CN117080302A - Preparation method of full-color photovoltaic module - Google Patents
Preparation method of full-color photovoltaic module Download PDFInfo
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- CN117080302A CN117080302A CN202311051848.2A CN202311051848A CN117080302A CN 117080302 A CN117080302 A CN 117080302A CN 202311051848 A CN202311051848 A CN 202311051848A CN 117080302 A CN117080302 A CN 117080302A
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- 238000002360 preparation method Methods 0.000 title claims abstract description 27
- 239000011324 bead Substances 0.000 claims abstract description 30
- 238000000034 method Methods 0.000 claims abstract description 13
- 239000011248 coating agent Substances 0.000 claims abstract description 8
- 238000000576 coating method Methods 0.000 claims abstract description 8
- 239000003086 colorant Substances 0.000 claims abstract description 5
- 238000001179 sorption measurement Methods 0.000 claims abstract description 4
- 239000000428 dust Substances 0.000 claims description 12
- 238000004519 manufacturing process Methods 0.000 claims description 12
- 239000003292 glue Substances 0.000 claims description 9
- 239000011368 organic material Substances 0.000 claims description 9
- 230000000149 penetrating effect Effects 0.000 claims description 6
- 238000002834 transmittance Methods 0.000 claims description 4
- 238000004064 recycling Methods 0.000 claims description 3
- 238000011084 recovery Methods 0.000 claims description 2
- 238000010248 power generation Methods 0.000 abstract description 5
- 239000011521 glass Substances 0.000 description 11
- 230000000712 assembly Effects 0.000 description 2
- 238000000429 assembly Methods 0.000 description 2
- 238000000149 argon plasma sintering Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 230000003068 static effect Effects 0.000 description 1
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L31/00—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
- H01L31/18—Processes or apparatus specially adapted for the manufacture or treatment of these devices or of parts thereof
- H01L31/186—Particular post-treatment for the devices, e.g. annealing, impurity gettering, short-circuit elimination, recrystallisation
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D3/00—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
- B05D3/06—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by exposure to radiation
- B05D3/061—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by exposure to radiation using U.V.
- B05D3/065—After-treatment
- B05D3/067—Curing or cross-linking the coating
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41M—PRINTING, DUPLICATING, MARKING, OR COPYING PROCESSES; COLOUR PRINTING
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- H01L31/00—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
- H01L31/02—Details
- H01L31/0216—Coatings
- H01L31/02161—Coatings for devices characterised by at least one potential jump barrier or surface barrier
- H01L31/02167—Coatings for devices characterised by at least one potential jump barrier or surface barrier for solar cells
- H01L31/02168—Coatings for devices characterised by at least one potential jump barrier or surface barrier for solar cells the coatings being antireflective or having enhancing optical properties for the solar cells
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L31/00—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
- H01L31/02—Details
- H01L31/0236—Special surface textures
- H01L31/02366—Special surface textures of the substrate or of a layer on the substrate, e.g. textured ITO/glass substrate or superstrate, textured polymer layer on glass substrate
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L31/00—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
- H01L31/04—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof adapted as photovoltaic [PV] conversion devices
- H01L31/042—PV modules or arrays of single PV cells
- H01L31/048—Encapsulation of modules
- H01L31/0481—Encapsulation of modules characterised by the composition of the encapsulation material
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L31/00—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
- H01L31/04—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof adapted as photovoltaic [PV] conversion devices
- H01L31/054—Optical elements directly associated or integrated with the PV cell, e.g. light-reflecting means or light-concentrating means
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L31/00—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
- H01L31/18—Processes or apparatus specially adapted for the manufacture or treatment of these devices or of parts thereof
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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Abstract
The invention discloses a preparation method of a full-color photovoltaic module, which relates to the technical field of full-color photovoltaic module preparation and comprises the following steps of S1: stably placing the photovoltaic module on a preparation device, and enabling a light receiving surface of the photovoltaic module to face upwards; s2: uniformly and densely distributing micron-sized pits on a light receiving surface of the photovoltaic module by using laser equipment; s3: the surface of the photovoltaic module is subjected to active treatment by using electrostatic generator equipment, so that the surface of the module carries a certain negative charge; s4: the method comprises the steps of uniformly coating the fine beads with corresponding colors on the surface of a photovoltaic module by using a slit, enabling the fine beads to be matched with the micron-sized pits one by one, and adsorbing the micron-sized fine beads at a designated position by using a preparation device and utilizing the principle of electrostatic adsorption to form corresponding single pixel points. The invention changes the pattern and pattern pixels of the formed product through typesetting of the pits, can realize the presentation of micron-sized pixel patterns and patterns, and can increase the scattering rate of the photovoltaic module so as to improve the power generation efficiency.
