CN116899970A - Intelligent cleaning control system for full-automatic ultrasonic bottle cleaning machine - Google Patents

Intelligent cleaning control system for full-automatic ultrasonic bottle cleaning machine Download PDF

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Publication number
CN116899970A
CN116899970A CN202311174936.1A CN202311174936A CN116899970A CN 116899970 A CN116899970 A CN 116899970A CN 202311174936 A CN202311174936 A CN 202311174936A CN 116899970 A CN116899970 A CN 116899970A
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China
Prior art keywords
bottle
cleaning
cleaned
automatic ultrasonic
target full
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CN202311174936.1A
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CN116899970B (en
Inventor
史凤超
史桂军
吴凤宾
戈永明
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Jining Hengda Ultrasound Equipment Co ltd
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Jining Hengda Ultrasound Equipment Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B3/00Cleaning by methods involving the use or presence of liquid or steam
    • B08B3/04Cleaning involving contact with liquid
    • B08B3/10Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration
    • B08B3/12Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration by sonic or ultrasonic vibrations
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B13/00Accessories or details of general applicability for machines or apparatus for cleaning
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B9/00Cleaning hollow articles by methods or apparatus specially adapted thereto 
    • B08B9/08Cleaning containers, e.g. tanks
    • B08B9/20Cleaning containers, e.g. tanks by using apparatus into or on to which containers, e.g. bottles, jars, cans are brought
    • B08B9/28Cleaning containers, e.g. tanks by using apparatus into or on to which containers, e.g. bottles, jars, cans are brought the apparatus cleaning by splash, spray, or jet application, with or without soaking
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B9/00Cleaning hollow articles by methods or apparatus specially adapted thereto 
    • B08B9/08Cleaning containers, e.g. tanks
    • B08B9/46Inspecting cleaned containers for cleanliness
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02BCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
    • Y02B40/00Technologies aiming at improving the efficiency of home appliances, e.g. induction cooking or efficient technologies for refrigerators, freezers or dish washers

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Cleaning In General (AREA)
  • Cleaning By Liquid Or Steam (AREA)

Abstract

The invention belongs to the technical field of intelligent cleaning control of full-automatic ultrasonic bottle washing machines, and relates to an intelligent cleaning control system for a full-automatic ultrasonic bottle washing machine. The invention is based on the constructed bottle monitoring module to be cleaned, the bottle analyzing module to be cleaned, the bottle washer mode control module, the cleaned bottle monitoring module, the cleaned bottle analyzing module, the bottle washer circulating water monitoring module, the bottle washer circulating water analyzing module, the bottle washer water level monitoring module, the bottle washer water level control module and the information base, effectively avoids the situation that the clean safety of the non-uniform dirty bottles cannot be guaranteed or the resource waste is caused by excessive cleaning when the bottles are cleaned in the same batch, effectively ensures the cleaning quality of all the cleaned bottles, avoids the unqualified problem of the cleaned bottles caused by the unqualified circulating water, ensures the effect and the safety of the cleaning process, and reduces the energy consumption and the resource waste.

Description

Intelligent cleaning control system for full-automatic ultrasonic bottle cleaning machine
Technical Field
The invention belongs to the technical field of intelligent cleaning control of full-automatic ultrasonic bottle washing machines, and relates to an intelligent cleaning control system for a full-automatic ultrasonic bottle washing machine.
Background
In factories for producing various bottled products, each bottle is cleaned before bottling the products to remove stains on the inner and outer surfaces of the bottle, so as to ensure the cleanness and sterility of the loading environment of the products and ensure the sanitation and qualification of the products. For example, when a food factory produces bottled beverages, each bottle is cleaned to ensure the sanitation and safety of the beverages, and when a pharmaceutical factory produces bottled medicines, each bottle is cleaned to ensure the aseptic environment requirement of each medicine.
The full-automatic ultrasonic bottle washing machine has an automatic, rapid and continuous washing process, can greatly improve the production efficiency and the production energy of bottle washing, is suitable for batch washing, can rapidly process a large number of bottles, and reduces the working time and the labor cost, so that the self-control system of the full-automatic ultrasonic bottle washing machine has important significance.
The existing self-control system of the full-automatic ultrasonic bottle washing machine basically meets the requirements, but certain defects still exist: (1) The existing self-control system of the full-automatic ultrasonic bottle washer can realize the fine control of the washing process by accurately regulating and controlling parameters such as ultrasonic power, frequency, time and the like, however, the washing modes of the washing spray heads of the full-automatic ultrasonic bottle washer at the same time are consistent, the difference of the dirt degree of each bottle to be washed is ignored, the bottle with larger dirt degree level can not be washed in place or the bottle with smaller dirt degree level can be excessively washed, the inner surface and the outer surface of each bottle can not be guaranteed to be clean and sterile, and the resource waste can be caused.
(2) The existing self-control system of the full-automatic ultrasonic bottle washer ignores the detection of the water quality index of the circulating water of the full-automatic ultrasonic bottle washer, if the water quality of the circulating water of the full-automatic ultrasonic bottle washer is unqualified, residual stains, bacteria and the like of the cleaned bottle can be caused, the washing effect is further reduced, and the energy consumption waste is increased.
Disclosure of Invention
In view of this, in order to solve the problems set forth in the background art, an intelligent cleaning control system for a full-automatic ultrasonic bottle cleaning machine is now proposed.
The aim of the invention can be achieved by the following technical scheme: the invention provides an intelligent cleaning control system for a full-automatic ultrasonic bottle cleaning machine, which comprises the following components: and the bottle monitoring module to be cleaned is used for marking the bottles positioned at the positions of the cleaning nozzles corresponding to the cleaning tanks of the target full-automatic ultrasonic bottle cleaning machine as the bottles to be cleaned and obtaining the surface dirt information of the bottles to be cleaned, wherein the surface dirt information comprises inner surface dirt information and outer surface dirt information.
