CN116985419B - Device and method for processing artificial marble by adopting marble leftover materials - Google Patents
Device and method for processing artificial marble by adopting marble leftover materials Download PDFInfo
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- CN116985419B CN116985419B CN202311249541.3A CN202311249541A CN116985419B CN 116985419 B CN116985419 B CN 116985419B CN 202311249541 A CN202311249541 A CN 202311249541A CN 116985419 B CN116985419 B CN 116985419B
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- marble
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- shaped sliding
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- 239000002928 artificial marble Substances 0.000 title claims abstract description 116
- 239000004579 marble Substances 0.000 title claims abstract description 36
- 238000000034 method Methods 0.000 title claims abstract description 34
- 238000012545 processing Methods 0.000 title claims abstract description 22
- 239000000463 material Substances 0.000 title claims description 35
- 239000002994 raw material Substances 0.000 claims abstract description 66
- 230000000712 assembly Effects 0.000 claims abstract description 20
- 238000000429 assembly Methods 0.000 claims abstract description 20
- 239000004575 stone Substances 0.000 claims description 37
- 239000002985 plastic film Substances 0.000 claims description 30
- 229920006255 plastic film Polymers 0.000 claims description 30
- 238000000465 moulding Methods 0.000 claims description 14
- 238000001746 injection moulding Methods 0.000 claims description 12
- 239000011230 binding agent Substances 0.000 claims description 9
- 238000012216 screening Methods 0.000 claims description 9
- 229920006337 unsaturated polyester resin Polymers 0.000 claims description 9
- 238000002156 mixing Methods 0.000 claims description 8
- 239000004568 cement Substances 0.000 claims description 6
- 238000005498 polishing Methods 0.000 claims description 6
- 239000010440 gypsum Substances 0.000 claims description 5
- 229910052602 gypsum Inorganic materials 0.000 claims description 5
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 claims description 4
- 239000002253 acid Substances 0.000 claims description 4
- 238000006243 chemical reaction Methods 0.000 claims description 4
- 238000006068 polycondensation reaction Methods 0.000 claims description 4
- 230000003014 reinforcing effect Effects 0.000 claims description 4
- 229920006395 saturated elastomer Polymers 0.000 claims description 4
- 238000004891 communication Methods 0.000 claims 1
- 238000001125 extrusion Methods 0.000 claims 1
- 238000007493 shaping process Methods 0.000 abstract description 8
- 238000009740 moulding (composite fabrication) Methods 0.000 description 28
- 238000010276 construction Methods 0.000 description 2
- 230000007797 corrosion Effects 0.000 description 2
- 238000005260 corrosion Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 239000000243 solution Substances 0.000 description 2
- 230000003068 static effect Effects 0.000 description 2
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000000919 ceramic Substances 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 239000003086 colorant Substances 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000010438 granite Substances 0.000 description 1
- 238000000227 grinding Methods 0.000 description 1
- 239000002932 luster Substances 0.000 description 1
- 238000003672 processing method Methods 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C67/00—Shaping techniques not covered by groups B29C39/00 - B29C65/00, B29C70/00 or B29C73/00
- B29C67/24—Shaping techniques not covered by groups B29C39/00 - B29C65/00, B29C70/00 or B29C73/00 characterised by the choice of material
- B29C67/242—Moulding mineral aggregates bonded with resin, e.g. resin concrete
- B29C67/243—Moulding mineral aggregates bonded with resin, e.g. resin concrete for making articles of definite length
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B13/00—Conditioning or physical treatment of the material to be shaped
- B29B13/10—Conditioning or physical treatment of the material to be shaped by grinding, e.g. by triturating; by sieving; by filtering
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B7/00—Mixing; Kneading
- B29B7/002—Methods
- B29B7/005—Methods for mixing in batches
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Ceramic Engineering (AREA)
- Structural Engineering (AREA)
- Press-Shaping Or Shaping Using Conveyers (AREA)
Abstract
The invention provides a device and a method for processing artificial marble by using marble scraps, belonging to the technical field of artificial marble processing, wherein the device for processing artificial marble by using marble scraps comprises an H-shaped frame; the reciprocating assembly is provided with two groups, and the two groups of reciprocating assemblies are arranged in the H-shaped frame; the two vibrating plates are respectively connected with the two groups of reciprocating assemblies through connecting rods, and two sliding clamping grooves are formed in the surfaces of the two vibrating plates; the shaping case, it is equipped with two, two equal fixedly connected with fixture blocks of two side of two shaping cases, and a plurality of fixture blocks are sliding connection respectively in a plurality of slip draw-in grooves, and in this scheme, artificial marble raw materials carries out reciprocating motion's in-process, through this scheme, artificial marble raw materials in the in-process of shaping of standing in the mould, use this device to extrude the bubble from artificial marble raw materials in, the intensity of artificial marble after the shaping is showing and is improving, not fragile.