Description
Technical Field
The invention relates to the technical field of full-color photovoltaic module preparation, in particular to a preparation method of a full-color photovoltaic module.
Background
The invention provides a full-color photovoltaic module preparation method which is different from the prior art, and solves the technical problems.
Disclosure of Invention
In order to solve the above-mentioned problem that the currently used photovoltaic power generation module has low light scattering rate and thus low overall power generation efficiency, the invention provides a preparation method of a full-color photovoltaic module.
The invention provides a preparation method of a full-color photovoltaic module, which adopts the following technical scheme:
a preparation method of a full-color photovoltaic module comprises the following steps of S1: stably placing the photovoltaic module on a preparation device, and enabling a light receiving surface of the photovoltaic module to face upwards;
s2: uniformly and densely distributing micron-sized pits on a light receiving surface of the photovoltaic module by using laser equipment;
s3: the surface of the photovoltaic module is subjected to active treatment by using electrostatic generator equipment, so that the surface of the module carries a certain negative charge;
s4: uniformly coating the fine beads with corresponding colors on the surface of the photovoltaic module by using the slits, enabling the fine beads to be matched with the micron-sized pits one by one, adsorbing the micron-sized fine beads at the designated positions by using a preparation device and using the principle of electrostatic adsorption to form corresponding single pixel points, editing and combining all the pixel points by corresponding typesetting, and forming a required full-color graphic pattern;
s5: after the step S4, uniformly coating a layer of organic material glue on the surface of the light receiving surface of the photovoltaic module;
s6: and curing the organic material glue by using a preparation device so as to form the high-light-transmittance film layer.
Through adopting above-mentioned technical scheme, through the typesetting of pit change the figure, the pattern pixel of the product that forms to can realize micron-order pixel figure, the presentation of pattern, owing to use the scattering rate that the fine bead increased photovoltaic module and then can improve the electricity generation efficiency simultaneously.
Optionally, including preparation facilities, preparation facilities includes first dull and stereotyped, the roof position of first dull and stereotyped is fixed with first translation subassembly, the externally mounted of first translation subassembly has and places the chassis, place the side direction clamping assembly all around of chassis inner chamber roof.
Optionally, the first translation subassembly includes positive and negative motor, positive and negative motor passes through the cushion to be fixed in one side position of first dull and stereotyped roof, positive and negative motor's output is fixed with the lead screw body, the tip position of lead screw body is connected with first riser through the bearing rotation, first riser bottom wall position is fixed mutually with the roof position of first dull and stereotyped, lead screw body externally mounted has screw nut, screw nut is fixed to be inlayed in the inside of placing the chassis.
Optionally, the side direction clamping assembly includes the second cylinder, the second cylinder is fixed on placing the inner chamber roof of chassis, the horizontal output shaft end position of second cylinder is fixed with the second riser, the inner wall top position of second riser is fixed with first elastic pad, the roof position of placing the chassis evenly is fixed with multiunit second elastic pad.
By adopting the technical scheme, the second cylinder is started to stretch out and draw back, so that the horizontal position of the second vertical plate can be adjusted, and then the photovoltaic power generation assemblies with different specifications can be fixed.
Optionally, a plurality of groups of first auxiliary supporting wheels are uniformly fixed at the bottom wall of the placement underframe.
Through adopting above-mentioned technical scheme, utilize the first auxiliary stay wheel of multiunit to place the weight of chassis and carry out auxiliary stay, improve stability.
Optionally, the roof rear side position of first dull and stereotyped is fixed with the mounting bracket, the bar hole has been seted up to the roof position of mounting bracket, the second translation subassembly that runs through the bar hole is installed to mounting bracket roof position, the bottom position of second translation subassembly is fixed with laser equipment, one side position of mounting bracket inner chamber roof is fixed with the scraper blade subassembly, the opposite side position of mounting bracket inner chamber roof is fixed with the curing assembly, mounting bracket roof one side position is provided with the recovery subassembly that runs through the mounting bracket roof.
Optionally, the second translation subassembly includes the fourth cylinder, the fourth cylinder is fixed on the roof of mounting bracket, the horizontal output shaft end position of fourth cylinder is fixed with the hoist and mount frame that runs through the bar hole, hoist and mount frame bottom wall position is fixed with laser equipment roof position mutually, the roof of hoist and mount frame inner chamber evenly is fixed with multiunit second auxiliary stay wheel.