And the bottle to be cleaned analysis module is used for analyzing the dirt degree indexes of the inner surface and the outer surface of each bottle to be cleaned so as to obtain the dirt degree grade of the inner surface and the outer surface of each bottle to be cleaned, wherein the dirt degree grade comprises light dirt, medium dirt and heavy dirt.
And the bottle washer mode control module is used for controlling the cleaning modes of the cleaning tanks of the target full-automatic ultrasonic bottle washer corresponding to the cleaning spray heads in real time.
And the cleaned bottle monitoring module is used for acquiring the surface dirt information of each cleaned bottle.
The cleaned bottle analysis module is used for analyzing the cleanliness of the inner surface and the outer surface of each cleaned bottle and ranking each cleaned bottle with the cleanliness of the inner surface and the outer surface smaller than the set cleanliness threshold as each unqualified cleaned bottle.
The bottle washer circulating water monitoring module is used for monitoring the water quality index of circulating water of the target full-automatic ultrasonic bottle washer.
The bottle washing machine circulating water analysis module is used for analyzing the water quality coincidence coefficient of the circulating water of the target full-automatic ultrasonic bottle washing machine, and if the water quality coincidence coefficient of the circulating water of the target full-automatic ultrasonic bottle washing machine is smaller than the set water quality coincidence coefficient threshold value, the treatment is carried out.
And the bottle washer water level control module is used for monitoring the water level of the water tank corresponding to the target full-automatic ultrasonic bottle washer, and controlling the switch of the water level supplementing knife switch of the water tank corresponding to the target full-automatic ultrasonic bottle washer if the water level of the water tank corresponding to the target full-automatic ultrasonic bottle washer is lower than the water line threshold.
The information base is used for storing the dirt degree index range corresponding to each dirt degree grade, storing the standard pH value, standard conductivity and permitted turbidity threshold value of circulating water of the target full-automatic ultrasonic bottle washing machine, storing the water level line threshold value of the corresponding water tank of the target full-automatic ultrasonic bottle washing machine, storing the washing time length corresponding to each washing mode and storing the gray value range and the density corresponding to each dirt type.
Preferably, the inner surface soil information includes an inner surface soil amount, an inner surface soil area, and an inner surface soil concentration.
The external surface soil information includes the external surface soil quantity, the external surface soil area and the external surface soil concentration.
Preferably, the specific analysis modes of the inner surface dirt degree index and the outer surface dirt degree index of each bottle to be cleaned are as follows: numbering each cleaning tank of the target full-automatic ultrasonic bottle cleaning machine according to the conveying forward directionThe cleaning spray heads of the target full-automatic ultrasonic bottle washing machine are numbered in the same wayAnd the number of the bottle to be cleaned is used as the number of the bottle to be cleaned, and the number of the stains on the inner surface and the outer surface of the bottle to be cleaned, the area of each stain and the concentration of each stain are extracted.
Analysis of the index of the degree of soiling of the inner surface of each bottle to be cleanedWhereinFor the i-th number of stains on the inner surface of the bottle to be cleaned,the jth stain area on the inner surface and the jth stain concentration on the inner surface of the ith bottle to be cleaned are respectively,j is the number of each stain,for the correction factor of the surface dirt degree index corresponding to the surface dirt unit area of the set bottle to be cleaned,the weight factors are respectively set according to the surface dirt degree indexes corresponding to the quantity, the area and the density of the stains.
And matching the dirt degree index of the inner surface of each bottle to be cleaned with the dirt degree index range corresponding to each dirt degree grade extracted from the information base to obtain the dirt degree grade of the inner surface of each bottle to be cleaned.
The index of the dirt degree of the outer surface of each bottle to be cleaned can be analyzed by the same methodAnd the degree of soiling of the outer surface of each bottle to be cleaned.
Preferably, the cleaning modes of the cleaning spray heads of the target full-automatic ultrasonic bottle cleaning machine comprise a conventional cleaning mode, a powerful cleaning mode and a powerful cleaning mode.
Preferably, the specific control method of the cleaning mode of each cleaning tank of the target full-automatic ultrasonic bottle cleaning machine corresponding to each cleaning nozzle comprises the following steps: a1: the cleaning modes of the cleaning tanks of the target full-automatic ultrasonic bottle cleaning machine corresponding to the cleaning spray heads are automatically controlled, and the specific automatic control is as follows: and setting the cleaning modes of the cleaning tanks of the target full-automatic ultrasonic bottle cleaning machine corresponding to the cleaning spray heads according to the dirt degree grades of the inner surface and the outer surface of the bottles to be cleaned, and marking the cleaning modes as the inner surface cleaning mode and the outer surface cleaning mode of the bottles to be cleaned.
A2: the overturning time of each cleaning tank of the target full-automatic ultrasonic bottle cleaning machine is automatically controlled, and the specific automatic control is as follows: and respectively setting the first overturning time length and the second overturning time length of each cleaning tank of the target full-automatic ultrasonic bottle washing machine according to the washing time lengths corresponding to the inner surface cleaning mode and the outer surface cleaning mode of each bottle to be cleaned.
After the cleaning of the outer surfaces of the bottles to be cleaned is finished, the cleaning tanks of the target full-automatic ultrasonic bottle cleaning machine are turned over for the first time to enable the bottles to be cleaned to be inverted so as to clean the inner surfaces, and after the cleaning of the inner surfaces of the bottles to be cleaned is finished, the cleaning tanks of the target full-automatic ultrasonic bottle cleaning machine are turned over for the second time to enable the cleaned bottles to be positive so as to be conveyed.
A3: the conveying interval duration of each cleaning tank of the target full-automatic ultrasonic bottle cleaning machine is automatically controlled, and the specific automatic control is as follows: and setting the conveying interval duration of each cleaning tank of the target full-automatic ultrasonic bottle cleaning machine according to a preset principle according to the overturning duration of each cleaning tank of the target full-automatic ultrasonic bottle cleaning machine.
The overturning time length of each cleaning tank of the target full-automatic ultrasonic bottle cleaning machine is the sum of the first overturning time length and the second overturning time length.
