CN110045693A - A kind of grouping of the world economy aggregate production managing and control system - Google Patents
A kind of grouping of the world economy aggregate production managing and control system Download PDFInfo
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- CN110045693A CN110045693A CN201910228309.9A CN201910228309A CN110045693A CN 110045693 A CN110045693 A CN 110045693A CN 201910228309 A CN201910228309 A CN 201910228309A CN 110045693 A CN110045693 A CN 110045693A
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 109
- 238000007726 management method Methods 0.000 claims abstract description 52
- 230000003993 interaction Effects 0.000 claims abstract description 15
- 238000012384 transportation and delivery Methods 0.000 claims abstract description 11
- 238000000034 method Methods 0.000 claims abstract description 9
- 230000008569 process Effects 0.000 claims abstract description 7
- 238000004891 communication Methods 0.000 claims description 14
- 238000007405 data analysis Methods 0.000 claims description 9
- 238000012423 maintenance Methods 0.000 claims description 8
- 238000009472 formulation Methods 0.000 claims description 7
- 239000000203 mixture Substances 0.000 claims description 7
- 238000004141 dimensional analysis Methods 0.000 claims description 6
- 238000004134 energy conservation Methods 0.000 claims description 6
- 238000004458 analytical method Methods 0.000 claims description 5
- 238000013079 data visualisation Methods 0.000 claims description 5
- 238000009826 distribution Methods 0.000 claims description 4
- 238000005265 energy consumption Methods 0.000 claims description 4
- 238000005303 weighing Methods 0.000 claims description 3
- 238000012800 visualization Methods 0.000 claims description 2
- 230000002265 prevention Effects 0.000 claims 1
- 230000008859 change Effects 0.000 description 3
- 238000010276 construction Methods 0.000 description 2
- 238000007728 cost analysis Methods 0.000 description 2
- 238000011161 development Methods 0.000 description 2
- 238000012544 monitoring process Methods 0.000 description 2
- 238000013439 planning Methods 0.000 description 2
- 230000003449 preventive effect Effects 0.000 description 2
- 238000004886 process control Methods 0.000 description 2
- 230000000007 visual effect Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000003780 insertion Methods 0.000 description 1
- 230000037431 insertion Effects 0.000 description 1
- 230000002452 interceptive effect Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 238000003908 quality control method Methods 0.000 description 1
- 238000011002 quantification Methods 0.000 description 1
Classifications
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/418—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM]
- G05B19/41865—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM] characterised by job scheduling, process planning, material flow
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B2219/00—Program-control systems
- G05B2219/30—Nc systems
- G05B2219/32—Operator till task planning
- G05B2219/32252—Scheduling production, machining, job shop
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
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- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Quality & Reliability (AREA)
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Automation & Control Theory (AREA)
- Management, Administration, Business Operations System, And Electronic Commerce (AREA)
- General Factory Administration (AREA)
- Control By Computers (AREA)
Abstract
A kind of grouping of the world economy aggregate production managing and control system, belongs to production control field.It solves the problems, such as the existing production and operation management to branch company there are the efficiencies of management that low, data accuracy is low, personnel's redundancy and production and operation condition information can not be received in time.Managing and control system is produced including group and branch company produces managing and control system；Branch company produces managing and control system, it realizes and carries out data interaction with check the weight system and measuring belt scale of production line DCS/PLC system, truck scale, and production plan, delivery schedule, quantifying and loading/ship operation are managed, production process, shipping process, order performance are tracked；Group produces managing and control system, it realizes and carries out data interaction with branch company's production managing and control system and group's ERP system, and all data are stored, excavated, analyzed, are shown, it is also used to produce managing and control system to branch company and manage, the production and operation situation of each branch company is managed in real time to realize.Mainly for the production of control.
Description
Technical field
The invention belongs to produce control field, and in particular to a kind of grouping of the world economy aggregate production managing and control system and method.
Background technique
According to national " nonmetallic industry Green Mine construction specification " requirement, sandstone aggregate building of production line also gradually established practice
Modelling and automation, live to mostly use the monitoring production of DCS/PLC system remote greatly, truck scale checks the weight system to shipping vehicle progress
Weighing management, measuring belt scale system carry out management through quantification to shipping ship, but each system is independent mutually, and it is lonely to form data
Island, data are not shared.
Enterprise carries out building of production line towards Extensive Development throughout the country at present, with the numerous branch companies in various regions
Construction is gone into operation, and causes the business interaction between group and branch company more and more many and diverse, by traditional artificial formulation production, shipping meter
It draws, manual statistical report, mail sends the means such as production report, and the production and operation management for carrying out branch company and group are to branch company
Control, necessarily cause branch company's operation management low efficiency, data accuracy is low, personnel's redundancy, and group company can not in time,
Accurately obtain branch company's production and operation condition information, the final administrative decision and development for influencing group.Therefore, problem above is urgently
It needs to solve.
Summary of the invention
The present invention is that there are the efficiencies of management in order to solve the existing production and operation management to branch company low, data accuracy
Low, personnel's redundancy and the problem of can not receive production and operation condition information in time, the present invention provides a kind of grouping of the world economy aggregates
Produce managing and control system.
A kind of grouping of the world economy aggregate production managing and control system, including group's production managing and control system and branch company produce managing and control system；
Branch company produce managing and control system, for realizing with production line DCS/PLC system, truck scale check the weight system and metering skin
Belt scale carries out data interaction, and is managed to production plan, delivery schedule, quantifying and loading/ship operation, to production process, hair
Fortune process, order performance are tracked；
Group produces managing and control system, produces managing and control system and the progress data friendship of group's ERP system for realizing with branch company
Mutually, and to all data it is stored, excavates, analyzes, showing, be also used to produce managing and control system to branch company and manage, from
And it realizes and the production and operation situation of each branch company is managed in real time.
Preferably, group's production managing and control system includes group's data interface module, data analysis module and data visualization
Change module；
Group's data interface module is interacted with the business datum of mode message and group's ERP system system, to a point public affairs
Department's production managing and control system carries out data acquisition and business datum distribution；
Data analysis module carries out multi dimensional analysis for the production and operation data to entire group, generates service management
Report, wherein service management report include class, daily output report from a liner table, energy consumption report, equipment OEE, shipping efficiency, quantity of shipments report,
Cost analysis report, each branch company's index compare report；
Data visualization module carries out chart, thermal map and yield map for the data to multi dimensional analysis and carries out visually
Change and show, and is presented by way of computer end Web and mobile phone terminal APP.
Preferably, branch company's production managing and control system includes branch company's data interface module and service application service platform；
Branch company's data interface module is in a manner of Modbus, OPC mode and mode message carry out data communication and interaction, most
Data acquisition and information exchange are realized eventually；
Service application service platform includes production scheduling module, shipment dispatch module, device management module, quality management mould
Block, energy conservation module and shift management module；
The production scheduling module, for realizing the tracking of production process, the generation of production report, the formulation of production plan
With adjustment and production plan following function；
The shipment dispatch module, for realizing the formulation of automobile/ship delivery schedule and adjustment, shipping process with
Track, the generation for shipping report, delivery schedule tracking, vehicle guidance and ship guiding function；
The device management module, for realizing equipment account management, upkeep operation plan, equipment state management,
Preventive maintenance, predictive maintenance, spare parts management and equipment OEE function；
The quality management module, for realizing quality standard management, quality judging, quality resume and tracing function；
The energy conservation module, for realizing with can plan, energy actual achievement and energy analysis function；
The shift management module don't bother about reason and arranges an order according to class and grade and plans function for realizing teams and groups, shift, class.
Preferably, the Modbus mode communicates, for branch company's production managing and control system and production line DCS/PLC system
System, measuring belt scale, instrumentation, the data communication between branch company's smart machine.
Preferably, the OPC mode communicates, and for branch company's production managing and control system and production line DCS/PLC system, divides
Data communication between company's Scada system and branch company's master system.
Preferably, mode message communication, for group's production managing and control system and branch company's production managing and control system, with
And branch company's production managing and control system and truck scale are checked the weight the data interaction between system.
The invention has the beneficial effects that the related data of branch company's production and operation can be uploaded to group's production in real time
Managing and control system, the data for avoiding manual sorting have the defects that accuracy is low, and manpower is greatly saved, can to branch company into
Row intelligent management, meanwhile, group produce managing and control system can data information based on the received, timely the production of branch company is transported
Battalion is managed.
