CN117162176A - Lens cutting edge blanking system - Google Patents
Lens cutting edge blanking system Download PDFInfo
- Publication number
- CN117162176A CN117162176A CN202311297152.8A CN202311297152A CN117162176A CN 117162176 A CN117162176 A CN 117162176A CN 202311297152 A CN202311297152 A CN 202311297152A CN 117162176 A CN117162176 A CN 117162176A
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- China
- Prior art keywords
- lens
- cutting edge
- machine
- blanking system
- material loading
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Links
- 230000007246 mechanism Effects 0.000 claims abstract description 82
- 238000007599 discharging Methods 0.000 claims abstract description 18
- 239000000463 material Substances 0.000 claims description 37
- 238000003825 pressing Methods 0.000 claims description 12
- 239000000428 dust Substances 0.000 claims description 10
- 238000000926 separation method Methods 0.000 claims description 6
- 238000007664 blowing Methods 0.000 claims 2
- 238000012840 feeding operation Methods 0.000 abstract description 4
- 238000010586 diagram Methods 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- 239000011347 resin Substances 0.000 description 3
- 229920005989 resin Polymers 0.000 description 3
- 239000002699 waste material Substances 0.000 description 3
- 239000011521 glass Substances 0.000 description 2
- 230000001174 ascending effect Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 230000036541 health Effects 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Landscapes
- Grinding And Polishing Of Tertiary Curved Surfaces And Surfaces With Complex Shapes (AREA)
Abstract
The invention discloses a lens cutting edge blanking system, which relates to the technical field of lens processing and comprises a feeding operation table, a feeding machine, a cutting edge machine, a discharging conveying mechanism and a discharging table, wherein a lens frame is arranged on the feeding operation table, separating clamps are arranged at the top of the feeding operation table and positioned at two sides of the lens frame, and release devices are arranged on the separating clamps, and each release device is composed of a cam clamping block, a spanner and a lens positioning column.
Description
Technical Field
The invention relates to the technical field of lens processing, in particular to a lens cutting edge blanking system.
Background
The resin lens is custom-manufactured according to the requirement of the glasses, so that the processing quality of the edge of the resin lens is very important, and the comfort and the aesthetic degree of the face are not only related, but also the service life and the impact resistance of the glasses are affected.
The processing process needs to strictly control processing parameters and operation skills to ensure the quality and reliability of the resin lens, most of the existing edge cutting is semi-automatic, manual operation is needed, and the experience and skill of technicians are seriously relied on, so that the processing efficiency is low, the processing efficiency is easily influenced by individuals, and the yield of products cannot be effectively ensured.
Disclosure of Invention
Aiming at the defects of the prior art, the invention provides a lens cutting edge blanking system, which solves the problems in the prior art.
In order to achieve the above purpose, the invention is realized by the following technical scheme: the utility model provides a lens cutting edge unloading system, includes material loading operation panel, material loading machine, cutting edge machine, ejection of compact conveying mechanism and ejection of compact platform, install the lens frame on the material loading operation panel, the top of material loading operation panel and the both sides that are located the lens frame all install separation anchor clamps, all install from the type ware on the separation anchor clamps, constitute by cam clamp splice, spanner and lens reference column from the type ware, the spanner is all installed in the outside of cam clamp splice, install four conveyer belt mechanisms on the material loading machine, material loading machine top and be located the one end of conveyer belt mechanism and install and grab the material structure, grab the material structure and constitute by second linear guide mechanism, third electric lift subassembly and sucking disc tongs, sucking disc tongs fixed mounting is in the bottom of third electric lift subassembly, the top of material loading machine and the below that is located grabbing the material structure are installed and are carried positioning mechanism, carry positioning mechanism and constitute by second servo motor, positioning column structure and upper end are located the square guide rail, rotary actuator installs square guide rail and rotary actuator, rotary actuator installs square guide rail and top, rotary actuator.
Optionally, pulse dust collector is installed on the grabbing structure and located at one side of the up-down front-back moving mechanism.
Optionally, the edge cutting mechanism includes second lifting unit, goes up pressure head, rotation carrier, cutting tool and back and forth movement mechanism about, the pressure head is installed to the bottom of second lifting unit, grab the internally mounted of material structure and have rotation carrier, the top of cutting edge machine just is located the side of rotation carrier and all installs back and forth movement mechanism about, all install cutting tool on the back and forth movement mechanism about.
