CN117096696B - Wire crimping device and method for electric power construction - Google Patents

Wire crimping device and method for electric power construction Download PDF

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Publication number
CN117096696B
CN117096696B CN202311329058.6A CN202311329058A CN117096696B CN 117096696 B CN117096696 B CN 117096696B CN 202311329058 A CN202311329058 A CN 202311329058A CN 117096696 B CN117096696 B CN 117096696B
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China
Prior art keywords
cutting
cutter
channel
wire
liquid
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CN202311329058.6A
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CN117096696A (en
Inventor
叶明锋
王德洪
陈钰莹
周颖启
冯静仕
赵彬富
金东�
张晓峰
王小亮
胡学忠
刘可龙
杨跃平
焦阳
黄致远
曹松钱
吴昊
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Ningbo Sanming Electric Power Development Co ltd
Ningbo Power Supply Co of State Grid Zhejiang Electric Power Co Ltd
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Ningbo Sanming Electric Power Development Co ltd
Ningbo Power Supply Co of State Grid Zhejiang Electric Power Co Ltd
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Application filed by Ningbo Sanming Electric Power Development Co ltd, Ningbo Power Supply Co of State Grid Zhejiang Electric Power Co Ltd filed Critical Ningbo Sanming Electric Power Development Co ltd
Priority to CN202311329058.6A priority Critical patent/CN117096696B/en
Publication of CN117096696A publication Critical patent/CN117096696A/en
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R43/00Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
    • H01R43/04Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for forming connections by deformation, e.g. crimping tool
    • H01R43/048Crimping apparatus or processes
    • H01R43/05Crimping apparatus or processes with wire-insulation stripping

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Manufacturing Of Electrical Connectors (AREA)

Abstract

The invention provides a wire crimping device and a method for electric power construction, wherein the wire crimping device comprises the following components: a sleeve pressing mechanism; the two cutting mechanisms are oppositely arranged at two ends of the sleeve pressing mechanism; wherein, cutting mechanism includes: a cutting mechanism shell, a cutter, a liquid suction block and a conductive end plate; the cutting mechanism shell is provided with a cutting channel; the cutter is arranged around the circumference of the cutting channel, a liquid guide channel is arranged in the cutter, a liquid outlet is formed in one side of the liquid guide channel, which faces the cutting channel, the cutter is provided with a liquid suction groove, and the liquid suction block is arranged in the liquid suction groove; the conductive end plate is positioned between the cutter and the sleeve pressing mechanism, and can be movably abutted against one end of the wire extending into the cutting channel; one end of the detection device extends into the liquid guide channel, and the other end of the detection device is electrically connected with the conductive end plate; the detection device is used for detecting whether the liquid suction block is communicated with the inner core of the wire; and the feeding mechanism controls the wire to move towards the sleeving channel. The invention solves the problem that the inner core is easy to scratch when the metal cutter is cut in place.

Description

Wire crimping device and method for electric power construction
Technical Field
The invention relates to the technical field of wire crimping, in particular to a wire crimping device and method for electric power construction.
Background
The surface of the wire is the rubber sheath easy to deform, when the wire is clamped, no matter how many clamping jaws the clamping mechanism is provided with, the wire can be placed on the clamping mechanism to deform the rubber sheath due to the gravity of the wire, and the deformation amount generated by clamping one side below the wire is larger at the moment, so that in the process of cutting the rubber sheath, one side of the wire is often cut into an inner core, and the other side of the wire is also provided with a rubber layer allowance, so that the accurate cutting depth is difficult to determine in advance.
In the prior art, the metal or alloy cutter has larger hardness, the metal or alloy cutter is easy to scratch the inner core under the condition that the central lines of the wires are not aligned, and the method for judging whether the metal cutter is cut in place or not by detecting the contact condition of the metal cutter and the inner core often needs to have enough contact area when an accurate signal is obtained, and the metal cutter scratches the inner core.
Disclosure of Invention
The invention solves the problem that the contact condition of the metal cutter and the inner core is detected to judge whether the metal cutter cuts in place or not, and the inner core is easy to scratch.
In order to solve the above problems, the present invention provides a wire crimping device for electric power construction, the wire crimping device comprising: the sleeve pressing mechanism is provided with a sleeve connecting channel and a pressing piece surrounding the sleeve connecting channel, and when wires on two sides of the sleeve pressing mechanism extend into the sleeve connecting channel, the pressing piece slides along the radial direction of the sleeve connecting channel to press a sleeve on the outer side of the wires; the two cutting mechanisms are oppositely arranged at two ends of the sleeve pressing mechanism and are used for cutting and peeling off the outer skins of the wires at two sides of the sleeve pressing mechanism; wherein, cutting mechanism includes: a cutting mechanism shell, a cutter, a liquid suction block and a conductive end plate; the cutting mechanism shell is provided with a cutting channel which is used for accommodating a wire; the cutter is arranged around the circumference of the cutting channel and can slide along the radial direction of the cutting channel, a liquid guide channel is arranged in the cutter, a liquid outlet is formed in one side of the liquid guide channel, which faces the cutting channel, the cutter is provided with a liquid suction groove at the liquid outlet, the liquid suction block is arranged in the liquid suction groove, and the liquid suction block can contact the wire when the cutter cuts the outer skin of the wire; the conductive end plate is positioned between the cutter and the sleeve pressing mechanism, and is movably abutted against one end of the wire extending into the cutting channel; one end of the detection device extends into the liquid guide channel, and the other end of the detection device is electrically connected with the conductive end plate; when electrolyte is introduced into the liquid guide channel, the liquid suction block absorbs the electrolyte, and the detection device is used for detecting whether the liquid suction block is communicated with the inner core of the lead or not in real time; and the feeding mechanism is connected with the cutting mechanism shell, can slide along the axial direction of the cutting channel, and controls the wire to move towards the sleeving channel when the conductive end plate moves out of the cutting channel.
