CN117049176A - Glass suction disc vehicle and working method thereof - Google Patents

Glass suction disc vehicle and working method thereof Download PDF

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Publication number
CN117049176A
CN117049176A CN202311023102.0A CN202311023102A CN117049176A CN 117049176 A CN117049176 A CN 117049176A CN 202311023102 A CN202311023102 A CN 202311023102A CN 117049176 A CN117049176 A CN 117049176A
Authority
CN
China
Prior art keywords
telescopic unit
glass
assembly
sucker
cleaning
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
CN202311023102.0A
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Chinese (zh)
Inventor
孟虎
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Hebei Tambo Machinery Manufacturing Co ltd
Original Assignee
Hebei Tambo Machinery Manufacturing Co ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Hebei Tambo Machinery Manufacturing Co ltd filed Critical Hebei Tambo Machinery Manufacturing Co ltd
Priority to CN202311023102.0A priority Critical patent/CN117049176A/en
Publication of CN117049176A publication Critical patent/CN117049176A/en
Withdrawn legal-status Critical Current

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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G49/00—Conveying systems characterised by their application for specified purposes not otherwise provided for
    • B65G49/05—Conveying systems characterised by their application for specified purposes not otherwise provided for for fragile or damageable materials or articles
    • B65G49/06—Conveying systems characterised by their application for specified purposes not otherwise provided for for fragile or damageable materials or articles for fragile sheets, e.g. glass
    • B65G49/061—Lifting, gripping, or carrying means, for one or more sheets forming independent means of transport, e.g. suction cups, transport frames
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B08—CLEANING
    • B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B11/00—Cleaning flexible or delicate articles by methods or apparatus specially adapted thereto
    • B08B11/04—Cleaning flexible or delicate articles by methods or apparatus specially adapted thereto specially adapted for plate glass, e.g. prior to manufacture of windshields
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B08—CLEANING
    • B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B13/00—Accessories or details of general applicability for machines or apparatus for cleaning
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B08—CLEANING
    • B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B15/00—Preventing escape of dirt or fumes from the area where they are produced; Collecting or removing dirt or fumes from that area
    • B08B15/04—Preventing escape of dirt or fumes from the area where they are produced; Collecting or removing dirt or fumes from that area from a small area, e.g. a tool
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G43/00—Control devices, e.g. for safety, warning or fault-correcting
    • B65G43/08—Control devices operated by article or material being fed, conveyed or discharged
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
    • B65G47/90—Devices for picking-up and depositing articles or materials
    • B65G47/91—Devices for picking-up and depositing articles or materials incorporating pneumatic, e.g. suction, grippers
    • B65G47/914—Devices for picking-up and depositing articles or materials incorporating pneumatic, e.g. suction, grippers provided with drive systems incorporating rotary and rectilinear movements
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
    • B65G47/90—Devices for picking-up and depositing articles or materials
    • B65G47/91—Devices for picking-up and depositing articles or materials incorporating pneumatic, e.g. suction, grippers
    • B65G47/917—Devices for picking-up and depositing articles or materials incorporating pneumatic, e.g. suction, grippers control arrangements
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
    • B65G47/90—Devices for picking-up and depositing articles or materials
    • B65G47/91—Devices for picking-up and depositing articles or materials incorporating pneumatic, e.g. suction, grippers
    • B65G47/918—Devices for picking-up and depositing articles or materials incorporating pneumatic, e.g. suction, grippers with at least two picking-up heads
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G49/00—Conveying systems characterised by their application for specified purposes not otherwise provided for
    • B65G49/05—Conveying systems characterised by their application for specified purposes not otherwise provided for for fragile or damageable materials or articles
    • B65G49/06—Conveying systems characterised by their application for specified purposes not otherwise provided for for fragile or damageable materials or articles for fragile sheets, e.g. glass
    • B65G49/063—Transporting devices for sheet glass
    • G—PHYSICS
    • G01—MEASURING; TESTING
    • G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N21/00—Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
    • G01N21/84—Systems specially adapted for particular applications
    • G01N21/88—Investigating the presence of flaws or contamination
    • G—PHYSICS
    • G01—MEASURING; TESTING
    • G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N21/00—Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
    • G01N21/84—Systems specially adapted for particular applications
    • G01N21/88—Investigating the presence of flaws or contamination
    • G01N21/8806—Specially adapted optical and illumination features
    • G—PHYSICS
    • G01—MEASURING; TESTING
    • G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N29/00—Investigating or analysing materials by the use of ultrasonic, sonic or infrasonic waves; Visualisation of the interior of objects by transmitting ultrasonic or sonic waves through the object
    • G01N29/04—Analysing solids
    • G—PHYSICS
    • G01—MEASURING; TESTING
    • G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N29/00—Investigating or analysing materials by the use of ultrasonic, sonic or infrasonic waves; Visualisation of the interior of objects by transmitting ultrasonic or sonic waves through the object
    • G01N29/04—Analysing solids
    • G01N29/041—Analysing solids on the surface of the material, e.g. using Lamb, Rayleigh or shear waves
    • G—PHYSICS
    • G01—MEASURING; TESTING
    • G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N29/00—Investigating or analysing materials by the use of ultrasonic, sonic or infrasonic waves; Visualisation of the interior of objects by transmitting ultrasonic or sonic waves through the object
    • G01N29/04—Analysing solids
    • G01N29/043—Analysing solids in the interior, e.g. by shear waves
    • G—PHYSICS
    • G01—MEASURING; TESTING
    • G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N33/00—Investigating or analysing materials by specific methods not covered by groups G01N1/00 - G01N31/00
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G2201/00—Indexing codes relating to handling devices, e.g. conveyors, characterised by the type of product or load being conveyed or handled
    • B65G2201/02—Articles
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P40/00—Technologies relating to the processing of minerals
    • Y02P40/50—Glass production, e.g. reusing waste heat during processing or shaping
    • Y02P40/57—Improving the yield, e-g- reduction of reject rates