Optionally, the rotary carrier comprises lower pressure head and first servo motor, first servo motor installs in grabbing the inside of material structure, lower pressure head is installed to first servo motor's output.
Optionally, the ejection of compact conveying mechanism is located between cutting limit machine and the material loading machine, ejection of compact platform is installed to ejection of compact conveying mechanism's one end.
Optionally, the pulse dust collector comprises an air pipe and an induced draft fan, wherein the air pipe is arranged at one end of the induced draft fan.
Optionally, lens stoppers are installed on the four conveyor mechanisms, and a lens stopper is disposed at one end of the conveyor mechanism in the discharging direction.
The invention provides a lens cutting edge blanking system, which has the following beneficial effects:
this unloading system on lens cutting edge can realize automatic lens cutting work, need not the manual work and carries out the material loading unloading, reduces working strength, prevents because of the human factor, can harm the product, improves the machining efficiency of lens, can collect the dust when can not lead to the fact the threat to staff's health, realizes automaticly shifting, location, cutting, ejection of compact, when saving artificial, has overcome individual influence, improves the output and the yields of lens processing.
Drawings
FIG. 1 is a schematic perspective view of the present invention;
FIG. 2 is a schematic diagram of a loading console according to the present invention;
FIG. 3 is a schematic diagram of a loader according to the present invention;
FIG. 4 is a schematic diagram of the edge cutting machine of the present invention.
In the figure: 1. a feeding operation table; 2. a feeding machine; 3. edge cutting machine; 4. a rotary discharging mechanism; 41. square material grabbing sucker; 42. a rotary cylinder; 43. a first linear guide mechanism; 44. a first electric lifting assembly; 5. an edge cutting mechanism; 51. a second lifting assembly; 52. an upper pressure head; 53. a lower pressure head; 54. rotating the carrier; 55. a first servo motor; 56. an up-down front-back moving mechanism; 57. a cutting tool; 6. separating the clamp; 61. cam clamping blocks; 62. a wrench; 63. a release device; 64. a lens positioning column; 7. a conveyor belt mechanism; 71. a lens stop; 8. a material grabbing structure; 81. a second linear guide mechanism; 82. a third electric lifting assembly; 83. suction cup grippers; 9. a transfer positioning mechanism; 91. a second servo motor; 92. a positioning column structure; 93. a positioning strip; 10. a discharging and conveying mechanism; 11. a discharging table; 12. a pulse dust collector; 13. a lens frame.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments.
Referring to fig. 1 to 4, the present invention provides a technical solution: the utility model provides a lens cutting edge unloading system, includes material loading operation panel 1, material loading machine 2, cut limit machine 3, ejection of compact conveying mechanism 10 and ejection of compact platform 11, install lens frame 13 on the material loading operation panel 1, separation anchor clamps 6 are all installed to the top of material loading operation panel 1 and the both sides that lie in lens frame 13, all install on the separation anchor clamps 6 and leave type ware 63, from type ware 63 by cam clamp splice 61, spanner 62 and lens reference column 64 constitution, spanner 62 is all installed to the outside of cam clamp splice 61, install four conveyer belt mechanisms 7 on the material loading machine 2, grabbing structure 8 is installed to the one end that is located conveyer belt mechanism 7 at material loading machine 2 top, grabbing structure 8 comprises second linear guide mechanism 81, third electric lift subassembly 82 and sucking disc tongs 83, third electric lift subassembly 82 sliding connection is on second linear guide mechanism 81, the sucker gripper 83 is fixedly arranged at the bottom of the third electric lifting assembly 82, a transfer positioning mechanism 9 is arranged at the top of the feeding machine 2 and below the grabbing structure 8, the transfer positioning mechanism 9 consists of a second servo motor 91, a positioning column structure 92 and a positioning strip 93, a rotary discharging mechanism 4 is arranged at the top of the feeding machine 2 and at one side of the transfer positioning mechanism 9, the rotary discharging mechanism 4 comprises a square grabbing sucker 41, a rotary air cylinder 42, a first linear guide rail mechanism 43 and a first electric lifting assembly 44, the square grabbing sucker 41 is fixedly arranged at the tail end of the rotary air cylinder 42, the rotary air cylinder 42 is connected with the first electric lifting assembly 44, the first linear guide rail mechanism 43 is connected with the first electric lifting assembly 44 in a sliding manner, the top of the edge cutting machine 3 is provided with an edge cutting mechanism 5, the cam clamping block 61 is rotated by pulling the wrench 62, and the upper and lower molds are separated from the lens by pressing.
The pulse dust collector 12 is installed on the material grabbing structure 8 and located on one side of the up-down front-back moving mechanism 56, and the generated waste materials can be sucked and cleaned through the pulse dust collector 12.
The edge cutting mechanism 5 comprises a second lifting assembly 51, an upper pressing head 52, a rotary carrier 54, a cutting tool 57 and an up-down front-back moving mechanism 56, the upper pressing head 52 is installed at the bottom end of the second lifting assembly 51, the rotary carrier 54 is installed in the grabbing structure 8, the up-down front-back moving mechanism 56 is installed at the top of the edge cutting machine 3 and on one side of the rotary carrier 54, the cutting tool 57 is installed on the up-down front-back moving mechanism 56, and the up-down front-back moving mechanism 56 can drive the cutting tool 57 to move up and down and back and forth.
The rotary carrier 54 is composed of a lower pressure head 53 and a first servo motor 55, the first servo motor 55 is installed inside the grabbing structure 8, the lower pressure head 53 is installed at the output end of the first servo motor 55, and the first servo motor 55 can drive the lower pressure head 53 to rotate.
Wherein, ejection of compact conveying mechanism 10 is located between cutting edge machine 3 and the material loading machine 2, ejection of compact platform 11 is installed to the one end of ejection of compact conveying mechanism 10 to can carry out the lens that cuts.
The pulse dust collector 12 comprises an air pipe and an induced draft fan, wherein the air pipe is arranged at one end of the induced draft fan so as to collect and discharge waste materials generated after cutting.
Wherein, the four conveyor mechanisms 7 are provided with lens stoppers 71, and one end of the conveyor mechanism 7 in the discharging direction is provided with a lens stopper 71 to stop the lens moving on the conveyor mechanism 7.
In summary, in the lens cutting edge feeding and discharging system, when in use, a lens is placed on the separating clamp 6, the cam clamping block 61 is rotated by pulling the wrench 62, the upper die and the lower die are separated from the lens by extrusion, the separated lens and the die are respectively placed at corresponding positions, the lens is placed on the conveying mechanism 7, the die is divided into the upper die and the lower die and respectively placed in the corresponding lens frame 13, the conveying mechanism 7 works by driving the motor at the bottom, the lens is moved, the moved lens is stopped by the lens stop 71, then the lens is grasped by the grasping structure 8 and then transferred to the transferring and positioning mechanism 9, in this process, the grasping structure 8 moves back and forth and moves up and down, the movement is completed by the second linear guide mechanism 81 and the third electric lifting assembly 82, after the lens is placed on the transferring and positioning mechanism 9, the transferring and positioning mechanism 9 performs fine position adjustment and positioning on the lens, the lens is centered, a positioning column structure 92 is arranged on the positioning strip 93 through two parallel positioning strips 93, the positioning strip 93 moves in opposite directions or opposite directions under the drive of a second servo motor 91, when the positioning strip 93 moves in opposite directions, the position of the lens is corrected through the positioning column structure 92, then the lens is grabbed again through the rotary discharging mechanism 4, the lens is transferred into the edge cutting mechanism 5 through four actions of ascending, rotating, transversely moving and descending, the upper pressing head 52 is driven to move up and down through the second lifting assembly 51, the thickness of the edge of the lens is determined by the thickness detection mechanism of the feeding machine 2 in the up and down moving process, when the lens is limited through the upper pressing head 52 driven by the second lifting assembly 51, the lower pressing head 53 is driven to rotate through the output end of the first servo motor 55, the upper pressing head 52 can rotate along with the rotation of the lower pressing head 53, the upper pressing head 52 and the lower pressing head 53 are in a collinear state in the vertical direction, the cutting tool 57 can finish up-down and back-and-forth movement under the drive of the up-down back-and-forth movement mechanism 56, when the rotary carrier 54 rotates with the lens at a high speed, the cutting tool 57 moves from the lower side of the lens to the upper side of the lens, the lens is continuously cut, the generated waste is finally sucked and cleaned by the pulse dust collector 12, the processed lens is clamped by the rotary discharging mechanism 4 again, the lens is transferred from the edge cutting machine 3 to the discharging conveying mechanism 10, and finally the lens is moved to the discharging table 11.