Optionally, the scraper assembly includes a first cylinder, first cylinder is fixed in the inner chamber roof position of mounting bracket, the tip position of the vertical output shaft of first cylinder is fixed with the scraper blade body.
By adopting the technical scheme, the first cylinder is started to extend to drive the scraper body to move downwards, so that the glass beads can be uniformly distributed.
Optionally, the curing assembly includes the third cylinder, the inner chamber roof position at the mounting bracket is fixed to the third cylinder, the tip position of the vertical output shaft of third cylinder is fixed with the second flat board, the dull and stereotyped diapire position of second is fixed with the UV fluorescent tube.
By adopting the technical scheme, the third cylinder is started to drive the UV lamp tube to move downwards, so that the organic material glue can be solidified.
Optionally, retrieve the subassembly and include the dust catcher, the dust catcher sets up on the roof of mounting bracket, the dust catcher input is fixed with the scalable hose that runs through the mounting bracket roof, scalable hose's bottom position is fixed with the suction head.
Through adopting above-mentioned technical scheme, can retrieve the clearance to unnecessary glass fine beads through the dust catcher.
In summary, the present invention includes at least one of the following beneficial effects: the pattern and pattern pixels of the formed product are changed through typesetting of pits, and the presentation of micron-sized pixel patterns and patterns can be realized, and meanwhile, the scattering rate of the photovoltaic module is increased by using glass beads, so that the power generation efficiency can be improved.
Drawings
FIG. 1 is a schematic elevational cross-sectional view of the present invention;
FIG. 2 is a schematic top view of the placement base and second riser of the present invention;
fig. 3 is a schematic diagram of a right-hand cross-sectional structure of the loading and lifting frame of the present invention.
In the figure: 1. a first cylinder; 2. a suction head; 3. a scraper body; 4. a first elastic pad; 5. a first vertical plate; 6. a first plate; 7. a second elastic pad; 8. placing a bottom frame; 9. a first auxiliary supporting wheel; 10. a lead screw nut; 11. a screw body; 12. a forward and reverse motor; 13. a second cylinder; 14. a second vertical plate; 15. a UV lamp tube; 16. a second plate; 17. a mounting frame; 18. a third cylinder; 19. hoisting the frame; 20. a second auxiliary supporting wheel; 21. a flexible hose; 22. a dust collector; 23. a bar-shaped hole; 24. a fourth cylinder; 25. a laser device.
Detailed Description
The invention is described in further detail below with reference to fig. 1-3.
In a first embodiment, please refer to fig. 1, 2 and 3 in the drawings, a method for manufacturing a full-color photovoltaic module includes: stably placing the photovoltaic module on the placement underframe 8, and enabling the light receiving surface of the photovoltaic module to face upwards;
s2: uniformly and densely distributing micron-sized pits on a light receiving surface of the photovoltaic module by using laser equipment 25;
s3: the surface of the photovoltaic module is subjected to active treatment by using electrostatic generator equipment, so that the surface of the module carries a certain negative charge;
s4: uniformly coating the fine beads with corresponding colors on the surface of the photovoltaic module by using a slit, enabling the fine beads to be matched with the micron-sized pits one by one, enabling the depth dimension of the pits to be 5-20 microns, enabling the diameter dimension of the fine beads to be 5-20 microns and the distance dimension between the fine beads to be 20-50 microns, adsorbing the micron-sized fine beads at a designated position by using a preparation device and utilizing the principle of electrostatic adsorption to form corresponding single pixel points, editing and combining all the pixel points by corresponding typesetting, and forming a required full-color pattern;
s5: after the step S4, uniformly coating a layer of organic material glue on the surface of the light receiving surface of the photovoltaic module;
s6: and curing the organic material glue by using a preparation device so as to form the high-light-transmittance film layer.
Please refer to fig. 1 of the drawings of the specification, including preparation facilities, preparation facilities includes first dull and stereotyped 6, the roof position of first dull and stereotyped 6 is fixed with first translation subassembly, first translation subassembly includes positive motor 12, positive motor 12 passes through the cushion to be fixed in one side position of first dull and stereotyped 6 roof, positive motor 12's output is fixed with screw rod body 11, screw rod body 11's tip position is connected with first riser 5 through the bearing rotation, first riser 5 diapire position is fixed with the roof position of first dull and stereotyped 6 mutually, screw rod body 11 externally mounted has screw nut 10, screw nut 10's externally mounted has places chassis 8, place the longitudinal section of chassis 8 and set up to the T shape.
Referring to fig. 1 and 2 in the drawings of the specification, lateral clamping assemblies are mounted around the top wall of the inner cavity of the placement underframe 8, each lateral clamping assembly comprises a second cylinder 13, the second cylinders 13 are fixed on the top wall of the inner cavity of the placement underframe 8, a second vertical plate 14 is fixed at the end position of a horizontal output shaft of each second cylinder 13, a first elastic pad 4 is fixed at the top position of the inner wall of each second vertical plate 14, and a plurality of groups of second elastic pads 7 are uniformly fixed at the top wall of the placement underframe 8.
The photovoltaic module is placed on the placement underframe 8, a plurality of groups of second cylinders 13 are synchronously started to shrink to drive the second vertical plates 14 to move inwards until the periphery of the photovoltaic module is tightly clamped and fixed with the second vertical plates 14, and under the action of the second elastic pad 7 and the first elastic pad 4, the placement underframe 8 and the second vertical plates 14 are prevented from being directly contacted with the photovoltaic module to generate collision damage.
Referring to fig. 1 of the drawings, a plurality of groups of first auxiliary supporting wheels 9 are uniformly fixed at the bottom wall of the placement underframe 8, the bottom wall of the first auxiliary supporting wheels 9 is in contact with the top wall of the first flat plate 6, and the first auxiliary supporting wheels 9 can be driven to synchronously rotate on the top wall of the first flat plate 6 when the placement underframe 8 horizontally moves, so that the weight of the placement underframe 8 can be supported in an auxiliary manner.
Referring to fig. 1 and 3 of the drawings, a mounting frame 17 is fixed at the rear side of the top wall of the first flat plate 6, a strip-shaped hole 23 is formed in the top wall of the mounting frame 17, a second translation assembly penetrating through the strip-shaped hole 23 is mounted at the top wall of the mounting frame 17, the second translation assembly comprises a fourth cylinder 24, the fourth cylinder 24 is fixed on the top wall of the mounting frame 17, a lifting frame 19 penetrating through the strip-shaped hole 23 is fixed at the end position of the horizontal output shaft of the fourth cylinder 24, the longitudinal section of the lifting frame 19 is in a T shape, laser equipment 25 is fixed at the bottom wall of the lifting frame 19, a plurality of groups of second auxiliary supporting wheels 20 are uniformly fixed at the top wall of the inner cavity of the lifting frame 19, and the bottom wall of the plurality of groups of second auxiliary supporting wheels 20 are in contact with the top wall of the mounting frame 17.
Please refer to fig. 1 of the drawings, a scraper assembly is fixed at one side of the top wall of the inner cavity of the mounting frame 17, the scraper assembly comprises a first air cylinder 1, the first air cylinder 1 is fixed at the top wall of the inner cavity of the mounting frame 17, the first air cylinder 1 is arranged at one side close to the first vertical plate 5, a scraper body 3 is fixed at the end position of the vertical output shaft of the first air cylinder 1, and the longitudinal section of the scraper body 3 is in a T shape.
Referring to fig. 1 of the drawings, a curing assembly is fixed at the other side of the top wall of the inner cavity of the mounting frame 17, the curing assembly comprises a third cylinder 18, the third cylinder 18 is fixed at the top wall of the inner cavity of the mounting frame 17, a second flat plate 16 is fixed at the end position of the vertical output shaft of the third cylinder 18, and a UV lamp tube 15 is fixed at the bottom wall of the second flat plate 16
The fourth cylinder 24 is started to periodically stretch out and draw back at a proper interval, the mounting frame 17 moves at an appropriate length at equal intervals in the inner cavity of the strip-shaped hole 23, the beads are placed on the light receiving surface of the photovoltaic module, the beads are glass beads with high light transmittance, the forward and reverse motor 12 is periodically started to drive the screw rod body 11 to rotate forward and reverse, the placing underframe 8 can be driven to periodically and horizontally move under the action of the screw rod nut 10, the position of the photovoltaic module is conveniently adjusted, the laser equipment 25 is started to uniformly and densely distribute pits on the surface of the light receiving surface of the photovoltaic module, and then the static generator equipment is utilized to carry out active treatment on the surface of the photovoltaic module and carry negative charges.