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  • Physics & Mathematics (AREA)
  • Chemical & Material Sciences (AREA)
  • Health & Medical Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Analytical Chemistry (AREA)
  • Biochemistry (AREA)
  • General Health & Medical Sciences (AREA)
  • General Physics & Mathematics (AREA)
  • Immunology (AREA)
  • Pathology (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Acoustics & Sound (AREA)
  • Food Science & Technology (AREA)
  • Medicinal Chemistry (AREA)
  • Manipulator (AREA)

Abstract

The invention discloses a glass suction disc vehicle which comprises a main frame, a first telescopic unit, a lifting swing arm, a pitching bracket, a turntable, a suction disc mounting frame, a suction disc, a second telescopic unit and a control assembly, wherein the main frame comprises a bottom frame which is horizontally arranged and a vertical bracket which is vertically arranged at one end of the bottom frame; the first telescopic unit is hinged between the underframe and the lifting swing arm; the second telescopic unit is hinged between the lifting swing arm pitching brackets; the control assembly controls the operation of the first telescopic unit, the turntable and the second telescopic unit. The glass suction disc vehicle and the working method thereof not only facilitate short-distance transportation of single glass, but also can adjust the positioning height, the positioning inclination angle and the positioning rotation angle of the glass sheet, thereby greatly improving the working efficiency.