The technical effect achieved after the technical scheme is adopted is as follows: the cutter is used for cutting the outer skins of opposite ends of the wires at the two sides, the feeding mechanism moves towards the sleeving channel, so that the inner cores of the wires at the two sides enter the pressing sleeve mechanism, and the press connection is realized; under the condition that the inner core of the wire is exposed, the electrolyte can be conducted with the inner core of the wire, and on the basis that the electrolyte and the conductive end plate are respectively and electrically connected with the detection device, the detection device can timely and accurately judge the condition that the cutter just cuts the inner core of the wire, so that the inner core is prevented from being scratched; the cutting tool is conducted by adopting electrolyte, so that the cutting tool adopts an insulating material with lower hardness, and the scratch of the inner core is further avoided; the liquid suction block can lock the electrolyte and increase the contact area of the electrolyte and the lead, so that the conduction condition of the electrolyte and the lead can be judged more accurately, and the situation that the liquid beads of the electrolyte are discontinuously attached to the liquid suction groove or the lead to cause poor contact can be avoided; the conductive end plate can also position the wire, so that the wire cutting position and the length of the wire extending into the pressing sleeve mechanism are more accurate.
Further, the cutting mechanism includes: a first linear motion mechanism; the first linear motion mechanism is arranged along the radial direction of the cutting channel, the first linear motion mechanism is connected between the cutter and the cutting mechanism shell, and the first linear motion mechanism is used for driving the cutter to move along the radial direction of the cutting channel.
The technical effect achieved after the technical scheme is adopted is as follows: the first linear motion mechanism is used for controlling the cutter to feed in the radial direction and positioning the cutter at any position, and when the detection device detects that the cutter is in contact with the inner core of the wire, the outer skin of the wire can be accurately cut off by rotating the cutter at the current radial position, and the inner core of the wire is not scratched.
Further, the cutting mechanism further comprises: a support part and a rotating mechanism; the supporting part is used for supporting the cutting mechanism shell and is rotationally connected with the cutting mechanism shell; the rotary mechanism comprises a first rotary piece, a second rotary piece and a first driving part, wherein the first rotary piece is fixed on the periphery of the cutting mechanism shell, the second rotary piece is arranged on one side of the cutting mechanism shell, the second rotary piece is matched with the first rotary piece, and the first driving part is used for driving the second rotary piece to rotate so as to drive the first rotary piece, the cutting mechanism shell and the cutter to rotate.
The technical effect achieved after the technical scheme is adopted is as follows: the rotating mechanism is driven by the first driving part, and transmission is realized by the first rotating piece and the second rotating piece, so that the cutting mechanism shell rotates, and the cutting mechanism shell pushes the cutter to move along the circumferential direction, thereby realizing cutting; the support portion supports the cutting mechanism shell under the condition that the cutting mechanism shell rotates, so that the cutting mechanism shell rotates more stably.
Further, the cutter comprises a cutter body and a cutter tip; the knife tip is located at one side of the knife body, which is close to the rotation direction of the knife, the liquid suction groove is formed in one side of the knife body, which is close to the cutting channel, and extends to the surface of the knife tip along the tangential direction of the cutting channel.
The technical effect achieved after the technical scheme is adopted is as follows: the cutter point part is used for cutting the outer skin of the wire, the kerf of the outer skin of the wire can squeeze the liquid suction block, so that electrolyte flows along the liquid suction groove, the electrolyte flows to the extending part of the liquid suction groove, which is close to the cutter point part, when the depth of the cutter point part reaches the inner core of the wire, the electrolyte can timely contact the inner core of the wire at the cutter point part, and accordingly signals of in-place movement of the cutter depth can be detected more timely, and damage to the inner core of the wire is avoided.
Further, the liquid suction block is in sliding connection with the liquid suction groove; a limiting plate is arranged on one side, away from the knife tip, of the liquid suction groove, and is provided with an air guide opening; the cutting mechanism further comprises an air supply assembly, and the air supply assembly is communicated with the air guide opening; when the liquid suction block is separated from the liquid suction groove, the air supply assembly blows air to the liquid suction groove through the air guide opening.
The technical effect achieved after the technical scheme is adopted is as follows: the limiting plate is used for positioning the end part of the liquid suction block, so that the liquid suction block can be conveniently positioned and installed, the limiting plate faces the liquid suction groove, when the liquid suction block is separated from the liquid suction groove, an air channel for containing air flow can be formed in the liquid suction groove, the air flow of the air guide opening on the limiting plate can directly blow the liquid suction groove, when the cutter stretches into the position of the wire inner core, residual electrolyte in the liquid suction groove and the kerf of the wire sheath can be blown away along with the rotation of the cutter and the blowing of the air supply assembly, and the kerf of the wire is dried, so that the subsequent wire is convenient to press and connect.
Further, the cutting mechanism further comprises: the second linear motion assembly comprises a second telescopic rod and a second linear motion assembly body; the second linear motion assembly body is arranged on one side, away from the liquid suction groove, of the cutter, an avoidance hole is formed in one side, close to the second linear motion assembly body, of the cutter, one end of the second telescopic rod is connected with the second linear motion assembly body, and the other end of the second telescopic rod penetrates through the avoidance hole, the liquid guide channel and the liquid suction block.
