description 77
- 238000000034 method Methods 0.000 title claims abstract description 11
- 230000007246 mechanism Effects 0.000 claims abstract description 123
- 230000000712 assembly Effects 0.000 claims abstract description 5
- 238000000429 assembly Methods 0.000 claims abstract description 5
- 238000007789 sealing Methods 0.000 claims description 32
- 238000009434 installation Methods 0.000 claims description 21
- 239000002313 adhesive film Substances 0.000 claims description 18
- 238000003825 pressing Methods 0.000 claims description 10
- 238000007689 inspection Methods 0.000 claims description 9
- 238000012856 packing Methods 0.000 claims description 9
- 238000004804 winding Methods 0.000 claims description 7
- 230000000149 penetrating effect Effects 0.000 claims description 3
- 239000012945 sealing adhesive Substances 0.000 claims description 2
- 239000000463 material Substances 0.000 claims 1
- 239000002699 waste material Substances 0.000 abstract description 7
- 238000003860 storage Methods 0.000 abstract description 3
- 210000000078 claw Anatomy 0.000 description 4
- 238000005096 rolling process Methods 0.000 description 4
- 239000011800 void material Substances 0.000 description 4
- 230000002950 deficient Effects 0.000 description 3
- 238000005485 electric heating Methods 0.000 description 3
- 238000007599 discharging Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000003292 glue Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
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Abstract
The utility model discloses a non-stop carrier belt type automatic detection packaging machine and a method thereof, comprising a non-stop carrier belt type automatic detection packaging machine and a non-stop carrier belt type automatic detection packaging machine replacement method, wherein the non-stop carrier belt type automatic detection packaging machine comprises a mounting base and a moving mechanism, the left side of the mounting base is a mounting frame, the right side of the mounting base is a storage cabinet body, the top of the mounting base is sequentially provided with an automatic feeding mechanism, an automatic detection mechanism and a switchable packaging mechanism along the feeding direction of a connector in a matching manner, and the top of the mounting base is also provided with a control mechanism; the switchable packaging mechanism comprises a pneumatic slide rail assembly, a movable mounting plate, a first mounting frame, a second mounting frame and a pair of automatic packaging assemblies, and solves the problems that the existing automatic detection packaging machine needs to stop for replacing a carrier tape tray after the carrier tape is used up, so that time waste is caused, the packaging detection efficiency is reduced, and the whole packaging mechanism cannot move integrally.
Description
Technical Field
The utility model relates to the technical field of packaging equipment, in particular to a continuous carrier belt type automatic detection packaging machine and a continuous carrier belt type automatic detection packaging method.
Background
Along with the rapid development of industry, many products need to be packaged after production, the traditional packaging mostly adopts manual packaging, namely defective products are picked out manually according to inspection packaging regulations, then qualified products are loaded into a carrier belt, and then sealing packaging is carried out by using other mechanisms, but the method for manually sorting the qualified product packaging is low in efficiency and high in labor intensity, and in order to solve the problem, an automatic detection packaging machine capable of realizing automatic packaging and detection is needed.
The automatic detection packaging machine generally comprises a feeding mechanism, a detection mechanism and a packaging mechanism, the packaging mechanism in the existing automatic detection packaging machine is usually only provided with one packaging mechanism adopting a carrier belt type, the carrier belt of the packaging mechanism is usually wound on a carrier belt tray, after the carrier belt is used up, the carrier belt tray needs to be stopped and replaced, and the process usually needs 5 to 10 minutes, so that the problems of time waste and reduction in packaging detection efficiency are caused, and most of the existing automatic detection packaging machines are fixedly installed and are inconvenient to move when the carrier belt is needed.
The application number is: 202022892937.8 the utility model of publication No. CN213967778U discloses an automatic detection packaging machine, which still has the problems that after the carrier tape is used up, the carrier tape tray needs to be stopped and replaced, so that time is wasted, the packaging detection efficiency is reduced, and the whole carrier tape cannot be moved.
Disclosure of Invention
Based on the above, the utility model provides a continuous carrier tape type automatic detection packaging machine and a method thereof, which solve the problems that the existing automatic detection packaging machine needs to stop and replace a carrier tape tray after the carrier tape is used up, thereby wasting time, reducing the packaging detection efficiency and being incapable of moving integrally.