The foregoing is only a preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art, who is within the scope of the present invention, should make equivalent substitutions or modifications according to the technical scheme of the present invention and the inventive concept thereof, and should be covered by the scope of the present invention.
Claims (7)
1. A lens cutting edge blanking system which is characterized in that: including material loading operation panel (1), material loading machine (2), cut limit machine (3), ejection of compact conveying mechanism (10) and ejection of compact platform (11), install lens frame (13) on material loading operation panel (1), separation anchor clamps (6) are all installed at the top of material loading operation panel (1) and are located the both sides of lens frame (13), all install on separation anchor clamps (6) and leave type ware (63), constitute by cam clamp splice (61), spanner (62) and lens reference column (64) from type ware (63), spanner (62) are all installed in the outside of cam clamp splice (61), install four conveyer belt mechanisms (7) on material loading machine (2), material grabbing structure (8) are installed at the one end that just is located conveyer belt mechanism (7) at material loading machine (2) top, material grabbing structure (8) are by second linear guide mechanism (81), third electric lift subassembly (82) and sucking disc (83), third electric lift subassembly (82) slide connection is in second linear guide mechanism (81) and is located the top of carrying on material grabbing mechanism (8) and is located fixed in the top of holding part (9), move and carry positioning mechanism (9) and constitute by second servo motor (91), reference column structure (92) and location strip (93), rotatory blowing mechanism (4) are installed at the top of material loading machine (2) and are located one side that moves and carry positioning mechanism (9), rotatory blowing mechanism (4) are including square material sucking disc (41), revolving cylinder (42), first linear guide mechanism (43) and first electric lift subassembly (44), square material sucking disc (41) fixed mounting is at the end of revolving cylinder (42), revolving cylinder (42) are connected with first electric lift subassembly (44), sliding connection has first electric lift subassembly (44) on first linear guide mechanism (43), edge cutting mechanism (5) are installed at the top of cutting machine (3).
2. The lens cutting edge blanking system of claim 1, wherein: the pulse dust collector (12) is arranged on the grabbing structure (8) and positioned on one side of the up-down front-back moving mechanism (56).
3. The lens cutting edge blanking system of claim 1, wherein: the edge cutting mechanism (5) comprises a second lifting assembly (51), an upper pressing head (52), a rotary carrier (54), a cutting tool (57) and an up-down front-back moving mechanism (56), the upper pressing head (52) is installed at the bottom end of the second lifting assembly (51), the rotary carrier (54) is installed in the material grabbing structure (8), the upper part of the edge cutting machine (3) is located on one side of the rotary carrier (54), the up-down front-back moving mechanism (56) is installed on the side, and the cutting tool (57) is installed on the up-down front-back moving mechanism (56).
4. A lens cutting edge blanking system according to claim 3, wherein: the rotary carrier (54) is composed of a lower pressure head (53) and a first servo motor (55), the first servo motor (55) is arranged in the grabbing structure (8), and the lower pressure head (53) is arranged at the output end of the first servo motor (55).
5. The lens cutting edge blanking system of claim 1, wherein: the discharging and conveying mechanism (10) is located between the edge cutting machine (3) and the feeding machine (2), and a discharging table (11) is installed at one end of the discharging and conveying mechanism (10).
6. A lens cutting edge blanking system as claimed in claim 2, wherein: the pulse dust collector (12) comprises an air pipe and an induced draft fan, and the air pipe is arranged at one end of the induced draft fan.
7. The lens cutting edge blanking system of claim 1, wherein: the four conveyor belt mechanisms (7) are provided with lens stop blocks (71), and one end of the conveyor belt mechanism (7) in the discharging direction is provided with the lens stop blocks (71).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202311297152.8A CN117162176A (en) | 2023-10-08 | 2023-10-08 | Lens cutting edge blanking system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202311297152.8A CN117162176A (en) | 2023-10-08 | 2023-10-08 | Lens cutting edge blanking system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN117162176A true CN117162176A (en) | 2023-12-05 |
Family
ID=88945115
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202311297152.8A Pending CN117162176A (en) | 2023-10-08 | 2023-10-08 | Lens cutting edge blanking system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN117162176A (en) |
-
2023
- 2023-10-08 CN CN202311297152.8A patent/CN117162176A/en active Pending
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