Detailed description of the invention
Fig. 1 is the functional block diagram that a kind of grouping of the world economy aggregate of the present invention produces managing and control system.
Specific embodiment
Following will be combined with the drawings in the embodiments of the present invention, and technical solution in the embodiment of the present invention carries out clear, complete
Site preparation description, it is clear that described embodiments are only a part of the embodiments of the present invention, instead of all the embodiments.It is based on
Embodiment in the present invention, those of ordinary skill in the art without making creative work it is obtained it is all its
Its embodiment, shall fall within the protection scope of the present invention.
It should be noted that in the absence of conflict, the feature in embodiment and embodiment in the present invention can phase
Mutually combination.
The present invention will be further explained below with reference to the attached drawings and specific examples, but not as the limitation of the invention.
Illustrating present embodiment referring to Fig. 1, a kind of grouping of the world economy aggregate described in present embodiment produces managing and control system, including
Group produces managing and control system 200 and branch company produces managing and control system 300；
Branch company produces managing and control system 300, checks the weight system and meter for realizing with production line DCS/PLC system, truck scale
It measures weighing belt and carries out data interaction, and production plan, delivery schedule, quantifying and loading/ship operation are managed, to producing
Journey, shipping process, order performance are tracked；
Group produces managing and control system 200, for realizing with branch company produce managing and control system 300 and group's ERP system 100 into
Row data interaction, and all data are stored, excavates, analyze, showing, it is also used to produce managing and control system 300 to branch company
It is managed, the production and operation situation of each branch company is managed in real time to realize.
In present embodiment, group's ERP system 100, be Enterprise Resources Planning management system, group dispose, for group,
All departments, branch company use, and are to be not included in a set of independent information system of the invention, and spare interface is produced with group and managed
Control system 200 carries out text interaction.Sending text includes: manpower information, procurement information, facility information, financial information, sales letter
Breath；Receiving text includes: creation data, energy consumption data, shipment data, manpower performance, device data.By receive it is daily at
Originally, yield data carries out cost accounting.
Group produces managing and control system 200, produces managing and control system for group, is a key subsystem in the present invention, is collecting
Administration, regiment headquarters, uses for each department, group, passes through text interactive mode, production control system, the system one side real-time collecting branch company
The production and operation data of system 300 are integrated data, multidimensional analysis by industrial big data analysis tool, the decision of formation
Information carries out the displaying of data large-size screen monitors, the inquiry of the end PC, mobile terminal push；On the other hand sales information, production plan, analysis are reported
Table etc. is managed collectively, and is handed down to each branch company's production managing and control system 300, is convenient for group management and control.
Branch company produces managing and control system 300, produces managing and control system for branch company, is a key subsystem in the present invention,
It disposes in branch company, is used for branch company oneself, on the one hand which passes through Modbus OPC agreement real-time collecting production line
DCS/PLC system production data collect branch company's automobile system of checking the weight by mode message and check the weight data, the life to branch company
It produces, shipping situation is tracked.
According to the sales information of group's distribution, production plan, per tour shipping and production plan are automatically generated, and be handed down to life
Producing line DCS/PLC system command, is produced according to schedule automatically, improves production efficiency；On the other hand by mode message
Production and operation data are passed to produce managing and control system 200 to group and receive sale, plan information.
During concrete application, group's relevant employee produces managing and control system 200 by group, can be to sales contract, client
The information such as information, information of vehicles, ship information, production plan, shipping application, maintenance of equipment standard, quality control standards (QCS) carry out
Operation, inquiry carry out Visual Chart inquiry to the data of industrial big data analysis.
Branch company's relevant employee produces managing and control system 300 by branch company, can count to order information, delivery schedule, production
It draws and is inquired and adjusted, production process, shipping situation, order performance are tracked, to equipment management, quality pipe
Reason, managing power consumption etc. are operated, and carry out Visual Chart inquiry to the data of industrial big data analysis.
The present invention is mainly suitable for the management mode of aggregate manufacturing enterprise grouping of the world economy, the system being sold, runed by group
One control, formulates unified quality, maintenance, analytical standard, carries out operation plan execution, production operation, shipping work by branch company
The function of data transparency, timely, the comprehensive decision of control is realized in industry, equipment management, quality management.