Description
Technical Field
The invention belongs to the technical field of artificial marble processing, and particularly relates to a device and a method for processing artificial marble by using marble scraps.
Background
The artificial marble is made up by using broken stone of natural marble or granite as filling material, using cement, gypsum and unsaturated polyester resin as adhesive, stirring, forming, grinding and polishing. Artificial marble has many characteristics of natural marble; for example, the artificial marble has the advantages of various colors, good flexibility, unobvious connection treatment, strong overall sense, gorgeous color, luster of ceramics, high surface hardness, difficult damage, corrosion resistance, high temperature resistance and easy cleaning because of being manually adjustable. The artificial marble commonly used in the market at present has four kinds of following: cement-type artificial marble, polyester-type artificial marble, composite-type artificial marble, and sintered-type artificial marble; with the development of modern construction industry, requirements of light weight, high strength, beautiful appearance and various varieties are provided for the decorative materials. Artificial veneer stone is present in this situation. It has light weight, high strength, corrosion resistance, pollution resistance, convenient construction, and manually controllable pattern and design, and is an ideal decorative material for modern buildings.
In the prior art, when artificial marble processing is performed, after the artificial marble raw materials are mixed, the raw materials are generally directly poured into a mold of the marble raw materials, so that the raw materials of the marble are subjected to static molding, after a period of time, the raw materials of the artificial marble are solidified, the molded artificial marble can be taken out of the mold, and in the process of static molding of the artificial marble raw materials in the mold, bubbles in the artificial marble raw materials cannot be completely extruded from the artificial marble raw materials, so that the molded artificial marble contains a plurality of tiny holes, and the strength of the artificial marble is affected to a certain extent.
Disclosure of Invention
The invention aims to provide a method for processing artificial marble by adopting marble scraps, which aims to solve the problems that in the prior art, in the process of standing and forming the artificial marble raw material in a mould, bubbles in the artificial marble raw material cannot be completely extruded from the artificial marble raw material, so that the formed artificial marble contains a plurality of tiny holes and the strength of the artificial marble is affected to a certain extent.
In order to achieve the above purpose, the present invention provides the following technical solutions:
adopt marble leftover bits to realize artificial marble's device of processing includes:
an H-shaped frame;
the reciprocating assembly is provided with two groups, and the two groups of reciprocating assemblies are arranged in the H-shaped frame;
the two vibrating plates are respectively connected with the two groups of reciprocating assemblies through connecting rods, and two sliding clamping grooves are formed in the surfaces of the two vibrating plates;
the two side ends of the two molding boxes are fixedly connected with two clamping blocks, and the clamping blocks are respectively and slidably connected into the sliding clamping grooves;
the die assembly is arranged in the forming box; and
and the plastic film is arranged in the die assembly.
As a preferable scheme of the invention, each group of reciprocating components comprises a T-shaped chute, a T-shaped sliding block, a sliding rod, a spring and an electric push rod, wherein the T-shaped chute is arranged at one side end of the H-shaped frame, the T-shaped sliding block is in sliding connection with the T-shaped chute, the electric push rod is fixedly connected with one side end of the H-shaped frame, the output end of the electric push rod movably penetrates through one side inner wall of the T-shaped chute and is fixed with one side end of the T-shaped sliding block, the sliding rod is fixedly connected with one side inner wall of the T-shaped chute, the T-shaped sliding block is in sliding connection with the circumferential surface of the sliding rod, and two ends of the spring are respectively fixedly connected with one side inner wall of the T-shaped chute and one side end of the T-shaped sliding block.
As a preferable scheme of the invention, one side end of each vibrating plate is fixedly connected with two connecting rods, and a plurality of connecting rods are respectively connected with two sliding rods.
As a preferable scheme of the invention, a plurality of groups of limiting assemblies are arranged in the H-shaped frame, each group of limiting assemblies comprises a limiting groove and a limiting rod, the limiting grooves are formed in the H-shaped frame, the limiting rods are fixedly connected to one side end of the vibrating plate, and the limiting rods are slidably connected in the limiting grooves.
As a preferable scheme of the invention, the die assembly comprises a bottom plate, two first side plates, two second side plates and two second handles, wherein the bottom plate is connected in the forming box in a sliding manner, the two first side plates are respectively and movably hinged to the upper end of the bottom plate through first hinge shafts, the two second side plates are respectively and movably hinged to the upper end of the bottom plate through second hinge shafts, and the two second handles are respectively and fixedly connected to the upper ends of the two second side plates.
As a preferred embodiment of the present invention, a plastic film is provided in the mold assembly.