The technical effect achieved after the technical scheme is adopted is as follows: the liquid suction block is driven by the second linear motion assembly, can retract into the liquid guide channel to be stored, the liquid suction block does not occupy the space outside the blade additionally, meanwhile, the liquid suction block can vacate the space in the liquid suction groove so as to facilitate the air supply assembly to clean the liquid suction groove and the kerf of the wire sheath through air flow, in addition, the liquid suction block can be deformed and compressed in the process of retracting the liquid guide channel, and when the liquid guide channel stops supplying liquid, residual liquid in the liquid guide channel is blocked and adsorbed by the liquid suction block and can not flow into the liquid suction groove any more, so that the cleaning and drying effects of the wire sheath are improved; in the process of retracting the liquid suction block, the limiting plate can play a role in guiding.
Further, the cutter further comprises at least one liquid inlet, the liquid inlet is communicated with the liquid guide channel, and the liquid inlet is positioned at one side of the cutter body in the axial direction of the cutting channel; the cutting mechanism further comprises: the electrolyte inlet pipe is communicated with the cleaning liquid inlet pipe.
The technical effect achieved after the technical scheme is adopted is as follows: electrolyte and cleaning liquid are sequentially introduced into the liquid inlet, the cleaning liquid can clean the liquid guide channel, the liquid suction block, the liquid suction groove and the kerf of the wire sheath, so that the residual electrolyte in the kerf is further reduced, and the residual cleaning liquid and the residual electrolyte can be blown away by combining the air supply assembly; and after the liquid absorption block absorbs the cleaning liquid, the liquid absorption block plays a role in wiping the slit, so that the cleaning degree of the lead is further improved.
Further, the cutting mechanism includes: the third linear motion mechanism is axially arranged along the cutting channel and is connected with the conductive end plate, and the third linear motion mechanism is used for controlling the conductive end plate to axially move.
The technical effect achieved after the technical scheme is adopted is as follows: the third linear motion mechanism pulls the conductive end plate to move away from the direction of the pressing sleeve mechanism, so that the conductive end plate can press the wire towards one end of the pressing sleeve mechanism, and the conductive end plate is fully contacted with the inner core at the end part of the wire, a stable passage is formed, and the detection device can accurately detect the conduction state of electrolyte and the inner core of the wire.
The invention also provides a wire crimping method, which is realized by the wire crimping device according to any embodiment, and comprises the following steps: the conductive end plate covers one end of the cutting channel facing the pressing sleeve mechanism, and the wire to be pressed and connected passes through the cutting channel and abuts against the conductive end plate; the liquid guide channel is used for introducing electrolyte into the liquid suction groove at a first flow rate so as to wet the liquid suction block; the cutting mechanism shell and the cutter rotate along the cutting channel, the cutter slides to feed the cutter to the cutting channel, and the electrolyte is introduced into the liquid suction groove through the liquid guide channel at a second flow rate; when the cutter cuts to the inner core of the wire, the liquid suction block contacts the inner core of the wire, the detection device, the electrolyte and the inner core of the wire are communicated, the detection device acquires signals, and the cutter keeps the current radial position to continuously rotate for one circle; the feeding mechanism moves along the direction away from the sleeving channel to separate the outer skin from the inner core of the wire cut; the conductive end plate moves out of the cutting channel, and the feeding mechanism controls the wire to move towards the sleeving channel; when the wires on two sides of the sleeve pressing mechanism extend into the sleeve connecting channel, the pressing piece slides along the radial direction of the sleeve connecting channel to press the sleeve on the outer side of the wires.
The technical effect achieved after the technical scheme is adopted is as follows: the wire crimping device can achieve one or more technical effects through a wire crimping method; specifically, the conductive end plate can stabilize one end of the contact wire towards the pressing sleeve mechanism, and when the wire inner core is exposed on the cutter, the liquid suction block can be communicated with the wire, so that a passage is formed, the detection device can timely detect the state of the cutter feeding to the wire inner core, and the wire inner core is prevented from being scratched.
Further, between the continued rotation of the tool to maintain the current radial position for one revolution and the movement of the feed mechanism in a direction away from the socket passage, the wire crimping method further includes: the liquid guide channel is filled with cleaning liquid, and the cutter and the liquid suction block rotate around the cutting channel for n1 weeks; the liquid suction block is pulled by the second linear motion assembly and is contained in the liquid guide channel from the liquid suction groove; the liquid guide channel stops introducing cleaning liquid, the air supply assembly blows air to the liquid suction groove, and the air supply assembly rotates around the cutting channel for n2 weeks.
The technical effect achieved after the technical scheme is adopted is as follows: the liquid guide channel is filled with cleaning liquid, so that the liquid guide channel, the liquid suction groove and the liquid suction block can be cleaned; the liquid suction block rotates for n1 weeks after absorbing the cleaning liquid, so that the electrolyte in the wire cutting joint can be better wiped off, and the electrolyte residue is reduced; when the air supply assembly blows, the air supply assembly rotates for n2 weeks, residual cleaning liquid and electrolyte can be further blown off, and the wire is convenient to press and sleeve in a dry state.