Preferably, the specific analysis mode of the overturning time length of each cleaning tank of the target full-automatic ultrasonic bottle cleaning machine is as follows: and comparing the cleaning modes of the inner surface and the outer surface of each bottle to be cleaned with the cleaning time lengths corresponding to the cleaning modes extracted from the information base respectively to obtain the cleaning time lengths corresponding to the cleaning modes of the inner surface and the outer surface of each bottle to be cleaned, and recording the cleaning time lengths as the cleaning time lengths of the inner surface and the outer surface of each bottle to be cleaned.
And further obtaining the inner and outer surface washing time lengths of the bottles to be cleaned corresponding to the cleaning tanks of the target full-automatic ultrasonic bottle cleaning machine, screening to obtain the longest inner and outer surface washing time lengths of the cleaning tanks of the target full-automatic ultrasonic bottle cleaning machine, and respectively marking the longest inner and outer surface washing time lengths as the second overturning time length and the first overturning time length of the cleaning tanks of the target full-automatic ultrasonic bottle cleaning machine.
Preferably, the specific analysis modes of the inner surface cleanliness and the outer surface cleanliness of each cleaned bottle are as follows: the number of stains, the area of each stain and the concentration of each stain on the inner and outer surfaces of each cleaned bottle were extracted.
Analysis of the cleanliness of the inner surface of each cleaned bottleWhereinFor the amount of soil on the inner surface of the xth cleaned bottle,the y-th stain area of the inner surface and the y-th stain concentration of the inner surface of the xth bottle to be cleaned are respectively,x is the number of each cleaned bottle,y is the number of each stain.
The cleanliness of the outer surface of each cleaned bottle can be obtained by the same method
And comparing the cleanliness of the inner surface and the outer surface of each cleaned bottle with a set cleanliness threshold, and if the cleanliness of the inner surface or the cleanliness of the outer surface of a certain cleaned bottle is smaller than the set cleanliness threshold, marking the cleaned bottle as a defective cleaned bottle, counting to obtain each defective cleaned bottle, screening the defective cleaned bottle, and cleaning again.
Preferably, the water quality index of the circulating water of the target full-automatic ultrasonic bottle washing machine comprises pH value, conductivity and turbidity.
Preferably, the specific analysis mode of the water quality coincidence coefficient of the circulating water of the target full-automatic ultrasonic bottle washing machine is as follows: the pH value, conductivity and turbidity of the circulating water of the full-automatic ultrasonic bottle washing machine for extracting the target are recorded asAnalysis target full-automatic ultrasonic bottle washer circulating water quality coincidence coefficientWhereinRespectively the standard PH value, the standard conductivity and the turbidity threshold value which are allowed to exist of the circulating water of the target full-automatic ultrasonic bottle washing machine extracted from the information base,the weight coefficient of the water quality coincidence coefficient corresponding to the set pH value, conductivity and turbidity is a natural constant.
And comparing the water quality coincidence coefficient of the circulating water of the target full-automatic ultrasonic bottle washing machine with a set water quality coincidence coefficient threshold value, and replacing or treating the circulating water of the target full-automatic ultrasonic bottle washing machine if the water quality coincidence coefficient of the circulating water of the target full-automatic ultrasonic bottle washing machine is smaller than the set water quality coincidence coefficient threshold value.
Preferably, the specific control method of the water level of the target full-automatic ultrasonic bottle washing machine comprises the following steps: and (3) extracting the water level of the water tank corresponding to the target full-automatic ultrasonic bottle washing machine, comparing the water level with a water line threshold value of the water tank corresponding to the target full-automatic ultrasonic bottle washing machine stored in an information base, and if the water level of the target full-automatic ultrasonic bottle washing machine is lower than the water line threshold value, opening a water level supplementing knife switch to supplement water, otherwise, keeping the water level supplementing knife switch closed.
Compared with the prior art, the invention has the following beneficial effects: 1. according to the invention, the surface dirt information of each bottle to be cleaned is obtained, the inner surface dirt level and the outer surface dirt level of each bottle to be cleaned are obtained through analysis, so that the cleaning mode of each cleaning nozzle of the target full-automatic ultrasonic bottle cleaning machine is controlled in real time, the situation that the bottle with non-uniform dirt level cannot be cleaned in place in the same batch of cleaning process, and the sanitation safety cannot be ensured or the resource waste caused by excessive cleaning is avoided, the inner surface and the outer surface of each bottle are clean and sterile, and the reasonable utilization of resources is ensured.
2. According to the invention, the surface dirt information of each cleaned bottle is obtained, the cleanliness of the inner surface and the outer surface of each cleaned bottle is analyzed, and each unqualified cleaned bottle is screened out, so that the cleaning quality of each cleaned bottle is effectively ensured, the inner surface and the outer surface of each bottle are ensured to be clean and sterile, the pollution and cross infection problems are avoided, and the quality of the produced product is ensured to meet the related industry standard and the sanitary requirement.
3. According to the invention, the water quality index of the circulating water of the target full-automatic ultrasonic bottle washing machine is monitored, the water quality coincidence coefficient of the circulating water of the target full-automatic ultrasonic bottle washing machine is analyzed, and the circulating water which does not meet the requirements is treated, so that the problem of unqualified cleaned bottles caused by unqualified circulating water is avoided, and the energy consumption and resource waste are reduced.
4. According to the invention, the water level of the water tank corresponding to the target full-automatic ultrasonic bottle washing machine is monitored, and the switch of the water level supplementing knife switch of the water tank corresponding to the target full-automatic ultrasonic bottle washing machine is controlled, so that the water level of the water tank corresponding to the target full-automatic ultrasonic bottle washing machine is maintained at a proper water level line, and the effect and the safety of the cleaning process are further ensured.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings that are needed for the description of the embodiments will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and that other drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.
Fig. 1 is a schematic diagram of a system module connection according to the present invention.
Fig. 2 is a schematic view of a cleaning platform of the full-automatic ultrasonic bottle cleaning machine according to the object of the present invention.