As a preferable scheme of the invention, one side ends of the two forming boxes are fixedly connected with two first handles, and a plurality of reinforcing rods are fixedly connected in the H-shaped frame.
The method for processing the artificial marble by adopting the marble scraps comprises the following steps:
s1, preliminary crushing: firstly, inputting marble leftover raw ore into a crusher for preliminary crushing;
s2, primary screening: the marble scraps subjected to preliminary crushing are input into a vibrating screen, screened into different grades, qualified stones are input into the next procedure, and unqualified stones are input into a crusher for preliminary crushing to be continuously crushed;
s3, fine crushing: the stone materials are input into a reaction crusher for further fine crushing, the crushed stone materials are input into a vibrating screen for screening after fine crushing is finished, qualified stone materials are input into a finished product material area, unqualified stone materials are input into the crusher for fine crushing, and fine crushing is continued;
s4, mixing: adding finely-crushed qualified stones in a finished product material area into a mixer, then adding cement and binder into the mixer, and controlling the mixer to operate to perform a mixing procedure;
s5, injection molding: connecting a forming box with a sliding clamping groove through a clamping block, installing a die assembly in the forming box, paving a plastic film on the upper surface of a bottom plate, adding the mixed artificial marble raw materials into the plastic film, then controlling the operation of two groups of reciprocating assemblies, enabling a T-shaped sliding block in the reciprocating assemblies to slide in a reciprocating manner in a T-shaped sliding groove, driving a vibrating plate to reciprocate through a connecting rod by the T-shaped sliding block, driving the forming box to reciprocate by the vibrating plate, and extruding bubbles in the artificial marble raw materials from each other in the process of reciprocating the die assembly, the plastic film and the artificial marble raw materials;
s6, a finished product: after the artificial marble raw material reciprocates for 3 hours, the reciprocating assembly is controlled to stop running, and the artificial marble raw material is stood for six hours, so that a finished product is obtained.
As a preferable scheme of the invention, the binder added in the step S4 is composed of gypsum and unsaturated polyester resin, and the unsaturated polyester resin is formed by polycondensation of saturated dibasic acid unsaturated dihydric alcohol.
As a preferable scheme of the invention, when the finished product is taken out in the step S6, the bottom plate is pulled out of the forming box through the second handle, the finished product of the artificial marble can be quickly taken out by rotating the two first side plates and the second side plates, and finally, the plastic film on the surface of the artificial marble is peeled off, so that the surface of the artificial marble is smooth and polishing is not needed.
Compared with the prior art, the invention has the beneficial effects that:
1. according to the technical scheme, in the process of reciprocating motion of the artificial marble raw materials, the raw materials are mutually extruded, and air bubbles in the artificial marble raw materials are extruded.
2. According to the scheme, the surface of the artificial marble is smooth without polishing, compared with the traditional marble processing method, the artificial marble is required to be polished after being molded, so that the surface of the artificial marble is smooth, and when the scheme is used, the surface of the artificial marble produced by demolding is smooth, and polishing is not required, so that the time is effectively saved.
3. In the invention, after the artificial marble is molded, the module assembly is only required to be taken out from the molding box, then the first side plate and the second side plate in the mold assembly are rotated, the artificial marble is taken out from the mold assembly, and the demolding operation is convenient to carry out through the set mold assembly.
Drawings
The accompanying drawings are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate the invention and together with the embodiments of the invention, serve to explain the invention. In the drawings:
FIG. 1 is a first perspective view of an injection molding apparatus according to the present invention;
FIG. 2 is a front view of an injection molding apparatus according to the present invention;
FIG. 3 is a side view of an injection molding apparatus according to the present invention;
FIG. 4 is an exploded view of the injection molding apparatus of the present invention;
FIG. 5 is a cross-sectional view of an injection molding apparatus according to the present invention;
FIG. 6 is a schematic diagram showing the stress of the marble raw material of the present invention;
FIG. 7 is a flow chart of the present invention;
FIG. 8 is a top view of an injection molding apparatus according to the present invention;
FIG. 9 is a bottom view of the injection molding apparatus of the present invention;
fig. 10 is a second perspective view of the injection molding apparatus of the present invention.