Description

Glass suction disc vehicle and working method thereof
Technical Field
The invention relates to the technical field of flat glass conveying, in particular to a glass suction disc vehicle and a working method thereof.
Background
Currently, there are two main ways for carrying single sheet glass: one is manual handling and one is mechanical handling. The mechanical carrying is usually carried by a crown block in a factory workshop, an electric sucking disc is hung, the crown block can move back and forth and left and right, the hung electric sucking disc can ascend and descend, and the electric sucking disc can carry a single glass after sucking the glass; the electric sucking disc takes out the glass from the wooden box or the glass bag and conveys the glass from the previous working procedure to the next working procedure. The electric sucking disc and the crown block are arranged in a workshop of a glass processing plant and are installed better, and outdoor construction sites cannot be realized. However, along with the popularization of sunlight rooms and glass curtain walls, the single-piece flat glass needs to be detached or installed on site, and most glass installation and detachment sites cannot be equipped with crown blocks, such as outdoor short-distance transportation, and the single-piece glass cannot be carried in a crown block and sucker mode. And the glass is carried manually, two people are required to coordinate carrying of the larger glass, and labor cost and work injury risks are increased.
Therefore, there is a need to develop a glass suction truck that addresses the short distance transport problem in the glass installation and removal site and can assist in the installation into place, in response to the above drawbacks.
Disclosure of Invention
The invention aims to provide a glass suction disc vehicle which is not only convenient for transferring single glass in a short distance, but also can adjust the positioning height, the positioning inclination angle and the positioning rotation angle of glass sheets, thereby greatly improving the working efficiency.
In order to solve the technical problems, the invention adopts the following technical scheme:
the invention discloses a glass suction disc vehicle, which comprises a main frame, a first telescopic unit, a lifting swing arm, a pitching support, a turntable, a suction disc mounting frame, a suction disc, a second telescopic unit and a control assembly, wherein the main frame comprises a horizontally arranged chassis and a vertical support vertically arranged at one end of the chassis, the bottom of the chassis is provided with a bottom wheel, one end of the lifting swing arm is hinged at the middle position of the inner side of the top of the vertical support, the other end of the lifting swing arm is hinged at the back side of the pitching support, the turntable is connected between the pitching support and the suction disc mounting frame, and the suction disc is mounted on the front side surface of the suction disc mounting frame; the bottom of the first telescopic unit is hinged to the underframe, and the working end of the first telescopic unit is hinged to the bottom of the lifting swing arm; the bottom of the second telescopic unit is hinged to the lifting swing arm, and the working end of the second telescopic unit is hinged to the upper part of the pitching bracket; the control assembly controls the operation of the first telescopic unit, the rotary table and the second telescopic unit.
Further, the device also comprises a drive axle assembly, wherein the number of the bottom wheels is four, the two rear wheels are universal wheels, and the two front wheels are directional wheels; the drive axle assembly is arranged between the two directional wheels and can drive the directional wheels to rotate.
Further, the sucker mounting frame is a rectangular frame formed by welding rectangular square tubes, the upper cross beam and the lower cross beam are welded on the front faces of the longitudinal beams, the suckers are mounted on the cross beams, and the number of the suckers is multiple and regularly distributed.
Further, control assembly is including controlling subassembly, vacuum pump subassembly and battery, vacuum pump subassembly includes vacuum pump, vacuum tank and vacuum valves, vacuum pump subassembly and battery all set up be close to on the chassis one side of standing the support, the vacuum valves is connected to through the trachea vacuum joint on the sucking disc, first flexible unit and second flexible unit all adopt electric putter, control the subassembly control whether the battery is supplied with power to first flexible unit, transaxle assembly and second flexible unit and also can control the operating condition of vacuum valves.
Further, the turntable specifically adopts an electric turntable, and the electric turntable is electrically connected to the control assembly.
Further, the cleaning device also comprises a cleaning assembly, a third telescopic unit, a slide carriage, linear guide rails and a linear driving assembly, wherein the two linear guide rails are parallel to the cross beam and laid on the front side surface of the sucker mounting frame, and the slide carriage slides on the linear guide rails in a guiding manner through a ball sliding block; the cleaning component is a strip-shaped component and has a length longer than the width of the outer edges of the upper group of suckers and the lower group of suckers; the back of the cleaning assembly substrate is provided with a guide column which is vertically guided and inserted into the slide carriage guide hole, the third telescopic unit is arranged at the middle position of the back side surface of the slide carriage, and the working end of the third telescopic unit penetrates through the slide carriage and is connected to the middle position of the back side surface of the cleaning assembly substrate; the cleaning component can be contacted with the sucker before the sucker in the ejection state of the third telescopic unit and can clean the surface of the glass to be adsorbed by the sucker; the linear driving assembly is arranged on the sucker mounting frame and can drive the slide carriage to reciprocate linearly along the linear guide rail.
Further, the linear driving assembly comprises a driving sprocket, a gear motor, a driven sprocket and a chain, wherein the driving sprocket is arranged on an output shaft of the gear motor, the gear motor is arranged on the outer wall of the longitudinal beam at the outermost side of the sucker mounting frame through a vertical plate support, and a supporting shaft of the driven sprocket is arranged on the outer wall of the longitudinal beam at the other end of the sucker mounting frame; the chain is connected between the driving sprocket and the driven sprocket in a transmission way, the middle of the chain is disconnected, and two ends of the chain are respectively arranged on the connecting piece of the side wall of the slide carriage.
Further, the cleaning assembly further comprises a scraping plate brush, a dust hood and a wiping strip which are arranged in a through length mode, the scraping plate brush is detachably arranged at the front end of the cleaning assembly substrate, an air suction opening of the dust hood faces to the scraping plate brush, and the wiping strip is detachably arranged at the rear end of the cleaning assembly substrate; the top ends of the scraper brush and the wiping strip are flush and higher than the outer edge of the dust hood.
Further, the cleaning assembly further comprises crack detection sensors, the two crack detection sensors are mounted on the side wall of the cleaning assembly substrate and located at the positions corresponding to the upper group of suckers and the lower group of suckers respectively, and the crack detection sensors are electrically connected to the control assembly.
The invention also discloses a working method of the glass sucker vehicle, which adopts any one of the glass sucker vehicle to grab and transport the flat glass, and realizes accurate grabbing and placing by adjusting the high and low positions, the pitching angle and the rotating angle of the sucker mounting frame; the cleaning assembly for cleaning the adsorption glass surface is arranged, and can clean the glass surface before adsorption grabbing.
Compared with the prior art, the glass suction disc vehicle has the beneficial effects that:
according to the glass sucker truck, through the arrangement of the lifting swing arm and the first telescopic unit, the first telescopic unit can drive the cantilever end of the lifting swing arm to swing up and down, and the sucker mounting frame connected to the cantilever end of the lifting swing arm realizes the lifting of the high and low positions; through the arrangement of the pitching support and the second telescopic unit, the second telescopic unit can drive the pitching support to swing up and down at the cantilever end of the lifting swing arm, so that the sucker mounting frame swings up and down, and the inclination angle of the adsorption surface is changed; through set up the carousel between every single move support and sucking disc mounting bracket, can realize that sucking disc mounting bracket is for every single move support's corner change. The glass suction disc vehicle is not only convenient for transferring single glass in a short distance, but also can adjust the positioning height, the positioning inclination angle and the positioning rotation angle of the glass sheet, thereby greatly improving the working efficiency.
In addition, through reasonably arranging four bottom wheels, the self-propelled and steering of the glass suction disc vehicle can be realized, and the labor intensity of operators is reduced. Through the arrangement of the cleaning assembly, the third telescopic unit and the slide carriage, the ejection action of the cleaning assembly can be realized, and the working surface of the cleaning assembly is higher than the outer end surface of the sucker; through the arrangement of the slide carriage, the linear guide rail and the linear driving assembly, the slide carriage is dragged to reciprocate linearly along the direction of the cross beam, so that the action of cleaning the adsorption glass surface of the cleaning assembly is realized; the linear driving assembly is arranged in a chain wheel and chain mode, so that the cost is low, the structural stability is good, and the failure rate is low. The cleaning component cleans the glass surface in the area needing to be adsorbed, so that the influence of sundries and dust can be reduced, the suction failure of the suction cup is avoided, and the firmness and reliability in grabbing are ensured. The setting of clearance subassembly is very suitable for the occasion of dismantling old glass, and the outer facade glass of building contacts external environment for a long time, and easy adhesion dust and spot. Through set up scraper brush and wiping strip on cleaning assembly base plate, cleaning assembly makes the scraping action in-process from left to right, and the scraper brush scrapes glass surface earlier, wipes the strip again and cleans glass surface, can comparatively thorough clearance glass surface's filth and dust. Through setting up the suction hood at scraper blade brush rear portion, can carry out the negative pressure to the dust that scrapes in-process vacated and collect, avoid overflowing and cause the influence that is unfavorable for the absorption on the gluey shirt rim of sucking disc. By arranging the crack detection sensor, microcracks on the glass surface to be adsorbed can be detected in advance, so that the falling danger caused by vacuum failure in the working process of the vacuum chuck is avoided; meanwhile, the crack detection sensor is arranged on the side wall of the substrate of the cleaning assembly, so that synchronous detection in the cleaning process can be realized, and the adsorption area is basically subjected to full-coverage detection.
According to the working method of the glass sucker truck, through the working mode of cleaning before adsorbing, the safety of sucker adsorption can be improved, and the falling-off condition is avoided. And the crack detection is carried out on the glass surface of the adsorption area in the cleaning process, and the situation that the adsorption position needs to be replaced or the glass sheet is detached in other modes is found, so that the danger caused by sudden falling in the grabbing and transferring process is avoided.
Drawings
The invention is further described with reference to the following description of the drawings.
FIG. 1 is a schematic view of the main view of the glass sucker of the present invention;
FIG. 2 is a schematic view of a suction cup mounting portion of the present invention in an enlarged partial structure;
FIG. 3 is a schematic diagram of the front view of the suction cup mounting part of the present invention;
FIG. 4 is a schematic cross-sectional view of a cleaning assembly according to the present invention.
Reference numerals illustrate: 1. a main frame; 101. a drive axle; 2. a first telescopic unit; 3. lifting swing arms; 4. a pitch bracket; 401. an upper support arm; 5. a turntable; 6. the sucker mounting rack; 7. a suction cup; 8. a second telescopic unit; 9. cleaning the assembly; 901. a guide post; 902. a wiper brush; 903. a dust hood; 904. a backing plate; 905. a wiping strip; 10. a third telescopic unit; 11. a slide carriage; 12. a linear guide rail; 13. a drive sprocket; 14. a driven sprocket; 15. a chain; 16. a crack detection sensor; 17. a manipulation assembly; 18. a vacuum pump assembly; 19. and a storage battery.
Detailed Description
The invention provides the glass suction disc vehicle, which is not only convenient for transferring single glass in a short distance, but also can adjust the positioning height, the positioning inclination angle and the positioning rotation angle of the glass sheet, thereby greatly improving the working efficiency.
The following description of the embodiments of the present invention will be made in detail with reference to the accompanying drawings, wherein it is apparent that the embodiments described are only some, but not all embodiments of the invention. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
In the description of the present invention, it should be understood that the terms "upper," "lower," "front," "rear," "left," "right," "top," "bottom," "inner," "outer," and the like indicate or are based on the orientation or positional relationship shown in the drawings, merely to facilitate description of the present invention and to simplify the description, and do not indicate or imply that the devices or elements referred to must have a specific orientation, be configured and operated in a specific orientation, and thus should not be construed as limiting the present invention.
In one embodiment, as shown in fig. 1 and 2, the glass sucker vehicle of the present invention includes a main frame 1, a first telescopic unit 2, a lifting swing arm 3, a pitching bracket 4, a turntable 5, a sucker mounting frame 6, a sucker 7, a second telescopic unit 8, and a control assembly. The main frame 1 comprises a horizontally arranged chassis and a vertical support vertically arranged above one end of the chassis, wherein an auxiliary reinforced inclined support is arranged between the chassis and the vertical support, and two ends of the inclined support are welded on the top surface of the chassis and the side elevation of the vertical support. The top of the vertical support is also provided with a push-pull handle which is convenient to grasp, and the bottom of the underframe is provided with a bottom wheel. One end of the lifting swing arm 3 is hinged to the middle position of the back side of the pitching support 4 at the other end of the inner side of the top of the vertical support 2, the turntable 5 is connected between the pitching support 4 and the sucker mounting frame 6, and the sucker 7 is mounted on the front side surface of the sucker mounting frame 6. The bottom of the first telescopic unit 2 is hinged on the underframe, and the working end of the first telescopic unit 2 is hinged at the bottom of the lifting swing arm 3. The bottom of the second telescopic unit 8 is hinged on the lifting swing arm 3, and the working end of the second telescopic unit 8 is hinged on an upper support arm 401 at the upper part of the pitching bracket 4. The control assembly controls the operation of the first telescopic unit 2, the turntable 5 and the second telescopic unit 8.
Through the arrangement of the lifting swing arm 3 and the first telescopic unit 2, the first telescopic unit 2 can drive the cantilever end of the lifting swing arm 3 to swing up and down, and the sucker mounting frame 6 connected to the cantilever end of the lifting swing arm 3 realizes the lifting of the high and low positions; through the arrangement of the pitching support 4 and the second telescopic unit 8, the second telescopic unit 8 can drive the pitching support 4 to swing up and down at the cantilever end of the lifting swing arm 3, so that the up-and-down swing of the sucker mounting frame 6 is realized, and the inclination change of the adsorption surface is realized; by arranging the turntable 5 between the pitch bracket 4 and the suction cup mounting bracket 6, a change in the rotation angle of the suction cup mounting bracket 6 relative to the pitch bracket 4 can be achieved. The glass suction disc vehicle is not only convenient for transferring single glass in a short distance, but also can adjust the positioning height, the positioning inclination angle and the positioning rotation angle of the glass sheet, thereby greatly improving the working efficiency.
