CN116882898A - Three-dimensional storage method and system for prefabricated part - Google Patents
Three-dimensional storage method and system for prefabricated part Download PDFInfo
- Publication number
- CN116882898A CN116882898A CN202310959244.1A CN202310959244A CN116882898A CN 116882898 A CN116882898 A CN 116882898A CN 202310959244 A CN202310959244 A CN 202310959244A CN 116882898 A CN116882898 A CN 116882898A
- Authority
- CN
- China
- Prior art keywords
- components
- storage
- component
- library
- sensor
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000003860 storage Methods 0.000 title claims abstract description 283
- 238000000034 method Methods 0.000 title claims abstract description 28
- 238000011217 control strategy Methods 0.000 claims abstract description 16
- 238000004519 manufacturing process Methods 0.000 claims abstract description 11
- 238000007726 management method Methods 0.000 claims description 44
- 238000012545 processing Methods 0.000 claims description 40
- 238000012544 monitoring process Methods 0.000 claims description 31
- 230000007246 mechanism Effects 0.000 claims description 22
- 230000005540 biological transmission Effects 0.000 claims description 13
- 238000013500 data storage Methods 0.000 claims description 12
- 230000008569 process Effects 0.000 claims description 9
- 230000003993 interaction Effects 0.000 claims description 8
- 238000012384 transportation and delivery Methods 0.000 claims description 8
- 238000007405 data analysis Methods 0.000 claims description 7
- 230000006870 function Effects 0.000 claims description 7
- 230000002159 abnormal effect Effects 0.000 claims description 6
- 238000004891 communication Methods 0.000 claims description 6
- 238000012423 maintenance Methods 0.000 claims description 6
- 238000004458 analytical method Methods 0.000 claims description 5
- 238000005299 abrasion Methods 0.000 claims description 3
- 239000000306 component Substances 0.000 description 232
- 238000013461 design Methods 0.000 description 7
- 229910000831 Steel Inorganic materials 0.000 description 4
- 238000010586 diagram Methods 0.000 description 4
- 239000010959 steel Substances 0.000 description 4
- 230000009471 action Effects 0.000 description 3
- 238000000605 extraction Methods 0.000 description 3
- 230000026676 system process Effects 0.000 description 3
- 238000012546 transfer Methods 0.000 description 3
- 230000033001 locomotion Effects 0.000 description 2
- 230000002195 synergetic effect Effects 0.000 description 2
- 206010063385 Intellectualisation Diseases 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000000969 carrier Substances 0.000 description 1
- 239000003638 chemical reducing agent Substances 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 239000008358 core component Substances 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 238000009776 industrial production Methods 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000005065 mining Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000008447 perception Effects 0.000 description 1
- 230000000737 periodic effect Effects 0.000 description 1
- 238000010025 steaming Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 238000013068 supply chain management Methods 0.000 description 1
Classifications
-
- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06Q—INFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
- G06Q10/00—Administration; Management
- G06Q10/08—Logistics, e.g. warehousing, loading or distribution; Inventory or stock management
- G06Q10/087—Inventory or stock management, e.g. order filling, procurement or balancing against orders
-
- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06F—ELECTRIC DIGITAL DATA PROCESSING
- G06F18/00—Pattern recognition
- G06F18/20—Analysing
- G06F18/24—Classification techniques
- G06F18/241—Classification techniques relating to the classification model, e.g. parametric or non-parametric approaches
Abstract
The invention discloses a three-dimensional storage method and system for prefabricated parts, which belong to the technical field of prefabricated part production of prefabricated buildings. The method comprises the steps of sending prefabricated components to be stored into an entrance of a three-dimensional storage library, scanning the components, detecting and recording types, specifications, quantity and unique component identity cards of the components in real time, acquiring storage states and position information of the components in real time, and determining a region to be stored corresponding to each component; acquiring running state information of components and libraries in the three-dimensional storage library, determining target positions and storage control strategies of the components to be stored, sending the components to the storage areas corresponding to the three-dimensional storage library, transmitting the components to the target positions, and recording real-time storage states and storage position information of the components. The method improves the operation efficiency, can monitor the storage state of the components in real time, and effectively classifies the components.
Description
Technical Field
The invention relates to the field of prefabricated component production of prefabricated building, in particular to an intelligent prefabricated component three-dimensional storage method and system.
Background
In fabricated constructions, prefabricated elements are an important building element. The prefabricated components are manufactured by industrial production, wherein the components are stored in a three-dimensional storage library, and the functions of unified management, classified storage, intelligent scheduling and the like of the components are realized, so that the efficiency, quality and reliability of the production and the manufacture of the prefabricated components are improved. With the rapid development of the building industry, prefabricated parts are increasingly widely applied to buildings so as to improve the quality and efficiency of the buildings. The three-dimensional storage is gradually applied to the field of production of assembled building components, and has the advantages of large storage capacity, small occupied area, high management efficiency and the like.