In the figure: 1. an H-shaped frame; 101. a reinforcing rod; 2. a T-shaped chute; 201. a T-shaped slider; 202. a slide bar; 203. a spring; 204. an electric push rod; 3. a vibration plate; 301. a connecting rod; 302. a limit groove; 303. a limit rod; 4. a sliding clamping groove; 401. a clamping block; 5. a forming box; 501. a first handle; 6. a bottom plate; 601. a first side plate; 602. a second side plate; 603. a second handle; 7. a plastic film; 8. artificial marble raw materials.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Examples
Referring to fig. 1 to 10, the present invention provides the following technical solutions:
adopt marble leftover bits to realize artificial marble's device of processing includes:
an H-shaped frame 1;
the reciprocating components are provided with two groups, and the two groups of reciprocating components are arranged in the H-shaped frame 1;
the two vibrating plates 3 are arranged, the two vibrating plates 3 are respectively connected with the two groups of reciprocating components through connecting rods 301, and the surfaces of the two vibrating plates 3 are provided with two sliding clamping grooves 4;
the two molding boxes 5 are arranged, two clamping blocks 401 are fixedly connected to two side ends of the two molding boxes 5, and a plurality of clamping blocks 401 are respectively and slidably connected into a plurality of sliding clamping grooves 4;
the mould assembly is arranged in the forming box 5; and
and the plastic film 7 is arranged in the die assembly.
In the specific embodiment of the invention, a reciprocating component arranged in an H-shaped frame 1 is connected with a vibrating plate 3 through a connecting rod 301, the reciprocating component drives the connecting rod 301 to reciprocate when in operation, the connecting rod 301 drives the vibrating plate 3 to reciprocate, two sliding clamping grooves 4 are formed on the surface of each vibrating plate 3, the sliding clamping grooves 4 on the upper side and the lower side are arranged in a staggered mode, a clamping block 401 fixed on the surface of a forming box 5 slides in the sliding clamping groove 4, a groove is formed in the sliding clamping groove 4, after the clamping block 401 slides to the groove, the vibrating plate 3 drives the forming box 5 to reciprocate through the clamping block 401 when in reciprocating motion, a die component is arranged in the forming box 5 when in use, a first side plate 601 and a second side plate 602 in the die component are respectively connected with a bottom plate 6 through a first hinge shaft and a second hinge shaft, after the forming of artificial marble, only the die component is taken out from the forming box 5, then the first side plate 601 and the second side plate 602 in the mould assembly are rotated to take the artificial marble out of the mould assembly, the mould assembly is convenient for demoulding operation, the T-shaped slide block 201 in the reciprocating assembly slides reciprocally in the T-shaped slide groove 2, the T-shaped slide block 201 drives the vibrating plate 3 to reciprocate through the connecting rod 301, the vibrating plate 3 drives the forming box 5 to reciprocate, the mould assembly, the plastic film 7 and the artificial marble raw material 8 also reciprocate, the raw materials are mutually extruded in the reciprocating process of the artificial marble raw material 8, the air bubbles in the artificial marble raw material 8 are extruded, the air bubbles are extruded from the artificial marble raw material 8 by the device in the standing and forming process of the artificial marble raw material in the mould, is not easy to damage.
Referring to fig. 1-10, each set of reciprocating components includes a T-shaped chute 2, a T-shaped slide block 201, a slide bar 202, a spring 203 and an electric push rod 204, wherein the T-shaped chute 2 is opened at one side end of the H-shaped frame 1, the T-shaped slide block 201 is slidably connected in the T-shaped chute 2, the electric push rod 204 is fixedly connected at one side end of the H-shaped frame 1, an output end of the electric push rod 204 movably penetrates through one side inner wall of the T-shaped chute 2 and is fixed with one side end of the T-shaped slide block 201, the slide bar 202 is fixedly connected at one side inner wall of the T-shaped chute 2, the T-shaped slide block 201 is slidably connected at a circumferential surface of the slide bar 202, and two ends of the spring 203 are respectively fixedly connected at one side inner wall of the T-shaped chute 2 and one side end of the T-shaped slide block 201.
In this embodiment: when the electric push rod 204 in the reciprocating assembly moves to push the T-shaped sliding block 201 to slide in the T-shaped sliding groove 2, and when the extending end of the electric push rod 204 extends a certain distance, the electric push rod 204 stops moving, the spring 203 is extruded, the T-shaped sliding block 201 is pushed to restore to the original position of the T-shaped sliding block 201 in the T-shaped sliding groove 2 by the elastic force of the spring 203, the extending rod of the electric push rod 204 slides into the electric push rod 204, then the electric push rod 204 continues to move, the extending rod continues to push the T-shaped sliding block 201 to extrude the spring 203, and the T-shaped sliding block 201 reciprocates in the T-shaped sliding groove 2.
Referring to fig. 1-10, two connecting rods 301 are fixedly connected to one side ends of two vibrating plates 3, and a plurality of connecting rods 301 are respectively connected to two sliding rods 202.
In this embodiment: the two ends of the connecting rod 301 are respectively connected with the T-shaped sliding block 201 and the vibrating plate 3, and the T-shaped sliding block 201 drives the vibrating plate 3 to reciprocate through the connecting rod 301 during reciprocating motion.