In one embodiment of the present invention, as shown in fig. 1, the main frame 1 further includes a drive axle assembly 101, the number of bottom wheels is four, two rear wheels are universal wheels, and two front wheels are directional wheels. The drive axle assembly 101 is disposed between and is capable of driving the directional wheels in rotation.
By reasonably arranging the four bottom wheels, the self-propelled and steering of the glass suction disc vehicle can be realized, and the labor intensity of operators is reduced.
In a specific embodiment of the present invention, as shown in fig. 1 to 3, the suction cup mounting frame 6 is a rectangular frame formed by welding rectangular square tubes, the upper and lower cross beams are welded on the front faces of the longitudinal beams, the suction cups 7 are mounted on the cross beams, and the suction cups 7 are multiple in number and are regularly arranged into an upper group and a lower group. In one embodiment, as shown in fig. 3, the number of suction cups 7 is 8, the upper group is 4, and the lower group is 4. The sucker 7 can be a manual sucker or an automatic sucker which needs to be connected with a negative pressure pipeline.
In a specific embodiment of the present invention, as shown in fig. 1, the control assembly includes a control assembly 17, a vacuum pump assembly 18 and a battery 19, the vacuum pump assembly 18 includes a vacuum pump, a vacuum tank and a vacuum valve group, the vacuum pump assembly 18 and the battery 19 are all disposed on one side of the chassis near the vertical support, the vacuum tank stores the negative pressure generated by the vacuum pump, and the battery 19 supplies power to the electric equipment. The vacuum valve group is connected to a vacuum joint on the sucker 7 through an air pipe, and the first telescopic unit 2 and the second telescopic unit 8 are all electric push rods. The control assembly 17 controls whether the battery 19 supplies power to the first telescopic unit 2, the drive axle assembly 101 and the second telescopic unit 8 and can also control the operating state of the vacuum valve group. The steering assembly 17 includes a steering handle and a steering panel.
In particular, as shown in fig. 1 and 2, the carousel 5 employs in particular an electric carousel electrically connected to a handling assembly 17, controlled by means of the buttons of said handling panel.
In a specific embodiment of the invention, the glass suction disc vehicle further comprises a cleaning assembly 9, a third telescopic unit 10, a slide carriage 11, linear guide rails 12 and a linear driving assembly, wherein the two linear guide rails 12 are parallel to the cross beam and laid on the front side surface of the suction disc mounting frame 6, and the bottom of the slide carriage 11 is connected with the linear guide rails 12 through ball sliding blocks and slides on the linear guide rails 12 in a guiding way. The cleaning component 9 is a strip-shaped component, the length of the strip-shaped component is greater than the outer edge width of the upper sucker 7 and the lower sucker 7, and the cleaning component 9 is hidden between two adjacent suckers 7 at ordinary times. The cleaning assembly 9 base plate back is provided with guide post 901, and guide post 901 vertical direction inserts in the guiding hole of carriage apron 11, and third flexible unit 10 installs in carriage apron 11 dorsal surface intermediate position, and the work end of third flexible unit 10 passes carriage apron 11 to be connected at cleaning assembly 9 base plate dorsal surface intermediate position, and third flexible unit 10 adopts electric putter. The cleaning assembly 9 is capable of contacting and cleaning the glass surface to be sucked by the suction cup before the suction cup 7 in the ejection state of the third telescopic unit 10. The linear driving assembly is arranged on the sucker mounting frame 6 and can drive the slide carriage 11 to reciprocate linearly along the linear guide rail 12.
Specifically, as shown in fig. 2 and 3, the linear driving assembly includes a driving sprocket 13, a reduction motor, a driven sprocket 14, and a chain 15. The driving sprocket 13 is installed on gear motor's output shaft, gear motor passes through riser support installation sucking disc mounting bracket 6 on the outer wall of the longeron of the outermost side, and driven sprocket 14's back shaft is installed on sucking disc mounting bracket 6 other end longeron outer wall. The chain 15 is connected between the driving chain wheel 13 and the driven chain wheel 14 in a transmission way, the middle of the chain 15 is disconnected, and two ends of the chain 15 are respectively arranged on connecting pieces on the side wall of the slide carriage 11. The motor of the gear motor is a servo motor and is electrically connected to a servo driver of the control assembly 17. Both the initial position and both end limit positions of the carriage 11 are provided with displacement sensors electrically connected to the handling assembly 17.
Obviously, the linear driving assembly can also be driven by adopting a gear and rack mode directly, and can also be driven by adopting a long-stroke air cylinder, and similar structural deformation modes fall into the protection scope of the invention.
Through the arrangement of the cleaning assembly 9, the third telescopic unit 10 and the slide carriage 11, the ejection action of the cleaning assembly 9 can be realized, and the working surface of the cleaning assembly 9 is higher than the outer end surface of the sucker 7; through the arrangement of the slide carriage 11, the linear guide rail 12 and the linear driving assembly, the slide carriage 11 is dragged to reciprocate in a linear motion along the direction of the cross beam, so that the action of cleaning the adsorption glass surface of the cleaning assembly 9 is realized; the linear driving assembly is arranged in a chain wheel and chain mode, so that the cost is low, the structural stability is good, and the failure rate is low. The cleaning component 9 cleans the glass surface in the area needing to be adsorbed, can reduce the influence of sundries and dust, avoids the adsorption failure of the sucker 7, and ensures firm and reliable grabbing. The arrangement of the cleaning assembly 9 is extremely suitable for the occasion of disassembling old glass, and the outer facade glass of the building is in long-term contact with the external environment, so that dust and dirt are easy to adhere.
In one embodiment of the present invention, as shown in fig. 3 and 4, the cleaning assembly 9 further includes a wiper 902, a suction cap 903 and a wiping strip 905 which are disposed to be long, i.e., the wiper 902, the suction cap 903 and the wiping strip 905 are disposed to be long along the long side of the cleaning assembly 9. The wiper 902 is detachably mounted on the front end of the base plate of the cleaning assembly 9, the wiper 902 is mounted on the pad 904 by countersunk screws, and the pad 904 is mounted on the base plate of the cleaning assembly 9 by countersunk screws. The suction opening of the suction hood 903 is directed towards the wiper 902, and the suction tube of the suction hood 903 is connected to the filter assembly and to the vacuum valve block by means of a negative pressure line. The wiping strip 905 is detachably mounted at the rear end of the base plate of the cleaning assembly 9, the wiping strip 905 is mounted on the other pad 904 through countersunk screws, and the pad 904 is mounted on the base plate of the cleaning assembly 9 through countersunk screws. The wiper 902 is made of a hard brush and the wiper strip 905 is made of a wet abrasion-resistant cleaning cloth. The top ends of the wiper 902 and the wiper strip 905 are flush and higher than the outer edge of the hood 903.
Through setting up scraper brush 902 and wiping strip 905 on the cleaning element 9 base plate, in the cleaning element 9 makes the scraping action in-process from left to right, scraper brush 902 scrapes the glass surface earlier, and wiping strip 905 cleans the glass surface again, can comparatively thorough clearance glass surface's filth and dust. By providing the suction hood 903 at the rear of the squeegee brush 902, negative pressure collection can be performed on the dust vacated in the scraping process, and the influence of adverse adsorption caused by overflow to the rubber skirt of the suction cup 7 can be avoided.
In an embodiment of the present invention, as shown in fig. 3 and 4, the glass suction disc cart of the present invention further includes crack detection sensors 16, and the two crack detection sensors 16 are mounted on the side wall of the substrate of the cleaning assembly 9 and are respectively located at positions corresponding to the upper and lower groups of suction discs 7, and the crack detection sensors 16 are electrically connected to the control assembly 17 and can feed back detected crack information to the display screen of the control panel. The crack detection sensor 16 may be triggered by a probe using abrupt displacement as a detection signal, may detect by an ultrasonic method, or may detect by a high-speed camera.