Description of the drawings: 1. a cleaning platform of the target full-automatic ultrasonic bottle cleaning machine; 2. a first cleaning tank of the target full-automatic ultrasonic bottle cleaning machine; 3. a second cleaning tank of the target full-automatic ultrasonic bottle cleaning machine; 4. the d cleaning tank of the target full-automatic ultrasonic bottle cleaning machine; 5. the cleaned bottle conveyer belt of the target full-automatic ultrasonic bottle washer; 6. the bottle conveyer belt to be cleaned of the full-automatic ultrasonic bottle washer of the goal.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Referring to fig. 1, the invention provides an intelligent cleaning control system for a full-automatic ultrasonic bottle cleaning machine, which comprises the following specific modules: the bottle cleaning system comprises a bottle monitoring module to be cleaned, a bottle analyzing module to be cleaned, a bottle cleaning machine mode control module, a cleaned bottle monitoring module, a cleaned bottle analyzing module, a bottle cleaning machine circulating water monitoring module, a bottle cleaning machine circulating water analyzing module, a bottle cleaning machine water level monitoring module, a bottle cleaning machine water level control module and an information base. The connection mode between the modules is as follows: the bottle monitoring module to be cleaned is connected with the bottle analysis module to be cleaned, the cleaned bottle monitoring module is connected with the cleaned bottle analysis module, the bottle washer circulating water monitoring module is connected with the bottle washer circulating water analysis module, the bottle washer water level monitoring module is connected with the bottle washer water level control module, and the information base is respectively connected with the bottle analysis module to be cleaned, the bottle washer mode control module, the bottle washer circulating water analysis module and the bottle washer water level control module.
And the bottle monitoring module to be cleaned is used for marking the bottles positioned at the positions of the cleaning nozzles corresponding to the cleaning tanks of the target full-automatic ultrasonic bottle cleaning machine as the bottles to be cleaned and obtaining the surface dirt information of the bottles to be cleaned, wherein the surface dirt information comprises inner surface dirt information and outer surface dirt information.
And the bottle to be cleaned analysis module is used for analyzing the dirt degree indexes of the inner surface and the outer surface of each bottle to be cleaned so as to obtain the dirt degree grade of the inner surface and the outer surface of each bottle to be cleaned, wherein the dirt degree grade comprises light dirt, medium dirt and heavy dirt.
And the bottle washer mode control module is used for controlling the cleaning modes of the cleaning tanks of the target full-automatic ultrasonic bottle washer corresponding to the cleaning spray heads in real time.
As a preferred example, the inner surface stain information includes an inner surface stain amount, an inner surface respective stain area, and an inner surface respective stain concentration.
The external surface soil information includes the external surface soil quantity, the external surface soil area and the external surface soil concentration.
It should be further noted that the specific obtaining modes of the surface stain quantity and the surface stain areas are as follows: arranging a laser scanner in each cleaning tank of the target full-automatic ultrasonic bottle cleaning machine corresponding to each cleaning nozzle, carrying out outer surface surrounding scanning on each bottle to be cleaned to obtain an outer surface image of each bottle to be cleaned, and carrying out inner surface surrounding scanning on each bottle to be cleaned by extending each cleaning tank of the target full-automatic ultrasonic bottle cleaning machine corresponding to each cleaning nozzle into the bottle mouth of each bottle to be cleaned to obtain an inner surface image of each bottle to be cleaned.
Comparing the inner surface image and the outer surface image of each bottle to be cleaned with the standard inner surface image and the standard outer surface image of the clean bottle stored in the information base respectively to obtain each stain area of the inner surface and the outer surface of each bottle to be cleaned, further obtaining the number of the stain areas of the inner surface and the outer surface of each bottle to be cleaned and the area of each stain area, and recording the number of the stains of the inner surface and the outer surface of each bottle to be cleaned and the area of each stain.
The specific acquisition mode of each stain concentration degree on the surface is as follows: and processing the inner surface image and the outer surface image of each bottle to be cleaned by utilizing an image gray processing technology to obtain inner surface gray images and outer surface gray images of each bottle to be cleaned and corresponding gray values thereof, further obtaining corresponding gray values of each stain area of the inner surface and the outer surface of each bottle to be cleaned, and comparing the gray values with corresponding gray value ranges of each stain type in each bottle called from an information base to obtain the stain type of each stain area of the inner surface and the outer surface of each bottle to be cleaned.
Comparing the stain types of the stain areas on the inner surface and the outer surface of each bottle to be cleaned with the corresponding densities of the stain types which are called from the information base, and obtaining the stain densities of the stain areas on the inner surface and the outer surface of each bottle to be cleaned, and recording the stain densities as the stain densities of the inner surface and the outer surface of each bottle to be cleaned.
As a preferred example, the specific analysis modes of the inner surface contamination index and the outer surface contamination index of each bottle to be cleaned are as follows: numbering each cleaning tank of the target full-automatic ultrasonic bottle cleaning machine according to the conveying forward directionThe cleaning spray heads of the target full-automatic ultrasonic bottle washing machine are numbered in the same wayAnd the number of the bottle to be cleaned is used as the number of the bottle to be cleaned, and the number of the stains on the inner surface and the outer surface of the bottle to be cleaned, the area of each stain and the concentration of each stain are extracted.
Analysis of the index of the degree of soiling of the inner surface of each bottle to be cleanedWhereinFor the i-th number of stains on the inner surface of the bottle to be cleaned,the jth stain area on the inner surface and the jth stain concentration on the inner surface of the ith bottle to be cleaned are respectively,j is the number of each stain,correction factor for the surface smudge degree index corresponding to the surface smudge unit area of the bottle to be cleanedThe sub-set of the first and second sets,the weight factors are respectively set according to the surface dirt degree indexes corresponding to the quantity, the area and the density of the stains.
And matching the dirt degree index of the inner surface of each bottle to be cleaned with the dirt degree index range corresponding to each dirt degree grade extracted from the information base to obtain the dirt degree grade of the inner surface of each bottle to be cleaned.
The index of the dirt degree of the outer surface of each bottle to be cleaned can be analyzed by the same methodAnd the degree of soiling of the outer surface of each bottle to be cleaned.