In summary, each of the above technical solutions of the present application may have one or more of the following advantages or beneficial effects: i) The cutter is used for cutting the outer skins of opposite ends of the wires at two sides, when the cutter stretches into the outer skins, the feeding mechanism moves in the direction away from the sleeving channel, so that the cut outer skins can be separated from the wires, and at the moment, the feeding mechanism moves in the direction of the sleeving channel, so that the inner cores of the wires at two sides enter the pressing sleeve mechanism, and press connection is realized; ii) when the cutter cuts to the inner core of the wire, the electrolyte can be conducted with the inner core of the wire, and on the basis that the electrolyte and the conductive end plate are respectively and electrically connected with the detection device, the detection device can timely and accurately judge the condition that the cutter just cuts to the inner core of the wire, so that the radial movement of the cutter is stopped, and the inner core is prevented from being scratched; iii) The electrolyte is adopted for conducting, so that the cutter is made of insulating materials with lower hardness, and the inner core is further prevented from being scratched; iv) the liquid suction block can lock the electrolyte and increase the contact area of the electrolyte and the lead, so that the conduction condition of the electrolyte and the lead can be judged more accurately, and the situation that the liquid beads of the electrolyte are discontinuously attached to the liquid suction groove or the lead to cause poor contact is avoided; v) the liquid absorbing block can absorb the cleaning liquid during cleaning so as to facilitate the wiping of residual electrolyte; vi) the limiting plate is used for positioning the end part of the liquid suction block, so that the liquid suction block is convenient to position and mount, and the air guide opening on the limiting plate can guide air flow of the air supply assembly, so that the liquid suction groove is directly blown, when the cutter stretches into the position of the wire inner core, residual electrolyte in the liquid suction groove and residual electrolyte in the slits of the wire outer skin can be blown away along with the rotation of the cutter and the blowing of the air supply assembly, and the slits of the wire are dried, so that the crimping of the subsequent wire is facilitated; vii) the conductive end plate can also position the wire, so that the cutting position of the wire and the length of the wire extending into the pressing sleeve mechanism are more accurate; viii) the imbibition piece passes through the drive of second rectilinear motion subassembly, can retract and realize accomodating in the drain passageway, and the imbibition piece can not additionally occupy the outside space of blade, and the imbibition piece can vacate the space in the draw-tank simultaneously and be convenient for the air feed subassembly through the joint-cutting of air current washs draw-tank and wire crust.
Drawings
Fig. 1 is a schematic structural diagram of a wire crimping device for electric power construction according to an embodiment of the present invention;
FIG. 2 is a schematic view of the cutting mechanism of FIG. 1;
FIG. 3 is a schematic view of the wire crimping device of FIG. 1 from another perspective;
FIG. 4 is a schematic view of the tool of FIG. 2;
FIG. 5 is a schematic view of the tool of FIG. 4 from another perspective;
FIG. 6 is a cross-sectional view of the tool of FIG. 5;
FIG. 7 is a schematic view of the liquid suction tank in FIG. 4;
FIG. 8 is a schematic view of the jacket pressing mechanism of FIG. 1;
fig. 9 is a flowchart of a wire crimping method for electric power construction according to an embodiment of the present invention.
Reference numerals illustrate:
100-wire crimping device; 110-a sleeve pressing mechanism; 111-socket channels; 112-a compression member; 113-a sliding groove; 114-a driving wheel; 115-a drive link; 116-a second drive section; 120-a cutting mechanism; 121-a cutting mechanism housing; 122-cutting the channel; 123-a first linear motion mechanism; 124-a support; 125-a rotating mechanism; 125 a-a first rotation member; 125 b-a second rotating member; 125 c-a first driving section; 126-an air supply assembly; 127-a second linear motion assembly; 127 a-a second telescoping rod; 128-a third linear motion mechanism; 130-cutter; 131-a liquid guide channel; 132-a liquid outlet; 133-a liquid suction tank; 134-knife tip; 135-limiting plates; 135 a-an air-guide opening; 136-avoiding holes; 137-liquid inlet; 138-electrolyte inlet pipe; 139-cleaning liquid inlet pipe; 140-imbibition block; 150-conductive end plates; 160-a feed mechanism; 171-first conductive member.
Detailed Description
The invention aims to provide a wire crimping device and method for electric power construction, which are used for timely and accurately judging the situation that a cutter just cuts a wire inner core, and meanwhile, the effect of avoiding the wire inner core from being scratched is achieved.
In order that the above objects, features and advantages of the invention will be readily understood, a more particular description of the invention will be rendered by reference to specific embodiments thereof which are illustrated in the appended drawings.
Referring to fig. 1 to 8, the present invention provides a wire crimping apparatus 100 for electric power construction, the wire crimping apparatus 100 including: the sleeve pressing mechanism 110 is provided with a sleeve connecting channel 111 and a pressing piece 112 surrounding the sleeve connecting channel 111, and when wires on two sides of the sleeve pressing mechanism 110 extend into the sleeve connecting channel 111, the pressing piece 112 slides along the radial direction of the sleeve connecting channel 111 to press a sleeve on the outer side of the wires; the two cutting mechanisms 120 are oppositely arranged at two ends of the jacket pressing mechanism 110 and are used for cutting and peeling off the outer skins of the wires at two sides of the jacket pressing mechanism 110; wherein the cutting mechanism 120 comprises: a cutting mechanism housing 121, a cutter 130, a wicking block 140, and a conductive endplate 150; the cutting mechanism housing 121 is provided with a cutting passage 122, the cutting passage 122 being for accommodating a wire; the cutter 130 is arranged around the circumference of the cutting channel 122 and can slide along the radial direction of the cutting channel 122, the cutter 130 is internally provided with a liquid guide channel 131, one side of the liquid guide channel 131 facing the cutting channel 122 is provided with a liquid outlet 132, the cutter 130 is provided with a liquid suction groove 133 at the liquid outlet 132, the liquid suction block 140 is arranged in the liquid suction groove 133, and the liquid suction block 140 can contact a wire when the cutter 130 cuts the outer skin of the wire; the conductive end plate 150 is located between the cutter 130 and the sleeve pressing mechanism 110, and the conductive end plate 150 is movably abutted against one end of the wire extending into the cutting channel 122; one end of the detection device extends into the liquid guide channel 131, and the other end of the detection device is electrically connected with the conductive end plate 150; when electrolyte is introduced into the liquid guide channel 131, the liquid suction block 140 absorbs the electrolyte, and the detection device is used for detecting whether the liquid suction block 140 is communicated with the inner core of the lead in real time; the feeding mechanism 160, the feeding mechanism 160 is connected to the cutting mechanism housing 121, the feeding mechanism 160 can slide along the axial direction of the cutting channel 122, and when the conductive end plate 150 moves out of the cutting channel 122, the feeding mechanism 160 controls the wire to move towards the sleeving channel 111.
