CN116957270A - Concrete production and construction scheduling method, system, electronic equipment and storage medium - Google Patents
Concrete production and construction scheduling method, system, electronic equipment and storage medium Download PDFInfo
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Abstract
The application discloses a concrete production and construction scheduling method, a system, electronic equipment and a storage medium, wherein the concrete production and construction scheduling method comprises the following steps: scheduling instruction issuing: issuing a pouring order to a construction team and a mixing station by an item, after the mixing station and the construction team receive the pouring order, building a mixing ratio by an experimenter according to the pouring order, initiating a material-requiring application by the construction team, and issuing an automatic scheduling instruction by the mixing station according to the mixing ratio and the material-requiring application; the concrete production steps are as follows: the intelligent management platform of the engineering mixing station controls the production line to operate according to the automatic scheduling instruction to produce concrete, and then arranges a transport vehicle to a specified storage bin to connect the concrete; and (3) concrete pouring: after the concrete is filled in the transport vehicle, the concrete is transported to the construction team, and after pouring is finished, the construction team signs the concrete in an electronic sign mode.
Description
Technical Field
The application relates to the technical field of concrete production and construction scheduling, in particular to a concrete production and construction scheduling method, a system, electronic equipment and a storage medium.
Background
Concrete scheduling refers to intelligent transportation of mixture, and reasonable transportation arrangement of the system by using sensors is realized through a digital technology, an algorithm and a model mode. The traditional mode is developed manually, so that the problems of time consumption, error and the like are easy to occur. The digitizing technology can be intelligently arranged according to the set path and method to reach the corresponding threshold value, namely, enter the corresponding path tension implementation.
Disclosure of Invention
The embodiment of the application provides a concrete production and construction scheduling method, a system, electronic equipment and a storage medium, which at least solve the problems that in the concrete production and construction scheduling process, a manager is difficult to master the operation condition of a mixing station and the engineering construction progress in time, so that the production and scheduling have more time consumption and are easy to cause errors and the like.
The application provides a concrete production and construction scheduling method, which comprises the following steps:
scheduling instruction issuing: issuing a pouring order to a construction team and a mixing station by an item, after the mixing station and the construction team receive the pouring order, building a mixing ratio by an experimenter according to the pouring order, initiating a material-requiring application by the construction team, and issuing an automatic scheduling instruction by the mixing station according to the mixing ratio and the material-requiring application;
The concrete production steps are as follows: the intelligent management platform of the engineering mixing station controls the production line to operate according to the automatic scheduling instruction to produce concrete, and then arranges a transport vehicle to a specified storage bin to connect the concrete;
and (3) concrete pouring: after the concrete is filled in the transport vehicle, the concrete is transported to the construction team, and after pouring is finished, the construction team signs the concrete in an electronic sign mode.
The concrete production and construction scheduling method, wherein the scheduling instruction issuing step comprises the following steps:
after the project department issues the pouring order to the construction team and the mixing station through the mobile phone app, the experimenter establishes a mixing ratio according to the pouring order and sends the mixing ratio to the mixing station.
The concrete production and construction scheduling method, wherein the scheduling instruction issuing step further comprises:
after the construction team confirms the pouring order implementation time to the mixing station through the mobile phone app, the material application is initiated according to the pouring order implementation time.
The concrete production and construction scheduling method, wherein the scheduling instruction issuing step further comprises:
And the mixing station issues the automatic scheduling instruction to the intelligent management platform of the engineering mixing station according to the mixing ratio and the material request.
The concrete production and construction scheduling method described above, wherein the concrete production steps include:
the intelligent management platform of the engineering mixing station issues an automatic production instruction to an MES server according to the automatic scheduling instruction, the MES server sends the automatic production instruction to the double-control double-machine, and the double-control double-machine controls the production line to operate to produce the concrete.
The concrete production and construction scheduling method described above, wherein the concrete production step further includes:
the intelligent management platform of the engineering mixing station transmits an automatic dispatching instruction to the transport vehicle according to the automatic dispatching instruction, and the transport vehicle automatically weighs through an unattended platform house system according to the automatic dispatching instruction, and guides a driver to the specified storage bin to receive concrete according to a weighing result.
The concrete production and construction scheduling method, wherein the concrete pouring step comprises the following steps:
After the transportation vehicle fills the concrete, the intelligent management platform of the engineering mixing station displays a filling completion message on a large screen, and sends the filling completion message to the transportation vehicle, and the transportation vehicle confirms a transportation pouring point in an automatic ticket making mode and transports the concrete to the construction team.
The invention also provides a concrete digital production and construction scheduling system, which is characterized by being suitable for the concrete digital production and construction scheduling method, and comprising the following steps:
scheduling instruction issuing unit: issuing a pouring order to a construction team and a mixing station by an item, after the mixing station and the construction team receive the pouring order, building a mixing ratio by an experimenter according to the pouring order, initiating a material-requiring application by the construction team, and issuing an automatic scheduling instruction by the mixing station according to the mixing ratio and the material-requiring application;
concrete production unit: the intelligent management platform of the engineering mixing station controls the production line to operate according to the automatic scheduling instruction to produce concrete, and then arranges a transport vehicle to a specified storage bin to connect the concrete;
and (3) a concrete pouring unit: after the concrete is filled in the transport vehicle, the concrete is transported to the construction team, and after pouring is finished, the construction team signs the concrete in an electronic sign mode.
The application also provides an electronic device, which comprises a memory, a processor and a computer program stored in the memory and capable of running on the processor, and is characterized in that the digital concrete production and construction scheduling method is realized when the processor executes the computer program.