The full name in English of ERP in group's ERP system is Enterprise Resource Planning, translator of Chinese is
Enterprise Resources Plan.
Preferred mode is that it includes group's data interface module, data analysis module sum number that group, which produces managing and control system 200,
According to visualization model；
Group's data interface module interacts with the business datum of mode message and 100 system of group's ERP system, to point
Company produces managing and control system 300 and carries out data acquisition and business datum distribution；
Data analysis module carries out multi dimensional analysis for the production and operation data to entire group, generates service management
Report, wherein service management report include class, daily output report from a liner table, energy consumption report, equipment OEE, shipping efficiency, quantity of shipments report,
Cost analysis report, each branch company's index compare report；
Data visualization module carries out chart, thermal map and yield map for the data to multi dimensional analysis and carries out visually
Change and show, and is presented by way of computer end Web and mobile phone terminal APP.
In this preferred mode, the full name in English of the OEE in equipment OEE is Overall Equipment
Effectiveness, translator of Chinese are overall equipment efficiency.comprehensive efficiency of equipment.
Preferred mode is that it includes that branch company's data interface module and service application take that branch company, which produces managing and control system 300,
Business platform；
Branch company's data interface module is in a manner of Modbus, OPC mode and mode message carry out data communication and interaction, most
Data acquisition and information exchange are realized eventually；
Service application service platform includes production scheduling module, shipment dispatch module, device management module, quality management mould
Block, energy conservation module and shift management module；
The production scheduling module, for realizing the tracking of production process, the generation of production report, the formulation of production plan
With adjustment and production plan following function；
The shipment dispatch module, for realizing the formulation of automobile/ship delivery schedule and adjustment, shipping process with
Track, the generation for shipping report, delivery schedule tracking, vehicle guidance and ship guiding function；
The device management module, for realizing equipment account management, upkeep operation plan, equipment state management,
Preventive maintenance, predictive maintenance, spare parts management and equipment OEE function；
The quality management module, for realizing quality standard management, quality judging, quality resume and tracing function；
The energy conservation module, for realizing with can plan, energy actual achievement and energy analysis function；
The shift management module don't bother about reason and arranges an order according to class and grade and plans function for realizing teams and groups, shift, class.
In this preferred embodiment, service application service platform produces managing and control system Business Management Platform as branch company,
And all modules in service application service platform are managed to the business of branch company related personnel and inquiry operation, OPC
Full name in English be OLE for Process Control, translator of Chinese be process control object connection and insertion.
Preferred mode is that the Modbus mode communicates, for branch company's production managing and control system 300 and production line DCS/
PLC system, measuring belt scale, instrumentation, the data communication between branch company's smart machine.
In present embodiment, production line DCS/PLC system is branch company's automatic control system, the production of monitoring branch company
Line operating status, but the main production and operation data source as branch company production managing and control system MES-C300, provide communication and connect
Mouthful, it then follows Modbus/OPC agreement, and receive the production ordering that branch company's production managing and control system 300 issues, automatic control equipment.
Preferred mode is that the OPC mode communicates, for branch company's production managing and control system 300 and production line DCS/PLC
Data communication between system, branch company's Scada system and branch company's master system.
In this preferred embodiment, the full name in English of Scada system is Supervisory Control And Data
Acquisition, translator of Chinese are data acquisition and supervisor control.
Preferred mode is that the mode message communication is managed for group's production managing and control system 200 and branch company's production
System 300 and branch company's production managing and control system 300 and truck scale are checked the weight the data interaction between system.
In present embodiment, truck scale checks the weight system for branch company's unattended truck scale of automobile system, for entering and leaving vehicle
Automatically it checks the weight, but the main shipment data source as branch company's production managing and control system 300, provides communication interface, it then follows agreement
Mode message, and receive branch company production managing and control system 300 issue shipping instruction, information of vehicles.