Referring to fig. 1-10, a plurality of sets of limiting assemblies are disposed in the H-shaped frame 1, each set of limiting assemblies includes a limiting groove 302 and a limiting rod 303, the limiting groove 302 is disposed in the H-shaped frame 1, the limiting rod 303 is fixedly connected to one side end of the vibration plate 3, and the limiting rod 303 is slidably connected in the limiting groove 302.
In this embodiment: the limiting component is used for improving the stability of the vibrating plate 3 in reciprocating motion, the limiting rod 303 is fixedly connected to one side end of the vibrating plate 3, and the limiting rod 303 is slidably connected in the limiting groove 302 formed in the surface of the H-shaped frame 1.
Referring to fig. 1-10, the mold assembly includes a bottom plate 6, two first side plates 601, two second side plates 602, and a second handle 603, wherein the bottom plate 6 is slidably connected in the forming box 5, the two first side plates 601 are movably hinged to the upper ends of the bottom plate 6 through first hinge shafts, the two second side plates 602 are movably hinged to the upper ends of the bottom plate 6 through second hinge shafts, and the two second handles 603 are fixedly connected to the upper ends of the two second side plates 602.
In this embodiment: the mold assembly is arranged in the molding box 5 when in use, molding and demolding operations of the artificial marble are facilitated through the arranged mold assembly, the first side plate 601 and the second side plate 602 in the mold assembly rotate respectively with the first hinge shaft and the second hinge shaft, the first side plate 601 and the second side plate 602 rotate respectively with the first hinge shaft and the second hinge shaft when in demolding, and then the plastic film 7 and the molded artificial marble are taken out from the mold assembly.
Referring specifically to fig. 1-10, a plastic film 7 is disposed within the mold assembly.
In this embodiment: the artificial marble raw material 8 arranged in the plastic film 7 runs through the reciprocating assembly to drive the artificial marble raw material 8 and the plastic film 7 to reciprocate in the die assembly, and the artificial marble raw material 8 receives the acting force in the arrow direction to extrude bubbles in the artificial marble raw material 8.
Referring to fig. 1 to 10, two first handles 501 are fixedly connected to one side ends of two molding boxes 5, and a plurality of reinforcing rods 101 are fixedly connected to the inside of the h-shaped frame 1.
In this embodiment: two first handles 501 are fixed on the surface of each molding box 5, the first handles 501 on the upper side and the lower side are arranged in a staggered mode, and the molding boxes 5 are conveniently taken out of the sliding clamping grooves 4 through the arranged first handles 501.
Referring to fig. 1 to 10, the method for processing artificial marble using marble scraps comprises the following steps:
s1, preliminary crushing: firstly, inputting marble leftover raw ore into a crusher for preliminary crushing;
s2, primary screening: the marble scraps subjected to preliminary crushing are input into a vibrating screen, screened into different grades, qualified stones are input into the next procedure, and unqualified stones are input into a crusher for preliminary crushing to be continuously crushed;
s3, fine crushing: the stone materials are input into a reaction crusher for further fine crushing, the crushed stone materials are input into a vibrating screen for screening after fine crushing is finished, qualified stone materials are input into a finished product material area, unqualified stone materials are input into the crusher for fine crushing, and fine crushing is continued;
s4, mixing: adding finely-crushed qualified stones in a finished product material area into a mixer, then adding cement and binder into the mixer, and controlling the mixer to operate to perform a mixing procedure;
s5, injection molding: connecting a forming box 5 with a sliding clamping groove 4 through a clamping block 401, installing a die assembly in the forming box 5, paving a plastic film 7 on the upper surface of a bottom plate 6, adding the mixed artificial marble raw material 8 into the plastic film 7, then controlling the operation of two groups of reciprocating assemblies, wherein a T-shaped sliding block 201 in the reciprocating assemblies slides reciprocally in a T-shaped sliding groove 2, the T-shaped sliding block 201 drives a vibrating plate 3 to reciprocate through a connecting rod 301, the vibrating plate 3 drives the forming box 5 to reciprocate, the die assembly, the plastic film 7 and the artificial marble raw material 8 also reciprocate, and in the process of reciprocating the artificial marble raw material 8, the raw materials are mutually extruded, so that bubbles in the artificial marble raw material 8 are extruded;
s6, a finished product: after the artificial marble raw material 8 reciprocates for 3 hours, the reciprocating assembly is controlled to stop running, and the artificial marble raw material is stood for 8 hours to obtain a finished product.