The application also provides an electronic equipment readable storage medium, wherein the electronic equipment readable storage medium is stored with computer program instructions, and the computer program instructions realize the concrete digital production and construction scheduling method when being executed by the processor.
The details of one or more embodiments of the application are set forth in the accompanying drawings and the description below to provide a more thorough understanding of the other features, objects, and advantages of the application.
Drawings
The accompanying drawings, which are included to provide a further understanding of the application and are incorporated in and constitute a part of this specification, illustrate embodiments of the application and together with the description serve to explain the application and do not constitute a limitation on the application. In the drawings:
FIG. 1 is a flow chart of a concrete digital production and construction scheduling method according to an embodiment of the application;
FIG. 2 is a detailed concrete production and placement flow chart according to an embodiment of the application;
FIG. 3 is a schematic diagram of the operation of a concrete digital construction information system according to an embodiment of the present application;
FIG. 4 is a flow chart of concrete production and placement operations according to an embodiment of the present application;
FIG. 5 is a schematic illustration of a technician use interface according to an embodiment of the present application;
FIG. 6 is a schematic illustration of a concrete constructor use interface according to an embodiment of the application;
FIG. 7 is a schematic illustration of a laboratory personnel use interface according to an embodiment of the present application;
FIG. 8 is a schematic diagram of a concrete production scheduling command function interface according to an embodiment of the application;
FIG. 9 is a schematic diagram of a concrete production mobile dispatch command function interface according to an embodiment of the application;
FIG. 10 is a schematic view of a concrete production remote monitoring interface according to an embodiment of the application;
FIG. 11 is an overall architecture diagram of a platform according to an embodiment of the application;
FIG. 12 is a schematic illustration of a manual weighing interface according to an embodiment of the present application;
FIG. 13 is a diagram of an intelligent powder bin monitoring system architecture according to an embodiment of the application;
FIG. 14 is a schematic diagram of a liquid level monitoring system application according to an embodiment of the present application;
FIG. 15 is a schematic diagram of a tank truck queuing LED screen in accordance with an embodiment of the application;
FIG. 16 is a construction mix LED sign schematic according to an embodiment of the application;
FIG. 17 is an engineering department business management diagram according to an embodiment of the application;
FIG. 18 is a construction team business management diagram according to an embodiment of the present application;
FIG. 19 is a general schematic diagram of an Internet of things communication positioning system according to an embodiment of the application;
fig. 20 is a frame diagram of an electronic device according to an embodiment of the application.
Wherein, the reference numerals are as follows:
scheduling instruction issuing unit: 51;
concrete production unit: 52;
and (3) a concrete pouring unit: 53;
81: a processor;
82: a memory;
83: a communication interface;
80: a bus.
Detailed Description
The present application will be described and illustrated with reference to the accompanying drawings and examples in order to make the objects, technical solutions and advantages of the present application more apparent. It should be understood that the specific embodiments described herein are for purposes of illustration only and are not intended to limit the scope of the application. All other embodiments, which can be made by a person of ordinary skill in the art based on the embodiments provided by the present application without making any inventive effort, are intended to fall within the scope of the present application.
It is apparent that the drawings in the following description are only some examples or embodiments of the present application, and it is possible for those of ordinary skill in the art to apply the present application to other similar situations according to these drawings without inventive effort. Moreover, it should be appreciated that while such a development effort might be complex and lengthy, it would nevertheless be a routine undertaking of design, fabrication, or manufacture for those of ordinary skill having the benefit of this disclosure, and thus should not be construed as having the benefit of this disclosure.
Reference in the specification to "an embodiment" means that a particular feature, structure, or characteristic described in connection with the embodiment may be included in at least one embodiment of the application. The appearances of such phrases in various places in the specification are not necessarily all referring to the same embodiment, nor are separate or alternative embodiments mutually exclusive of other embodiments. It is to be expressly and implicitly understood by those of ordinary skill in the art that the described embodiments of the application can be combined with other embodiments without conflict.
Unless defined otherwise, technical or scientific terms used herein should be given the ordinary meaning as understood by one of ordinary skill in the art to which this application belongs. The terms "a," "an," "the," and similar referents in the context of the application are not to be construed as limiting the quantity, but rather as singular or plural. The terms "comprising," "including," "having," and any variations thereof, are intended to cover a non-exclusive inclusion; for example, a process, method, system, article, or apparatus that comprises a list of steps or modules (elements) is not limited to only those steps or elements but may include other steps or elements not expressly listed or inherent to such process, method, article, or apparatus. The terms "connected," "coupled," and the like in connection with the present application are not limited to physical or mechanical connections, but may include electrical connections, whether direct or indirect. The term "plurality" as used herein means two or more. "and/or" describes an association relationship of an association object, meaning that there may be three relationships, e.g., "a and/or B" may mean: a exists alone, A and B exist together, and B exists alone. The character "/" generally indicates that the context-dependent object is an "or" relationship. The terms "first," "second," "third," and the like, as used herein, are merely distinguishing between similar objects and not representing a particular ordering of objects.
According to the concrete production and construction scheduling method, system, electronic equipment and storage medium, complex multiple mixing stations and multiple pouring points work cooperatively, the record requirements on each concrete disc of the mixing stations and each concrete outlet of each vehicle are clear, two-dimensional codes can be generated, and meanwhile, the two-dimensional codes are accurately positioned on the vehicles; the concrete in the vehicle is accurately transported to the pouring point by the matched vehicle, and meanwhile, the pouring point, a verification and confirmation link of the matched vehicle and the like are provided; the concrete statistics is summarized and analyzed every day, and the plans required to be distributed by each mixing station are automatically distributed by combining the plans of the next day, the capacity of the mixing station, the line distance and other conditions; each pouring point of the concrete can be automatically matched with a transport vehicle, each vehicle is automatically matched with a mixing station, the mixing station is used for queuing vehicles, queuing information and the like are automatically formed.
The following will describe embodiments of the present application by taking concrete production and construction schedule as an example.
Example 1
The embodiment provides a concrete production and construction scheduling method. Referring to fig. 1 to 18, fig. 1 is a flowchart of a concrete digital production and construction scheduling method according to an embodiment of the present application; FIG. 2 is a detailed concrete production and placement flow chart according to an embodiment of the application; FIG. 3 is a schematic diagram of the operation of a concrete digital construction information system according to an embodiment of the present application; FIG. 4 is a flow chart of concrete production and placement operations according to an embodiment of the present application; FIG. 5 is a schematic illustration of a technician use interface according to an embodiment of the present application; FIG. 6 is a schematic illustration of a concrete constructor use interface according to an embodiment of the application; FIG. 7 is a schematic illustration of a laboratory personnel use interface according to an embodiment of the present application; FIG. 8 is a schematic diagram of a concrete production scheduling command function interface according to an embodiment of the application; FIG. 9 is a schematic diagram of a concrete production mobile dispatch command function interface according to an embodiment of the application; FIG. 10 is a schematic view of a concrete production remote monitoring interface according to an embodiment of the application; FIG. 11 is an overall architecture diagram of a platform according to an embodiment of the application; FIG. 12 is a schematic illustration of a manual weighing interface according to an embodiment of the present application; FIG. 13 is a diagram of an intelligent powder bin monitoring system architecture according to an embodiment of the application; FIG. 14 is a schematic diagram of a liquid level monitoring system application according to an embodiment of the present application; FIG. 15 is a schematic diagram of a tank truck queuing LED screen in accordance with an embodiment of the application; FIG. 16 is a construction mix LED sign schematic according to an embodiment of the application; FIG. 17 is an engineering department business management diagram according to an embodiment of the application; fig. 18 is a construction team business management diagram according to an embodiment of the present application, and as shown in fig. 1 to 18, a concrete production and construction scheduling method includes:
Scheduling instruction issuing step S1: issuing a pouring order to a construction team and a mixing station by an item, after the mixing station and the construction team receive the pouring order, building a mixing ratio by an experimenter according to the pouring order, initiating a material-requiring application by the construction team, and issuing an automatic scheduling instruction by the mixing station according to the mixing ratio and the material-requiring application;
and (2) concrete production step S2: the intelligent management platform of the engineering mixing station controls the production line to operate according to the automatic scheduling instruction to produce concrete, and then arranges a transport vehicle to a specified storage bin to connect the concrete;
and (S3) concrete pouring: after the concrete is filled in the transport vehicle, the concrete is transported to the construction team, and after pouring is finished, the construction team signs the concrete in an electronic sign mode.
In specific implementation, as shown in fig. 1 to 4, a pouring order is issued from an item to a mixing station and a construction team, the construction team confirms the implementation time of the pouring order to the mixing station through a mobile phone end, a tester establishes a concrete mix ratio according to the pouring order, a transportation vehicle is arranged in a production scheduling manner, the transportation vehicle enters the field and is queued, the mixing station starts to produce, the vehicle concrete filling is completed, a driver receives the information of completing the filling of the concrete and confirms a transportation pouring point in an automatic ticket making manner, the Beidou positioning vehicle transportation position automatically navigates, the on-site pouring personnel receives the vehicle transportation information, the pouring point sets the vehicle transportation information and confirms on site, the actual use amount of the concrete is signed by electrons after the pouring is completed, and the vehicle returns to the mixing station to carry out the next task;
Wherein, mixing station management and production flow angle carry out functional design, divide into following several parts altogether:
(1) The engineering department is mainly responsible for making, issuing, state and progress checking of pouring orders;
(2) The construction team is responsible for concrete application, material forcing, suspension, concrete signing and receiving and the like;
(3) The construction site laboratory is responsible for proportioning management and batching notification management;
(4) The mixing station is responsible for remote centralized control, pouring order receiving, approval, automatic scheduling, production and delivery and the like; the mixing station unit is responsible for remote centralized control, dispatch instruction receiving and double-control double-machine production;
(5) The tank car is responsible for queuing vehicles, positioning monitoring, construction site electronic fence, concrete electronic signing and receiving and the like.
In an embodiment, the scheduling instruction issuing step S1 includes:
after the project department issues the pouring order to the construction team and the mixing station through a mobile phone app, the experimenter establishes a mixing ratio according to the pouring order and sends the mixing ratio to the mixing station;
after the construction team confirms the pouring order implementation time to the mixing station through the mobile phone app, initiating the material request according to the pouring order implementation time;
and the mixing station issues the automatic scheduling instruction to the intelligent management platform of the engineering mixing station according to the mixing ratio and the material request.
In a specific embodiment, as shown in fig. 5 and 17, a technician of an engineering department initiates a pouring command through a system or a mobile phone APP, after receiving the command, a production manager of a mixing station receives or rejects the pouring command according to the condition in the station, and the system automatically tracks the execution condition of the pouring command after receiving the pouring command, so that the technician can intuitively know the execution condition of the pouring command, including information such as material requiring times, material sending quantity, final material sending time, suspension, completion and the like;
as shown in fig. 6 and fig. 18, a constructor initiates a material request through a mobile phone APP, the request can be directly reflected to a scheduling page in a station, corresponding pouring orders can flash alternately and have material requests for marking, and the scheduler in the station is prompted to dispatch the materials in time. If the pouring order is started, the automatic dispatching system automatically dispatches the car to produce according to the dispatching rules. The construction team can perform operations such as material forcing, changing, suspending, completing waste disposal and the like through the mobile phone according to the site situation so as to realize real-time control of the pouring order, and can track the material feeding situation of the pouring order, including material sending times, square quantity, final material sending time and the like;
as shown in fig. 7, laboratory staff establishes a basic mix library according to the raw material conditions for basic mix management, and performs grouping management according to strength grades, pouring modes, aggregate grading, additives, applicable seasons and the like;
The distribution notice management specifies the construction mix proportion for the pouring order through a system or a mobile phone APP, and the system automatically generates the distribution notice; the production quality monitoring checks information such as batching alarm, stirring alarm and the like generated in the production process of the mixing station according to the period, pouring order and production line statistics, so that the quality of concrete is conveniently monitored, and the management control timeliness is improved; the mix proportion issuing mistake proofing mainly does not allow issuing production when the mix proportion material is inconsistent with the names of the raw materials of the central control system, the mix proportion volume weight exceeds a threshold value and the single material exceeds a set range, so that concrete quality accidents are prevented.
In an embodiment, the concrete producing step S2 includes:
the intelligent management platform of the engineering mixing station issues an automatic production instruction to an MES server according to the automatic scheduling instruction, and the MES server sends the automatic production instruction to the double-control double-machine which controls the production line to operate to produce the concrete; the intelligent management platform of the engineering mixing station transmits an automatic dispatching instruction to the transport vehicle according to the automatic dispatching instruction, and the transport vehicle automatically weighs through an unattended platform house system according to the automatic dispatching instruction, and guides a driver to the specified storage bin to receive concrete according to a weighing result.
In a specific implementation, as shown in fig. 8, after the pouring order is received and approved by the production management of the mixing station, the system presents the existing pouring order, the available vehicle condition and the service condition of the production line of the mixing station on the production scheduling page in a signboard mode. The production manager can perform operations such as driving, dispatching, modifying, suspending, completing and the like on the pouring order;
as shown in fig. 9, the platform realizes visual message reminding on production scheduling operation, when a constructor needs concrete, the production scheduling page corresponding pouring order alternately flashes and marks a material-required corner mark, and reminds the constructor to send a car in time for production. When a construction team pauses pouring orders, scheduling the page to correspondingly mark pause angle marks and limiting vehicle dispatching production; the automatic progress management function of the platform automatically displays the execution condition of the pouring order according to the dispatching vehicle material quantity, and when the material quantity of the pouring order reaches or exceeds the planned quantity for 2 hours, the pouring order is automatically changed to be finished if the system is not manually finished; the platform automatic scheduling function realizes that after the pouring order is opened, production management personnel can start the automatic scheduling function for the pouring order, and the system automatically dispatches the vehicle to send materials according to the scheduling rule; the platform mobile scheduling function can realize that production management personnel can carry out mobile office through the mobile phone APP, and the mobile phone dispatches the materials, enables automatic scheduling and the like;
As shown in FIG. 10, the platform can adopt a mode of remotely operating a working interface, so that an industrial control monitoring picture can be remotely checked in real time, and the control on the production process is enhanced;
as shown in FIG. 11, the platform is built based on a Net technology system by adopting a B/S architecture, a Server adopts a Windows Server 2012 operating system with mature and stable market, a Web service middleware adopts a mainstream application service IIS, a database adopts a mainstream relational database system, and the system has higher maintainability and usability and can meet the production and operation requirements of a mixing station.
The unattended lbrood system integrates the hardware such as a wagon balance digital weighing instrument, a license plate recognition camera, a barrier gate, an infrared grating and an integrated printing device, so that the hardware is tightly matched to complete the automatic weighing process control. The system automatically completes the business of entering and exiting the raw material vehicles and entering and exiting the concrete vehicles according to rules, the vehicles entering and exiting the yard do not need to get off and weigh, the weighing business can be completed only by being guided by the system, and the weighing link is completely unattended. The following functions are realized:
1) The method can meet the requirement of unattended weighing of raw materials and concrete vehicles in and out of a field;
2) The intelligent selection bin automatically selects a feeding bin according to the bin stock and the checking state;
3) The intelligent guiding is carried out, and after the bin is selected, a system guides a driver to a specified bin for discharging in a mode of LED screen, voice broadcasting, message pushing and the like;
4) After the feeding is automatically verified, a discharging driver confirms the information of the bin through the LED screen of the bin according to the guiding of the discharging driver to the appointed bin, and the feeding verification is carried out through the mobile phone APP code scanning unlocking, if the bin is incorrect, the system prohibits feeding and gives a prompt;
5) The bill is automatically printed, the corresponding bill is automatically printed by the system according to the business content after the vehicle leaves and passes through the skin, and a driver can leave the field only by stretching the bill;
6) The vehicle entering and exiting site weighing is simple and efficient, and can be automatically completed within 30S;
7) The leak is plugged, manual intervention is not needed, and the artificial influence is effectively plugged;
8) All-weather guard is realized, no intermittent guard is realized throughout the year, and the influence of factors such as environment, weather and the like is avoided;
9) The operation is simple, the operation is carried out through the mobile phone, and no complex technical operation is caused.
The unattended lbrood system comprises raw material weighing, concrete weighing and other weighing;
wherein, raw material weighing suppliers/feeding drivers register feeding information comprising suppliers, raw materials, license plate numbers and the like through a mobile phone APP; the vehicle is automatically identified, and after the vehicle arrives at the scene, the vehicle is automatically identified through license plate identification, and the feeding information of the vehicle is automatically matched; the vehicle is automatically weighed, after the vehicle is weighed, the system automatically collects a weighing sensor, and automatically captures on-site pictures to save the weighing on-site; intelligent guiding, namely guiding a driver to discharge materials to a specified bin through an LED screen and voice broadcasting after weighing is completed; the material collection auditing is carried out, and after the driver finishes discharging, the material collection personnel can audit the material collection condition and can carry out operations such as impurity buckling, material returning and the like; automatically printing, namely automatically printing a material receiving bill by a system after the material receiving audit and delivering the material to the delivery driver, and taking out the ticket from the delivery driver without taking off the vehicle;
The concrete weighing system comprises a concrete weighing system, a dispatching vehicle, a dispatching vehicle and a dispatching vehicle, wherein the concrete weighing system is characterized in that after the dispatching vehicle dispatching production is completed, a system automatically generates a to-be-discharged weighing record, when a tank truck is discharged, the weighing record is automatically weighed according to the to-be-discharged weighing record, the square quantity can be automatically calculated according to the volume weight, when the square quantity is out of tolerance, the system prohibits the tank truck from discharging and notifies dispatching treatment, and when the tank truck returns to the dispatching vehicle, the residual material record is automatically generated and notifies dispatching treatment according to the discharged record;
wherein, as shown in fig. 12, the unattended lbrood system, in addition to satisfying raw material receiving and weighing and concrete weighing, also provides other weighing to satisfy the following weighing requirements:
1) The tank truck automatically passes the leather, the tank truck weighs on the scale under the condition of no new delivery task, and the system automatically weighs and updates the leather weight of the tank truck.
2) The intelligent wagon balance system can be switched into a manual weighing mode at any time.
As shown in fig. 13, different automation devices are installed in different bins according to different materials stored in the bins, and automatic accounting of raw materials entering, entering verification, material consumption and inventory is completed in an auxiliary manner. The method comprises the following steps:
an electron tube lock is arranged at a feed inlet of the powder bin and is used for automatically checking the system during feeding; an LED large screen is arranged above the feed inlet and used for displaying basic information of a current stock bin, automatically displaying a current license plate number to be fed when feeding, and guiding a discharging driver to discharge to a correct stock bin;
A patch sample position sensor is arranged on a powder tank supporting leg, real-time inventory of the powder tank is collected in real time, and the powder tank is displayed in real time through a plurality of positions such as a liquid crystal screen, a material identification plate, a management system real-time inventory, a mobile phone APP real-time inventory and the like at a powder bin port, and an audible and visual alarm is automatically sent out at a feed port by a system when the weight of the material reaches the upper limit of the bin safety inventory in the feeding process, so that a discharging driver is prompted to prevent bin overflow; meanwhile, the management system and the mobile phone APP respectively pop up a warehouse-off early warning to prompt a manager to intervene in time;
the use of valve locks and intelligent material levels can provide the following convenience for the mixing station:
1) Real-time inventory monitoring is convenient for material management personnel of a mixing station to know the inventory of materials in the station in time;
2) Preventing from entering wrong bin, when the unloading driver scans the code to unlock, automatically checking whether the unlocking driver is matched with the current bin by the system, and if not, prohibiting unlocking by the system and giving a prompt;
3) The bin risk is prevented, when the feeding amount reaches the upper limit of a bin safety stock, the system automatically sends out an audible and visual alarm to prompt a discharging driver, and simultaneously sends out an alarm to prompt a manager to intervene in time through a mobile phone APP and a management system;
4) Preventing the material shortage risk, and when the stock of the stock bin reaches the lower limit of the safety stock, sending a material shortage alarm through a mobile phone APP and a management system by the system to prompt a manager to timely supplement materials;
5) The automatic material shortage alarm is carried out, when the deviation between the system inventory and the real-time material level inventory is large, the system automatically sends out the material shortage alarm to prompt the manager of the mixing station to check the problem;
6) The mobile viewing support can support various viewing modes such as a mobile phone APP, a management client, a webpage end and the like to view the inventory in real time;
by installing the electronic tube lock, the intelligent material level and the LED system, the safety of the powder bin of the mixing station can be improved, and the management of feeding, eliminating and storing of the powder bin can be improved;
as shown in fig. 14, the liquid storage bin management adopts a specially customized throw-in type liquid level meter for concrete admixture measurement, so that seamless connection with a platform can be realized, and the storage bin inventory can be monitored in real time through a liquid storage inventory real-time feedback management system acquired by a sensor; wherein, each liquid agent tank is provided with a special input type liquid level sensor for additive, and is connected with a BSQ300 detection terminal; a large screen highlighting BSQ500 display terminal is optionally arranged beside a feed inlet of each bin to display real-time liquid level, control a high-material-level acousto-optic alarm lamp and prevent the occurrence of feeding overflow; each station is provided with a liquid material management control box with a touch screen, wherein the intelligent liquid level management control box for powder materials is installed without configuration, current liquid level information is displayed by using numbers and a histogram, and the information is uploaded to a cloud; the liquid level meter has the characteristics of simple installation, large temperature compensation range, accurate measurement, no calibration, anti-blocking self-cleaning, lightning protection, strong anti-interference capability and the like;
The aggregate bin management system is used for installing an LED system on an aggregate bin according to complex factors such as large aggregate consumption, more bins, large material yards, more vehicles entering and exiting, displaying the current bin material information and inspection state in real time, displaying discharge guide information when a raw material vehicle is fed, and guiding a discharge driver to discharge correctly; an electronic access control system is arranged at a bin port, when a discharging driver scans a code to discharge, the system automatically checks whether the current vehicle is allowed to discharge in the current bin, and if not, the system prohibits opening the door and gives a prompt; and only when the bin is in a detected state, allowing the loader to feed and discharge, otherwise, prohibiting the loader from feeding and discharging.