Although describing the present invention herein with reference to specific embodiment, it should be understood that, these realities
Apply the example that example is only principles and applications.It should therefore be understood that can be carried out to exemplary embodiment
Many modifications, and can be designed that other arrangements, without departing from spirit of the invention as defined in the appended claims
And range.It should be understood that different appurtenances can be combined by being different from mode described in original claim
Benefit requires and feature described herein.It will also be appreciated that the feature in conjunction with described in separate embodiments can be used
Other embodiments.
Claims (6)
1. a kind of grouping of the world economy aggregate produces managing and control system, which is characterized in that including group's production managing and control system (200) and branch company
It produces managing and control system (300)；
Branch company produces managing and control system (300), checks the weight system and metering for realizing with production line DCS/PLC system, truck scale
Weighing belt carries out data interaction, and is managed to production plan, delivery schedule, quantifying and loading/ship operation, to production process,
Shipping process, order performance are tracked；
Group produces managing and control system (200), produces managing and control system (300) and group's ERP system (100) for realizing with branch company
Data interaction is carried out, and all data are stored, excavates, analyze, showing, is also used to produce managing and control system to branch company
(300) it is managed, the production and operation situation of each branch company is managed in real time to realize.
2. a kind of grouping of the world economy aggregate according to claim 1 produces managing and control system, which is characterized in that production control system, group
System (200) includes group's data interface module, data analysis module and data visualization module；
Group's data interface module is interacted with the business datum of mode message and group's ERP system (100) system, to a point public affairs
Department's production managing and control system (300) carries out data acquisition and business datum distribution；
Data analysis module carries out multi dimensional analysis for the production and operation data to entire group, generates service management report,
Wherein, service management report includes class, daily output report from a liner table, energy consumption report, equipment OEE, shipping efficiency, quantity of shipments report, cost
Analytical statement, each branch company's index compare report；
Data visualization module carries out chart, thermal map and yield map for the data to multi dimensional analysis and carries out visualization exhibition
Show, and is presented by way of computer end Web and mobile phone terminal APP.
3. a kind of grouping of the world economy aggregate according to claim 1 produces managing and control system, which is characterized in that branch company's production control
System (300) includes branch company's data interface module and service application service platform；
Branch company's data interface module is in a manner of Modbus, OPC mode and mode message carry out data communication and interaction, final real
Existing data acquisition and information exchange；
Service application service platform include production scheduling module, shipment dispatch module, device management module, quality management module,
Energy conservation module and shift management module；
The production scheduling module, for realizing the tracking of production process, the generation of production report, the formulation of production plan and tune
Whole and production plan following function；
The shipment dispatch module, for realizing the formulation of automobile/ship delivery schedule and adjustment, the tracking of shipping process, hair
Transport generation, delivery schedule tracking, vehicle guidance and the ship guiding function of report；
The device management module, for realizing equipment account management, upkeep operation plan, equipment state management, prevention
Property maintenance, predictive maintenance, spare parts management and equipment OEE function；
The quality management module, for realizing quality standard management, quality judging, quality resume and tracing function；
The energy conservation module, for realizing with can plan, energy actual achievement and energy analysis function；
The shift management module don't bother about reason and arranges an order according to class and grade and plans function for realizing teams and groups, shift, class.
4. a kind of grouping of the world economy aggregate according to claim 3 produces managing and control system, which is characterized in that the Modbus mode
Communication, for branch company's production managing and control system (300) and production line DCS/PLC system, measuring belt scale, instrumentation, point public affairs
Take charge of the data communication between smart machine.
5. a kind of grouping of the world economy aggregate according to claim 3 produces managing and control system, which is characterized in that the OPC mode is logical
News, it is upper for branch company's production managing and control system (300) and production line DCS/PLC system, branch company's Scada system and branch company
Data communication between machine system.
6. a kind of grouping of the world economy aggregate according to claim 3 produces managing and control system, which is characterized in that the mode message is logical
News produce managing and control system for group's production managing and control system (200) and branch company's production managing and control system (300) and branch company
(300) it checks the weight the data interaction between system with truck scale.
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| CN201910228309.9A CN110045693A (en) | 2019-03-25 | 2019-03-25 | A kind of grouping of the world economy aggregate production managing and control system |
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| CN201910228309.9A CN110045693A (en) | 2019-03-25 | 2019-03-25 | A kind of grouping of the world economy aggregate production managing and control system |
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Application publication date: 20190723 |