In this embodiment: the marble leftover raw ore is input into a crusher for preliminary crushing, and a jaw crusher is adopted as the crusher for crushing; inputting the marble scraps subjected to preliminary crushing into a vibrating screen, vibrating the marble scraps into different grades by using a circular vibrating screen for screening, inputting qualified stones into the next procedure, and inputting unqualified stones into a crusher for preliminary crushing for continuous crushing; the stone materials are input into a counterattack crusher for further fine crushing, the crushed stone materials are input into a vibrating screen for screening after fine crushing is finished, qualified stone materials are input into a finished product material area, unqualified stone materials are input into a crusher for fine crushing, fine crushing is continued, and a cone crusher is selected as the crusher for fine crushing; adding finely-crushed qualified stones in a finished product material area into a mixer, then adding cement and binder into the mixer, controlling the mixer to operate for carrying out a mixing process, and selecting a CO-NELE mixer as the mixer; connecting a forming box 5 with a sliding clamping groove 4 through a clamping block 401, installing a die assembly in the forming box 5, paving a plastic film 7 on the upper surface of a bottom plate 6, adding the mixed artificial marble raw material 8 into the plastic film 7, then controlling the operation of two groups of reciprocating assemblies, wherein a T-shaped sliding block 201 in the reciprocating assemblies slides reciprocally in a T-shaped sliding groove 2, the T-shaped sliding block 201 drives a vibrating plate 3 to reciprocate through a connecting rod 301, the vibrating plate 3 drives the forming box 5 to reciprocate, the die assembly, the plastic film 7 and the artificial marble raw material 8 also reciprocate, and in the process of reciprocating the artificial marble raw material 8, the raw materials are mutually extruded, so that bubbles in the artificial marble raw material 8 are extruded; after the artificial marble raw material 8 reciprocates for 3 hours, the reciprocating assembly is controlled to stop running, the artificial marble raw material is stood for 8 hours, a finished product is obtained, and the processing device in the scheme is used for injection molding and finished product use.
Referring to fig. 1 to 10, the binder added in step S4 is composed of gypsum and an unsaturated polyester resin, and the unsaturated polyester resin is formed by polycondensation of saturated dibasic acid unsaturated dihydric alcohol.
In this embodiment: the binder added in the step S4 is composed of gypsum and unsaturated polyester resin, and the unsaturated polyester resin is formed by polycondensation of saturated dibasic acid unsaturated dihydric alcohol.
Referring to fig. 1-10 specifically, in step S6, when the finished product is taken out, the bottom plate 6 is pulled out from the molding box 5 by the second handle 603, the two first side plates 601 and the second side plates 602 are rotated to quickly take out the finished product of the artificial marble, and finally the plastic film 7 on the surface of the artificial marble is peeled off, so that the surface of the artificial marble is smooth and no polishing is required.
In this embodiment: when taking out the finished product, pull out bottom plate 6 from shaping case 5 through second handle 603, rotate two first curb plates 601 and second curb plate 602 and can take out finished product artificial marble fast, peel off the plastic film 7 on artificial marble surface at last, after current artificial marble shaping is accomplished, still need polish its surface, make artificial marble surface smooth, when using this scheme, the artificial marble surface of drawing of patterns output is smooth, need not to polish, effectively saves time.
What needs to be explained is: the specific type of the electric putter 204 is selected by a person skilled in the art, and the above related electric putters 204 and the like all belong to the prior art, and the description of this scheme is omitted.
The working principle and the using flow of the invention are as follows: when the scheme is used, the marble leftover raw ore is firstly input into a crusher for preliminary crushing; the marble scraps subjected to preliminary crushing are input into a vibrating screen, screened into different grades, qualified stones are input into the next procedure, and unqualified stones are input into a crusher for preliminary crushing to be continuously crushed; the stone materials are input into a reaction crusher for further fine crushing, the crushed stone materials are input into a vibrating screen for screening after fine crushing is finished, qualified stone materials are input into a finished product material area, unqualified stone materials are input into the crusher for fine crushing, and fine crushing is continued; adding finely-crushed qualified stones in a finished product material area into a mixer, then adding cement and binder into the mixer, and controlling the mixer to operate to perform a mixing procedure; connecting a forming box 5 with a sliding clamping groove 4 through a clamping block 401, installing a die assembly in the forming box 5, paving a plastic film 7 on the upper surface of a bottom plate 6, adding the mixed artificial marble raw material 8 into the plastic film 7, then controlling the operation of two groups of reciprocating assemblies, wherein a T-shaped sliding block 201 in the reciprocating assemblies slides reciprocally in a T-shaped sliding groove 2, the T-shaped sliding block 201 drives a vibrating plate 3 to reciprocate through a connecting rod 301, the vibrating plate 3 drives the forming box 5 to reciprocate, the die assembly, the plastic film 7 and the artificial marble raw material 8 also reciprocate, and in the process of reciprocating the artificial marble raw material 8, the raw materials are mutually extruded, so that bubbles in the artificial marble raw material 8 are extruded; finally, after the artificial marble raw material 8 reciprocates for 3 hours, controlling the reciprocating assembly to stop running, and standing the artificial marble raw material for 8 hours to obtain a finished product; through using this scheme, artificial marble raw materials 8 carry out reciprocating motion's in-process, extrudees each other between the raw materials, extrudes the bubble in the artificial marble raw materials 8, through this scheme, and the in-process of shaping is kept stand in the mould to the artificial marble raw materials, uses this device to extrude the bubble in from the artificial marble raw materials 8, and the intensity of the artificial marble after the shaping is showing and is improving, not fragile.