15-16, the intelligent and less-humanized further prompt of the mixing station has the following characteristics that the requirements for message reminding and guiding of a management system are higher and higher, and the intelligent LED large screen display is generated, and the intelligent LED large screen display has the following characteristics: the screen and the fonts can play a role in remote prompt and guide, and the construction cost is low;
wherein, powder storehouse LED signboard is used for showing current feed bin name, material name, stock, feed time, feeding quantity, inspection state etc. for mix station personnel directly perceivedly know the condition of current feed bin. The LED screen displays guide information such as current bin number, raw material name and number information of a to-be-entered bin in the feeding process;
As shown in fig. 15, the vehicle queue LED queues the tank truck vehicles in the approach sequence, and provides a queuing display and a production line for receiving the vehicle queue display;
as shown in FIG. 16, the production mix LED large screen displays mix information of the production line in production tasks, so that mixing station personnel can intuitively know the current production tasks and raw material use conditions.
The safety production management system provides active safety precaution measures combined with video monitoring and A I behavior analysis in the mixing station;
wherein, IP network cameras are arranged in the mixing station to monitor videos of factories, key parts of production lines, stock bin areas, employee channels, office areas and the like. And displaying the video monitoring of the key parts in the mixing station in a large-screen cutting mode through a video wall-mounting mode, and carrying out video recording for 24 hours through a hard disk video recorder. The IP camera is connected with the streaming media server through configuration, and provides real-time video for various levels of applications such as project parts, centralized control centers, companies and the like through the streaming media server;
the wide angle A I recognition camera is arranged on a factory, and is used for actively detecting actions of a safety helmet, a mask and a danger, and giving an alarm;
the video of the cameras at the key parts of the production line is accessed to the large screen of the centralized control center, so that production operators can know the running condition of production equipment in real time.
The double control double machine is used as a production mode which is more advanced than double control double machine, the equipment stability, the safety, the convenience and the like are greatly improved, and the double control double machine has more advantages in the aspects of improving the production efficiency of a mixing station, saving the labor cost and the like, and is the most advanced production mode and control system form of the mixing station in China at present; the advantages of the double control double machine in the application are as follows: the system adopts Ethernet communication, has high communication speed and long-distance response speed, and is convenient for realizing remote centralized control; the A I algorithm is adopted, so that the intelligent inching compensation buckling and weighing function suitable for high-speed rails is independently developed, the batching precision is effectively improved, and the concrete quality is improved; the remote centralized control improves the efficiency of operators, reasonably plans the working time, saves the manpower of the operators and improves the office environment of the operators; one machine double control and double control double machine: an operator can be arranged in each shift to realize the operation of two production lines; two production lines, operators adopt shift system. Two devices can be operated by one person in off-season, and the single-machine group production can be separated in the busy season, so that the manpower is saved; any one of the two computers can control the two production lines, the two computers are in thermal redundancy, any one of the two computers is damaged, and the two production lines still continue to normally produce, so that the production pause probability caused by the damage of the computers is greatly reduced, and the stability of the system is improved; the data sharing of the two computers is mutually backup, the production data of the two computers are coordinated with the production task data while the stability of the system is improved, the unified accumulation of the train number and the double lines of the same task is realized, the unified inquiry of the data is not needed to be manually accumulated after the original two computers are singly summarized.
In an embodiment, the concreting step S3 includes:
after the transportation vehicle fills the concrete, the intelligent management platform of the engineering mixing station displays a filling completion message on a large screen, and sends the filling completion message to the transportation vehicle, and the transportation vehicle confirms a transportation pouring point in an automatic ticket making mode and transports the concrete to the construction team.
In the concrete transportation vehicle personnel can enter the queuing queue through the forms of card swiping, bluetooth, license plate recognition and the like when queuing filling or pouring is carried out, and the queuing state can be displayed in real time through an outdoor LED large screen, so that the queuing state is synchronously displayed on a driver mobile phone APP, and the driver mobile phone APP is timely reminded to enter a mixing station group for discharging or enter a pouring point for discharging, and the on-site pictures can be uploaded during discharging or filling; meanwhile, voice broadcasting is set on site, and the dispatching production automatically carries out voice broadcasting to prompt a driver; meanwhile, the work shift of a driver can be realized through the two-dimension code of the code scanning employee card through the mobile phone APP, so that fine management is achieved.
Example two
The embodiment provides a concrete digital production and construction scheduling system. Referring to fig. 19, fig. 19 is a general schematic diagram of an internet of things communication positioning system according to an embodiment of the application, as shown in fig. 19, a concrete digital production and construction scheduling system includes:
Dispatch instruction issue unit 51: issuing a pouring order to a construction team and a mixing station by an item, after the mixing station and the construction team receive the pouring order, building a mixing ratio by an experimenter according to the pouring order, initiating a material-requiring application by the construction team, and issuing an automatic scheduling instruction by the mixing station according to the mixing ratio and the material-requiring application;
concrete production unit 52: the intelligent management platform of the engineering mixing station controls the production line to operate according to the automatic scheduling instruction to produce concrete, and then arranges a transport vehicle to a specified storage bin to connect the concrete;
concrete placement unit 53: after the concrete is filled in the transport vehicle, the concrete is transported to the construction team, and after pouring is finished, the construction team signs the concrete in an electronic sign mode.