In this embodiment, the cutter 130 is used to cut the outer skins of the opposite ends of the wires at the two sides, and the feeding mechanism 160 moves towards the sleeving channel 111, so that the inner cores of the wires at the two sides enter the sleeving mechanism 110 to realize crimping; under the condition that the inner core of the wire is exposed, the electrolyte can be conducted with the inner core of the wire, and on the basis that the electrolyte and the conductive end plate 150 are respectively and electrically connected with the detection device, the detection device can timely and accurately judge the condition that the cutter 130 is just cut to the inner core of the wire, so that the inner core is prevented from being scratched; the cutter 130 is made of insulating materials with lower hardness by conducting with electrolyte, so that the scratch of the inner core is further avoided; the liquid suction block 140 can lock the electrolyte and increase the contact area of the electrolyte and the lead, so that the conduction condition of the electrolyte and the lead can be more accurately judged, and the situation that the liquid beads of the electrolyte are intermittently attached to the liquid suction groove 133 or the lead to cause poor contact can be avoided; the conductive end plate 150 can also position the wire so that the wire cut location and the length of the wire extending into the press fit mechanism 110 are more accurate.
In a specific embodiment, the cutting mechanism 120 includes: a first linear motion mechanism 123; the first linear motion mechanism 123 is disposed along a radial direction of the cutting path 122, the first linear motion mechanism 123 is connected between the cutter 130 and the cutting mechanism housing 121, and the first linear motion mechanism 123 is used for driving the cutter 130 to move along the radial direction of the cutting path 122.
It should be noted that, the first linear motion mechanism 123 is used for controlling the cutter 130 to feed in the radial direction and positioning the cutter 130 at any position, and when the detecting device detects that the cutter 130 is in contact with the wire inner core, the outer skin of the wire can be accurately cut off by rotating the cutter 130 at the current radial position, and the wire inner core is not scratched.
Preferably, the first linear motion mechanism 123 is, for example, a cylinder pushrod coupled to the cutter 130, a cylinder block coupled to the cutting mechanism housing 121, and a cylinder pushrod telescoping to effect radial motion of the cutter 130.
Preferably, the cutter mechanism housing 121 is provided with a mounting groove for accommodating a cylinder block, for example, so as to stably and accurately fix the cylinder, and to overlap the movement direction and the radial direction of the cutter 130, thereby improving the accuracy of the feed position.
In a specific embodiment, a plurality of cutters 130 may be disposed along the circumference of the cutting path 122, and the plurality of cutters 130 may be disposed at equal intervals and may be radially movable by the respective coupled first linear movement mechanisms 123. When any detection mechanism detects that the electrolyte in any cutter 130 is conducted with the inner core of the wire, all cutters 130 stop feeding, and the inner core of the wire is prevented from being scratched in the rotation process of the cutters 130.
In a specific embodiment, the cutting mechanism 120 further comprises: a support 124 and a rotation mechanism 125; the supporting portion 124 is used for supporting the cutting mechanism housing 121, and the supporting portion 124 is rotatably connected with the cutting mechanism housing 121; the rotation mechanism 125 includes a first rotation member 125a, a second rotation member 125b, and a first driving portion 125c, the first rotation member 125a is fixed to the outer circumference of the cutting mechanism housing 121, the second rotation member 125b is disposed at one side of the cutting mechanism housing 121, and the second rotation member 125b is engaged with the first rotation member 125a, and the first driving portion 125c is used for driving the second rotation member 125b to rotate, thereby driving the first rotation member 125a and the cutting mechanism housing 121 and the cutter 130 to rotate.
The rotation mechanism 125 is driven by the first driving part 125c, and is driven by the first rotation member 125a and the second rotation member 125b, so that the cutting mechanism housing 121 rotates, and the cutting mechanism housing 121 pushes the cutter 130 to move along the circumferential direction, thereby realizing cutting; the support portion 124 supports the cutting mechanism housing 121 in a case where the cutting mechanism housing 121 rotates, and stabilizes the rotation of the cutting mechanism housing 121.
Preferably, the first driving portion 125c is, for example, a motor, the first rotating member 125a is a driven gear, the second rotating member 125b is a driving gear, and the driving gear and the driven gear are engaged to drive the motor to the cutting mechanism housing 121.
Preferably, the support portion 124 is configured to rotate relative to the cutting mechanism housing 121, such as by a bearing or a sliding sleeve, to provide a supporting effect when the cutting mechanism housing 121 is rotated.
In a specific embodiment, the tool 130 includes a tool 130 body and a nose portion 134; the tip portion 134 is located at a side of the cutter 130 body close to the rotation direction of the cutter 130, the liquid suction groove 133 is formed at a side of the cutter 130 body close to the cutting passage 122, and the liquid suction groove 133 extends to the surface of the tip portion 134 in the tangential direction of the cutting passage 122.
It should be noted that, when the tip 134 is used for cutting the sheath of the wire, the slit of the sheath of the wire can squeeze the liquid absorbing block 140, so that the electrolyte flows along the liquid absorbing groove 133, and the electrolyte flows to the extending part of the liquid absorbing groove 133 near the tip 134, when the depth of the tip 134 reaches the inner core of the wire, the electrolyte can timely contact the inner core of the wire at the tip 134, thereby detecting the signal that the depth of the cutter 130 moves in place more timely and avoiding the damage of the inner core of the wire.