By arranging the crack detection sensor 16, microcracks on the glass surface to be adsorbed can be detected in advance, so that the falling danger caused by vacuum failure in the working process of the vacuum chuck is avoided; meanwhile, the crack detection sensor 16 is arranged on the side wall of the substrate of the cleaning assembly 9, so that synchronous detection in the cleaning process can be realized, and basically full-coverage detection is carried out on the adsorption area.
The invention relates to a glass sucker vehicle working principle: when the vacuum suction disc vehicle is used on site, an operator controls the bottom wheel to walk through the push-pull handle and the control handle of the control assembly 17, and the vacuum suction disc vehicle is moved to the front of a glass sheet (building materials such as hollow glass or laminated glass) to be grasped. The vacuum pump starting switch on the control panel enables the vacuum pump to start working, and the vacuum tank reaches the set vacuum degree. The button of the control panel is controlled, so that the first telescopic unit 2 acts to drive the cantilever end of the lifting swing arm 3 to swing up and down, the sucker mounting frame 6 further realizes lifting of the high and low positions, and the sucker 7 is aligned to the middle position of the glass sheet; the second telescopic unit 8 acts and drives the pitching bracket 4 to swing at the cantilever end of the lifting swing arm 3, so that the inclination angle of the sucker mounting frame 6 is changed; the rotation of the turntable 5 can realize the rotation angle change of the sucker mounting frame 6 relative to the pitching bracket 4; eventually, the working surfaces of the eight suction cups 7 are parallel to and at a distance from the glass sheet. The cleaning button of the control panel is controlled, the third telescopic unit 10 is ejected, and the cleaning assembly 9 is higher than the outer edge of the skirt edge of the sucker 7. The gear motor drives the driving sprocket 13 to rotate, the chain 15 firstly drives the slide carriage 11 to return to the leftmost limit position, and then the slide carriage 11 is reversely rotated to drive a stroke from left to right, and the dust hood 903 is opened for dust collection. In the cleaning process, the scraper brush 902 scrapes the glass surface firstly, the wiping strip 905 wipes the glass surface again, the dust hood 903 can collect the dust vacated in the scraping process under negative pressure, and the dirt and dust on the glass surface can be cleaned thoroughly. The slide carriage 11 is retracted to the initial position, the third telescopic unit 10 is retracted, and the cleaning assembly 9 is retracted to the initial position. The suction cup carriage of the present invention is slightly pushed forward so that the suction cup 7 skirt contacts the cleaned glass surface. When the vacuum valve group is conducted, the sucker 7 is communicated with vacuum, and the sucker 7 sucks glass. The sucker car is controlled to move to the mounting position of the glass by controlling the handle. Adjusting the sucker mounting frame 6 to the placing position of the glass, pressing the control panel button, and when the vacuum valve bank is cut off, the sucker 7 is communicated with atmospheric pressure, and vacuum is released to release the sheet.
According to the glass suction disc vehicle, through the arrangement of the lifting swing arm 3 and the first telescopic unit 2, the first telescopic unit 2 can drive the cantilever end of the lifting swing arm 3 to swing up and down, and the suction disc mounting frame 6 connected to the cantilever end of the lifting swing arm 3 realizes the lifting of the high and low positions; through the arrangement of the pitching support 4 and the second telescopic unit 8, the second telescopic unit 8 can drive the pitching support 4 to swing up and down at the cantilever end of the lifting swing arm 3, so that the up-and-down swing of the sucker mounting frame 6 is realized, and the inclination change of the adsorption surface is realized; by arranging the turntable 5 between the pitch bracket 4 and the suction cup mounting bracket 6, a change in the rotation angle of the suction cup mounting bracket 6 relative to the pitch bracket 4 can be achieved. The glass suction disc vehicle is not only convenient for transferring single glass in a short distance, but also can adjust the positioning height, the positioning inclination angle and the positioning rotation angle of the glass sheet, thereby greatly improving the working efficiency. In addition, through reasonably arranging four bottom wheels, the self-propelled and steering of the glass suction disc vehicle can be realized, and the labor intensity of operators is reduced. Through the arrangement of the cleaning assembly 9, the third telescopic unit 10 and the slide carriage 11, the ejection action of the cleaning assembly 9 can be realized, and the working surface of the cleaning assembly 9 is higher than the outer end surface of the sucker 7; through the arrangement of the slide carriage 11, the linear guide rail 12 and the linear driving assembly, the slide carriage 11 is dragged to reciprocate in a linear motion along the direction of the cross beam, so that the action of cleaning the adsorption glass surface of the cleaning assembly 9 is realized; the linear driving assembly is arranged in a chain wheel and chain mode, so that the cost is low, the structural stability is good, and the failure rate is low. The cleaning component 9 cleans the glass surface in the area needing to be adsorbed, can reduce the influence of sundries and dust, avoids the adsorption failure of the sucker 7, and ensures firm and reliable grabbing. The arrangement of the cleaning assembly 9 is extremely suitable for the occasion of disassembling old glass, and the outer facade glass of the building is in long-term contact with the external environment, so that dust and dirt are easy to adhere. Through setting up scraper brush 902 and wiping strip 905 on the cleaning element 9 base plate, in the cleaning element 9 makes the scraping action in-process from left to right, scraper brush 902 scrapes the glass surface earlier, and wiping strip 905 cleans the glass surface again, can comparatively thorough clearance glass surface's filth and dust. By providing the suction hood 903 at the rear of the squeegee brush 902, negative pressure collection can be performed on the dust vacated in the scraping process, and the influence of adverse adsorption caused by overflow to the rubber skirt of the suction cup 7 can be avoided. By arranging the crack detection sensor 16, microcracks on the glass surface to be adsorbed can be detected in advance, so that the falling danger caused by vacuum failure in the working process of the vacuum chuck is avoided; meanwhile, the crack detection sensor 16 is arranged on the side wall of the substrate of the cleaning assembly 9, so that synchronous detection in the cleaning process can be realized, and basically full-coverage detection is carried out on the adsorption area.
The invention discloses a working method of a glass sucker vehicle, which adopts the glass sucker vehicle in any specific embodiment to grab and transport flat glass, and realizes accurate grabbing and placing by adjusting the high and low positions, the pitching angle and the rotation angle of a sucker mounting frame. The cleaning assembly for cleaning the adsorption glass surface is arranged, and can clean the glass surface before adsorption grabbing.
Through the work mode of cleaning before adsorbing, can improve sucking disc absorbing security, avoid taking place the condition that drops.
Specifically, crack detection is further carried out on the glass surface of the adsorption area in the cleaning process, the situation that the adsorption position needs to be replaced or the glass sheet is detached in other modes is found, and the danger caused by sudden falling in the grabbing and transferring process is avoided.
In the present specification, each embodiment is described in a progressive manner, and each embodiment is mainly described in a different point from other embodiments, and identical and similar parts between the embodiments are all enough to refer to each other. For the device disclosed in the embodiment, since it corresponds to the method disclosed in the embodiment, the description is relatively simple, and the relevant points refer to the description of the method section.
The above embodiments are only illustrative of the preferred embodiments of the present invention and are not intended to limit the scope of the present invention, and various modifications and improvements made by those skilled in the art to the technical solutions of the present invention should fall within the protection scope defined by the claims of the present invention without departing from the design spirit of the present invention.