In concrete implementation, the conditions of scattered and remote positions, few staff and rough management of the engineering mixing stations generally exist, so that the management staff is difficult to grasp the operation condition of the mixing stations and the engineering construction progress in time, and the following management difficulties mainly exist:
1. all levels of management staff cannot know the entering, consumption and inventory quantity of raw materials of a mixing station in time, and material management staff cannot make a purchase plan in time, so that production shortage is avoided.
2. The concrete production and construction links are opaque, and management personnel at all levels are difficult to master the construction progress conditions such as the delivery of pouring orders, production scheduling, transportation pouring and the like in real time.
3. Project department management personnel lack means for effectively controlling key service nodes such as raw material entering and exiting sites, pouring orders, use of mix proportion, concrete production, on-site pouring and the like.
4. The intelligent facilities and the intelligent systems of the mixing stations are fewer, the management of the mixing stations and the working tasks of operators are heavy, the pressure is high, and management holes are easy to generate.
In order to solve the problems, the application combines the actual requirements of intelligent management of project parts and mixing stations to construct a ' one-center ' multi-support ' intelligent mixing station construction frame; wherein, a center uses a concrete mixing station integrated management system, namely an MES system, to build the brain of the mixing station, and surrounds the dynamic collection, interaction, fusion and analysis of data, thereby helping the mixing station manager to make better decisions; the system comprises a plurality of supporting systems, namely a remote centralized production control system double-control double-machine, an intelligent material level access control system, an unmanned platform house system, an intelligent LED system, a safe production system, an automatic queuing system, a mobile office system and the like. The construction of the intelligent device technology system can provide data and business scene basis for the operation of the intelligent platform.
Example III
Referring to fig. 20, a specific implementation of an electronic device is disclosed in this embodiment. The electronic device may include a processor 81 and a memory 82 storing computer program instructions.
In particular, the processor 81 may comprise a Central Processing Unit (CPU), or an application specific integrated circuit (Application Specific Integrated Circuit, abbreviated as ASIC), or may be configured as one or more integrated circuits that implement embodiments of the present application.
Memory 82 may include, among other things, mass storage for data or instructions. By way of example, and not limitation, memory 82 may comprise a Hard Disk Drive (HDD), floppy Disk Drive, solid state Drive (Solid State Drive, SSD), flash memory, optical Disk, magneto-optical Disk, tape, or universal serial bus (Universal Serial Bus, USB) Drive, or a combination of two or more of the foregoing. The memory 82 may include removable or non-removable (or fixed) media, where appropriate. The memory 82 may be internal or external to the data processing apparatus, where appropriate. In a particular embodiment, the memory 82 is a Non-Volatile (Non-Volatile) memory. In a particular embodiment, the Memory 82 includes Read-Only Memory (ROM) and random access Memory (Random Access Memory, RAM). Where appropriate, the ROM may be a mask-programmed ROM, a programmable ROM (Programmable Read-Only Memory, abbreviated PROM), an erasable PROM (Erasable Programmable Read-Only Memory, abbreviated FPROM), an electrically erasable PROM (Electrically Erasable Programmable Read-Only Memory, abbreviated EFPROM), an electrically rewritable ROM (Electrically Alterable Read-Only Memory, abbreviated EAROM), or a FLASH Memory (FLASH), or a combination of two or more of these. The RAM may be Static Random-Access Memory (SRAM) or dynamic Random-Access Memory (Dynamic Random Access Memory DRAM), where the DRAM may be a fast page mode dynamic Random-Access Memory (Fast Page Mode Dynamic Random Access Memory FPMDRAM), extended data output dynamic Random-Access Memory (Extended Date Out Dynamic Random Access Memory EDODRAM), synchronous dynamic Random-Access Memory (Synchronous Dynamic Random-Access Memory SDRAM), or the like, as appropriate.
Memory 82 may be used to store or cache various data files that need to be processed and/or communicated, as well as possible computer program instructions for execution by processor 81.
The processor 81 reads and executes the computer program instructions stored in the memory 82 to implement any of the concrete production and construction scheduling methods in the above-described embodiments.
In some of these embodiments, the electronic device may also include a communication interface 83 and a bus 80. The processor 81, the memory 82, and the communication interface 83 are connected to each other via the bus 80 and complete communication with each other, as shown in fig. 4.
The communication interface 83 is used to enable communication between modules, devices, units and/or units in embodiments of the application. Communication port 83 may also enable communication with other components such as: and the external equipment, the image/data acquisition equipment, the database, the external storage, the image/data processing workstation and the like are used for data communication.
Bus 80 includes hardware, software, or both, coupling components of the computer device to each other. Bus 80 includes, but is not limited to, at least one of: data Bus (Data Bus), address Bus (Address Bus), control Bus (Control Bus), expansion Bus (Expansion Bus), local Bus (Local Bus). By way of example, and not limitation, bus 80 may include a graphics acceleration interface (Accelerated Graphics Port), abbreviated AGP, or other graphics Bus, an enhanced industry standard architecture (Extended Industry Standard Architecture, abbreviated EISA) Bus, a Front Side Bus (FSB), a HyperTransport (HT) interconnect, an industry standard architecture (Industry Standard Architecture, ISA) Bus, a wireless bandwidth (InfiniBand) interconnect, a Low Pin Count (LPC) Bus, a memory Bus, a micro channel architecture (Micro Channel Architecture, abbreviated MCa) Bus, a peripheral component interconnect (Peripheral Component Interconnect, abbreviated PCI) Bus, a PCI-Express (PCI-X) Bus, a serial advanced technology attachment (Serial Advanced Technology Attachment, abbreviated SATA) Bus, a video electronics standards association local (Video Electronics Standards Association Local Bus, abbreviated VLB) Bus, or other suitable Bus, or a combination of two or more of the foregoing. Bus 80 may include one or more buses, where appropriate. Although embodiments of the application have been described and illustrated with respect to a particular bus, the application contemplates any suitable bus or interconnect.