Finally, it should be noted that: the foregoing description is only a preferred embodiment of the present invention, and the present invention is not limited thereto, but it is to be understood that modifications and equivalents of some of the technical features described in the foregoing embodiments may be made by those skilled in the art, although the present invention has been described in detail with reference to the foregoing embodiments. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (8)
1. Adopt marble leftover bits to realize artificial marble's device, a serial communication port includes:
an H-shaped frame (1);
the reciprocating components are provided with two groups, and the two groups of reciprocating components are arranged in the H-shaped frame (1);
each group of reciprocating components comprises a T-shaped sliding groove (2), a T-shaped sliding block (201), a sliding rod (202), a spring (203) and an electric push rod (204), wherein the T-shaped sliding groove (2) is formed in one side end of an H-shaped frame (1), the T-shaped sliding block (201) is slidably connected in the T-shaped sliding groove (2), the electric push rod (204) is fixedly connected to one side end of the H-shaped frame (1), the output end of the electric push rod (204) movably penetrates through one side inner wall of the T-shaped sliding groove (2) and is fixed with one side end of the T-shaped sliding block (201), the sliding rod (202) is fixedly connected to one side inner wall of the T-shaped sliding groove (2), the T-shaped sliding block (201) is slidably connected to the circumferential surface of the sliding rod (202), and two ends of the spring (203) are fixedly connected to one side inner wall of the T-shaped sliding groove (2) and one side end of the T-shaped sliding block (201) respectively.
The two vibrating plates (3) are arranged, the two vibrating plates (3) are respectively connected with the two groups of reciprocating components through connecting rods (301), and two sliding clamping grooves (4) are formed in the surfaces of the two vibrating plates (3);
the two molding boxes (5) are provided with two, two clamping blocks (401) are fixedly connected to two side ends of the two molding boxes (5), and a plurality of clamping blocks (401) are respectively and slidably connected into a plurality of sliding clamping grooves (4);
the die assembly is arranged in the forming box (5);
the die assembly comprises a bottom plate (6), two first side plates (601), two second side plates (602) and a second handle (603), wherein the bottom plate (6) is connected in a forming box (5) in a sliding mode, the two first side plates (601) are respectively and movably hinged to the upper end of the bottom plate (6) through first hinge shafts, the two second side plates (602) are respectively and movably hinged to the upper end of the bottom plate (6) through second hinge shafts, and the two second handles (603) are respectively and fixedly connected to the upper ends of the two second side plates (602); and
and the plastic film (7) is arranged in the die assembly.
2. The apparatus for realizing artificial marble processing using marble scraps as defined in claim 1, wherein: two connecting rods (301) are fixedly connected to one side ends of the two vibrating plates (3), and a plurality of connecting rods (301) are respectively connected with the two sliding rods (202).
3. The apparatus for realizing artificial marble processing using marble scraps as defined in claim 2, wherein: the H-shaped frame (1) is internally provided with a plurality of groups of limiting assemblies, each group of limiting assemblies comprises a limiting groove (302) and a limiting rod (303), the limiting grooves (302) are formed in the H-shaped frame (1), the limiting rods (303) are fixedly connected to one side end of the vibrating plate (3), and the limiting rods (303) are slidably connected in the limiting grooves (302).
4. A device for realizing artificial marble processing using marble scraps as defined in claim 3, wherein: a plastic film (7) is arranged in the die assembly.
5. The apparatus for realizing artificial marble processing using marble scraps as defined in claim 4, wherein: two first handles (501) are fixedly connected to one side ends of the two forming boxes (5), and a plurality of reinforcing rods (101) are fixedly connected to the H-shaped frame (1).