In one particular embodiment, the pipetting block 140 is slidingly coupled to the pipetting channel 133; the side of the liquid suction groove 133, which is far away from the knife tip 134, is provided with a limiting plate 135, and the limiting plate 135 is provided with an air guide opening 135a; the cutting mechanism 120 further includes an air supply assembly 126, the air supply assembly 126 being in communication with the air guide opening 135a; when the liquid suction block 140 is separated from the liquid suction groove 133, the air supply assembly 126 blows air toward the liquid suction groove 133 through the air guide opening 135 a.
It should be noted that, the end of the liquid absorbing block 140 is positioned by the limiting plate 135, so that the liquid absorbing block 140 is positioned and installed conveniently, and the limiting plate 135 faces the liquid absorbing groove 133, when the liquid absorbing block 140 is separated from the liquid absorbing groove 133, an air channel for containing air flow can be formed in the liquid absorbing groove 133, the air flow of the air guide opening 135a on the limiting plate 135 can directly blow the liquid absorbing groove 133, when the cutter 130 stretches into the position of the wire inner core, residual electrolyte in the liquid absorbing groove 133 and in the kerf of the wire sheath can be blown away along with the rotation of the cutter 130 and the blowing of the air supply assembly 126, and the kerf of the wire is dried conveniently, so that the crimping of the subsequent wire is facilitated.
Preferably, the air supply assembly 126 is disposed on a side of the cutter 130 body remote from the blade tip 134 such that the air flow of the air guide opening 135a is directed toward the blade tip 134. The air guide channel in the air supply assembly 126 extends away from the cutting channel 122, and the cutter 130 is located away from the cutting channel 122 to one side for facilitating the installation of a conduit communicating with the air supply assembly 126.
Preferably, the detecting device includes a first conductive member 171, where the first conductive member 171 is configured to extend into the liquid guiding channel 131 to communicate with the electrolyte, and the first conductive member 171 is located on a side of the tip portion 134 away from the cutting channel 122, and since the tip portion 134 is not entirely used for cutting in the radial direction, the first conductive member 171 is not in contact with the wire, and the first conductive member 171 is disposed on a side of the tip portion 134 away from the cutting channel 122, which saves space and makes the cutting mechanism 120 more compact.
In a specific embodiment, the cutting mechanism 120 further comprises: the second rectilinear motion component 127, the second rectilinear motion component 127 comprises a second telescopic rod 127a and a second rectilinear motion component 127 body; wherein, the second rectilinear motion component 127 body is located the one side that cutter 130 kept away from the draw-in groove 133, and the one side that cutter 130 is close to second rectilinear motion component 127 body has dodges the hole 136, and second telescopic link 127a one end and second rectilinear motion component 127 body coupling, the other end passes dodges hole 136 and drain passageway 131 and is connected with imbibition piece 140.
It should be noted that, the liquid suction block 140 is driven by the second linear motion assembly 127, and can retract into the liquid guide channel 131 to realize storage, the liquid suction block 140 does not occupy the space outside the blade additionally, meanwhile, the liquid suction block 140 can vacate the space inside the liquid suction groove 133 to facilitate the air supply assembly 126 to clean the slits of the liquid suction groove 133 and the wire sheath through air flow, in addition, the liquid suction block 140 can be deformed and compressed in the process of retracting the liquid guide channel 131, when the liquid guide channel 131 stops supplying liquid, the residual liquid in the liquid guide channel 131 is blocked and adsorbed by the liquid suction block 140 and can not flow into the liquid suction groove 133 any more, so that the cleaning and drying effects of the wire sheath are improved; the stop plate 135 may act as a guide during retraction of the pipetting block 140.
Preferably, the second linear motion assembly 127 is, for example, a cylinder, and the second telescopic rod 127a is a cylinder push rod, where at least part of the second telescopic rod 127a can extend into the cylinder body of the second linear motion assembly 127, so as to implement storage of the liquid absorbing block 140.
Preferably, the liquid outlet 132 has a guide surface for guiding the liquid suction block 140 to retract or extend out of the liquid outlet 132.
In a specific embodiment, the cutter 130 further includes at least one liquid inlet 137, the liquid inlet 137 communicates with the liquid guide channel 131, and the liquid inlet 137 is located at one side of the cutter 130 body in the axial direction of the cutting channel 122; the cutting mechanism 120 further includes: the electrolyte inlet pipe 138 and the cleaning liquid inlet pipe 139 are communicated with the liquid inlet 137.
It should be noted that, the electrolyte and the cleaning solution are sequentially introduced into the liquid inlet 137, the cleaning solution may clean the liquid guide channel 131, the liquid suction block 140, the liquid suction groove 133 and the kerf of the wire sheath, so as to further reduce the residual electrolyte in the kerf, and the residual cleaning solution and the residual electrolyte may be both blown away by combining with the air supply assembly 126; after the liquid absorbing block 140 absorbs the cleaning liquid, the liquid absorbing block 140 plays a role in wiping the slit, and the cleaning degree of the conducting wire is further improved.
In a specific embodiment, the cutting mechanism 120 includes: the third linear motion mechanism 128, the third linear motion mechanism 128 is axially arranged along the cutting channel 122, the third linear motion mechanism 128 is connected with the conductive end plate 150, and the third linear motion mechanism 128 is used for controlling the conductive end plate 150 to axially move.
It should be noted that, the third linear motion mechanism 128 pulls the conductive end plate 150 to move in a direction away from the jacket pressing mechanism 110, so that the conductive end plate 150 can press the wire towards one end of the jacket pressing mechanism 110, thereby fully contacting the inner core at the end of the wire to form a stable path, so that the detection device can accurately detect the conduction state of the electrolyte and the inner core of the wire.
Preferably, the third linear motion mechanism 128 may be a screw, a cylinder, a rack and pinion, and the like, which is not limited herein.