In the conventional prefabricated component production process, the storage, the allocation and the transportation of the components are relatively complex. Currently, there are some similar preform storage systems on the market. The existing component storage mode mainly adopts manual management, errors exist in the storage process, and the storage mode cannot be combined with digital management. Therefore, the storage state of the components which cannot be monitored in real time is caused, and the effective classification of the components cannot be realized.
Disclosure of Invention
Aiming at the problems in the field, the invention provides a prefabricated part three-dimensional storage method and system, which can solve the technical problem that effective classification of each part cannot be realized.
In order to solve the technical problems, the invention discloses a three-dimensional storage method of prefabricated parts, which comprises the following steps:
determining an automatic transmission line, sending prefabricated components to be stored into an entrance of a three-dimensional storage warehouse, scanning the components, detecting and recording types, specifications and quantity of the components and unique component identification numbers in real time, and acquiring storage state and position information of the components in real time;
classifying the components according to the types and specifications of the components, and determining the to-be-stored areas corresponding to the components of the three-dimensional storage library;
acquiring running state information of components and libraries in a three-dimensional storage library, and determining target positions and storage control strategies of the components to be stored;
and according to the target positions and the storage control strategies of the components to be stored, the components are sent to the areas to be stored corresponding to the stereoscopic storage library, the components are transmitted to the target positions, and the real-time storage states and the storage position information of the components are recorded.
Preferably, the method further comprises the following steps:
receiving a delivery instruction sent according to the running state information of the components and the library in the three-dimensional storage library, acquiring the storage position and the component identification number of the components including the component identity card through the real-time storage state and the storage position information of the components, taking out the components and transmitting the components to a delivery port according to a storage control strategy;
and monitoring the running state information of the components and the library in the stereoscopic storage library in real time, and if the stereoscopic storage library is found to be abnormal, sending out an alarm prompt and timely processing.
Preferably, there is also included a prefabricated part stereoscopic storage system including:
the three-dimensional storage library is used for storing different types of components and determining an automatic transmission line;
the sensor is used for acquiring component information and frame information in the three-dimensional storage library, scanning different types of components, detecting and recording the types, specifications, quantity and unique component identity cards of the components in real time, and acquiring the storage state and position information of the components in real time;
the control system is used for receiving the storage state and the position information of the components acquired by the sensor, classifying the components according to the types and the specifications of the components detected and recorded by the sensor, and determining the to-be-stored area corresponding to each component of the three-dimensional storage library; acquiring running state information of components and libraries in a three-dimensional storage library, and determining target positions and storage control strategies of the components to be stored;
the data processing system is used for processing and analyzing the data acquired by the sensor, providing running state information of components and libraries in the three-dimensional storage library, determining target positions and storage control strategies of the components to be stored according to the control system, sending the components to the storage areas corresponding to the three-dimensional storage library, transmitting the components to the target positions, and recording real-time storage states and storage position information of the components.
Preferably, the control system comprises a main controller and an actuator; the main controller is used for receiving the storage state and the position information of the component acquired by the sensor, performing operation and analysis according to a preset storage control strategy virtual module, and controlling the actuator to work; and the executor is used for controlling the stereoscopic storage library according to the demand instruction sent by the main controller so as to realize the access and inventory management of the components.
Preferably, the storage control policy virtual module includes:
the information management module is used for controlling the system to acquire the information of the components in the storage library through the sensor, including the number, the type, the position and the number of the components, storing the information into the data memory, and providing inquiry and update functions;
the component storage module is used for controlling the system to automatically control the lifter, the sliding track and the clamp of the storage library according to the state information of the component information management module and the storage library, so as to realize the storage and the taking out of the components, including the scanning, the positioning, the photographing, the identification, the grabbing and the placing of the components;
the component state control module is used for monitoring the state of the components in the component storage module storage library in real time through the sensor by the control system, and once the damage, loss and overlapping conditions of the components are found, the control system can automatically send an alarm signal to remind operators to process in time;
the storage library running state monitoring module is used for monitoring the running state of the storage library of the component storage module in real time by the control system through the sensor, and once the abnormal situation is found out in the height of the lifter, the position of the sliding track and the sliding state of the tray in the storage library, the control system can send out a corresponding alarm and automatically stop related operations to avoid further damage; the control system monitors the service life of the storage warehouse and the abrasion condition of the tray and the sliding rail through the sensor, and reminds workers of regular maintenance and replacement;
the component automation management module is used for controlling the system to automatically manage and control the prefabricated components according to the component information acquired by the sensor, and comprises the steps of storing, taking out, returning and sorting the components; the control system automatically classifies, groups and numbers the components;
the remote monitoring module is used for transmitting the state information of the storage library to the data center through network connection, carrying out real-time monitoring and data analysis on the component management information in the storage library and the use condition information of the storage library, and carrying out production scheduling and inventory management.