6. A method for processing artificial marble using marble scraps, using the apparatus for processing artificial marble using marble scraps according to any one of claims 1 to 5, characterized by comprising the steps of:
s1, preliminary crushing: firstly, inputting marble leftover raw ore into a crusher for preliminary crushing;
s2, primary screening: the marble scraps subjected to preliminary crushing are input into a vibrating screen, screened into different grades, qualified stones are input into the next procedure, and unqualified stones are input into a crusher for preliminary crushing to be continuously crushed;
s3, fine crushing: the stone materials are input into a reaction crusher for further fine crushing, the crushed stone materials are input into a vibrating screen for screening after fine crushing is finished, qualified stone materials are input into a finished product material area, unqualified stone materials are input into the crusher for fine crushing, and fine crushing is continued;
s4, mixing: adding finely-crushed qualified stones in a finished product material area into a mixer, then adding cement and binder into the mixer, and controlling the mixer to operate to perform a mixing procedure;
s5, injection molding: connecting a forming box (5) with a sliding clamping groove (4) through a clamping block (401), installing a die assembly in the forming box (5), paving a plastic film (7) on the upper surface of a bottom plate (6), adding mixed artificial marble raw materials (8) into the plastic film (7), then controlling the operation of two groups of reciprocating assemblies, enabling a T-shaped sliding block (201) in the reciprocating assemblies to slide back and forth in a T-shaped sliding groove (2), driving a vibrating plate (3) to reciprocate through a connecting rod (301), driving the vibrating plate (3) to drive the forming box (5) to reciprocate, and extruding bubbles in the artificial marble raw materials (8) by mutual extrusion among the raw materials in the process of reciprocating motion of the die assembly, the plastic film (7) and the artificial marble raw materials (8);
s6, a finished product: after the artificial marble raw material (8) reciprocates for 3 hours, the reciprocating assembly is controlled to stop running, and the artificial marble raw material (8) is stood for six hours to obtain a finished product.
7. The method for realizing artificial marble processing using marble scraps as defined in claim 6, wherein: the binder added in the step S4 is composed of gypsum and unsaturated polyester resin, and the unsaturated polyester resin is formed by polycondensation of saturated dibasic acid unsaturated dihydric alcohol.
8. The method for realizing artificial marble processing using marble scraps as defined in claim 7, wherein: when the finished product is taken out in the step S6, the bottom plate (6) is pulled out of the forming box (5) through the second handle (603), the finished product artificial marble can be quickly taken out by rotating the two first side plates (601) and the second side plates (602), and finally, the plastic film (7) on the surface of the artificial marble is peeled off, so that the surface of the artificial marble is smooth and polishing is not needed.
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| CN202311249541.3A CN116985419B (en) | 2023-09-26 | 2023-09-26 | Device and method for processing artificial marble by adopting marble leftover materials |
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| CN202311249541.3A CN116985419B (en) | 2023-09-26 | 2023-09-26 | Device and method for processing artificial marble by adopting marble leftover materials |
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| CN116985419B true CN116985419B (en) | 2023-12-15 |
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| JPH05154821A (en) * | 1991-12-04 | 1993-06-22 | Nippon Steel Weld Prod & Eng Co Ltd | Production of curved artificial marble |
| CN101589002A (en) * | 2007-01-26 | 2009-11-25 | Lg化学株式会社 | Artificial marble having various designs and process for preparing the same |
| CN104385436A (en) * | 2014-10-20 | 2015-03-04 | 佛山高品环保技术有限公司 | Artificial stone production system |
| CN215242319U (en) * | 2021-07-01 | 2021-12-21 | 南安市南港石业有限责任公司 | Artificial stone former of environment-friendly |
| CN216115291U (en) * | 2021-10-25 | 2022-03-22 | 舞钢市通达机电设备有限责任公司 | Novel vacuum frame for artificial marble |
| CN114573271A (en) * | 2022-02-15 | 2022-06-03 | 湖北永烨石业有限公司 | Preparation method of artificial marble |
| CN218308057U (en) * | 2022-08-10 | 2023-01-17 | 武汉中弘精密机械有限公司 | Marble air flotation vibration isolation platform |
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2023
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Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH05154821A (en) * | 1991-12-04 | 1993-06-22 | Nippon Steel Weld Prod & Eng Co Ltd | Production of curved artificial marble |
| CN101589002A (en) * | 2007-01-26 | 2009-11-25 | Lg化学株式会社 | Artificial marble having various designs and process for preparing the same |
| CN104385436A (en) * | 2014-10-20 | 2015-03-04 | 佛山高品环保技术有限公司 | Artificial stone production system |
| CN215242319U (en) * | 2021-07-01 | 2021-12-21 | 南安市南港石业有限责任公司 | Artificial stone former of environment-friendly |
| CN216115291U (en) * | 2021-10-25 | 2022-03-22 | 舞钢市通达机电设备有限责任公司 | Novel vacuum frame for artificial marble |
| CN114573271A (en) * | 2022-02-15 | 2022-06-03 | 湖北永烨石业有限公司 | Preparation method of artificial marble |
| CN218308057U (en) * | 2022-08-10 | 2023-01-17 | 武汉中弘精密机械有限公司 | Marble air flotation vibration isolation platform |
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| CN116985419A (en) | 2023-11-03 |
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