As a preferred example, the cleaning modes of the respective cleaning nozzles of the target full-automatic ultrasonic bottle cleaning machine include a normal cleaning mode, a powerful cleaning mode, and a powerful cleaning mode.
It should be further noted that different cleaning modes correspond to different cleaning parameter settings, wherein the cleaning parameters include ultrasonic frequency, cleaning temperature, and cleaning duration.
A practical specific example of this is the conventional cleaning mode: ultrasonic frequency: 20 kHz-30 kHz, washing temperature: 30 ℃ to 40 ℃ and washing time period: 5 minutes to 10 minutes, the strong cleaning mode is as follows: ultrasonic frequency: 30 kHz-40 kHz, washing temperature: 40 ℃ to 50 ℃ and washing time period: the super strong cleaning mode is as follows: ultrasonic frequency: 40 kHz-60 kHz, washing temperature: 50 ℃ to 60 ℃ and washing time period: 15 minutes to 20 minutes.
The normal cleaning mode is suitable for slightly dirty cleaning tasks, the strong cleaning mode is suitable for moderately dirty cleaning tasks, and the super strong cleaning mode is suitable for strongly dirty cleaning tasks.
As a preferable example, the specific control method of the cleaning mode of each cleaning tank of the target full-automatic ultrasonic bottle cleaning machine corresponding to each cleaning nozzle is as follows: a1: the cleaning modes of the cleaning tanks of the target full-automatic ultrasonic bottle cleaning machine corresponding to the cleaning spray heads are automatically controlled, and the specific automatic control is as follows: and setting the cleaning modes of the cleaning tanks of the target full-automatic ultrasonic bottle cleaning machine corresponding to the cleaning spray heads according to the dirt degree grades of the inner surface and the outer surface of the bottles to be cleaned, and marking the cleaning modes as the inner surface cleaning mode and the outer surface cleaning mode of the bottles to be cleaned.
A2: the overturning time of each cleaning tank of the target full-automatic ultrasonic bottle cleaning machine is automatically controlled, and the specific automatic control is as follows: and respectively setting the first overturning time length and the second overturning time length of each cleaning tank of the target full-automatic ultrasonic bottle washing machine according to the washing time lengths corresponding to the inner surface cleaning mode and the outer surface cleaning mode of each bottle to be cleaned.
After the cleaning of the outer surfaces of the bottles to be cleaned is finished, the cleaning tanks of the target full-automatic ultrasonic bottle cleaning machine are turned over for the first time to enable the bottles to be cleaned to be inverted so as to clean the inner surfaces, and after the cleaning of the inner surfaces of the bottles to be cleaned is finished, the cleaning tanks of the target full-automatic ultrasonic bottle cleaning machine are turned over for the second time to enable the cleaned bottles to be positive so as to be conveyed.
A3: the conveying interval duration of each cleaning tank of the target full-automatic ultrasonic bottle cleaning machine is automatically controlled, and the specific automatic control is as follows: and setting the conveying interval duration of each cleaning tank of the target full-automatic ultrasonic bottle cleaning machine according to a preset principle according to the overturning duration of each cleaning tank of the target full-automatic ultrasonic bottle cleaning machine.
The overturning time length of each cleaning tank of the target full-automatic ultrasonic bottle cleaning machine is the sum of the first overturning time length and the second overturning time length.
It should be further noted that the preset principle specifically includes: the cleaning platform of the target full-automatic ultrasonic bottle cleaning machine shown in fig. 2 takes the cleaning of the first cleaning tank of the target full-automatic ultrasonic bottle cleaning machine as a starting point, the cleaning of the last cleaning tank of the target full-automatic ultrasonic bottle cleaning machine as an end point, a closed loop state shown in the figure is formed when the target full-automatic ultrasonic bottle cleaning machine works, and the sum of the turning time durations of other cleaning tanks positioned in front of the cleaning tanks of the target full-automatic ultrasonic bottle cleaning machine is taken as the conveying interval duration of the cleaning tanks of the target full-automatic ultrasonic bottle cleaning machine.
As a specific example, the conveyance interval duration of the d-th cleaning tank of the target full-automatic ultrasonic bottle cleaning machine as shown is the sum of the turning duration of the first cleaning tank, the turning duration of the second cleaning tank, and the turning duration of the third cleaning tank.
As a preferable example, the specific analysis mode of the overturning time of each cleaning tank of the target full-automatic ultrasonic bottle cleaning machine is as follows: and comparing the cleaning modes of the inner surface and the outer surface of each bottle to be cleaned with the cleaning time lengths corresponding to the cleaning modes extracted from the information base respectively to obtain the cleaning time lengths corresponding to the cleaning modes of the inner surface and the outer surface of each bottle to be cleaned, and recording the cleaning time lengths as the cleaning time lengths of the inner surface and the outer surface of each bottle to be cleaned.
And further obtaining the inner and outer surface washing time lengths of the bottles to be cleaned corresponding to the cleaning tanks of the target full-automatic ultrasonic bottle cleaning machine, screening to obtain the longest inner and outer surface washing time lengths of the cleaning tanks of the target full-automatic ultrasonic bottle cleaning machine, and respectively marking the longest inner and outer surface washing time lengths as the second overturning time length and the first overturning time length of the cleaning tanks of the target full-automatic ultrasonic bottle cleaning machine.
According to the invention, the surface dirt information of each bottle to be cleaned is obtained, the inner surface dirt level and the outer surface dirt level of each bottle to be cleaned are obtained through analysis, so that the cleaning mode of each cleaning nozzle of the target full-automatic ultrasonic bottle cleaning machine is controlled in real time, the situation that the bottle with non-uniform dirt level cannot be cleaned in place in the same batch of cleaning process, and the sanitation safety cannot be ensured or the resource waste caused by excessive cleaning is avoided, the inner surface and the outer surface of each bottle are clean and sterile, and the reasonable utilization of resources is ensured.
And the cleaned bottle monitoring module is used for acquiring the surface dirt information of each cleaned bottle.
The cleaned bottle analysis module is used for analyzing the cleanliness of the inner surface and the outer surface of each cleaned bottle and ranking each cleaned bottle with the cleanliness of the inner surface and the outer surface smaller than the set cleanliness threshold as each unqualified cleaned bottle.
As a preferred example, the specific analysis modes of the inner surface cleanliness and the outer surface cleanliness of each cleaned bottle are as follows: the number of stains, the area of each stain and the concentration of each stain on the inner and outer surfaces of each cleaned bottle were extracted.
Analysis of the cleanliness of the inner surface of each cleaned bottleWhereinFor the amount of soil on the inner surface of the xth cleaned bottle,the y-th stain area of the inner surface and the y-th stain concentration of the inner surface of the xth bottle to be cleaned are respectively,x is the number of each cleaned bottle,y is the number of each stain.
The cleanliness of the outer surface of each cleaned bottle can be obtained by the same method
And comparing the cleanliness of the inner surface and the outer surface of each cleaned bottle with a set cleanliness threshold, and if the cleanliness of the inner surface or the cleanliness of the outer surface of a certain cleaned bottle is smaller than the set cleanliness threshold, marking the cleaned bottle as a defective cleaned bottle, counting to obtain each defective cleaned bottle, screening the defective cleaned bottle, and cleaning again.
According to the invention, the surface dirt information of each cleaned bottle is obtained, the cleanliness of the inner surface and the outer surface of each cleaned bottle is analyzed, and each unqualified cleaned bottle is screened out, so that the cleaning quality of each cleaned bottle is effectively ensured, the inner surface and the outer surface of each bottle are ensured to be clean and sterile, the pollution and cross infection problems are avoided, and the quality of the produced product is ensured to meet the related industry standard and the sanitary requirement.
The bottle washer circulating water monitoring module is used for monitoring the water quality index of circulating water of the target full-automatic ultrasonic bottle washer.
The bottle washing machine circulating water analysis module is used for analyzing the water quality coincidence coefficient of the circulating water of the target full-automatic ultrasonic bottle washing machine, and if the water quality coincidence coefficient of the circulating water of the target full-automatic ultrasonic bottle washing machine is smaller than the set water quality coincidence coefficient threshold value, the treatment is carried out.
As a preferred example, the water quality index of the circulating water of the target full-automatic ultrasonic bottle washer includes ph, conductivity and turbidity.
The specific acquisition modes of the pH value, the conductivity and the turbidity of the circulating water of the target full-automatic ultrasonic bottle washing machine are as follows: and detecting the circulating water of the target full-automatic ultrasonic bottle washing machine in real time by using a pH value meter, a conductivity meter and a turbidity meter which are arranged in a water tank to which the circulating water of the target full-automatic ultrasonic bottle washing machine belongs, so as to obtain the pH value, the conductivity and the turbidity of the circulating water of the target full-automatic ultrasonic bottle washing machine.
As a preferable example, the specific analysis mode of the water quality coincidence coefficient of the circulating water of the target full-automatic ultrasonic bottle washing machine is as follows: the pH value, conductivity and turbidity of the circulating water of the full-automatic ultrasonic bottle washing machine for extracting the target are recorded asAnalysis target full-automatic ultrasonic bottle washer circulating water quality coincidence coefficientWhereinRespectively the standard PH value, the standard conductivity and the turbidity threshold value which are allowed to exist of the circulating water of the target full-automatic ultrasonic bottle washing machine extracted from the information base,the weight coefficient of the water quality coincidence coefficient corresponding to the set pH value, conductivity and turbidity is a natural constant.
And comparing the water quality coincidence coefficient of the circulating water of the target full-automatic ultrasonic bottle washing machine with a set water quality coincidence coefficient threshold value, and replacing or treating the circulating water of the target full-automatic ultrasonic bottle washing machine if the water quality coincidence coefficient of the circulating water of the target full-automatic ultrasonic bottle washing machine is smaller than the set water quality coincidence coefficient threshold value.
It should be further described that the quality of the circulating water has an important influence on the cleaning effect of the target full-automatic ultrasonic bottle cleaning machine: on the one hand, the poor quality of the circulating water can cause incomplete cleaning of the bottle, residual stains or impurities, and reduce the cleaning efficiency of the bottle washer and the quality of products.
On the other hand, the quality of the circulating water also has an influence on the running condition of bottle washing machine equipment, for example, organic matters, inorganic salts, hardness and other components in the water can form scale and water stones in the bottle washing machine, so that the equipment is blocked, the performance is reduced and even damaged, and the equipment maintenance and repair cost is increased.
According to the invention, the water quality index of the circulating water of the target full-automatic ultrasonic bottle washing machine is monitored, the water quality coincidence coefficient of the circulating water of the target full-automatic ultrasonic bottle washing machine is analyzed, and the circulating water which does not meet the requirements is treated, so that the problem of unqualified cleaned bottles caused by unqualified circulating water is avoided, and the energy consumption and resource waste are reduced.
And the bottle washer water level control module is used for monitoring the water level of the water tank corresponding to the target full-automatic ultrasonic bottle washer, and controlling the switch of the water level supplementing knife switch of the water tank corresponding to the target full-automatic ultrasonic bottle washer if the water level of the water tank corresponding to the target full-automatic ultrasonic bottle washer is lower than the water line threshold.
It is further described that the water level of the water tank corresponding to the target full-automatic ultrasonic bottle washing machine is obtained by directly detecting the water level meter arranged in the water tank corresponding to the target full-automatic ultrasonic bottle washing machine.
As a preferable example, the specific control method of the water level of the target full-automatic ultrasonic bottle washing machine is as follows: and (3) extracting the water level of the water tank corresponding to the target full-automatic ultrasonic bottle washing machine, comparing the water level with a water line threshold value of the water tank corresponding to the target full-automatic ultrasonic bottle washing machine stored in an information base, and if the water level of the target full-automatic ultrasonic bottle washing machine is lower than the water line threshold value, opening a water level supplementing knife switch to supplement water, otherwise, keeping the water level supplementing knife switch closed.
According to the invention, the water level of the water tank corresponding to the target full-automatic ultrasonic bottle washing machine is monitored, and the switch of the water level supplementing knife switch of the water tank corresponding to the target full-automatic ultrasonic bottle washing machine is controlled, so that the water level of the water tank corresponding to the target full-automatic ultrasonic bottle washing machine is maintained at a proper water level line, and the effect and the safety of the cleaning process are further ensured.
The foregoing is merely illustrative and explanatory of the principles of this invention, as various modifications and additions may be made to the specific embodiments described, or similar arrangements may be substituted by those skilled in the art, without departing from the principles of this invention or beyond the scope of this invention as defined in the claims.

Claims (10)

1. An intelligent cleaning control system for a full-automatic ultrasonic bottle cleaning machine is characterized in that: comprising the following steps:
the bottle monitoring module to be cleaned is used for marking the bottles positioned at the positions of the cleaning nozzles corresponding to the cleaning tanks of the target full-automatic ultrasonic bottle cleaning machine as the bottles to be cleaned and obtaining the surface dirt information of the bottles to be cleaned, wherein the surface dirt information comprises inner surface dirt information and outer surface dirt information;
the bottle to be cleaned analysis module is used for analyzing the dirt degree indexes of the inner surface and the outer surface of each bottle to be cleaned so as to obtain the dirt degree grade of the inner surface and the outer surface of each bottle to be cleaned, wherein the dirt degree grade comprises light dirt, medium dirt and heavy dirt;
the bottle washer mode control module is used for controlling the cleaning modes of the cleaning tanks of the target full-automatic ultrasonic bottle washer corresponding to the cleaning spray heads in real time;
the cleaned bottle monitoring module is used for acquiring the surface dirt information of each cleaned bottle;
the cleaned bottle analysis module is used for analyzing the cleanliness of the inner surface and the outer surface of each cleaned bottle and listing each cleaned bottle with the cleanliness of the inner surface and the outer surface smaller than a set cleanliness threshold as each unqualified cleaned bottle;
the bottle washer circulating water monitoring module is used for monitoring the water quality index of circulating water of the target full-automatic ultrasonic bottle washer;
the bottle washing machine circulating water analysis module is used for analyzing the water quality coincidence coefficient of the circulating water of the target full-automatic ultrasonic bottle washing machine, and if the water quality coincidence coefficient of the circulating water of the target full-automatic ultrasonic bottle washing machine is smaller than a set water quality coincidence coefficient threshold value, the circulating water is processed;
the bottle washer water level control module is used for monitoring the water level of the water tank corresponding to the target full-automatic ultrasonic bottle washer, and controlling the switch of the water level supplementing knife switch of the water tank corresponding to the target full-automatic ultrasonic bottle washer if the water level of the water tank corresponding to the target full-automatic ultrasonic bottle washer is lower than a water level line threshold value;
the information base is used for storing the dirt degree index range corresponding to each dirt degree grade, storing the standard pH value, standard conductivity and permitted turbidity threshold value of circulating water of the target full-automatic ultrasonic bottle washing machine, storing the water level line threshold value of the corresponding water tank of the target full-automatic ultrasonic bottle washing machine, storing the washing time length corresponding to each washing mode and storing the gray value range and the density corresponding to each dirt type.
2. The intelligent cleaning control system for a fully automatic ultrasonic bottle cleaning machine according to claim 1, wherein: the inner surface dirt information comprises the amount of inner surface dirt, the area of each inner surface dirt and the density of each inner surface dirt;
the external surface soil information includes the external surface soil quantity, the external surface soil area and the external surface soil concentration.
3. The intelligent cleaning control system for a fully automatic ultrasonic bottle cleaning machine according to claim 2, wherein: the specific analysis modes of the inner surface dirt degree index and the outer surface dirt degree index of each bottle to be cleaned are as follows:
numbering each cleaning tank of the target full-automatic ultrasonic bottle cleaning machine according to the conveying forward directionThe same way numbers the cleaning spray heads of the target full-automatic ultrasonic bottle cleaning machine as +.>The number of the bottle to be cleaned is used as the number of the bottle to be cleaned, and the quantity of the stains on the inner surface and the outer surface of the bottle to be cleaned, the area of each stain and the concentration of each stain are extracted;
analysis of the index of the degree of soiling of the inner surface of each bottle to be cleanedWherein->For the i-th number of stains on the inner surface of the bottle to be cleaned,/->The jth spot area and the jth spot intensity of the inner surface of the ith bottle to be cleaned are respectively +.>J is the number of each stain, +.>For the correction factor of the surface soil index corresponding to the surface soil unit area of the set bottle to be cleaned, +.>The weight factors are respectively set according to the surface dirt degree indexes corresponding to the quantity, the area and the density of the stains;
the method comprises the steps of matching the dirt degree index of the inner surface of each bottle to be cleaned with the dirt degree index range corresponding to each dirt degree grade extracted from an information base to obtain the dirt degree grade of the inner surface of each bottle to be cleaned;
the index of the dirt degree of the outer surface of each bottle to be cleaned can be analyzed by the same methodAnd the degree of soiling of the outer surface of each bottle to be cleaned.
4. An intelligent cleaning control system for a fully automatic ultrasonic bottle cleaning machine according to claim 3, characterized in that: the cleaning modes of each cleaning nozzle of the target full-automatic ultrasonic bottle cleaning machine comprise a conventional cleaning mode, a powerful cleaning mode and a powerful cleaning mode.
