CN109449100A - A kind of the flood tide transfer method and device of electronic component - Google Patents

A kind of the flood tide transfer method and device of electronic component Download PDF

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Publication number
CN109449100A
CN109449100A CN201811204677.1A CN201811204677A CN109449100A CN 109449100 A CN109449100 A CN 109449100A CN 201811204677 A CN201811204677 A CN 201811204677A CN 109449100 A CN109449100 A CN 109449100A
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China
Prior art keywords
flip
die bond
led
transfer head
electronic component
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CN201811204677.1A
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CN109449100B (en
Inventor
陈新
贺云波
麦锡全
崔成强
刘强
张凯
高健
杨志军
陈桪
陈云
汤晖
张昱
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Guangdong University of Technology
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Guangdong University of Technology
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Priority to CN201811204677.1A priority Critical patent/CN109449100B/en
Priority to PCT/CN2018/124562 priority patent/WO2020077865A1/en
Publication of CN109449100A publication Critical patent/CN109449100A/en
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/67Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
    • H01L21/67005Apparatus not specifically provided for elsewhere
    • H01L21/67011Apparatus for manufacture or treatment
    • H01L21/67144Apparatus for mounting on conductive members, e.g. leadframes or conductors on insulating substrates
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L33/00Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L33/48Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof characterised by the semiconductor body packages
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L33/00Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L33/48Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof characterised by the semiconductor body packages
    • H01L33/62Arrangements for conducting electric current to or from the semiconductor body, e.g. lead-frames, wire-bonds or solder balls

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  • Engineering & Computer Science (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Manufacturing & Machinery (AREA)
  • Computer Hardware Design (AREA)
  • Power Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Condensed Matter Physics & Semiconductors (AREA)
  • General Physics & Mathematics (AREA)
  • Led Device Packages (AREA)

Abstract

A kind of flood tide transfer device of electronic component, including die bond weldering arm, flip weldering arm, additional physics field device and station;Respectively by being electrically connected in station, additional physics field device is respectively arranged at the two sides of die bond weldering arm and flip weldering arm for die bond weldering arm and flip weldering arm;Flip rotating electric machine is set to the side of flip both ends clamping device, flip both ends clamping device is set to the two sides of flip mandril, flip guide rail is set to flip mandril, flip bracket is movably arranged in flip guide rail, flip transfer head is set to flip bracket, and flip elastic material is set between adjacent flip bracket.It is an object of the invention to propose the flood tide transfer method and device of a kind of electronic component, apparatus of the present invention are simple, and efficiency improves a2C times, the spacing of electronic component is fully controllable and flood tide transfer is in target base plate, has great application value in field of semiconductor manufacture.

Description

A kind of the flood tide transfer method and device of electronic component
Technical field
The present invention relates to field of semiconductor manufacture more particularly to the flood tide transfer methods and device of a kind of electronic component.
Background technique
Micro-LED is a kind of by LED structure microminiaturization and matrixing, each pixel is operated alone and addressing control The display technology of system.Due to the brightness of Micro-LED technology, service life, contrast, reaction time, energy consumption, visible angle and resolution The various indexs such as rate are superior to LCD and OLED technology, are considered as that the display technology of new generation of OLED and tradition LED can be surmounted.But Be, due to extreme efficiency in encapsulation process, 99.9999% yields and it is 0.5 μm positive and negative within shift the needs of precision, and It is tens of thousands of to millions of that Micro-LED component size, which is approximately less than 50 μm and number, therefore in Micro-LED industrialization There is still a need for the flood tides that the core technology problem overcome is exactly Micro-LED component to shift (Mass in the process Transfer) technology.For modern Ultraprecision Machining, flood tide transfer is tens of thousands of to hundreds of thousands Micro- from wafer LED itself has been a huge challenge to substrate, and processing efficiency, yields and transfer precision not can guarantee more.
Micro-LED flood tide transfer method mainly has electrostatic force adsorption method, Van der Waals force transfer method, electromagnetic force at present Adsorption method, the radium-shine laser ablation methods of patterning, fluid assembly method etc..The electrostatic force absorption that u s company LuxVue is proposed Van der Waals force transfer method and TaiWan, China work that method, u s company X-Celeprint are proposed grind the electromagnetism of institute ITRI proposition Flood tide Micro-LED is accurately adsorbed, is retransferred respectively by electrostatic force, Van der Waals force and electromagnetic force by power adsorption method It is discharged to target substrate, and accurately.However, above-mentioned three kinds of methods can not solve on wafer in Micro-LED spacing and substrate The problem that Micro-LED spacing does not wait.Radium-shine laser ablation methods laser lift-off Micro-LED directly from wafer is patterned, But it is needed using expensive excimer laser.Fluid assembly method is rolled on substrate using brush bucket, so that Micro-LED As in liquid suspension, LED is allowed to fall into the corresponding well on substrate by fluid force.However, the method have it is certain with Machine is unable to ensure the yield of self assembly.
United States Patent (USP) US20180053742A1 proposes electronic device being adhered to temporary fixing layer, by expanding this temporarily When property fixing layer changes LED spacing to being transferred on bearing substrate.Due to fixing layer temporary in the method laterally and It is longitudinal to expand, it is difficult to ensure horizontal transfer precision is unable to satisfy the demanding flood tide transfer of transverse precision, and temporary solid Given layer expansion multiple is limited, is unable to satisfy big horizontal spacing.The Micro-LED's that Chinese patent CN201711162098 is proposed Flood tide transfer method is only shifted to the asymmetrical LED of upper lower edge, and uses the mold being pre-designed, Wu Faman Sufficient electronic component spacing.
In conclusion at present still without the flood tide transfer method and device of a kind of electronic component, need it is further proposed that efficiently, Feasible solution.
Summary of the invention
The purpose of the present invention is to solve the above problem proposes the flood tide transfer method and device of a kind of electronic component, overcomes The prior art can not again in the target base plates such as panel or wafer flood tide shift fully controllable spacing Micro-LED difficulty Topic.
In order to achieve this goal, the invention adopts the following technical scheme:
A kind of flood tide transfer method of electronic component, comprising the following steps:
Step 1, driving motion platform XY axis carry out machine vision alignment, and Z axis protects flip transfer head and Micro-LED Certain distance is held, according to the substrate Micro-LED spacing of required crawl, applying external force by both ends clamping device makes elastic material Expect longitudinal deformation, flip transfer head precisely aligns substrate Micro-LED, grabs substrate when applying positive voltage to flip transfer head Micro-LED;
Step 2 overturns flip transfer head, while die bond transfer head clamps substrate Micro-LED, die bond transfer head up and down LED is grabbed when imposing on positive voltage, flip transfer head unclamps LED when imposing on negative voltage;
Step 3, according to the Micro-LED spacing of required placement, the external force numerical value applied required for calculating changes bullet Property material longitudinal deformation, target base plate Micro-LED spacing required for obtaining;
Step 4 drives target base plate motion platform, and the Micro-LED of die bond transfer head crawl is positioned at target position, Die bond transfer head moves down into after target base plate and places LED when imposing on negative voltage;
Step 5 repeats step 1 to step 4, realizes the flood tide transfer of electronic component spacing-controllable.
More preferably, the flip transfer head and the die bond transfer head have dipolar configuration, crawl when imposing on positive voltage LED places LED when imposing on negative voltage.
More preferably, the elastic material is the elastic polymer materials such as silicon rubber.
More preferably, the response time of the elastic material is 10-100ms.
More preferably, the flood tide transfer device of a kind of electronic component, including die bond weldering arm, flip weldering arm, additional physical field dress It sets and station;
The die bond weldering arm and flip weldering arm are respectively by being electrically connected in the station, the additional physical field Device is respectively arranged at the two sides of the die bond weldering arm and flip weldering arm;
The die bond weldering arm includes die bond both ends clamping device, die bond mandril, die bond guide rail, die bond bracket, die bond transfer Head and die bond elastic material, die bond both ends clamping device are set to the two sides of the die bond mandril, and the die bond guide rail is set It is placed in the die bond mandril, the die bond bracket is movably arranged at the die bond guide rail, and the die bond transfer head is set to The die bond bracket, the die bond elastic material are set between the adjacent die bond bracket;
The flip weldering arm includes flip rotating electric machine, flip both ends clamping device, flip guide rail, flip mandril, flip Bracket, flip transfer head and flip elastic material, the flip rotating electric machine are set to the one of flip both ends clamping device Side, flip both ends clamping device are set to the two sides of the flip mandril, and the flip guide rail is set to the flip top Bar, the flip bracket are movably arranged in the flip guide rail, and the flip transfer head is set to the flip bracket, described Flip elastic material is set between the adjacent flip bracket.
More preferably, the additional physics field device is linear drive motor.
More preferably, the station includes visualization PLC screen and integrated PLC control system.
More preferably, the elastic force of the die bond elastic material is greater than clamping force when die bond both ends clamping device powers off, The elastic force of the die bond elastic material is less than clamping force when die bond both ends clamping device is powered.
More preferably, the elastic force of the flip elastic material is greater than clamping force when flip both ends clamping device powers off, The elastic force of the flip elastic material is less than clamping force when flip both ends clamping device is powered.
It is an object of the invention to propose the flood tide transfer method and device of a kind of electronic component, apparatus of the present invention are simple, Efficiency improves a2C times, the spacing of electronic component is fully controllable and flood tide transfer is in target base plate, has in field of semiconductor manufacture There is great application value.
Detailed description of the invention
Fig. 1 is the Micro-LED flood tide transfer process schematic three dimensional views of one embodiment of the present of invention;
Fig. 2 is the transfer head cross-sectional view of one embodiment of the present of invention;
Fig. 3 is the transfer head overturning and docking exchange cross-sectional view of one embodiment of the present of invention;
Fig. 4 is the schematic diagram of the transfer head alignment target substrate cross section of one embodiment of the present of invention;
Fig. 5 is the flexible cross-sectional view of transfer head of one embodiment of the present of invention;
Fig. 6 is that the transfer head of one embodiment of the present of invention places the schematic diagram of the cross section Micro-LED;
Fig. 7 is the transfer head of one embodiment of the present of invention far from the schematic diagram of target base plate cross section;
Fig. 8 is that the substrate Micro-LED of one embodiment of the present of invention is transferred process schematic top plan view;
Fig. 9 is that the substrate Micro-LED of one embodiment of the present of invention is transferred process schematic top plan view;
Figure 10 is that the substrate Micro-LED of one embodiment of the present of invention is transferred process schematic top plan view;
Figure 11 is that the substrate Micro-LED of one embodiment of the present of invention is transferred process schematic top plan view;
Wherein: Micro-LED11;Substrate 12;Target base plate 13;Die bond welds arm 2;Die bond both ends clamping device 21;Die bond Mandril 22;Die bond guide rail 23;Die bond bracket 24;Die bond transfer head 25;Die bond elastic material 26;Flip welds arm 3;Flip electric rotating Machine 31;Flip both ends clamping device 32;Flip guide rail 33;Flip mandril 34;Flip bracket 35;Flip transfer head 36;Flip bullet Property material 37;Substrate Micro-LED spacing L1;Target base plate Micro-LED spacing L2;Crawl point spacing a;Elastic material shape Longitudinal length c1 before becoming;Longitudinal length c2 after elastic material deformation.
Specific embodiment
With reference to the accompanying drawing and pass through specific embodiment mode to further illustrate the technical scheme of the present invention.
A kind of flood tide transfer method of electronic component, comprising the following steps:
Step 1, driving motion platform XY axis carry out machine vision alignment, and Z axis protects flip transfer head and Micro-LED Certain distance is held, according to the substrate Micro-LED spacing of required crawl, applying external force by both ends clamping device makes elastic material Expect longitudinal deformation, flip transfer head precisely aligns substrate Micro-LED, grabs substrate when applying positive voltage to flip transfer head Micro-LED;
Step 2 overturns flip transfer head, while die bond transfer head clamps substrate Micro-LED, die bond transfer head up and down LED is grabbed when imposing on positive voltage, flip transfer head unclamps LED when imposing on negative voltage;
Step 3, according to the Micro-LED spacing of required placement, the external force numerical value applied required for calculating changes bullet Property material longitudinal deformation, target base plate Micro-LED spacing required for obtaining;
Step 4 drives target base plate motion platform, and the Micro-LED of die bond transfer head crawl is positioned at target position, Die bond transfer head moves down into after target base plate and places LED when imposing on negative voltage;
Step 5 repeats step 1 to step 4, realizes the flood tide transfer of electronic component spacing-controllable.