Preferably, the data processing system comprises:
the data acquisition module is used for acquiring the running state information of the components and the library in the repository, the acquisition module comprises a sensor acquisition module and an image acquisition module, the sensor acquisition module is used for acquiring the state information of the components and the library perceived by the sensor, and the image acquisition module is used for acquiring the image information in the repository so as to facilitate subsequent data analysis and processing;
the data transmission module is used for transmitting the acquired data to the data storage module, and realizing the transmission and the reception of the data in a wired or wireless mode;
the data storage module is used for storing the acquired data and the processed data; the system comprises an internal storage device and an external storage device, so that the storage requirement on data is met;
the data processing module is used for processing and analyzing the acquired data, classifying, sorting, analyzing and displaying the acquired data according to actual needs, predicting the stock quantity and the component flow through an algorithm and a model, and meeting the requirements in different application scenes.
Preferably, the stereoscopic storage warehouse comprises a driving mechanism, a sliding rail and a lifting device; the driving mechanism is used for driving the sliding rail to move and the lifting device to lift so as to ensure that the tray and the components are conveyed and stored in the storage warehouse; a slide rail for transporting the component to a target location; and the lifting device is used for monitoring and tracking the running state of the tray in real time.
Preferably, the sensor comprises:
the component identification sensor is used for detecting the types and the quantity of the components, and acquiring the types and the quantity of different components in the storage library through the information acquired by the identification sensor;
the component position sensor is used for monitoring the position of the component in real time and determining the position information of the component;
and the storage library state sensor is used for monitoring the states of the storage library, including idle, in-use and maintenance states, timely finding the real-time state of the storage library, and timely maintaining and managing the storage library.
Preferably, the control system further comprises a sensor, a data storage, a communication and man-machine interaction interface;
the sensor is used as the input of the control system and used for acquiring the status information of the components and the storage library in the stereoscopic storage library through the sensor and automatically managing and controlling the components in the stereoscopic storage library;
the data storage is used for storing the data acquired by the sensor and the parameter information of the control system;
the communication and man-machine interaction interface is used as the output of the control system and used for adjusting the control system to communicate with an external computer and mobile phone device; through the graphical interface and the voice prompt, a user is provided with a use guide and an operation prompt of the storage library, the running state and the component information of the three-dimensional storage library are displayed, and the storage library is remotely monitored and controlled in real time.
Compared with the prior art, the invention has the following beneficial effects:
the invention scans the components, classifies the components according to the types and specifications of the components, determines the to-be-stored areas corresponding to the components of the three-dimensional storage library, conveniently sends the components to the to-be-stored areas corresponding to the three-dimensional storage library, transmits the components to the target position, and records the real-time storage state and storage position information of the components. Through a plurality of sensors that set up, can carry out real-time perception and detection to the inside component information of stereoscopic storage storehouse and support body information. The data processing system processes and manages the data in the stereoscopic storage library, and can collect and analyze the data acquired by the sensor, the operation data of the control system and the like, so that the comprehensive monitoring and the high-efficiency classified management of the component storage and the operation condition are realized.
Drawings
FIG. 1 is a schematic flow chart of the overall method of the present invention;
FIG. 2 is a schematic diagram of the overall system of the present invention;
FIG. 3 is a schematic diagram of a three-dimensional memory bank according to the present invention;
FIG. 4 is a schematic view of a part of the structure of the lifting device of the present invention;
FIG. 5 is a schematic diagram of a sensor according to the present invention;
FIG. 6 is a schematic diagram of a control system and data processing system of the present invention.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to fig. 1 to 6 in the embodiments of the present invention. It is to be understood that the terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention.
Examples
The invention provides a prefabricated part three-dimensional storage method and system, as shown in fig. 1, wherein the three-dimensional storage library is formed by superposing a plurality of layers, and as shown in fig. 2-4, a plurality of part storage spaces are distributed on each layer for storing different types of parts. As shown in fig. 5, the sensor is used to acquire component information and frame information inside the storage library, such as a component storage state, a component position, a real-time state of the storage library, and the like. As shown in fig. 6, the control system automatically manages and controls the components in the storage library according to the information acquired by the sensor, so as to realize efficient storage and extraction of the components. The data processing system processes and analyzes the data acquired by the sensor and provides information such as component management information in the storage library and the use condition of the storage library.
In particular, in the present invention, a stereoscopic repository is a core component of the system. The three-dimensional storage library is formed by superposing a plurality of layers, and a plurality of component storage spaces are uniformly distributed on each layer and are used for storing components of different types. As shown in fig. 4, the stereoscopic storage library realizes efficient storage and extraction of prefabricated components through a plurality of components such as a support frame, a tray, a clamp, a sliding rail, a driving mechanism, a lifting device and the like.
The support frame body is a main body structure of the three-dimensional storage warehouse, and consists of a plurality of horizontal and vertical steel beams and struts (other high-strength materials can be adopted), so that a great amount of weight can be born, and the assembly and adjustment can be carried out according to the requirement. The main function of the support frame is to provide a structurally stable, strong platform for supporting the various components of the overall storage library. In addition, the support frame body is also provided with a sensor for acquiring real-time state information of different levels of support frame bodies.