The technical scheme of the utility model is as follows:
the utility model provides a no-stop carrier belt type automatic detection packagine machine, includes the installation frame and sets up the mobile mechanism in the installation frame bottom, the installation frame left side is the installation frame, and the right side is the storing compartment body, the installation frame top is equipped with automatic feed mechanism, automatic detection mechanism and the switchable packagine machine mechanism that is used for packing the connector that are used for the feeding along the direction of feed of connector in proper order, installation frame top still is equipped with the control mechanism that is used for controlling, mobile mechanism includes four universal wheels and four hydraulic support bars that cooperate with four universal wheels that set up in installation frame bottom and with installation frame bottom fixed connection;
the switchable packaging mechanism comprises a pneumatic sliding rail assembly, a movable mounting plate, a first mounting frame, a second mounting frame and a pair of automatic packaging assemblies which are matched, wherein the pneumatic sliding rail assembly is arranged at the top of a mounting base, the pneumatic sliding rail assembly comprises a pair of sliding rails and a first driving air cylinder, the movable mounting plate is arranged on the sliding rails and is in sliding connection with the sliding rails, the output end of the first driving air cylinder is connected with one end of the movable mounting plate, the first mounting frame is arranged in the mounting frame, a sliding window is formed in the top of the mounting base, the top of the first mounting frame penetrates through the sliding window and is connected with the bottom of the movable mounting plate, and the second mounting frame is arranged on one side of the movable mounting plate;
the automatic packaging assembly comprises a bearing rail, a supporting frame, a driving piece, a carrier tape tray, a carrier tape rolling disc, a first driving motor and an opening groove, wherein the bearing rail is arranged above a movable mounting plate and used for bearing a carrier tape, the supporting frame is arranged between the bearing rail and the movable mounting plate and used for supporting the bearing rail, the driving piece is arranged between the bearing rail and the movable mounting plate and used for driving the carrier tape to slide on the bearing rail, the carrier tape tray is rotationally connected to a first mounting frame, the carrier tape rolling disc is rotationally connected to a second mounting frame and used for rolling the carrier tape behind a packaging connector, the first driving motor is arranged on the first mounting frame and used for driving the carrier tape rolling disc, and the opening groove is formed in the top of the mounting frame and used for enabling the carrier tape to pass through.
Preferably, the driving member comprises a pair of driving structures, each driving structure comprises a driving installation frame, a driving fluted disc and a driving rotating shaft, the driving fluted disc is arranged on the driving rotating shaft, the driving rotating shaft is arranged on the driving installation frame and is rotationally connected with the driving installation frame, a second driving motor for driving the driving rotating shaft is matched with the outer side of the driving installation frame of one driving structure, and the driving fluted disc is matched with the carrier tape.
Preferably, the automatic packaging machine further comprises a heat sealing assembly, wherein the heat sealing assembly comprises a third mounting frame and a pair of heat sealing mechanisms for heat sealing adhesive films, the third mounting frame and the pair of heat sealing mechanisms are arranged on the movable mounting plate, the heat sealing mechanisms are respectively matched with the automatic packaging assembly, and the heat sealing mechanisms are located in the middle of the bearing track.
Preferably, the heat sealing mechanism comprises a glue film tray and a pair of heat sealing pieces which are rotationally connected to the third mounting rack, wherein the heat sealing pieces are respectively arranged on two sides of the middle part of the bearing rail, each heat sealing piece comprises a fixed base arranged on the movable mounting plate, a fixed plate arranged on the fixed base, a limiting block arranged at the top of the fixed plate, a sliding block penetrating through the limiting block and in sliding fit with the limiting block, a heat sealing cutter body arranged at the top of the sliding block and a second driving cylinder arranged on the fixed plate, a sliding connecting groove is formed in the fixed plate, a connecting body is arranged at the output end of the second driving cylinder, and the connecting body penetrates through the sliding connecting groove and is connected with the bottom of the sliding block, and is in sliding connection with the sliding connecting groove.
Preferably, a pair of positioning pieces for positioning the movable mounting plate are respectively arranged on two sides of the movable mounting plate, and the positioning pieces are arranged at the top of the mounting base.
Preferably, a pair of pressing mechanisms are cooperatively arranged on the bearing rail, the pressing mechanisms are respectively arranged on two sides of the heat sealing piece, and each pressing mechanism comprises a mounting arm and a pressing wheel rotatably connected to the mounting arm.
Preferably, the carrier rail is provided with a vacancy detector for detecting vacancies in the carrier tape, and the vacancy detector is arranged at the connector entry end of the carrier rail.
Preferably, the adhesive film packaging machine further comprises a carrier tape guide assembly and an adhesive film guide assembly, wherein the carrier tape guide assembly comprises a first carrier tape guide piece, a second carrier tape guide piece and a third carrier tape guide piece, the first carrier tape guide piece is arranged on the first mounting frame and matched with the carrier tape tray, the second carrier tape guide piece is arranged on the movable mounting plate and matched with the opening groove and the first carrier tape guide piece, the third carrier tape guide piece is arranged on the carrier rail and matched with the second carrier tape guide piece, the adhesive film guide assembly comprises an adhesive film guide piece arranged on the third mounting frame, and the adhesive film guide piece is matched with the adhesive film tray.
Preferably, the automatic detection mechanism comprises a clamping assembly for clamping the connecting piece and a detection assembly for detecting the specification of the connector, and the clamping assembly is matched with the detection assembly.
Preferably, the detection assembly comprises a placement platform, a first station, a second station and a third station are sequentially arranged on the placement platform, a first detector for detecting pins at the top of the connector is arranged at the first station in a matched mode, a second detector for detecting pins at the side edge of the connector is arranged at the second station, a third detector for detecting pins at the other side edge of the connector is arranged at the third station, and a waste outlet for discharging the non-compliant connector is formed between the second station and the third station and between the third station and the switchable packaging mechanism.
Preferably, the clamping assembly comprises a vertical mounting plate arranged at the top of the mounting base and an auxiliary mounting plate arranged at the upper end of the vertical mounting plate, a third driving motor is fixedly arranged at the back of the auxiliary mounting plate, the output end of the third driving motor penetrates through the auxiliary mounting plate, an inverted U-shaped sliding groove is formed in the auxiliary mounting plate, an auxiliary connecting rod in sliding fit with the inverted U-shaped sliding groove is arranged in the inverted U-shaped sliding groove, a pair of first sliding guide rails are arranged on the auxiliary mounting plate, the first sliding guide rails are arranged along the horizontal direction of the auxiliary mounting plate, the auxiliary sliding guide rails are provided with auxiliary sliding mounting plates in a sliding fit manner, the middle of the auxiliary sliding mounting plate is provided with vertical sliding grooves, the vertical sliding grooves are matched with the auxiliary connecting rod, a pair of second sliding guide rails arranged along the vertical direction of the auxiliary sliding mounting plate are arranged on the auxiliary sliding mounting plate in a sliding fit manner, five clamping claws for clamping connectors are arranged on the auxiliary mounting frame, one end of the auxiliary connecting rod penetrates through the vertical sliding grooves to be connected with the auxiliary mounting frame, and the auxiliary connecting rod is fixedly connected with the output end of the auxiliary connecting rod through a crank, and the auxiliary connecting rod is fixedly connected with the other end of the auxiliary connecting rod in a sliding manner through the crank.
A method for automatically detecting a packaging carrier tape by replacing the carrier tape without stopping the machine, which uses the automatic detection packaging machine of the carrier tape without stopping the machine, comprises the following steps:
s1: the switchable packaging mechanism is adjusted through the control mechanism, so that one of the automatic packaging components is matched with the automatic detection mechanism, and the packaging connector is started;
the first driving air cylinder is controlled by the control mechanism, so that the first driving air cylinder drives the movable mounting plate to slide on the sliding rail, and an automatic packaging assembly is matched with the automatic detection mechanism, so that the packaging connector is started;
s2: the control mechanism is used for adjusting the switchable packaging mechanism, so that the other automatic packaging component is matched with the automatic detection mechanism, and the connector is continuously packaged;
after the carrier tape on the carrier tape tray in the automatic packaging assembly matched with the automatic detection mechanism in the step S1 is used up, the first driving air cylinder is controlled by the control mechanism, so that the first driving air cylinder drives the movable mounting plate to slide on the sliding track, and the other automatic packaging assembly is matched with the automatic detection mechanism, so that the connector is continuously packaged;
s3: after step S2 is completed, the operator removes the empty carrier tape tray and replaces it with a new carrier tape tray.
Preferably, the time for switching the automatic packaging component in step S2 is the same as the detection time of the automatic detection mechanism, so that the carrier tape can be replaced without stopping the machine.
Compared with the prior art, the utility model has the beneficial effects that:
when the automatic packaging machine is used, one of the automatic packaging components is matched with the automatic detection mechanism, a qualified connector conveyed from the automatic detection mechanism can be packaged, after the carrier tape on the carrier tape tray in the automatic packaging component is used up, the movable mounting plate is driven to slide on the sliding rail through the first driving cylinder, so that the other automatic packaging component is matched with the automatic detection mechanism to continue to package the connector, then an operator replaces the empty carrier tape tray, and accordingly replacement of the carrier tape tray without stopping is achieved.
Drawings
Fig. 1 is a schematic structural view of a non-stop carrier-belt type automatic detection packaging machine according to an embodiment of the present utility model;
FIG. 2 is a schematic view of a switchable packaging mechanism according to an embodiment of the present utility model;
FIG. 3 is a schematic view of a portion of a switchable packaging mechanism according to an embodiment of the present utility model;
FIG. 4 is a schematic view of a mounting structure of a driving gear disc according to an embodiment of the present utility model;
FIG. 5 is a schematic view showing the structure of a heat seal member according to an embodiment of the present utility model;
FIG. 6 is an enlarged schematic view of the structure shown at A in FIG. 2 in accordance with an embodiment of the present utility model;
FIG. 7 is a schematic view of an automatic detection mechanism according to an embodiment of the present utility model;
FIG. 8 is a schematic view of a part of an automatic detection mechanism according to an embodiment of the present utility model;
FIG. 9 is a schematic diagram showing a part of an automatic detection mechanism according to a second embodiment of the present utility model;
FIG. 10 is a schematic view of a mounting base according to an embodiment of the present utility model;
reference numerals illustrate:
10-mounting base, 11-moving mechanism, 12-mounting frame, 13-storage cabinet, 14-sliding window, 15-open slot, 16-positioning piece, 17-warning device, 18-universal wheel, 19-hydraulic support bar, 20-switchable packing mechanism, 200-pneumatic slide rail component, 201-sliding rail, 202-first driving cylinder, 210-movable mounting plate, 220-first mounting rack, 230-second mounting rack, 240-automatic packing component, 241-bearing rail, 242-supporting rack, 243-driving piece, 244-carrier tray, 245-carrier reel, 246-first driving motor, 247-driving structure, 248-driving mounting rack, 249-driving fluted disc, 250-driving rotating shaft, 251-two driving motors, 252-latches, 253-holes, 260-heat seal units, 261-third mounting frame, 262-heat seal mechanism, 263-film tray, 264-heat seal unit, 265-fixed base, 266-stopper, 267-slider, 268-heat seal cutter body, 269-second driving cylinder, 270-slide connection groove, 271-connector, 272-housing, 273-electric heating rod, 274-heat seal cutter, 275-fixed plate, 280-pressing mechanism, 281-mounting arm, 282-pressing wheel, 283-vacancy detector, 284-carrier tape guide unit, 285-first carrier tape guide unit, 286-second carrier tape guide unit, 287-third carrier tape guide unit, 288-film guide unit, 289-film guide, 290-film auxiliary, 30-automatic feeding mechanism, 40-automatic detection mechanism, 400-clamping assembly, 401-vertical mounting plate, 402-auxiliary mounting plate, 403-third driving motor, 404-inverted U-shaped sliding groove, 405-auxiliary connecting rod, 406-first sliding guide, 407-auxiliary sliding mounting plate, 408-vertical sliding groove, 409-second sliding guide, 410-detection assembly, 411-placing platform, 412-first station, 413-second station, 414-third station, 415-first detector, 416-second detector, 417-third detector, 418-waste outlet, 420-auxiliary mounting frame, 421-clamping claw, 422-crank connecting rod, 423-sliding limit groove, 50-control mechanism, 60-platform to be detected.
Detailed Description
Embodiments of the present utility model will be described in detail below with reference to the accompanying drawings.
Examples:
as shown in fig. 1 to 10, the embodiment discloses a continuous carrier belt type automatic detection packaging machine, which comprises a mounting base 10 and a moving mechanism 11 arranged at the bottom of the mounting base 10, wherein the left side of the mounting base 10 is provided with a mounting frame 12, the right side of the mounting base is provided with a storage cabinet 13, the top of the mounting base 10 is sequentially matched with an automatic feeding mechanism 30 for feeding, an automatic detection mechanism 40 for detecting connector specifications and a switchable packaging mechanism 20 for packaging connectors along the feeding direction of the connectors, the top of the mounting base 10 is also provided with a control mechanism 50 for controlling, and the moving mechanism 11 comprises four universal wheels 18 which are arranged at the bottom of the mounting base 10 and fixedly connected with the bottom of the mounting base 10 and four hydraulic support rods 19 which are matched with the four universal wheels 18;
the switchable packaging mechanism 20 comprises a pneumatic slide rail assembly 200, a movable mounting plate 210, a first mounting frame 220, a second mounting frame 230 and a pair of automatic packaging assemblies 240 which are arranged in a matching way, wherein the pneumatic slide rail assembly 200 is arranged at the top of the mounting base 10, the pneumatic slide rail assembly 200 comprises a pair of sliding rails 201 and a first driving air cylinder 202, the movable mounting plate 210 is arranged on the sliding rails 201 and is in sliding connection with the sliding rails 201, the output end of the first driving air cylinder 202 is connected with one end of the movable mounting plate 210, the first mounting frame 220 is arranged in the mounting frame 12, a sliding window 14 is formed at the top of the mounting base 10, the top of the first mounting frame 220 penetrates through the sliding window 14 to be connected with the bottom of the movable mounting plate 210, and the second mounting frame 230 is arranged at one side of the movable mounting plate 210;
the automatic packing assembly 240 includes a carrying rail 241 disposed above the movable mounting plate 210 for carrying a carrier tape, a supporting frame 242 disposed between the carrying rail 241 and the movable mounting plate 210 for supporting the carrying rail 241, a driving member 243 disposed between the carrying rail 241 and the movable mounting plate 210 for driving the carrier tape to slide on the carrying rail 241, a carrier tape tray 244 rotatably connected to the first mounting frame 220, a carrier tape winding tray 245 rotatably connected to the second mounting frame 230 for winding the carrier tape after the packing connector, and a first driving motor 246 disposed on the first mounting frame 220 for driving the carrier tape winding tray 245, and the top of the mounting frame 10 is provided with an opening slot 15 for the carrier tape to pass through.
When the automatic packaging machine is used, one automatic packaging component 240 is matched with the automatic detection mechanism 40, a qualified connector conveyed from the automatic detection mechanism 40 can be packaged, after the carrier tape on the carrier tape tray 244 in the automatic packaging component 240 is used up, the movable mounting plate 210 is driven to slide on the sliding rail 201 through the first driving cylinder 202, the other automatic packaging component 240 is matched with the automatic detection mechanism 40, the connector is continuously packaged, then an operator replaces the empty carrier tape tray 244, and accordingly the carrier tape tray 244 can be replaced without stopping, the problems that time is wasted, packaging detection efficiency is reduced, and integral movement cannot be achieved due to the fact that the carrier tape tray 244 needs to be replaced after the carrier tape of the existing automatic detection packaging machine is used up are solved.
The connector feeding direction is set along the side of the installation frame 10 where the cabinet 13 is stored and the side of the installation frame 12, the automatic feeding mechanism 30 adopts the prior art, the control mechanism 50 adopts a PLC controller and a CCD control panel, and the carrier tape is driven by a belt between the first driving motors 246 of the carrier tape winding disc 245.
As shown in fig. 4, in order to make the carrier belt slide on the carrying track 241 more conveniently, this embodiment is modified on the basis of the above embodiment, and is different from the above embodiment in that the driving member 243 includes a pair of driving structures 247, the driving structures 247 include a driving mounting bracket 248, a driving fluted disc 249 for driving the carrier belt, and a driving rotating shaft 250, the driving fluted disc 249 is disposed on the driving rotating shaft 250, the driving rotating shaft 250 is disposed on the driving mounting bracket 248 and is rotationally connected with the driving mounting bracket 248, a second driving motor 251 for driving the driving rotating shaft 250 is disposed on the outside of the driving mounting bracket 248 of one of the driving structures 247 in a matching manner, and the driving fluted disc 249 is disposed in a matching manner with the carrier belt.
Preferably, one side of the carrier tape is provided with a snap hole 253 that mates with a snap tooth 252 on the driving cog 249.
When in use, the second driving motor 251 drives the driving shaft 250, and further drives the driving toothed disc 249 to rotate, and when the driving toothed disc 249 rotates, the latch 252 cooperates with the latch hole 253 to slide the carrier tape on the carrying track 241.
As shown in fig. 1 to 5, in order to prevent the connector from falling out when being wound up, this embodiment is modified on the basis of the above-described embodiment, and is different from the above-described embodiment in that it further includes a heat seal assembly 260, the heat seal assembly 260 includes a third mounting bracket 261 provided on the movable mounting plate 210 and a pair of heat seal mechanisms 262 for heat seal adhesive films, the heat seal mechanisms 262 are respectively provided in cooperation with the automatic packing assembly 240, and the heat seal mechanisms 262 are located in the middle of the carrying rails 241.
Preferably, the heat sealing mechanism 262 includes a film tray 263 rotatably connected to the third mounting frame 261 and a pair of heat sealing members 264, the heat sealing members 264 are respectively disposed on two sides of the middle portion of the bearing rail 241, the heat sealing members 264 include a fixed base 265 disposed on the movable mounting plate 210, a fixed plate 275 disposed on the fixed base 265, a stopper 266 disposed on the top of the fixed plate 275, a sliding block 267 penetrating the stopper 266 and slidably engaged with the stopper 266, a heat sealing cutter body 268 disposed on the top of the sliding block 267, and a second driving cylinder 269 disposed on the fixed plate 275, a sliding connection groove 270 is formed in the fixed plate 275, a connector 271 is disposed at an output end of the second driving cylinder 269, and the connector 271 penetrates through the sliding connection groove 270 and is connected with a bottom of the sliding block 267, and the connector 271 is slidably connected with the sliding connection groove 270.
Preferably, the heat sealing blade body 268 includes a housing 272, an electric heating rod 273 disposed in the housing 272, and a heat sealing blade 274 disposed at the bottom of the housing 272 and cooperating with the electric heating rod 273.
When in use, the connecting body 271 is driven by the second driving cylinder 269, so that the sliding block 267 connected with the connecting body 271 is driven to slide, and the heat sealing cutter body 268 arranged on the sliding block 267 can heat-seal the adhesive film on the carrier tape.
As shown in fig. 1, in order to better cooperate with the automatic detecting mechanism 40 when the automatic packaging unit 240 is switched, this embodiment is modified on the basis of the above embodiment, and is different from the above embodiment in that two sides of the movable mounting plate 210 are respectively provided with a pair of positioning members 16 for positioning the movable mounting plate 210, and the positioning members 16 are disposed on top of the mounting base 10.
As shown in fig. 6, in order to better compress the carrier tape, the present embodiment is improved on the basis of the above embodiment by making the carrier tape slide on the carrier rail 241, and is different from the above embodiment in that a pair of compressing mechanisms 280 are cooperatively provided on the carrier rail 241, the compressing mechanisms 280 are respectively disposed on both sides of the heat seal 264, and the compressing mechanisms 280 include a mounting arm 281 and a compressing wheel 282 rotatably connected to the mounting arm 281.
Preferably, the hold-down wheel 282 is configured to engage the latch 252 into the latch hole 253 on the carrier tape to provide for better sliding movement of the carrier tape over the carrier rail 241.
In order to detect whether there is a void on the carrier tape, this embodiment is modified from the above embodiment, and is different from the above embodiment in that a void detector 283 for detecting a void on the carrier tape is provided on the carrier rail 241, and the void detector 283 is provided on the connector entrance end of the carrier rail 241.
The vacancy detector 283 may be of the type known in the art: G1-A100NP photoelectric diffuse reflection sensor.
Preferably, the top of the installation base 10 is provided with a warning device 17, the warning device 17 is matched with the vacancy detector 283, and when the vacancy detector 283 detects the vacancy, the warning device 17 gives an alarm.
As shown in fig. 1 to 6, in order to make the carrier tape better enter the carrier rail 241 and make the adhesive film better heat-sealed on the carrier tape, this embodiment is improved on the basis of the above embodiment, and is different from the above embodiment in that the carrier tape guide assembly 284 and the adhesive film guide assembly 288 are further included, the carrier tape guide assembly 284 includes a first carrier tape guide 285 disposed on the first mounting frame 220 and cooperating with the carrier tape tray 244, a second carrier tape guide 286 disposed on the movable mounting plate 210 and cooperating with the opening slot 15 and the first carrier tape guide 285, and a third carrier tape guide 287 disposed on the carrier rail 241 and cooperating with the second carrier tape guide 286, the adhesive film guide assembly 288 includes an adhesive film guide 289 disposed on the third mounting frame 261 and an adhesive film auxiliary 290 disposed on the carrier rail 241 and cooperating with the heat seal 264, the auxiliary member 289 cooperating with the adhesive film tray 263.