Claims (10)

1. The utility model provides a glass suction disc vehicle which is characterized in that, including main frame (1), first telescopic unit (2), lift swing arm (3), every single move support (4), carousel (5), sucking disc mounting bracket (6), sucking disc (7), second telescopic unit (8) and control assembly, main frame (1) are in including the chassis that the level set up and the vertical support of one end of chassis that sets up, chassis bottom is provided with the return pulley, lift swing arm (3) one end articulates the inboard other end in vertical support top articulates the intermediate position of every single move support (4) back side, carousel (5) are connected between every single move support (4) and sucking disc mounting bracket (6), sucking disc (7) are installed on the positive side of sucking disc mounting bracket (6); the bottom of the first telescopic unit (2) is hinged to the underframe, and the working end of the first telescopic unit (2) is hinged to the bottom of the lifting swing arm (3); the bottom of the second telescopic unit (8) is hinged to the lifting swing arm (3), and the working end of the second telescopic unit (8) is hinged to the upper part of the pitching bracket (4); the control assembly controls the operation of the first telescopic unit (2), the rotary table (5) and the second telescopic unit (8).
2. The glass suction disc vehicle according to claim 1, characterized in that: also comprises a drive axle assembly (101), the number of the bottom wheels is four, the two rear wheels are universal wheels, and the two front wheels are directional wheels; the drive axle assembly (101) is arranged between two orientation wheels and can drive the orientation wheels to rotate.
3. The glass suction disc vehicle according to claim 2, characterized in that: the sucker mounting frame (6) is a rectangular frame formed by welding rectangular square tubes, an upper cross beam and a lower cross beam are welded on the front faces of a plurality of longitudinal beams, the suckers (7) are mounted on the cross beams, and the number of the suckers (7) is multiple and regularly distributed.
4. A glass suction cup as in claim 3, wherein: the control assembly comprises a control assembly (17), a vacuum pump assembly (18) and a storage battery (19), the vacuum pump assembly (18) comprises a vacuum pump, a vacuum tank and a vacuum valve group, the vacuum pump assembly (18) and the storage battery (19) are arranged on the bottom frame and close to one side of the vertical support, the vacuum valve group is connected to a vacuum connector on the sucker (7) through an air pipe, the first telescopic unit (2) and the second telescopic unit (8) are all electric push rods, the control assembly (17) controls whether the storage battery (19) is powered to the first telescopic unit (2), the drive axle assembly (101) and the second telescopic unit (8) and can also control the working state of the vacuum valve group.
5. The glass suction cup as claimed in claim 4, wherein: the turntable (5) is particularly an electric turntable, and the electric turntable is electrically connected to the control assembly (17).
6. The glass suction cup as claimed in claim 4, wherein: the cleaning device comprises a sucker mounting rack (6), a cleaning assembly (9), a third telescopic unit (10), a slide carriage (11), linear guide rails (12) and a linear driving assembly, wherein the two linear guide rails (12) are parallel to the cross beam and laid on the front side surface of the sucker mounting rack (6), and the slide carriage (11) slides on the linear guide rails (12) through ball sliding blocks in a guiding manner; the cleaning component (9) is a strip-shaped component and has a length longer than the outer edge widths of the upper and lower groups of suckers (7); the back of the substrate of the cleaning assembly (9) is provided with a guide column (901) which is vertically guided and inserted into a guide hole of the slide carriage (11), the third telescopic unit (10) is arranged at the middle position of the back side surface of the slide carriage (11), and the working end of the third telescopic unit (10) penetrates through the slide carriage (11) to be connected to the middle position of the back side surface of the substrate of the cleaning assembly (9); the cleaning component (9) can be contacted with the sucker (7) and clean the glass surface to be sucked by the sucker before the sucker is in an ejection state of the third telescopic unit (10); the linear driving assembly is arranged on the sucker mounting frame (6) and can drive the slide carriage (11) to reciprocate linearly along the linear guide rail (12).
7. The glass suction cup as in claim 6, wherein: the linear driving assembly comprises a driving sprocket (13), a speed reducing motor, a driven sprocket (14) and a chain (15), wherein the driving sprocket (13) is arranged on an output shaft of the speed reducing motor, the speed reducing motor is arranged on the outer wall of the longitudinal beam at the outermost side of the sucker mounting frame (6) through a vertical plate support, and a supporting shaft of the driven sprocket (14) is arranged on the outer wall of the longitudinal beam at the other end of the sucker mounting frame (6); the chain (15) is in transmission connection between the driving sprocket (13) and the driven sprocket (14), the middle of the chain (15) is disconnected, and two ends of the chain are respectively arranged on connecting pieces on the side wall of the slide carriage (11).
8. The glass suction cup as in claim 6, wherein: the cleaning assembly (9) further comprises a scraping brush (902), a dust hood (903) and a wiping strip (905) which are arranged in a through length mode, the scraping brush (902) is detachably arranged at the front end of the substrate of the cleaning assembly (9), an air suction opening of the dust hood (903) faces the scraping brush (902), and the wiping strip (905) is detachably arranged at the rear end of the substrate of the cleaning assembly (9); the top ends of the scraper brush (902) and the wiping strip (905) are flush and higher than the outer edge of the dust hood (903).
9. The glass suction disc vehicle according to any one of claims 6 to 8, characterized in that: the cleaning device further comprises crack detection sensors (16), wherein the two crack detection sensors (16) are installed on the side wall of the substrate of the cleaning assembly (9) and are respectively located at the positions corresponding to the upper sucker (7) and the lower sucker (7), and the crack detection sensors (16) are electrically connected to the control assembly (17).
10. The working method of the glass sucker vehicle is characterized in that the glass sucker vehicle according to any one of claims 1-9 is adopted for grabbing and transporting the flat glass, and accurate grabbing and placing are realized by adjusting the high and low positions, the pitching angles and the corners of the sucker mounting frame; the cleaning assembly for cleaning the adsorption glass surface is arranged, and can clean the glass surface before adsorption grabbing.
CN202311023102.0A 2023-08-15 2023-08-15 Glass suction disc vehicle and working method thereof Withdrawn CN117049176A (en)