Then, the glass beads with different colors are uniformly coated on the surface of the photovoltaic module by utilizing the slit, the first cylinder 1 is started to extend to drive the scraper body 3 to move downwards and be tightly attached to the surface of the light receiving surface of the photovoltaic module, the positive and negative motor 12 is started to drive the photovoltaic module to move horizontally, and meanwhile, the glass beads are automatically adsorbed into the pits at the designated positions by utilizing the scraper body 3 to form corresponding single pixel points, all the pixel points are edited and combined by corresponding typesetting, and a required full-color pattern can be formed.
And uniformly coating a layer of organic material glue on the surface of the light receiving surface of the photovoltaic module, starting a third cylinder 18 to extend to drive a second plate 16 and a UV lamp tube 15 to move downwards to a proper position, starting the UV lamp tube 15 to electrify to generate ultraviolet light so as to solidify the organic material glue and form a high-light-transmission film layer.
Referring to fig. 1 of the drawings, a recycling assembly penetrating the top wall of the mounting frame 17 is disposed at one side of the top wall of the mounting frame 17. The recycling assembly comprises a dust collector 22, the dust collector 22 is arranged on the top wall of the mounting frame 17, a telescopic hose 21 penetrating through the top wall of the mounting frame 17 is fixed at the input end of the dust collector 22, and a suction head 2 is fixed at the bottom position of the telescopic hose 21. After the glass beads are adsorbed, the suction head 2 can be pulled downwards to drive the telescopic hose 21 to stretch to deform, and the dust collector 22 can be started to automatically suck the redundant glass beads.
The glass beads had a diameter size of 5 microns, a pitch of 20 microns, and a pit depth size of 5 microns.
In a second embodiment, please refer to fig. 1, 2 and 3 of the drawings, a method for manufacturing a full-color photovoltaic module includes the steps of forming glass beads with a diameter of 10 μm, a pitch of 30 μm, and a depth of pit of 10 μm.
In a third embodiment, please refer to fig. 1, 2 and 3 in the drawings, a method for manufacturing a full-color photovoltaic module further includes the steps of forming glass beads with a diameter of 20 microns, a pitch of 50 microns, and a depth of 20 microns.
The above embodiments are not intended to limit the scope of the present invention, so: all equivalent changes in structure, shape and principle of the invention should be covered in the scope of protection of the invention.
Claims (10)
1. A preparation method of a full-color photovoltaic module is characterized by comprising the following steps: comprising the steps of (a) a step of,
s1: stably placing the photovoltaic module on a preparation device, and enabling a light receiving surface of the photovoltaic module to face upwards;
s2: uniformly and densely distributing micron-sized pits on a light receiving surface of the photovoltaic module by using laser equipment;
s3: the surface of the photovoltaic module is subjected to active treatment by using electrostatic generator equipment, so that the surface of the module carries a certain negative charge;
s4: uniformly coating the fine beads with corresponding colors on the surface of the photovoltaic module by using a slit, enabling the fine beads to be matched with the micron-sized pits one by one, enabling the depth dimension of the pits to be 5-20 microns, enabling the diameter dimension of the fine beads to be 5-20 microns and the distance dimension between the fine beads to be 20-50 microns, adsorbing the micron-sized fine beads at a designated position by using a preparation device and utilizing the principle of electrostatic adsorption to form corresponding single pixel points, editing and combining all the pixel points by corresponding typesetting, and forming a required full-color pattern;
s5: after the step S4, uniformly coating a layer of organic material glue on the surface of the light receiving surface of the photovoltaic module;
s6: and curing the organic material glue by using a preparation device so as to form the high-light-transmittance film layer.
2. The method for manufacturing a full-color photovoltaic module according to claim 1, wherein: including preparation facilities, preparation facilities includes first dull and stereotyped (6), the roof position of first dull and stereotyped (6) is fixed with first translation subassembly, the externally mounted of first translation subassembly has and places chassis (8), all install side direction clamping assembly around placing chassis (8) inner chamber roof.
3. The method for manufacturing a full-color photovoltaic module according to claim 2, characterized in that: the first translation assembly comprises a positive motor (12), the positive motor (12) is fixed at one side position of the top wall of the first flat plate (6) through a cushion block, a lead screw body (11) is fixed at the output end of the positive motor (12), a first vertical plate (5) is rotatably connected to the end position of the lead screw body (11) through a bearing, the bottom wall position of the first vertical plate (5) is fixed with the top wall position of the first flat plate (6), a lead screw nut (10) is arranged on the outer portion of the lead screw body (11), and the lead screw nut (10) is fixedly inlaid in the placement bottom frame (8).