As shown in fig. 7 to 9, in order to better inspect the connector, this embodiment is modified from the above-described embodiment, and is different from the above-described embodiment in that the automatic inspection mechanism 40 includes a clamping assembly 400 for clamping the connector and an inspection assembly 410 for inspecting the connector specification, and the clamping assembly 400 is cooperatively disposed with the inspection assembly 410.
Preferably, the detecting assembly 410 includes a placement platform 411, a first station 412, a second station 413 and a third station 414 are sequentially disposed on the placement platform 411, a first detector 415 for detecting a pin at the top of the connector is cooperatively disposed at the first station 412, a second detector 416 for detecting a pin at the side edge of the connector is disposed at the second station 413, a third detector 417 for detecting a pin at the other side edge of the connector is disposed at the third station 414, and a waste outlet 418 for discharging the non-compliant connector is disposed between the second station 413 and the third station 414, and between the third station 414 and the switchable packaging mechanism 20.
Preferably, the first detector 415, the second detector 416, and the third detector 417 may employ a CCD camera, which is disposed in cooperation with a CCD control panel.
Preferably, the clamping assembly 400 comprises a vertical mounting plate 401 arranged at the top of the mounting base 10 and an auxiliary mounting plate 402 arranged at the upper end of the vertical mounting plate 401, a third driving motor 403 is fixedly arranged at the back of the auxiliary mounting plate 402, an output end of the third driving motor 403 penetrates through the auxiliary mounting plate 402, an inverted U-shaped sliding groove 404 is formed in the auxiliary mounting plate 402, an auxiliary connecting rod 405 which is in sliding fit with the inverted U-shaped sliding groove 404 is arranged in the inverted U-shaped sliding groove 404, a pair of first sliding guide 406 is arranged on the auxiliary mounting plate 402, the first sliding guide 406 is arranged in the horizontal direction of the auxiliary mounting plate 402, an auxiliary sliding mounting plate 407 is arranged on the first sliding guide 406 in a sliding fit manner, a vertical sliding groove 408 is formed in the middle of the auxiliary sliding mounting plate 407, a pair of second sliding guide 409 which is arranged along the vertical direction of the auxiliary sliding mounting plate 407 is arranged, an auxiliary mounting rack 420 which is used for mounting a clamping claw 421 is arranged in the sliding fit manner on the second sliding guide 409, five auxiliary sliding guide 420 are connected with the auxiliary mounting plate 403, and the other end of the auxiliary mounting plate 403 is connected with the auxiliary mounting plate 405 through a crank 405, and the auxiliary connecting rod is connected with the auxiliary connecting rod 405 in a sliding fit manner, and the auxiliary connecting rod 405 is connected with the auxiliary connecting rod 422.
Preferably, a platform 60 to be detected for placing the connector is arranged between the automatic feeding mechanism 30 and the placing platform 411.
In use, a first gripper 421 in the connector feed direction is used to grip a connector on the automated feed mechanism 30 onto the platform 60 to be tested, a second gripper 421 is used to grip a connector on the platform 60 to be tested onto the first station 412, a third gripper 421 is used to grip a connector on the first station 412 onto the second station 413, a fourth gripper 421 is used to grip a connector on the second station 413 onto the third station 414, a fifth gripper 421 is used to grip a connector of the third station 414 onto the automated packaging assembly 240, wherein the fourth gripper 421 grips a connector on the second station 413 onto the waste outlet 418 between the second station 413 and the third station 414 when the second detector 416 detects a defective connector, and the fifth gripper 421 grips a connector of the third station 414 onto the waste outlet 418 between the third station 414 and the switchable packaging mechanism 20 when the third detector 417 detects a defective connector; when the third driving motor 403 rotates, the crank connecting rod 422 connected with the output end of the third driving motor 403 is driven, so that the driving connecting rod rotates, and the auxiliary connecting rod 405 is driven to slide in the sliding limiting groove 423, the inverted U-shaped sliding groove 404 and the vertical sliding groove 408, so that the auxiliary sliding mounting plate 407 slides on the first sliding guide rail 406, the auxiliary mounting frame 420 slides on the second sliding guide rail 409, and the clamping claw 421 can move up, down, left or right.