A pallet for carrying the foundation of the component, usually a steel pallet, the size and load bearing capacity of which may be designed according to the size and weight of the component. After the steaming process of the last procedure of the member generation is finished, a plurality of members can be placed on the tray together, so that the member can be transported and stored at one time conveniently, and the efficiency is enhanced. Further, the tray is also equipped with a sensor for acquiring the storage state and position information of the member.
A clamp for securing the member to the tray. The clamp is typically composed of a steel rod and a collet, which may be designed according to the size and shape of the component. When the pallet is moved to the target level, the clamp will clamp and secure the components from the pallet in place in the store.
Sliding tracks, carriers for transporting pallets and components, typically steel sliding rails or tracks. A sliding rail is typically mounted on both sides of each tier of storage libraries, connecting a lifting device and a drive mechanism, and a pallet can slide left and right on the rail to transport the components to a target location. The track design adopts the structure of protruding and recess to prevent that the tray from unstability in the slip in-process.
The driving mechanism mainly comprises a motor, a speed reducer, a chain, a gear and the like. The driving mechanism is used for driving the sliding rail to move and lifting operation of the lifting device. The drive mechanism is capable of providing sufficient power and precise motion control to ensure smooth transfer and storage of the trays and components within the store.
As shown in fig. 4, the lifting device is a device hung on the side of the stereoscopic storage warehouse, and the main function of the lifting device is to control the up-and-down lifting of the tray through a driving mechanism. The driving mechanism of the lifting device can adopt an electric, pneumatic or hydraulic system, and has the characteristics of high bearing capacity and high precision control. During lifting, the drive mechanism moves the tray in a vertical direction to the position of the target layer and secures it to the slide rail of that layer. By controlling the lifting device, the tray can be accurately lifted to a target layer and then conveyed to an accurate position through the sliding track and the driving mechanism. In addition, the lifting device is equipped with a safety protection device for monitoring and protecting the safe operation of the lifting device and the stereoscopic storage warehouse. For example, when the load of the lifting device exceeds the specified range, the safety protection device can automatically stop the lifting process so as to avoid accidents. In addition, the lifting device can be combined with the sensor and the control system to realize real-time monitoring and tracking of the operation state of the tray so as to ensure the efficient operation and the safety of the storage warehouse.
The lifting device adopts a hydraulic lifting system or an electric lifting system, and has the characteristics of high bearing capacity and high precision control. The design of the sliding track ensures the stable transmission of the components and avoids the damage and error of the components in the transportation process. Meanwhile, the lifting device is hung outside the three-dimensional storage warehouse, so that the storage space is not occupied, the space is saved, and the storage efficiency is improved.
In summary, the three-dimensional storage library of the invention realizes efficient and intelligent storage and management of prefabricated components through comprehensive application of technical schemes such as structural design, tray design, sliding rail design, support column design, driving mechanism/lifting device and the like. The three-dimensional storage warehouse has compact structure and high space utilization rate, and meanwhile, the lifting device has high bearing capacity and high precision control, so that the safety and stability of the components in the storage and extraction processes can be ensured.
When a certain component needs to be taken out, the control system can acquire the position information of the component through the sensor, and then control the lifting device to lift the corresponding tray to the corresponding layer, so that the component is conveyed to the take-out opening through the sliding rail. Similarly, when a certain component needs to be stored, the control system also controls the lifting device to lift the corresponding tray to the corresponding layer, so that the component is conveyed to the storage position through the sliding rail.
As shown in fig. 5, the sensor is used for sensing and detecting the running state and the working environment of the components of the stereoscopic storage library, and by sensing and detecting the component information and the frame information in the stereoscopic storage library in real time, the automatic management and the intelligent operation of the storage library are realized, and the efficiency and the management level of the storage library are improved.
The kinds of sensors include a component recognition sensor, a component position sensor, and a repository state sensor.
Wherein the component recognition sensor detects the type and number of components. The type and the number of different components in the storage library can be accurately known through identifying the information acquired by the sensor, so that the subsequent operation and management are convenient.
And the component position sensor monitors the position of the component in real time. Because the stereo storage library stores a large number of components, if there is no component position sensor, it is difficult to accurately determine the position of the component. By monitoring the positions of the components in real time, the required components can be accurately found, and the access efficiency is improved.
And the storage library state sensor is used for monitoring states of the storage library, including states of idle, in-use, maintenance and the like. The state of the storage library can be timely found through the storage library state sensor, the storage library is timely maintained and managed, and the normal operation of the storage library is ensured.
As shown in fig. 6, the control system is used for controlling and monitoring the running state and the component information of the stereoscopic storage library, processing the information acquired by the sensor and controlling the internal components of the storage library. The control system comprises a main controller, an actuator and a man-machine interaction interface.
Hardware part of control system: the control system consists of a controller, an actuator, a sensor, a data memory, a communication interface, a man-machine interaction interface and the like.
The main controller is a core part of the control system, adopts a high-performance processor and an embedded operating system, and has the characteristics of high-speed processing, high-capacity storage and high stability; the main controller is responsible for receiving the component information and the storage library state information acquired by the sensor, performing operation and analysis according to a preset control strategy, and controlling the action of the actuator to realize the access and inventory management of the components.