As shown in figs. 1-11, the present invention provides a kind of flood tide transfer methods of electronic component, are substituted with elastic material former There is the rigid structure between transfer head, according to the Micro-LED spacing of required crawl, elastic material is changed by additional physical field Expect longitudinal deformation, to accurately grab substrate Micro-LED, after crawl, according to the Micro-LED spacing of required placement, leads to It crosses additional physical field and changes elastic material longitudinal deformation, the accurate Micro-LED that places realizes electronic component spacing in target base plate Fully controllable flood tide transfer.
Further description, the flip transfer head and the die bond transfer head have dipolar configuration, impose on positive voltage When grab LED, place LED when imposing on negative voltage.
Further description, the elastic material are the elastic polymer materials such as silicon rubber.
Further description, the response time of the elastic material are 10-100ms.
Further description, a kind of flood tide transfer device of electronic component, including die bond weld arm 2, flip welds arm 3, outer Add physics field device and station;
The die bond weldering arm 2 and flip weldering arm 3 are respectively by being electrically connected in the station, the additional physics Field device is respectively arranged at the two sides of the die bond weldering arm 2 and flip weldering arm 3;
Die bond weldering arm 2 include die bond both ends clamping device 21, die bond mandril 22, die bond guide rail 23, die bond bracket 24, Die bond transfer head 25 and die bond elastic material 26, die bond both ends clamping device 21 are set to the two of the die bond mandril 22 Side, the die bond guide rail 23 are set to the die bond mandril 22, and the die bond bracket 24 is movably arranged at the die bond and leads Rail 23, the die bond transfer head 25 are set to the die bond bracket 24, and the die bond elastic material 26 is set to adjacent described solid Between crystal holder frame 24;
The flip weldering arm 3 includes flip rotating electric machine 31, flip both ends clamping device 32, flip guide rail 33, flip top Bar 34, flip bracket 35, flip transfer head 36 and flip elastic material 37, the flip rotating electric machine 31 are set to the flip The side of both ends clamping device 32, flip both ends clamping device 32 is set to the two sides of the flip mandril 34, described to cover Brilliant guide rail 33 is set to the flip mandril 34, and the flip bracket 35 is movably arranged in the flip guide rail 33, described to cover Brilliant transfer head 36 is set to the flip bracket 35, the flip elastic material 37 be set to the adjacent flip bracket 35 it Between.
As shown in figs. 1-11, this example proposes a kind of flood tide transfer device of electronic component, innovatively overcomes target base This limitation that plate Micro-LED spacing can only depend on transfer head template spacing does not pass through elastic material and substitutes original transfer head Between rigid structure, and by both ends clamping device change elastic material longitudinal deformation, realize electronic component spacing it is complete Controllable flood tide transfer.Motion platform XY axis is driven to carry out machine vision alignment, Z axis makes the flip transfer head 36 in Micro- 50 μm above LED11, according to the affiliated substrate Micro-LED spacing L1 to be grabbed, flip both ends clamping device 32 applies Clamping force keeps the flip elastic material 37 flexible, and the accurate aligning substrate Micro-LED of the flip transfer head 36 is covered to described Brilliant transfer head 36 applies positive voltage and grabs substrate Micro-LED, and the response time of the flip elastic material 37 is 10- 100ms.The flip transfer head 36 is overturn, while the die bond transfer head 25 moves down, clamps substrate Micro-LED, it is described solid Brilliant transfer head 25 applies positive voltage and grabs Micro-LED, and the flip transfer head 36 applies negative voltage and unclamps Micro-LED.Root According to the Micro-LED11 spacing of required placement, the clamping force numerical value applied required for calculating changes the die bond elastic material 26 longitudinal deformations, longitudinal length is c1 before 26 deformation of die bond elastic material, and longitudinal length is c2 after deformation, required for obtaining Target base plate 13 Micro-LED11 spacing be L2.Target base plate motion platform is driven, the die bond transfer head 25 grabs Micro-LED11 be positioned at target position, the die bond transfer head 25 applies negative voltage after moving down into target base plate 13, puts Set Micro-LED11.Aforesaid operations are repeated, realize the flood tide transfer of electronic component spacing-controllable.
Further description, the additional physics field device are linear drive motor.
Further description, the station include visualization PLC screen and integrated PLC control system.
The elastic force of further description, the die bond elastic material 26 is disconnected greater than die bond both ends clamping device 21 Clamping force when electric, the elastic force of the die bond elastic material 26 are less than clamping when die bond both ends clamping device 21 is powered Power.
The elastic force of further description, the flip elastic material 37 is disconnected greater than flip both ends clamping device 32 Clamping force when electric, the elastic force of the flip elastic material 37 are less than clamping when flip both ends clamping device 32 is powered Power.
The technical principle of the invention is described above in combination with a specific embodiment.These descriptions are intended merely to explain of the invention Principle, and shall not be construed in any way as a limitation of the scope of protection of the invention.Based on the explanation herein, the technology of this field Personnel can associate with other specific embodiments of the invention without creative labor, these modes are fallen within Within protection scope of the present invention.