As shown in fig. 1 to 10, a method for automatically detecting a packaging carrier tape by replacing the carrier tape without stopping the machine, using a carrier tape automatic detecting packaging machine without stopping the machine, comprises the following steps:
s1: adjusting the switchable packaging mechanism 20 by the control mechanism 50 to cause one of the automatic packaging components 240 to mate with the automatic detection mechanism 40 to begin packaging the connector;
the first driving cylinder 202 is controlled by the control mechanism 50, so that the first driving cylinder 202 drives the movable mounting plate 210 to slide on the sliding rail 201, and further, an automatic packaging assembly 240 is matched with the automatic detection mechanism 40, so that the packaging connector is started;
s2: adjusting the switchable packaging mechanism 20 by the control mechanism 50 to cause the other automatic packaging component 240 to mate with the automatic detection mechanism 40 to continue packaging the connector;
after the carrier tape on the carrier tape tray 244 in the automatic packaging component 240 matched with the automatic detection mechanism 40 in the step S1 is used up, the control mechanism 50 controls the first driving air cylinder 202 to enable the first driving air cylinder 202 to drive the movable mounting plate 210 to slide on the sliding track 201, so that the other automatic packaging component 240 is matched with the automatic detection mechanism 40, and the connector is continuously packaged;
s3: when step S2 is completed, the operator removes the empty carrier tape tray 244 and replaces it with a new carrier tape tray 244;
s4: the steps of S1 to S3 are repeatedly performed.
Preferably, the time for switching the automatic packing assembly 240 in step S2 is set to be the same as the detection time of the automatic detection mechanism 40, and it is possible to further realize replacement of the carrier tape without stopping the machine.
The working principle of the utility model is as follows:
in use, one of the automatic packaging units 240 cooperates with the automatic detection mechanism 40 to package the qualified connector conveyed from the automatic detection mechanism 40, and when the carrier tape on the carrier tape tray 244 in the automatic packaging unit 240 is used up, the movable mounting plate 210 is driven to slide on the sliding rail 201 by the first driving cylinder 202, so that the other automatic packaging unit 240 cooperates with the automatic detection mechanism 40 to continue to package the connector, and then an operator replaces the empty carrier tape tray 244, thereby realizing the replacement of the carrier tape tray 244 without stopping.
The foregoing examples merely illustrate specific embodiments of the utility model, which are described in greater detail and are not to be construed as limiting the scope of the utility model. It should be noted that it will be apparent to those skilled in the art that several variations and modifications can be made without departing from the spirit of the utility model, which are all within the scope of the utility model.
Claims (10)
1. The utility model provides a no-stop carrier belt type automatic detection packagine machine which is characterized in that, including installation frame (10) and mobile mechanism (11) of setting in installation frame (10) bottom, installation frame (12) are in the left side of installation frame (10), and the right side is the storing compartment body (13), automatic feed mechanism (30) that are used for feeding, automatic detection mechanism (40) that are used for detecting the connector specification and switchable packing mechanism (20) that are used for packing the connector are equipped with along the direction of feed of connector in proper order in installation frame (10) top, installation frame (10) top still is equipped with control mechanism (50) that are used for controlling;
the switchable packaging mechanism (20) comprises a pneumatic sliding rail assembly (200), a movable mounting plate (210), a first mounting frame (220), a second mounting frame (230) and a pair of automatic packaging assemblies (240) which are arranged in a matching mode, wherein the pneumatic sliding rail assembly (200) is arranged at the top of a mounting base (10), the pneumatic sliding rail assembly (200) comprises a pair of sliding rails (201) and a first driving air cylinder (202), the movable mounting plate (210) is arranged on the sliding rails (201) and is in sliding connection with the sliding rails (201), the output end of the first driving air cylinder (202) is connected with one end of the movable mounting plate (210), the first mounting frame (220) is arranged in a mounting frame (12), a sliding window (14) is formed in the top of the mounting base (10), the top of the first mounting frame (220) penetrates through the sliding window (14) to be connected with the bottom of the movable mounting plate (210), and the second mounting frame (230) is arranged on one side of the movable mounting plate (210).
The automatic packaging assembly (240) comprises a bearing rail (241) arranged above the movable mounting plate (210) and used for bearing a carrier tape, a supporting frame (242) arranged between the bearing rail (241) and the movable mounting plate (210) and used for supporting the bearing rail (241), a driving piece (243) arranged between the bearing rail (241) and the movable mounting plate (210) and used for driving the carrier tape to slide on the bearing rail (241), a carrier tape tray (244) rotationally connected to the first mounting frame (220), a carrier tape winding disc (245) rotationally connected to the second mounting frame (230) and used for winding the carrier tape after the packaging connector, and a first driving motor (246) arranged on the first mounting frame (220) and used for driving the carrier tape winding disc (245), and an opening groove (15) used for allowing the carrier tape to pass through is formed in the top of the mounting frame (10).
2. The automatic detection packaging machine for a continuous belt type according to claim 1, wherein the driving member (243) comprises a pair of driving structures (247), the driving structures (247) comprise a driving mounting frame (248), a driving fluted disc (249) for driving the carrier belt and a driving rotating shaft (250), the driving fluted disc (249) is arranged on the driving rotating shaft (250), the driving rotating shaft (250) is arranged on the driving mounting frame (248) and is rotationally connected with the driving mounting frame (248), a second driving motor (251) for driving the driving rotating shaft (250) is matched and arranged on the outer side of the driving mounting frame (248) of one driving structure (247), and the driving fluted disc (249) is matched and arranged with the carrier belt.
3. The continuous belt type automatic detection packaging machine according to claim 2, further comprising a heat sealing assembly (260), wherein the heat sealing assembly (260) comprises a third mounting frame (261) arranged on the movable mounting plate (210) and a pair of heat sealing mechanisms (262) for heat sealing adhesive films, the heat sealing mechanisms (262) are respectively matched with the automatic packaging assembly (240), and the heat sealing mechanisms (262) are positioned in the middle of the bearing track (241).