In a specific embodiment, the cutting mechanism 120 further comprises: a fourth linear movement mechanism or a tilting mechanism, wherein the conductive end plate 150 slides out of one end of the cutting channel 122 through the fourth linear movement mechanism or turns to the circumferential side of the cutting channel 122 through the tilting mechanism, thereby allowing the cutting channel 122 to communicate with the socket channel 111, and the wire can extend into the socket channel 111.
In a specific embodiment, the pressing sleeve mechanism 110 includes a sliding groove 113, a driving wheel 114, a driving connecting rod 115 and a second driving part 116, wherein the sliding groove 113 is radially arranged along the sleeve connecting channel 111, the pressing piece 112 slides in the sliding groove 113, the driving wheel 114 is connected with the driving connecting rod 115 at the inner side, and the other end of the driving connecting rod 115 is connected with the pressing piece 112. The second driving part 116 drives the driving wheel 114 to rotate, one end of the driving wheel 114 is connected with the driving rod 115 to rotate along with the driving wheel 114, and the other end of the driving rod 115 pushes the pressing piece 112 to slide in the sliding groove 113, so that the pressing piece 112 plays a role in pressing a sleeve and a wire inner core in the sleeve joint channel 111.
Referring to fig. 9, the present invention also provides a wire crimping method, which is implemented by the wire crimping apparatus 100 of any of the above embodiments, the wire crimping method including:
the conductive end plate 150 covers one end of the cutting channel 122 facing the crimping mechanism 110, and a wire to be crimped passes through the cutting channel 122 and abuts against the conductive end plate 150;
the electrolyte channel 131 is used for introducing electrolyte into the liquid suction groove 133 at a first flow rate so as to wet the liquid suction block 140;
the cutting mechanism housing 121 and the cutter 130 rotate along the cutting path 122 while the cutter 130 slides into the cutting path 122 while the liquid guide path 131 passes electrolyte into the liquid suction groove 133 at a second flow rate;
when the cutter 130 cuts to the inner core of the wire, the liquid suction block 140 contacts the inner core of the wire, the detection device, the electrolyte and the inner core of the wire are communicated, the detection device acquires signals, and the cutter 130 keeps the current radial position to rotate continuously for one circle;
the feeding mechanism 160 moves in a direction away from the socket channel 111 to separate the wire-cut outer core from the inner core; the conductive end plate 150 moves out of the cutting channel 122 and the feeding mechanism 160 controls the wire to move towards the sleeving channel 111;
when the wires on both sides of the sleeve pressing mechanism 110 extend into the sleeve connecting channel 111, the pressing piece 112 slides along the radial direction of the sleeve connecting channel 111 to press the sleeve on the outer side of the wires.
It should be noted that, the wire crimping device 100 may achieve one or more of the above technical effects by a wire crimping method; specifically, the conductive end plate 150 can stably contact one end of the wire towards the press sleeve mechanism 110, and when the wire inner core is exposed on the cutter 130, the liquid suction block 140 can be conducted with the wire, so that a passage is formed, and the detection device can timely detect the state that the cutter 130 feeds the wire inner core, so that the wire inner core is prevented from being scratched.
In a specific embodiment, the wire crimping method further comprises, between the continued rotation of the cutter 130 to maintain the current radial position and the movement of the feed mechanism 160 in a direction away from the socket channel 111:
the liquid guide channel 131 is filled with cleaning liquid, and the cutter 130 and the liquid suction block 140 rotate around the cutting channel 122 for n1 weeks;
the liquid suction block 140 is pulled by the second linear motion assembly 127 and is accommodated in the liquid guide channel 131 from the liquid suction groove 133;
the liquid guide passage 131 stops the supply of the cleaning liquid, the air supply assembly 126 blows air to the liquid suction groove 133, and the air supply assembly 126 rotates about the cutting passage 122 for n2 weeks.
It should be noted that, the liquid guide channel 131 is filled with a cleaning liquid, so that the liquid guide channel 131, the liquid suction groove 133 and the liquid suction block 140 can be cleaned; the liquid suction block 140 rotates for n1 weeks after absorbing the cleaning liquid, so that the electrolyte in the wire cutting joint can be better wiped off, and the electrolyte residue is reduced; when the air supply assembly 126 blows, the air supply assembly 126 rotates for n2 weeks, so that residual cleaning liquid and electrolyte can be further blown off, and the wire is conveniently connected in a pressing sleeve in a dry state. Wherein n1 and n2 are positive integers.
Although the present invention is disclosed above, the present invention is not limited thereto. Various changes and modifications may be made by one skilled in the art without departing from the spirit and scope of the invention, and the scope of the invention should be assessed accordingly to that of the appended claims.

Claims (10)

1. A wire crimping device for electric power construction, characterized in that the wire crimping device includes:
the sleeve pressing mechanism is provided with a sleeve connecting channel and a pressing piece surrounding the sleeve connecting channel, and when wires on two sides of the sleeve pressing mechanism extend into the sleeve connecting channel, the pressing piece slides along the radial direction of the sleeve connecting channel to press a sleeve on the outer side of the wires;
the two cutting mechanisms are oppositely arranged at two ends of the sleeve pressing mechanism and are used for cutting and peeling off the outer skins of the wires at two sides of the sleeve pressing mechanism; wherein, cutting mechanism includes: a cutting mechanism shell, a cutter, a liquid suction block and a conductive end plate; the cutting mechanism shell is provided with a cutting channel which is used for accommodating a wire; the cutter is arranged around the circumference of the cutting channel and can slide along the radial direction of the cutting channel, a liquid guide channel is arranged in the cutter, a liquid outlet is formed in one side of the liquid guide channel, which faces the cutting channel, the cutter is provided with a liquid suction groove at the liquid outlet, the liquid suction block is arranged in the liquid suction groove, and the liquid suction block can contact the wire when the cutter cuts the outer skin of the wire; the conductive end plate is positioned between the cutter and the sleeve pressing mechanism, and is movably abutted against one end of the wire extending into the cutting channel;
one end of the detection device extends into the liquid guide channel, and the other end of the detection device is electrically connected with the conductive end plate; when electrolyte is introduced into the liquid guide channel, the liquid suction block absorbs the electrolyte, and the detection device is used for detecting whether the liquid suction block is communicated with the inner core of the lead or not in real time;
and the feeding mechanism is connected with the cutting mechanism shell, can slide along the axial direction of the cutting channel, and controls the wire to move towards the sleeving channel when the conductive end plate moves out of the cutting channel.