The actuator is an execution part of a control system and comprises a motor, a solenoid valve and other control elements. The executor controls the lifting device, the driving mechanism, the clamp and the like in the three-dimensional storage library to move according to the instruction of the main controller, so that the access and the inventory management of the components are realized. The sensor is an input part of the control system, and the sensor is used for acquiring information such as components in the storage library and a storage data memory for storing data acquired by the sensor and parameters of the control system.
The communication and man-machine interaction interface is an input/output part of a control system, and the control system is communicated with an external computer, a mobile phone and other devices; through the graphical interface and the voice prompt, the use guide and the operation prompt of the storage library are provided for a user, and the running state and the component information of the three-dimensional storage library can be displayed, so that the remote real-time monitoring and control of the storage library are realized.
Software part of the control system: the control system adopts advanced software algorithm and control strategy to realize the efficient management and control of the internal components of the storage library.
The storage control strategy comprises the following specific implementation modules:
and the information management module is constructed and used for controlling the system to acquire the information of the components in the storage library through the sensor, including the number, the type, the position, the number and the like of the components, storing the information into the data memory, and providing the functions of inquiring, updating and the like.
And the component storage module is used for controlling the system to automatically control the parts such as the lifter, the sliding track, the clamp and the like of the storage library according to the component information management module and the storage library state information, so as to realize the storage and the taking out of the components. The method comprises the steps of scanning, positioning, photographing, identifying, grabbing, placing and the like of the components.
And the component state control module is used for monitoring the states of components in the storage library in real time through the sensor by the control system, such as damage, loss, overlapping and the like of the components, and once abnormal conditions are found, the control system can automatically send out an alarm signal to remind operators to process in time.
And the storage library operation state monitoring module is used for controlling the system to monitor the operation state of the storage library in real time through a sensor, such as the height of the lifter, the position of the sliding track, the sliding state of the tray and the like. Upon finding that the inventory is in an abnormal condition, the control system will issue a corresponding alarm and automatically stop the associated operations to avoid further damage. Meanwhile, the control system can monitor the service life of the storage warehouse through the sensor and the abrasion condition of the tray, the sliding rail and other parts, and remind workers of carrying out periodic maintenance and replacement so as to ensure the long-term stable operation of the storage warehouse.
And the component automation management module is used for automatically managing and controlling the prefabricated components by the control system according to the component information acquired by the sensor, and comprises the operations of storing, taking out, returning, sorting and the like of the components. Meanwhile, the control system can also perform operations such as automatic classification, grouping, numbering and the like on the components, so that the management and the retrieval of staff are facilitated.
The control system is also provided with a remote monitoring and data processing function, and is used for transmitting the state information of the storage library to a data center through network connection, carrying out real-time monitoring and data analysis on the information such as component management information in the storage library and the use condition of the storage library, and providing powerful support for production scheduling, inventory management and the like.
The control system is used for realizing automatic management and intelligent operation of the three-dimensional storage library, can efficiently control and manage access and inventory of the components, and improves the utilization rate and the operation efficiency of the storage library.
A data processing system manages and processes information of components and repositories stored in the stereoscopic repository. The data processing system comprises a data acquisition module, a data transmission module, a data storage module, a data processing module and the like.
And the data acquisition module is used for acquiring the running state information of the components and the library in the repository. The acquisition module comprises a sensor acquisition module and an image acquisition module, wherein the sensor acquisition module is responsible for acquiring state information of components and libraries perceived by the sensor, and the image acquisition module is responsible for acquiring image information in the storage library so as to facilitate subsequent data analysis and processing.
The data transmission module is a component for transmitting the acquired data to the data storage module. The data transmission module can realize data transmission and reception in a wired or wireless mode so as to ensure timeliness and accuracy of the data.
The data storage module is used for storing the acquired data and the processed data. The data storage module can be an internal storage device or an external storage device so as to meet the storage requirement of data.
The data processing module is used for processing and analyzing the acquired data. In the invention, the data processing module can classify, sort, analyze and display the acquired data according to actual needs so as to realize comprehensive management and control of components in the storage library and information of the library. Meanwhile, the data processing module can also predict the stock quantity, the component flow and the like through an algorithm and a model so as to meet the requirements in different application scenes.
The invention provides a storage system of a prefabricated part three-dimensional storage method, which realizes automatic storage, retrieval and management of parts through the synergistic effect of a three-dimensional storage library, a plurality of sensors, a control system and a plurality of parts of a data processing system, and has the characteristics of high efficiency, accuracy and intelligent classification.
The process steps of the invention mainly comprise: component warehouse entry, component scanning, component classification, component storage, component warehouse exit and the like.
And (3) warehousing the components, wherein the prefabricated components are required to be sent to the inlet of the system. The components are sent into the warehouse entry port through an automatic conveying line. The system detects the arrival of the component by the sensor and triggers the operation of the subsequent steps.