4. A non-stop carrier-tape automatic detection packaging machine according to claim 3, characterized in that the heat sealing mechanism (262) comprises a film tray (263) and a pair of heat sealing pieces (264) which are rotatably connected to a third mounting frame (261), the heat sealing pieces (264) are respectively arranged on two sides of the middle of the bearing rail (241), the heat sealing pieces (264) comprise a fixed base (265) arranged on a movable mounting plate (210), a fixed plate (275) arranged on the fixed base (265), a limiting block (266) arranged on the top of the fixed plate (275), a sliding block (267) penetrating through the limiting block (266) and being in sliding fit with the limiting block (266), a heat sealing cutter body (268) arranged on the top of the sliding block (267) and a second driving cylinder (269) arranged on the fixed plate (275), a sliding connecting groove (270) is formed in the fixed plate (275), the output end of the second driving cylinder (269) is provided with a connecting body (271), and the connecting body (271) penetrates through the sliding connecting groove (270) to be connected with the bottom of the sliding block (267) and is connected with the sliding groove (271).
5. The automatic detection packaging machine of a continuous belt type according to claim 4, wherein a pair of positioning members (16) for positioning the movable mounting plate (210) are respectively arranged at two sides of the movable mounting plate (210), and the positioning members (16) are arranged at the top of the mounting base (10).
6. The automatic detection packaging machine of a continuous belt type according to claim 5, wherein the bearing rail (241) is provided with a pair of pressing mechanisms (280) in a matching manner, the pressing mechanisms (280) are respectively arranged at two sides of the heat sealing piece (264), and the pressing mechanisms (280) comprise a mounting arm (281) and a pressing wheel (282) rotatably connected to the mounting arm (281).
7. A non-stop carrier tape automatic detection packaging machine according to claim 6, characterized in that the carrier track (241) is provided with a vacancy detector (283) for detecting vacancies in the carrier tape, the vacancy detector (283) being arranged at the connector entry end of the carrier track (241).
8. The automatic on-machine carrier tape detection packaging machine of claim 7, further comprising a carrier tape guide assembly (284) and a film guide assembly (288), the carrier tape guide assembly (284) including a first carrier tape guide (285) disposed on the first mounting frame (220) and cooperating with the carrier tape tray (244), a second carrier tape guide (286) disposed on the movable mounting plate (210) and cooperating with the open slot (15), the first carrier tape guide (285), and a third carrier tape guide (287) disposed on the carrier track (241) and cooperating with the second carrier tape guide (286); the adhesive film guiding assembly (288) comprises an adhesive film guiding piece (289) arranged on the third mounting frame (261), and the adhesive film guiding piece (289) is matched with the adhesive film material tray (263).
9. The on-machine carrier-belt automatic inspection packaging machine according to claim 8, characterized in that the automatic inspection mechanism (40) comprises a clamping assembly (400) for clamping the connector and an inspection assembly (410) for inspecting the connector specification, the clamping assembly (400) being arranged in cooperation with the inspection assembly (410).
10. A method of automatically inspecting a packaging carrier tape by replacing the carrier tape without stopping the machine, characterized by using a carrier tape automatic inspection packaging machine as claimed in any one of claims 1 to 9, comprising the steps of:
s1: adjusting the switchable packaging mechanism (20) by the control mechanism (50) to cause one of the automatic packaging assemblies (240) to mate with the automatic detection mechanism (40) and initiate packaging of the connector;
the first driving air cylinder (202) is controlled by the control mechanism (50), so that the first driving air cylinder (202) drives the movable mounting plate (210) to slide on the sliding track (201), and an automatic packaging assembly (240) is matched with the automatic detection mechanism (40), so that the packaging connector is started;
s2: adjusting the switchable packaging mechanism (20) by the control mechanism (50) to enable the other automatic packaging component (240) to be matched with the automatic detection mechanism (40) so as to continue packaging the connector;
after the carrier tape on the carrier tape tray (244) in the automatic packaging component (240) matched with the automatic detection mechanism (40) in the step S1 is used up, the control mechanism (50) controls the first driving air cylinder (202) to enable the first driving air cylinder (202) to drive the movable mounting plate (210) to slide on the sliding track (201), and further enable the other automatic packaging component (240) to be matched with the automatic detection mechanism (40), so that the connector is continuously packaged;
s3: after step S2 is completed, the operator removes the empty carrier tape tray (244) and replaces it with a new carrier tape tray (244).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202311114057.XA CN117163371A (en) | 2023-08-31 | 2023-08-31 | Automatic detection packaging machine and method for carrier belt without stopping machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202311114057.XA CN117163371A (en) | 2023-08-31 | 2023-08-31 | Automatic detection packaging machine and method for carrier belt without stopping machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN117163371A true CN117163371A (en) | 2023-12-05 |
Family
ID=88940464
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202311114057.XA Pending CN117163371A (en) | 2023-08-31 | 2023-08-31 | Automatic detection packaging machine and method for carrier belt without stopping machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN117163371A (en) |
-
2023
- 2023-08-31 CN CN202311114057.XA patent/CN117163371A/en active Pending
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