Claims (9)

1. a kind of flood tide transfer method of electronic component, which comprises the following steps:
Step 1, driving motion platform XY axis carry out machine vision alignment, and Z axis makes flip transfer head and Micro-LED keep one Set a distance, according to the substrate Micro-LED spacing of required crawl, applying external force by both ends clamping device keeps elastic material vertical To deformation, flip transfer head precisely aligns substrate Micro-LED, grabs substrate Micro- when applying positive voltage to flip transfer head LED;
Step 2 overturns flip transfer head, while die bond transfer head clamps substrate Micro-LED up and down, and die bond transfer head imposes on LED is grabbed when positive voltage, flip transfer head unclamps LED when imposing on negative voltage;
Step 3, according to the Micro-LED spacing of required placement, the external force numerical value applied required for calculating changes elastic material Expect longitudinal deformation, target base plate Micro-LED spacing required for obtaining;
Step 4, drives target base plate motion platform, and the Micro-LED of die bond transfer head crawl is positioned at target position, die bond Transfer head moves down into after target base plate and places LED when imposing on negative voltage;
Step 5 repeats step 1 to step 4, realizes the flood tide transfer of electronic component spacing-controllable.
2. a kind of flood tide transfer method of electronic component according to claim 1, it is characterised in that: the flip transfer head There is dipolar configuration with the die bond transfer head, grab LED when imposing on positive voltage, place LED when imposing on negative voltage.
3. a kind of flood tide transfer method of electronic component according to claim 1, it is characterised in that: the elastic material is The elastic polymer materials such as silicon rubber.
4. a kind of flood tide transfer method of electronic component according to claim 1, it is characterised in that: the elastic material Response time is 10-100ms.
5. the device of -4 flood tide transfer methods using electronic component according to claim 1, it is characterised in that: including die bond Weld arm, flip weldering arm, additional physics field device and station;
The die bond weldering arm and flip weldering arm are respectively by being electrically connected in the station, the additional physics field device It is respectively arranged at the two sides of the die bond weldering arm and flip weldering arm;
Die bond weldering arm include die bond both ends clamping device, die bond mandril, die bond guide rail, die bond bracket, die bond transfer head and Die bond elastic material, die bond both ends clamping device are set to the two sides of the die bond mandril, and the die bond guide rail is set to The die bond mandril, the die bond bracket are movably arranged at the die bond guide rail, and the die bond transfer head is set to described Die bond bracket, the die bond elastic material are set between the adjacent die bond bracket;
Flip weldering arm include flip rotating electric machine, flip both ends clamping device, flip guide rail, flip mandril, flip bracket, Flip transfer head and flip elastic material, the flip rotating electric machine are set to the side of flip both ends clamping device, institute The two sides that flip both ends clamping device is set to the flip mandril are stated, the flip guide rail is set to the flip mandril, institute It states flip bracket to be movably arranged in the flip guide rail, the flip transfer head is set to the flip bracket, the flip Elastic material is set between the adjacent flip bracket.
6. a kind of flood tide transfer device of electronic component according to claim 5, it is characterised in that: the additional physical field Device is linear drive motor.
7. a kind of flood tide transfer device of electronic component according to claim 5, it is characterised in that: the station includes Visualize PLC screen and integrated PLC control system.
8. a kind of flood tide transfer device of electronic component according to claim 5, it is characterised in that: the die bond elasticity material The elastic force of material is greater than clamping force when die bond both ends clamping device powers off, and the elastic force of the die bond elastic material is less than described Clamping force when die bond both ends clamping device is powered.
9. a kind of flood tide transfer device of electronic component according to claim 5, it is characterised in that: the flip elasticity material The elastic force of material is greater than clamping force when flip both ends clamping device powers off, and the elastic force of the flip elastic material is less than described Clamping force when flip both ends clamping device is powered.
CN201811204677.1A 2018-10-16 2018-10-16 A kind of the flood tide transfer method and device of electronic component Active CN109449100B (en)

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CN201811204677.1A CN109449100B (en) 2018-10-16 2018-10-16 A kind of the flood tide transfer method and device of electronic component
PCT/CN2018/124562 WO2020077865A1 (en) 2018-10-16 2018-12-28 Method and device for transferring massive electronic elements

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CN110088920A (en) * 2019-03-19 2019-08-02 京东方科技集团股份有限公司 Transfer method and transfer device
CN110112091A (en) * 2019-04-26 2019-08-09 清华大学深圳研究生院 A kind of device of batch transferring plates bare die
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CN110379761A (en) * 2019-07-18 2019-10-25 京东方科技集团股份有限公司 Micro- light emitting diode transfer base substrate and device
CN113937039A (en) * 2021-12-16 2022-01-14 佛山市华道超精科技有限公司 Chip mass transfer method and chip mass transfer equipment

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CN110379761A (en) * 2019-07-18 2019-10-25 京东方科技集团股份有限公司 Micro- light emitting diode transfer base substrate and device
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CN113937039B (en) * 2021-12-16 2022-02-25 佛山市华道超精科技有限公司 Chip mass transfer method and chip mass transfer equipment

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