The electronic device may be connected to a concrete production and construction scheduling system to implement the concrete production and construction scheduling method described in connection with fig. 1.
The technical features of the above-described embodiments may be arbitrarily combined, and all possible combinations of the technical features in the above-described embodiments are not described for brevity of description, however, as long as there is no contradiction between the combinations of the technical features, they should be considered as the scope of the description.
In summary, the concrete production and construction scheduling method, the electronic equipment and the storage medium provided by the application solve the problems that in the concrete production and construction scheduling process, a manager is difficult to grasp the operation condition of a mixing station and the engineering construction progress in time, so that the production and scheduling have a lot of time consumption and are easy to cause errors and the like.
The above examples illustrate only a few embodiments of the application, which are described in detail and are not to be construed as limiting the scope of the application. It should be noted that it will be apparent to those skilled in the art that several variations and modifications can be made without departing from the spirit of the application, which are all within the scope of the application. The protection scope of the patent of the application shall therefore be subject to the protection scope of the appended claims.
Claims (10)
1. The concrete digital production and construction scheduling method is characterized by comprising the following steps of:
scheduling instruction issuing: issuing a pouring order to a construction team and a mixing station by an item, after the mixing station and the construction team receive the pouring order, building a mixing ratio by an experimenter according to the pouring order, initiating a material-requiring application by the construction team, and issuing an automatic scheduling instruction by the mixing station according to the mixing ratio and the material-requiring application;
the concrete production steps are as follows: the intelligent management platform of the engineering mixing station controls the production line to operate according to the automatic scheduling instruction to produce concrete, and then arranges a transport vehicle to a specified storage bin to connect the concrete;
and (3) concrete pouring: after the concrete is filled in the transport vehicle, the concrete is transported to the construction team, and after pouring is finished, the construction team signs the concrete in an electronic sign mode.
2. The method for digitally producing and scheduling construction of concrete according to claim 1, wherein the scheduling instruction issuing step comprises:
after the project department issues the pouring order to the construction team and the mixing station through the mobile phone app, the experimenter establishes a mixing ratio according to the pouring order and sends the mixing ratio to the mixing station.
3. The method for digitally producing and scheduling construction of concrete according to claim 2, wherein the scheduling instruction issuing step further comprises:
after the construction team confirms the pouring order implementation time to the mixing station through the mobile phone app, the material application is initiated according to the pouring order implementation time.
4. The method for digitally producing and scheduling construction of concrete according to claim 3, wherein the scheduling instruction issuing step further comprises:
and the mixing station issues the automatic scheduling instruction to the intelligent management platform of the engineering mixing station according to the mixing ratio and the material request.
5. The concrete digital production and construction scheduling method according to claim 1, wherein the concrete production step comprises:
the intelligent management platform of the engineering mixing station issues an automatic production instruction to an MES server according to the automatic scheduling instruction, the MES server sends the automatic production instruction to the double-control double-machine, and the double-control double-machine controls the production line to operate to produce the concrete.
6. The method for digitally producing and scheduling construction of concrete according to claim 1, wherein the concrete production step further comprises:
The intelligent management platform of the engineering mixing station transmits an automatic dispatching instruction to the transport vehicle according to the automatic dispatching instruction, and the transport vehicle automatically weighs through an unattended platform house system according to the automatic dispatching instruction, and guides a driver to the specified storage bin to receive concrete according to a weighing result.
7. The concrete digital production and construction scheduling method according to claim 1, wherein the concrete pouring step comprises:
after the transportation vehicle fills the concrete, the intelligent management platform of the engineering mixing station displays a filling completion message on a large screen, and sends the filling completion message to the transportation vehicle, and the transportation vehicle confirms a transportation pouring point in an automatic ticket making mode and transports the concrete to the construction team.
8. The concrete digital production and construction scheduling system is characterized by comprising:
scheduling instruction issuing unit: issuing a pouring order to a construction team and a mixing station by an item, after the mixing station and the construction team receive the pouring order, building a mixing ratio by an experimenter according to the pouring order, initiating a material-requiring application by the construction team, and issuing an automatic scheduling instruction by the mixing station according to the mixing ratio and the material-requiring application;
Concrete production unit: the intelligent management platform of the engineering mixing station controls the production line to operate according to the automatic scheduling instruction to produce concrete, and then arranges a transport vehicle to a specified storage bin to connect the concrete;
and (3) a concrete pouring unit: after the concrete is filled in the transport vehicle, the concrete is transported to the construction team, and after pouring is finished, the construction team signs the concrete in an electronic sign mode.
9. A computer device comprising a memory, a processor and a computer program stored on the memory and executable on the processor, wherein the processor implements the concrete digitization production and construction scheduling method of claim 8 when the computer program is executed by the processor.
10. A computer readable storage medium having stored thereon computer program instructions which when executed by the processor implement the concrete digital production and construction scheduling method of claim 8.
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