2. The wire crimping device of claim 1, wherein the cutting mechanism comprises: a first linear motion mechanism;
the first linear motion mechanism is arranged along the radial direction of the cutting channel, the first linear motion mechanism is connected between the cutter and the cutting mechanism shell, and the first linear motion mechanism is used for driving the cutter to move along the radial direction of the cutting channel.
3. The wire crimping device of claim 1, wherein the cutting mechanism further comprises: a support part and a rotating mechanism;
the supporting part is used for supporting the cutting mechanism shell and is rotationally connected with the cutting mechanism shell; the rotary mechanism comprises a first rotary piece, a second rotary piece and a first driving part, wherein the first rotary piece is fixed on the periphery of the cutting mechanism shell, the second rotary piece is arranged on one side of the cutting mechanism shell, the second rotary piece is matched with the first rotary piece, and the first driving part is used for driving the second rotary piece to rotate so as to drive the first rotary piece, the cutting mechanism shell and the cutter to rotate.
4. The wire crimping device of claim 1, wherein the cutter comprises a cutter body and a cutter tip;
the knife tip is located at one side of the knife body, which is close to the rotation direction of the knife, the liquid suction groove is formed in one side of the knife body, which is close to the cutting channel, and extends to the surface of the knife tip along the tangential direction of the cutting channel.
5. The wire crimping device of claim 4, wherein the suction block is slidably coupled to the suction groove;
a limiting plate is arranged on one side, away from the knife tip, of the liquid suction groove, and is provided with an air guide opening;
the cutting mechanism further comprises an air supply assembly, and the air supply assembly is communicated with the air guide opening; when the liquid suction block is separated from the liquid suction groove, the air supply assembly blows air to the liquid suction groove through the air guide opening.
6. The wire crimping device of claim 5, wherein the cutting mechanism further comprises: the second linear motion assembly comprises a second telescopic rod and a second linear motion assembly body;
the second linear motion assembly body is arranged on one side, away from the liquid suction groove, of the cutter, an avoidance hole is formed in one side, close to the second linear motion assembly body, of the cutter, one end of the second telescopic rod is connected with the second linear motion assembly body, and the other end of the second telescopic rod penetrates through the avoidance hole, the liquid guide channel and the liquid suction block.
7. The wire crimping device according to claim 4, wherein the cutter further comprises at least one liquid inlet communicating with the liquid guide passage, the liquid inlet being located on one side of the cutter body in an axial direction of the cutting passage;
the cutting mechanism further comprises: the electrolyte inlet pipe is communicated with the cleaning liquid inlet pipe.
8. The wire crimping device of any one of claims 1-6, wherein the cutting mechanism comprises: the third linear motion mechanism is axially arranged along the cutting channel and is connected with the conductive end plate, and the third linear motion mechanism is used for controlling the conductive end plate to axially move.
9. A wire crimping method for electric power construction, characterized in that the wire crimping method is realized by the wire crimping apparatus according to any one of claims 1 to 8, the wire crimping method comprising:
the conductive end plate covers one end of the cutting channel facing the pressing sleeve mechanism, and the wire to be pressed and connected passes through the cutting channel and abuts against the conductive end plate;
the liquid guide channel is used for introducing electrolyte into the liquid suction groove at a first flow rate so as to wet the liquid suction block;
the cutting mechanism shell and the cutter rotate along the cutting channel, the cutter slides to feed the cutter to the cutting channel, and the electrolyte is introduced into the liquid suction groove through the liquid guide channel at a second flow rate;
when the cutter cuts to the inner core of the wire, the liquid suction block contacts the inner core of the wire, the detection device, the electrolyte and the inner core of the wire are communicated, the detection device acquires signals, and the cutter keeps the current radial position to continuously rotate for one circle;
the feeding mechanism moves along the direction away from the sleeving channel to separate the outer skin from the inner core of the wire cut;
the conductive end plate moves out of the cutting channel, and the feeding mechanism controls the wire to move towards the sleeving channel;
when the wires on two sides of the sleeve pressing mechanism extend into the sleeve connecting channel, the pressing piece slides along the radial direction of the sleeve connecting channel to press the sleeve on the outer side of the wires.
10. The wire crimping method of claim 9, wherein between continued rotation of the cutter to maintain the current radial position and movement of the feed mechanism in a direction away from the socket passage, the wire crimping method further comprises:
the liquid guide channel is filled with cleaning liquid, and the cutter and the liquid suction block rotate around the cutting channel for n1 weeks;
the liquid suction block is pulled by the second linear motion assembly and is contained in the liquid guide channel from the liquid suction groove;
the liquid guide channel stops introducing cleaning liquid, the air supply assembly blows air to the liquid suction groove, and the air supply assembly rotates around the cutting channel for n2 weeks.
CN202311329058.6A 2023-10-16 2023-10-16 Wire crimping device and method for electric power construction Active CN117096696B (en)

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CN110444987A (en) * 2019-08-22 2019-11-12 金杯电工股份有限公司 Connection method and connection structure between a kind of aluminium alloy automobile cable and copper tip
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