And (3) scanning the component, wherein after the component reaches the warehouse entry port, the sensor of the system scans the component. The scanning aims at recording basic information of the components, including component types, specifications, quantity and the like, and generating a unique component identification number component identity card.
Component sorting, after scanning the components, the system sorts the components according to the type and specification of the components, etc., so as to facilitate subsequent storage and delivery operations. After sorting is completed, the system will send the components to the corresponding storage areas.
The component storage and the storage area are the core of the intelligent prefabricated component three-dimensional storage system. In the storage area, the components can be stored in a three-dimensional mode, and storage efficiency and space utilization rate are improved. The system will place the component in the proper position based on the information and storage location of the component and record the real-time storage status of the component.
When the components are required to be taken out, the system receives a delivery instruction through the control system, and the system takes out the components and sends the components to a delivery port according to the component identity card and the storage position. If the component is not present or has been removed, the system will issue an alarm alert.
Through the operation of the steps, the intelligent prefabricated part three-dimensional storage system can efficiently finish the storage, retrieval and delivery of the parts, and realize intelligent management.
The invention has the core principle that the automatic storage, retrieval and management of the components are realized through the cooperative work of a plurality of components such as a three-dimensional storage library, a sensor, a control system, a data processing system and the like.
Specifically, the principle comprises the following aspects:
by the special structural design of the three-dimensional storage library, a large number of components are stored in a limited space at high density. Each layer of the three-dimensional storage warehouse is provided with a tray, a clamp, a sliding rail, a lifting device and other components, so that the components can be automatically lifted, transported and stored.
The sensor senses and detects the component information and the frame information in the stereoscopic storage library in real time. The types of the sensors include a component identification sensor, a component position sensor, a storage state sensor and the like, and information such as the type, the number, the position and the state of the storage can be acquired.
The control system is used for accurately controlling and managing the operation of the stereoscopic storage library. The control system mainly comprises a driving mechanism, a lifting device, a data processing system and other components, and can realize automatic storage, retrieval and management of components. For example, when a component needs to be retrieved, the control system may automatically raise and lower the corresponding pallet to the target floor and transfer the component to the exact location via the sliding track.
The data processing system processes and manages data within the stereoscopic repository. The data processing system can collect and analyze the data acquired by the sensor, the operation data of the control system and the like, and realize comprehensive monitoring and management of component storage and operation conditions. Meanwhile, the data processing system can optimize the operation efficiency and management mode of the stereoscopic storage library through analysis and mining of historical data.
In summary, the invention realizes the automatic storage, retrieval and management of the components through the synergistic effect of the components such as the three-dimensional storage library, the sensor, the control system, the data processing system and the like, and has the characteristics of high efficiency, accuracy and intellectualization.
When the components need to be stored, a plurality of components are placed on the tray together, and the tray is sent to the entrance of the three-dimensional storage warehouse. The components are classified after being scanned, and the lifting device controls the tray to lift up and down to lift the tray to the target layer. The driving mechanism drives the tray to move along the sliding track, so that the component is moved from the tray to an accurate storage position and is fixed by the clamp. The sensor senses and detects information and working environment of components in the storage library and transmits data to the control system. And the control system controls the actions of the lifting device, the clamp and the driving mechanism according to the information fed back by the sensor. The data processing system analyzes and processes the data in the storage library and generates corresponding operation instructions. The repository performs storage, retrieval and transfer of the components according to the instructions.
In summary, the operational relationship in the present invention includes the transportation of the pallet when the components need to be stored, the lifting of the lifting device, the movement of the driving mechanism, the fixing of the clamp, the sensing and detecting of the sensor, the control of the control system, and the data analysis and processing of the data processing system. All of these actions are coordinated through interactions between the various components.
The intelligent prefabricated component three-dimensional storage system can greatly improve the storage density of components, improve the access efficiency of the components, and realize the automatic picking, distribution and loading of the components, thereby realizing the efficient production flow and supply chain management. Meanwhile, the intelligent management system can realize real-time monitoring and data processing of component inventory, has intelligent inventory management and predictive analysis capability, provides fine management and data support for enterprises, and improves the production efficiency and management level of the enterprises.
Working principle: when the components need to be stored, an operator places the components on the tray, the tray moves to the lower part of the lifting device through the sliding rail and the driving mechanism, the lifting device lifts the tray to the target layer, the tray moves to the accurate position through the sliding rail and the driving mechanism, and the components are fixed at the designated position through the clamp. Meanwhile, the sensor system acquires the related information of the component and the storage library, and transmits the information to the control system and the data processing system, so that the state of the storage library is monitored and managed. When the components are required to be searched, an operator inputs corresponding instructions, the control system acquires the component information through the sensor system according to the instructions, and the driving mechanism moves the tray and the components to the goods taking port for the operator to take out. Therefore, the components can be stored and retrieved quickly and accurately, the working efficiency is improved, and the operation cost is reduced.
The foregoing is only a preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art, who is within the scope of the present invention, should make equivalent substitutions or modifications according to the technical scheme of the present invention and the inventive concept thereof, and should be covered by the scope of the present invention.