4. The method for manufacturing a full-color photovoltaic module according to claim 2, characterized in that: the bottom wall of the placement underframe (8) is uniformly fixed with a plurality of groups of first auxiliary supporting wheels (9).
5. The method for manufacturing a full-color photovoltaic module according to claim 2, characterized in that: the lateral clamping assembly comprises a second air cylinder (13), the second air cylinder (13) is fixed on the top wall of an inner cavity of the placement underframe (8), a second vertical plate (14) is fixed at the end part of a horizontal output shaft of the second air cylinder (13), a first elastic pad (4) is fixed at the top part of the inner wall of the second vertical plate (14), and a plurality of groups of second elastic pads (7) are uniformly fixed at the top wall of the placement underframe (8).
6. The method for manufacturing a full-color photovoltaic module according to claim 2, characterized in that: the utility model discloses a laser device, including roof rear side position, mounting bracket (17) and mounting bracket (17), bar hole (23) have been seted up to roof rear side position of first dull and stereotyped (6), second translation subassembly that runs through bar hole (23) is installed to mounting bracket (17) roof position, the bottom position of second translation subassembly is fixed with laser equipment (25), one side position of mounting bracket (17) inner chamber roof is fixed with scraper blade subassembly, the opposite side position of mounting bracket (17) inner chamber roof is fixed with the curing assembly, mounting bracket (17) roof one side position is provided with the recovery subassembly that runs through mounting bracket (17) roof.
7. The method for manufacturing a full-color photovoltaic module according to claim 6, wherein: the second translation assembly comprises a fourth air cylinder (24), the fourth air cylinder (24) is fixed on the top wall of the mounting frame (17), a lifting frame (19) penetrating through the strip-shaped hole (23) is fixed at the end part of the horizontal output shaft of the fourth air cylinder (24), the bottom wall of the lifting frame (19) is fixed with the top wall of the laser equipment (25), and a plurality of groups of second auxiliary supporting wheels (20) are uniformly fixed on the top wall of the inner cavity of the lifting frame (19).
8. The method for manufacturing a full-color photovoltaic module according to claim 6, wherein: the scraper assembly comprises a first air cylinder (1), the first air cylinder (1) is fixed at the top wall position of an inner cavity of the mounting frame (17), and the scraper body (3) is fixed at the end position of a vertical output shaft of the first air cylinder (1).
9. The method for manufacturing a full-color photovoltaic module according to claim 6, wherein: the curing assembly comprises a third air cylinder (18), the third air cylinder (18) is fixed at the top wall position of an inner cavity of the mounting frame (17), a second flat plate (16) is fixed at the end position of a vertical output shaft of the third air cylinder (18), and a UV lamp tube (15) is fixed at the bottom wall position of the second flat plate (16).
10. The method for manufacturing a full-color photovoltaic module according to claim 6, wherein: the recycling assembly comprises a dust collector (22), the dust collector (22) is arranged on the top wall of the mounting frame (17), a telescopic hose (21) penetrating through the top wall of the mounting frame (17) is fixed at the input end of the dust collector (22), and a suction head (2) is fixed at the bottom of the telescopic hose (21).
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| JP2012248824A (en) * | 2011-05-26 | 2012-12-13 | Shui-Yang Lien | Full-color image thin film solar cell and manufacturing method therefor |
| CN103885102A (en) * | 2012-12-21 | 2014-06-25 | 李诚浩 | Micro-lens array device, manufacturing method thereof and solar battery module comprising the same |
| CN208249334U (en) * | 2018-05-22 | 2018-12-18 | 天津环欧国际新能源科技有限公司 | A kind of photovoltaic component glass feeding device |
| WO2020089234A1 (en) * | 2018-10-31 | 2020-05-07 | Total Sa | Photovoltaic assembly |
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2023
- 2023-08-21 CN CN202311051848.2A patent/CN117080302B/en active Active
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2012248824A (en) * | 2011-05-26 | 2012-12-13 | Shui-Yang Lien | Full-color image thin film solar cell and manufacturing method therefor |
| CN103885102A (en) * | 2012-12-21 | 2014-06-25 | 李诚浩 | Micro-lens array device, manufacturing method thereof and solar battery module comprising the same |
| CN208249334U (en) * | 2018-05-22 | 2018-12-18 | 天津环欧国际新能源科技有限公司 | A kind of photovoltaic component glass feeding device |
| WO2020089234A1 (en) * | 2018-10-31 | 2020-05-07 | Total Sa | Photovoltaic assembly |
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