5. The intelligent cleaning control system for a fully automatic ultrasonic bottle cleaning machine according to claim 4, wherein: the specific control method of the cleaning modes of the cleaning tanks of the target full-automatic ultrasonic bottle cleaning machine corresponding to the cleaning spray heads comprises the following steps:
a1: the cleaning modes of the cleaning tanks of the target full-automatic ultrasonic bottle cleaning machine corresponding to the cleaning spray heads are automatically controlled, and the specific automatic control is as follows: setting the cleaning modes of the cleaning tanks of the target full-automatic ultrasonic bottle cleaning machine corresponding to the cleaning spray heads according to the dirt degree grades of the inner surface and the outer surface of the bottles to be cleaned respectively, and marking the cleaning modes as the inner surface cleaning mode and the outer surface cleaning mode of the bottles to be cleaned;
a2: the overturning time of each cleaning tank of the target full-automatic ultrasonic bottle cleaning machine is automatically controlled, and the specific automatic control is as follows: respectively setting the first turning time length and the second turning time length of each cleaning tank of the target full-automatic ultrasonic bottle cleaning machine according to the cleaning time lengths corresponding to the inner surface cleaning mode and the outer surface cleaning mode of each bottle to be cleaned;
after the cleaning of the outer surfaces of the bottles to be cleaned is finished, each cleaning tank of the target full-automatic ultrasonic bottle cleaning machine performs first overturning to enable the bottles to be cleaned to be inverted so as to clean the inner surfaces, and after the cleaning of the inner surfaces of the bottles to be cleaned is finished, each cleaning tank of the target full-automatic ultrasonic bottle cleaning machine performs second overturning to enable the cleaned bottles to be upright so as to be conveyed;
a3: the conveying interval duration of each cleaning tank of the target full-automatic ultrasonic bottle cleaning machine is automatically controlled, and the specific automatic control is as follows: setting the conveying interval duration of each cleaning tank of the target full-automatic ultrasonic bottle cleaning machine according to a preset principle according to the overturning duration of each cleaning tank of the target full-automatic ultrasonic bottle cleaning machine;
the overturning time length of each cleaning tank of the target full-automatic ultrasonic bottle cleaning machine is the sum of the first overturning time length and the second overturning time length.
6. The intelligent cleaning control system for a fully automatic ultrasonic bottle cleaning machine according to claim 5, wherein: the specific analysis mode of the overturning time length of each cleaning tank of the target full-automatic ultrasonic bottle cleaning machine is as follows:
comparing the cleaning modes of the inner surface and the outer surface of each bottle to be cleaned with the cleaning time lengths corresponding to the cleaning modes extracted from the information base respectively to obtain the cleaning time lengths corresponding to the cleaning modes of the inner surface and the outer surface of each bottle to be cleaned, and recording the cleaning time lengths as the cleaning time lengths of the inner surface and the outer surface of each bottle to be cleaned;
and further obtaining the inner and outer surface washing time lengths of the bottles to be cleaned corresponding to the cleaning tanks of the target full-automatic ultrasonic bottle cleaning machine, screening to obtain the longest inner and outer surface washing time lengths of the cleaning tanks of the target full-automatic ultrasonic bottle cleaning machine, and respectively marking the longest inner and outer surface washing time lengths as the second overturning time length and the first overturning time length of the cleaning tanks of the target full-automatic ultrasonic bottle cleaning machine.
7. An intelligent cleaning control system for a fully automatic ultrasonic bottle cleaning machine according to claim 3, characterized in that: the specific analysis modes of the inner surface cleanliness and the outer surface cleanliness of each cleaned bottle are as follows:
extracting the quantity of stains on the inner surface and the outer surface of each cleaned bottle, the area of each stain and the concentration of each stain;
analysis of the cleanliness of the inner surface of each cleaned bottleWherein->For the number of stains on the inner surface of the xth cleaned bottle, +.>The (y) th stain area and the (y) th stain concentration of the inner surface of the (x) th bottle to be cleaned are respectively +.>X is the number of each cleaned bottle,y is the number of each stain;
the cleanliness of the outer surface of each cleaned bottle can be obtained by the same method
And comparing the cleanliness of the inner surface and the outer surface of each cleaned bottle with a set cleanliness threshold, and if the cleanliness of the inner surface or the cleanliness of the outer surface of a certain cleaned bottle is smaller than the set cleanliness threshold, marking the cleaned bottle as a defective cleaned bottle, counting to obtain each defective cleaned bottle, screening the defective cleaned bottle, and cleaning again.
8. The intelligent cleaning control system for a fully automatic ultrasonic bottle cleaning machine according to claim 1, wherein: the water quality index of the circulating water of the target full-automatic ultrasonic bottle washing machine comprises pH value, conductivity and turbidity.
9. The intelligent cleaning control system for a fully automatic ultrasonic bottle cleaning machine according to claim 7, wherein: the specific analysis mode of the water quality coincidence coefficient of the circulating water of the target full-automatic ultrasonic bottle washing machine is as follows:
the pH value, conductivity and turbidity of the circulating water of the full-automatic ultrasonic bottle washing machine for extracting the target are recorded asAnalysis target full-automatic ultrasonic bottle washer circulating water quality coincidence coefficientWherein->Standard ph value, standard conductivity and allowable turbidity threshold value of circulating water of target full-automatic ultrasonic bottle washing machine extracted from information base respectively +.>The weight coefficient of the water quality coincidence coefficient corresponding to the set pH value, conductivity and turbidity is respectively, and e is a natural constant;
and comparing the water quality coincidence coefficient of the circulating water of the target full-automatic ultrasonic bottle washing machine with a set water quality coincidence coefficient threshold value, and replacing or treating the circulating water of the target full-automatic ultrasonic bottle washing machine if the water quality coincidence coefficient of the circulating water of the target full-automatic ultrasonic bottle washing machine is smaller than the set water quality coincidence coefficient threshold value.
10. The intelligent cleaning control system for a fully automatic ultrasonic bottle cleaning machine according to claim 1, wherein: the specific control method of the water level of the target full-automatic ultrasonic bottle washing machine comprises the following steps:
and (3) extracting the water level of the water tank corresponding to the target full-automatic ultrasonic bottle washing machine, comparing the water level with a water line threshold value of the water tank corresponding to the target full-automatic ultrasonic bottle washing machine stored in an information base, and if the water level of the target full-automatic ultrasonic bottle washing machine is lower than the water line threshold value, opening a water level supplementing knife switch to supplement water, otherwise, keeping the water level supplementing knife switch closed.
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