In addition, unless otherwise indicated, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. All documents mentioned in this specification are incorporated by reference for the purpose of disclosing and describing the methodologies associated with the documents. In case of conflict with any incorporated document, the present specification will control.
Claims (9)
1. The three-dimensional storage method for the prefabricated part is characterized by comprising the following steps of:
determining an automatic transmission line, sending prefabricated components to be stored into an entrance of a three-dimensional storage warehouse, scanning the components, detecting and recording types, specifications and quantity of the components and unique component identification numbers in real time, and acquiring storage state and position information of the components in real time;
classifying the components according to the types and specifications of the components, and determining the to-be-stored areas corresponding to the components of the three-dimensional storage library;
acquiring running state information of components and libraries in a three-dimensional storage library, and determining target positions and storage control strategies of the components to be stored;
and according to the target positions and the storage control strategies of the components to be stored, the components are sent to the areas to be stored corresponding to the stereoscopic storage library, the components are transmitted to the target positions, and the real-time storage states and the storage position information of the components are recorded.
2. The method for three-dimensional storage of prefabricated parts according to claim 1, further comprising the steps of:
receiving a delivery instruction sent according to the running state information of the components and the library in the three-dimensional storage library, acquiring the storage position and the component identification number of the components including the component identity card through the real-time storage state and the storage position information of the components, taking out the components and transmitting the components to a delivery port according to a storage control strategy;
and monitoring the running state information of the components and the library in the stereoscopic storage library in real time, and if the stereoscopic storage library is found to be abnormal, sending out an alarm prompt and timely processing.
3. A prefabricated component stereoscopic storage system, comprising:
the three-dimensional storage library is used for storing different types of components and determining an automatic transmission line;
the sensor is used for acquiring component information and frame information in the three-dimensional storage library, scanning different types of components, detecting and recording the types, specifications, quantity and unique component identity cards of the components in real time, and acquiring the storage state and position information of the components in real time;
the control system is used for receiving the storage state and the position information of the components acquired by the sensor, classifying the components according to the types and the specifications of the components detected and recorded by the sensor, and determining the to-be-stored area corresponding to each component of the three-dimensional storage library; acquiring running state information of components and libraries in a three-dimensional storage library, and determining target positions and storage control strategies of the components to be stored;
the data processing system is used for processing and analyzing the data acquired by the sensor, providing running state information of components and libraries in the three-dimensional storage library, determining target positions and storage control strategies of the components to be stored according to the control system, sending the components to the storage areas corresponding to the three-dimensional storage library, transmitting the components to the target positions, and recording real-time storage states and storage position information of the components.
4. A prefabricated part stereoscopic storage system according to claim 3, wherein the control system comprises a main controller and an actuator; the main controller is used for receiving the storage state and the position information of the component acquired by the sensor, performing operation and analysis according to a preset storage control strategy virtual module, and controlling the actuator to work; and the executor is used for controlling the stereoscopic storage library according to the demand instruction sent by the main controller so as to realize the access and inventory management of the components.
5. The prefabricated component stereoscopic storage system according to claim 4, wherein the storage control policy virtual module comprises:
the information management module is used for controlling the system to acquire the information of the components in the storage library through the sensor, including the number, the type, the position and the number of the components, storing the information into the data memory, and providing inquiry and update functions;
the component storage module is used for controlling the system to automatically control the lifter, the sliding track and the clamp of the storage library according to the state information of the component information management module and the storage library, so as to realize the storage and the taking out of the components, including the scanning, the positioning, the photographing, the identification, the grabbing and the placing of the components;
the component state control module is used for monitoring the state of the components in the component storage module storage library in real time through the sensor by the control system, and once the damage, loss and overlapping conditions of the components are found, the control system can automatically send an alarm signal to remind operators to process in time;
the storage library running state monitoring module is used for monitoring the running state of the storage library of the component storage module in real time by the control system through the sensor, and once the abnormal situation is found out in the height of the lifter, the position of the sliding track and the sliding state of the tray in the storage library, the control system can send out a corresponding alarm and automatically stop related operations to avoid further damage; the control system monitors the service life of the storage warehouse and the abrasion condition of the tray and the sliding rail through the sensor, and reminds workers of regular maintenance and replacement;
the component automation management module is used for controlling the system to automatically manage and control the prefabricated components according to the component information acquired by the sensor, and comprises the steps of storing, taking out, returning and sorting the components; the control system automatically classifies, groups and numbers the components;
the remote monitoring module is used for transmitting the state information of the storage library to the data center through network connection, carrying out real-time monitoring and data analysis on the component management information in the storage library and the use condition information of the storage library, and carrying out production scheduling and inventory management.