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Application Number Priority Date Filing Date Title
CN202311023102.0A CN117049176A (en) 2023-08-15 2023-08-15 Glass suction disc vehicle and working method thereof

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202311023102.0A CN117049176A (en) 2023-08-15 2023-08-15 Glass suction disc vehicle and working method thereof

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CN202311023102.0A Withdrawn CN117049176A (en) 2023-08-15 2023-08-15 Glass suction disc vehicle and working method thereof

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN117125486A (en) * 2023-10-26 2023-11-28 江苏诚成节能玻璃有限公司 Door and window glass adsorbs mobile device
CN118253557A (en) * 2024-05-30 2024-06-28 昆山鸿仕达智能科技股份有限公司 Full-automatic floating scraping mechanism for side wall coating of mobile phone camera glass cover plate

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN117125486A (en) * 2023-10-26 2023-11-28 江苏诚成节能玻璃有限公司 Door and window glass adsorbs mobile device
CN117125486B (en) * 2023-10-26 2024-05-24 江苏诚成节能玻璃有限公司 Door and window glass adsorbs mobile device
CN118253557A (en) * 2024-05-30 2024-06-28 昆山鸿仕达智能科技股份有限公司 Full-automatic floating scraping mechanism for side wall coating of mobile phone camera glass cover plate

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