6. A preform stereoscopic storage system according to claim 5, wherein the data processing system comprises:
the data acquisition module is used for acquiring the running state information of the components and the library in the repository, the acquisition module comprises a sensor acquisition module and an image acquisition module, the sensor acquisition module is used for acquiring the state information of the components and the library perceived by the sensor, and the image acquisition module is used for acquiring the image information in the repository so as to facilitate subsequent data analysis and processing;
the data transmission module is used for transmitting the acquired data to the data storage module, and realizing the transmission and the reception of the data in a wired or wireless mode;
the data storage module is used for storing the acquired data and the processed data; the system comprises an internal storage device and an external storage device, so that the storage requirement on data is met;
the data processing module is used for processing and analyzing the acquired data, classifying, sorting, analyzing and displaying the acquired data according to actual needs, predicting the stock quantity and the component flow through an algorithm and a model, and meeting the requirements in different application scenes.
7. The prefabricated part stereoscopic storage system according to claim 6, wherein the stereoscopic storage library comprises a driving mechanism, a sliding rail and a lifting device; the driving mechanism is used for driving the sliding rail to move and the lifting device to lift so as to ensure that the tray and the components are conveyed and stored in the storage warehouse; a slide rail for transporting the component to a target location; and the lifting device is used for monitoring and tracking the running state of the tray in real time.
8. The preformed component stereoscopic storage system of claim 7, wherein the sensor comprises:
the component identification sensor is used for detecting the types and the quantity of the components, and acquiring the types and the quantity of different components in the storage library through the information acquired by the identification sensor;
the component position sensor is used for monitoring the position of the component in real time and determining the position information of the component;
and the storage library state sensor is used for monitoring the states of the storage library, including idle, in-use and maintenance states, timely finding the real-time state of the storage library, and timely maintaining and managing the storage library.
9. The prefabricated part three-dimensional storage system according to claim 8, wherein the control system further comprises a sensor, a data storage, a communication interface and a man-machine interaction interface;
the sensor is used as the input of the control system and used for acquiring the status information of the components and the storage library in the stereoscopic storage library through the sensor and automatically managing and controlling the components in the stereoscopic storage library;
the data storage is used for storing the data acquired by the sensor and the parameter information of the control system;
the communication and man-machine interaction interface is used as the output of the control system and used for adjusting the control system to communicate with an external computer and mobile phone device; through the graphical interface and the voice prompt, a user is provided with a use guide and an operation prompt of the storage library, the running state and the component information of the three-dimensional storage library are displayed, and the storage library is remotely monitored and controlled in real time.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310959244.1A CN116882898A (en) | 2023-08-01 | 2023-08-01 | Three-dimensional storage method and system for prefabricated part |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310959244.1A CN116882898A (en) | 2023-08-01 | 2023-08-01 | Three-dimensional storage method and system for prefabricated part |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN116882898A true CN116882898A (en) | 2023-10-13 |
Family
ID=88271448
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202310959244.1A Pending CN116882898A (en) | 2023-08-01 | 2023-08-01 | Three-dimensional storage method and system for prefabricated part |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN116882898A (en) |
-
2023
- 2023-08-01 CN CN202310959244.1A patent/CN116882898A/en active Pending
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN110062740B (en) | Automated warehouse fulfillment system and method of operation | |
| CN106056298B (en) | Intelligent factory workshop real-time scheduling system | |
| US6315513B1 (en) | Automated warehouse and automated warehouse management method | |
| CN105923334B (en) | A kind of auxiliary material automatic delivery of ultrahigh speed cigarette machine | |
| CN105775549B (en) | A kind of auxiliary material empty pallet recovery method of ultrahigh speed cigarette machine | |
| US10888189B2 (en) | Adaptive parcel locker and related systems and processes | |
| CN111386233B (en) | Warehouse system | |
| US10656649B1 (en) | Sensor controlled drive unit ingress and egress | |
| US20200231185A1 (en) | Systems and methods for automated guided vehicle control | |
| CN109353732A (en) | A kind of large size material automated warehousing system and method | |
| CN1293148A (en) | Method and apparatus for automatized high-density warehouse | |
| CN105795511B (en) | A kind of auxiliary material material object pallet of ultrahigh speed cigarette machine will expect method | |
| CN207072585U (en) | A kind of two-stage intellectual access article device | |
| CN110733824A (en) | AGV task generation method based on WMS system, AGV warehouse-in and warehouse-out method and storage device | |
| CN110395516A (en) | A kind of steel cylinder automated three-dimensional access system and its access method | |
| KR20230145465A (en) | Cargo sorting system based on a robot capable of identifying cargo shelf transport and its sorting method | |
| KR20230047486A (en) | Storage systems, methods and devices | |
| CN207001442U (en) | A kind of intellectual access article device step by step | |
| CN115526556A (en) | Logistics storage management system | |
| CN114096481B (en) | Method and elevator arrangement | |
| CN2908411Y (en) | Large span heavy-load multi-storey storehouse for vehicle | |
| CN116882898A (en) | Three-dimensional storage method and system for prefabricated part | |
| CN1821031A (en) | Large span case lorry stereo storehouse system | |
| CN113233207A (en) | Curved brick fermentation circulation system and control method thereof | |
| CN208292047U (en) | DS-PPS pallet-type intensively stores goods to people's system |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication |