CN116813364A - 一种可降解有机有害物、脱硫、脱硝的微孔气液滤管的制备方法 - Google Patents
一种可降解有机有害物、脱硫、脱硝的微孔气液滤管的制备方法 Download PDFInfo
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- CN116813364A CN116813364A CN202310363587.1A CN202310363587A CN116813364A CN 116813364 A CN116813364 A CN 116813364A CN 202310363587 A CN202310363587 A CN 202310363587A CN 116813364 A CN116813364 A CN 116813364A
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Abstract
本发明涉及微孔滤管过滤技术领域,具体涉及一种可降解有机有害物、脱硫、脱硝的微孔气液滤管的制备方法,经过原料制备、A、B、C组分混合物料制备和混合、生坯压制成型、微孔滤管生坯烘干、烧结成型修整,得到微孔滤管成品。本发明的微孔滤管采用大颗粒的粉料作为主造孔剂,用粘玉米面及羟丙甲基纤维素即作为生胚成型粘结剂,又作为辅助造孔剂,使得本发明微孔滤管的显孔隙率经检测达到44.9%,而碳化硅,氧化铝微孔铝管的显孔隙率仅为36%‑39%。本发明的微孔滤管显孔隙率大幅度提高,使该微孔滤管在实际应用时初阻力和运行阻力有较大幅度降低,节约过滤运行成本。
Description
技术领域
本发明涉及微孔滤管过滤技术领域,具体涉及一种可降解有机有害物、脱硫、脱硝的微孔气液滤管的制备方法。
背景技术
传统工业除尘、污水处理行业应用的碳化硅微孔滤管、氧化铝微孔滤管、玻璃体微孔滤管,普遍存在显气孔率低、初阻力大、使用寿命短、原料成本高、烧结能耗高、生产运行成本高的问题,特别是存在极易造成贯穿微孔通道糊死堵塞,不能进行脱硫、脱硝及对有机有害物进行催化降解等严重缺陷。
发明内容
为解决上述技术问题,本发明提供了一种可降解有机有害物、脱硫、脱硝的微孔气液滤管的制备方法。
具体技术方案如下:
本发明可降解有机有害物、脱硫、脱硝的微孔气液滤管的制备方法,具体包括如下步骤:
(1)原料制备:将石英矿石、纳长石矿石、白云石矿石、石灰石矿石、萤石矿石、玻纤蓬松毡边角料、工业级碳酸氢钠、工业级碳酸钙、工业级二氧化钛、工业级磷酸钠、竹粉和粘玉米面分别用球磨机磨制成粉料;
(2)按照一定质量百分比称取石英矿粉料、纳长石粉料、白云石粉料、石灰石粉料、萤石粉料、玻纤蓬松毡边角料粉料,并在三维粉料混合搅拌机中混合搅拌24min后,作为A组分混合粉料放入贮料罐中备用;
(3)按照一定质量百分比称取工业级碳酸氢钠、工业级碳酸钙、磷酸钠工业级、竹粉、工业级二氧化钛,并在三维粉料混合搅拌机中混合搅拌24min后,作为B组分混合粉料放入贮料罐中备用;
(4)按照一定质量百分比称取液态磷酸二氢铝、粘玉米面、工业级羟丙甲基纤维素、工业级三氧化二钇、工业级三氧化二钨、生坯增强剂,并将物料投入到搪瓷电加热锚式搅拌桨反应釜中,边搅拌边对釜内物料加热,当物料加热至90℃时,保温5min后,作为C组分混合物料放入贮料罐中备用;
(5)物料混合:将A组分混合粉料按46%~49%质量百分比、B组分混合粉料按21%~24%质量百分比、C组分混合物料按33%~27%质量百分比投入物料综合混合搅拌机中,充分搅拌混合一定时间,将混合物料经30目振动筛过筛后,放入贮料罐中备用;
(6)生坯压制成型:将步骤(5)中过筛后的混合物料装入空腔管状模具中,边加料、边将模具放在小型振动平台上进行调频振动,以保证混合物料在模具中各方向密度均匀一致;待模具中的物料加满压实后,盖上模具上端盖,将模具外胶套底部和上部的涨力夹环紧固螺栓上紧,使模具外胶套与芯模间处在涨紧密封状态;再把密封涨紧后装满混合物料的模具放入湿袋式等静压机的缸体中压制25min后将模具从湿袋式等静压机缸体中取出,松开模具的上、下涨力夹环的紧固螺栓,取下上端密封定位端盖,自下而上垂直抽出模具外胶套,再平稳垂直将压制成型的微孔滤管生坯后自下而上从芯模上抽出。放到垂直支撑架上摆放在通风处,在25℃条件下凉干10小时,即得到具有一定初始强度的微孔滤管生坯。
(7)微孔滤管烘干、烧结成型:首先把凉干后的滤管微孔生坯放入台车式电阻烧结炉台车上的吊烧支架上,并固定牢固;然后将装满微孔滤管生坯吊架上的台车平稳匀速的平移到台车式电阻烧结炉炉膛内,关闭台车式电阻烧结炉的炉门,按照烘干、烧结工艺技术参数编程输入台车式电阻烧结炉的程控触摸屏内,启动台车式电阻烧结炉,使其自动烘干、烧结,烘干、烧结程序结束后关闭台车电阻烧结炉,随炉自然降温3小时后将台车移出,待微孔滤管温度降至30℃以下时,将烧结成型的微孔滤管从吊烧架上取下,密排立放在指定存放区域;
(8)修整:将烧结成型的微孔滤管的两端分别用无齿锯齐边去除20mm,保证微孔滤管的有效长度为100mm,用压缩空气吹除微孔滤管内外壁上的浮灰,得到微孔滤管成品。
步骤(1)中所述石英矿石、纳长石矿石、白云石矿石、石灰石矿石、萤石矿石、玻纤蓬松毡边角料磨制成60~100目的粉料,工业级碳酸氢钠、工业级碳酸钙和工业级二氧化钛磨制成325目的粉料,磷酸钠工业级磨制成60目的粉料,竹粉和粘玉米面磨制成80目的粉料。
步骤(2)中A组分混合粉料的成分及质量百分比为:石英矿粉料31.52%~33.48%、纳长石粉料9.46%~10.54%、白云石粉料7.21%~7.79%、石灰石粉料6.05%~6.55%、萤石粉料4.24%~4.48%、玻纤蓬松毡边角料粉料41.52%~37.16%。
步骤(3)中B组分混合粉料的成分及质量百分比为:工业级碳酸氢钠15.55%~17.45%、工业级碳酸钙8.19%~9.21%、磷酸钠工业级10.29%~11.42%、竹粉39.50%~41.15%、工业级二氧化钛25.47%~20.77%。
步骤(4)中C组分混合物料的成分及质量百分比为:液态磷酸二氢铝63%~68%、粘玉米面8.9%~9.2%、工业级羟丙甲基纤维素8.2%~8.6%、工业级三氧化二钇7.1%~7.4%、工业级三氧化二钨5.8%~3.80%、生坯增强剂7.00%~4.00%。
步骤(4)中搪瓷电加热锚式搅拌桨反应釜为200L,转速为50转/min,步骤(5)中所述物料综合混合搅拌机转速为80转/min,搅拌混合时间为24min,步骤(6)中所述空腔管状模具的芯模为炭钢、外胶套为硬质聚氨酯。
步骤(6)中所述湿袋式等静压机设定压制压力为130~150Mpa,保压时间设定为2~3min,经25min执行完设定程序参数。
步骤(6)中压制成微孔滤管生坯后,待湿袋式等静压机卸压后,将模具从湿袋式等静压机缸体中取出,松开模具的上、下涨力夹环的紧固螺栓,取下上端密封定位端盖,自下而上垂直抽出模具外胶套,再平稳垂直将压制成型的微孔滤管生坯后自下而上从芯模上抽出。
步骤(7)中所述烘干、烧结工艺技术参数由室温经30min升至50-55℃,保温30min;经30min升温至105-115℃,保温45min;经45min升温至230~245℃,保温45min;经150min升温至440~455℃,保温30min;经150min升温至810~840℃,保温120min;经150min降温至580~640℃,保温85min;经120min降温至280~320℃,保温30min;经100min降温至室温。
与现有技术相比,本发明具有如下有益技术效果:
(1)本发明的微孔滤管具有脱硫、脱硝、催化降解有机有害物功能,性能优异,内部晶体结构组成是微小发泡体,晶粒间的半熔融状态相互紧密的牢固结合,致使微孔滤管的强度经检测高于碳化硅氧化铝滤管,抗压强度达17mpa,而碳化硅氧化铝微孔滤管仅为12-13mpa。
本发明的微孔滤管其晶体结构为均匀镶嵌分布钛离子、钇离子和钨离子,钛离子是对有机有害物有催化降解功能的,而钇离子对硫、硝污染物有催化分解功能,钨离子是促进辅助钇离子对硝污染物催化分解作用的,所以本发明的微孔滤管是具有对二氧化硫、硝污染物及有机有害物催化降解功能的。经检测,本发明微孔滤管的脱硫效率达86%,脱硝效率79.4%,对有机有害的催化降解效率为84.82%。
经在电子显微镜下观察本发明的微孔滤管的微观贯穿数孔通道曲折细微,分布均匀,面积比例大,且内孔壁光滑,使得被过滤后的气、液阻力小,在使用运行中不易造成空隙堵死,阻力增大问题。同时,因孔径细小,分布面积大而均匀,使其过滤精度较大,幅度提高。经检测,本发明微孔滤管的过滤精度最高可达0.1微米-0.5微米,在空气净化领域过滤效率可达99.99%,达到高效过滤器级别,且过滤精度可据应用领域的不同,通过调控原料颗粒的大小实现,而普通碳化硅氧化铝微孔滤管的过滤精度一般在15-50微米。
(2)本发明的微孔滤管生产成本大幅度下降,原料采用非常廉价的石英矿等矿石原料及废弃的玻纤蓬松毡边角料球磨成各种粉料,成本仅是碳化硅氧化铝微孔滤管的1/12,是碳化硅微孔滤管的1/4,是玻璃体微孔滤管的1/2,原料成本大幅度降低。特别是解决了玻纤蓬松毡行业的大量废弃边角料固废环境污染的严重问题,解决了玻纤蓬松毡边角料固废不降解、严重污染环境的环保问题,变废为宝,实现核行业的环保可持续性发展。
采用大颗粒的粉体作为主造孔剂,用粘玉米面及羟丙甲基纤维素即作为生胚成型粘结剂,又作为辅助造孔剂,使得本发明微孔滤管的显孔隙率经检测达到44.9%,而碳化硅,氧化铝微孔铝管的显孔隙率仅为36%-39%。本发明的微孔滤管显孔隙率大幅度提高,使该微孔滤管在实际应用时初阻力和运行阻力有较大幅度降低,为用户节约可管的过滤运行成本。
(3)本发明的微孔滤管环保低耗。可有效的解决工业燃煤,火力发电等行业的高温除尘和同时进行脱硝脱硫问题,保证了排放达标可持续发展,也有效的解决了污水处理行业有机有害物催化降解现实问题。本发明的微孔滤管,烧结温度仅为820℃,烧结能耗是碳化硅氧化铝微孔滤管的1/3,是玻璃体滤管的2/3,能耗成本也有很大幅度的降低。
(4)本发明的微孔滤管,经强化高速模拟实验对比,其使用寿命较碳化硅氧化铝的微孔滤管延长近1倍,较玻璃体过滤管延长也接近1倍。此外,实际生产过程中,本发明一方面耗电成本和原料成本大幅度下降,另一方面微孔滤管物理性能及过滤性能与碳化硅氧化铝微孔滤管持平和超过,可以代替能耗高、运行成本高的碳化硅氧化铝微孔滤管。随着应用市场和领域的不断扩大,每年本发明的微孔滤管的大量应用,可为社会节约相当可观的电能,可使生存环境有效的大幅度减少有害物排放量,造福人类,并为使用单位节约可观的过滤达标的实际运行成本和采购成本。
附图说明
图1为本发明微孔滤管烘干、烧结工艺技术参数范围曲线;
图2为实施例1中微孔滤管烘干、烧结的工艺技术条件。
具体实施方式
下面对本发明进行详细说明。
本发明可降解有机有害物的微孔气液滤管的制备方法,具体包括如下步骤:
实施例1
(1)原料制备:将石英矿石、纳长石矿石、白云石矿石、石灰石矿石、萤石矿石、玻纤蓬松毡边角料分别用球磨机磨制成85目的粉料;将工业级碳酸氢钠、工业级碳酸钙和工业级二氧化钛磨制成325目,磷酸钠工业级磨制成60目,竹粉和粘玉米面磨制成80目;
(2)按照一定质量百分比称取石英矿粉料、纳长石粉料、白云石粉料、石灰石粉料、萤石粉料、玻纤蓬松毡边角料粉料,并在三维粉料混合搅拌机中混合搅拌24min后,作为A组分混合粉料放入贮料罐中备用;A组分混合粉料的成分及质量百分比为:石英矿粉料32.65%、纳长石粉料9.87%、白云石粉料7.54%、石灰石粉料6.23%、萤石粉料4.39%、玻纤蓬松毡边角料粉料39.32%。
(3)按照一定质量百分比称取工业级碳酸氢钠、工业级碳酸钙、磷酸钠工业级、竹粉、工业级二氧化钛,并在三维粉料混合搅拌机中混合搅拌24min后,作为B组分混合粉料放入贮料罐中备用;B组分混合粉料的成分及质量百分比为:工业级碳酸氢钠16.18%、工业级碳酸钙8.42%、工业级磷酸钠10.67%、竹粉40.11%、工业级二氧化钛24.62%。
(4)按照一定质量百分比称取液态磷酸二氢铝、粘玉米面、工业级羟丙甲基纤维素、工业级三氧化二钇、工业级三氧化二钨、生坯增强剂,并将物料投入到200L搪瓷电加热锚式搅拌桨反应釜中,转速为50转/min边搅拌边对釜内物料加热,当物料加热至90℃时,保温5min后,作为C组分混合物料放入贮料罐中备用;C组分混合物料的成分及质量百分比为:液态磷酸二氢铝65%、粘玉米面9.1%、工业级羟丙甲基纤维素8.36%、工业级三氧化二钇7.3%、工业级三氧化二钨4.26%、生坯增强剂5.98%。
(5)物料混合:将A组分混合粉料按47%质量百分比、B组分混合粉料按22%质量百分比、C组分混合物料按31%质量百分比投入物料综合混合搅拌机中,转速80转/min,搅拌混合时间为24min充分搅拌混合一定时间,将混合物料经30目振动筛过筛后,放入贮料罐中备用;
(6)生坯压制成型:将步骤(5)中过筛后的混合物料装入芯模为炭钢、外胶套为硬质聚氨酯的空腔管状模具中,边加料、边将模具放在小型振动平台上进行调频振动,以保证混合物料在模具中各方向密度均匀一致;待模具中的物料加满压实后,盖上模具上端盖,将模具外胶套底部和上部的涨力夹环紧固螺栓上紧,使模具外胶套与芯模间处在涨紧密封状态,湿袋式等静压机设定压制压力为140Mpa,保压时间设定为2min,经25min执行完设定程序参数。压制成微孔滤管生坯后,待湿袋式等静压机卸压后,将模具从湿袋式等静压机缸体中取出,松开模具的上、下涨力夹环的紧固螺栓,取下上端密封定位端盖,自下而上垂直抽出模具外胶套,再平稳垂直将压制成型的微孔滤管生坯后自下而上从芯模上抽出。放到垂直支撑架上摆放在通风处,在25℃条件下凉干10小时,即得到具有一定初始强度的微孔滤管生坯。
(7)微孔滤管烘干、烧结成型:首先把凉干后的滤管微孔生坯放入台车式电阻烧结炉台车上的吊烧支架上,并固定牢固;然后将装满微孔滤管生坯吊架上的台车平稳匀速的平移到台车式电阻烧结炉炉膛内,关闭台车式电阻烧结炉的炉门启动台车式电阻烧结炉,按照烘干、烧结工艺技术参数编程输入台车式电阻烧结炉的程控触摸屏内,使其自动烘干、烧结:图2为实施例1中微孔滤管烘干、烧结的工艺技术条件,如图所示,所述工艺技术参数为:由室温经30min升至50℃,保温30min;经30min升温至110℃,保温45min;经45min升温至240℃,保温45min;经150min升温至450℃,保温30min;经150min升温至820℃,保温120min;经150min降温至600℃,保温85min;经120min降温至300℃,保温30min;经100min降温至室温。当台车式电阻烧结炉显示屏上显示炉内温度为285℃时,关闭台车电阻烧结炉,随炉自然降温3小时后,打开炉门,将台车平稳匀速从炉膛中移出,待台车吊架上的微孔滤管温度降至30℃以下时,将烧结成型的微孔滤管从吊烧架上取下,密排立放在指定存放区域。
(8)修整:将烧结成型的微孔滤管的两端分别用无齿锯齐边去除20mm,保证微孔滤管的有效长度为100mm,用压缩空气吹除微孔滤管内外壁上的浮灰,得到微孔滤管成品。
实施例2
与实施例1不同之处在于:
石英矿石、纳长石矿石、白云石矿石、石灰石矿石、萤石矿石、玻纤蓬松毡边角料分别用球磨机磨制成60目的粉料。
A组分混合粉料的成分及质量百分比为:石英矿粉料31.52%、纳长石粉料9.46%、白云石粉料7.21%、石灰石粉料6.05%、萤石粉料4.24%、玻纤蓬松毡边角料粉料41.52%。
B组分混合粉料的成分及质量百分比为:工业级碳酸氢钠15.55%、工业级碳酸钙8.19%、工业级磷酸钠10.29%、竹粉39.50%、工业级二氧化钛25.47%。
C组分混合物料的成分及质量百分比为:液态磷酸二氢铝63%、粘玉米面8.9%、工业级羟丙甲基纤维素8.2%、工业级三氧化二钇7.1%、工业级三氧化二钨5.8%、生坯增强剂7.00%。
物料混合时,A组分混合粉料按46%质量百分比、B组分混合粉料按21%质量百分比、C组分混合物料按33%质量百分比投入物料综合混合搅拌机中。
实施例3
与实施例1不同之处在于:
石英矿石、纳长石矿石、白云石矿石、石灰石矿石、萤石矿石、玻纤蓬松毡边角料分别用球磨机磨制成100目的粉料。
A组分混合粉料的成分及质量百分比为:石英矿粉料33.48%、纳长石粉料10.54%、白云石粉料7.79%、石灰石粉料6.55%、萤石粉料4.48%、玻纤蓬松毡边角料粉料37.16%。
B组分混合粉料的成分及质量百分比为:工业级碳酸氢钠17.45%、工业级碳酸钙9.21%、工业级磷酸钠11.42%、竹粉41.15%、工业级二氧化钛20.77%。
C组分混合物料的成分及质量百分比为:液态磷酸二氢铝68%、粘玉米面9.2%、工业级羟丙甲基纤维素8.6%、工业级三氧化二钇7.4%、工业级三氧化二钨3.80%、生坯增强剂4.00%。
物料混合时,A组分混合粉料按49%质量百分比、B组分混合粉料按24%质量百分比、C组分混合物料按27%质量百分比投入物料综合混合搅拌机中。
经在电子显微镜下观察本发明的微孔滤管的微观贯穿数孔通道曲折细微,分不均匀,面积比例大,且内孔壁光滑,使得被过滤后的气、液阻力小,在使用运行中不易造成空隙呼死,阻力增大问题没。同时,因孔径细小,分布面积大而均匀,使其过滤精度较大,幅度提高。经检测,本发明微孔滤管的过滤精度最高可达0.1微米-0.5微米,在空气净化领域过滤效率可达99.99%,达到高效过滤器级别,且过滤精度可据应用领域的不同,通过调控原料颗粒的大小实现,而普通碳化硅氧化铝微孔滤管的过滤精度一般在15-50微米。
Claims (9)
1.一种可降解有机有害物、脱硫、脱硝的微孔气液滤管的制备方法,其特征在于:具体包括如下步骤:
(1)原料制备:将石英矿石、纳长石矿石、白云石矿石、石灰石矿石、萤石矿石、玻纤蓬松毡边角料粉、工业级碳酸氢钠、工业级碳酸钙、工业级二氧化钛、工业级磷酸钠、竹粉和粘玉米面分别用球磨机磨制成粉料;
(2)按照一定质量百分比称取石英矿粉料、纳长石粉料、白云石粉料、石灰石粉料、萤石粉料、玻纤蓬松毡边角料粉料,并在三维粉料混合搅拌机中混合搅拌24min后,作为A组分混合粉料放入贮料罐中备用;
(3)按照一定质量百分比称取工业纯碳酸氢钠、工业纯碳酸钙、磷酸钠工业级、竹粉、工业级二氧化钛,并在三维粉料混合搅拌机中混合搅拌24min后,作为B组分混合粉料放入贮料罐中备用;
(4)按照一定质量百分比称取液态磷酸二氢铝、粘玉米面、工业纯羟丙甲基纤维素、工业纯三氧化二钇、工业纯三氧化二钨、生坯增强剂,并将物料投入到搪瓷电加热锚式搅拌反应釜中,边搅拌边对釜内物料加热,当物料加热至90℃时,保温5min后,作为C组分混合物料放入贮料罐中备用;
(5)物料混合:将A组分混合粉料按质量百分比46%~49%、B组分混合粉料按质量百分比21%~24%、C组分混合物料按质量百分比33%~27%投入物料综合混合搅拌机中,充分搅拌混合一定时间,将混合物料经30目振动筛过筛后,放入贮料罐中备用;
(6)生坯压制成型:将步骤(5)中过筛后的混合物料装入空腔管状模具中,边加料、边将模具放在小型振动平台上进行调频振动,以保证混合物料在模具中各方向密度均匀一致;待模具中的物料加满压实后,盖上模具上端盖,将模具外胶套底部和上部的涨力夹环紧固螺栓上紧,使模具外胶套与芯模间处在涨紧密封状态;再把密封涨紧后装满混合物料的模具放入湿袋式等静压机的缸体中压制25min后将模具从湿袋式等静压机缸体中取出,松开模具的上、下涨力夹环的紧固螺栓,取下上端密封定位端盖,自下而上垂直抽出模具外胶套,再平稳垂直将压制成型的微孔滤管生坯自下而上从芯模上抽出;将生坯放到垂直支撑架上并摆放在通风处,在25℃条件下凉干10小时,即得到具有一定初始强度的微孔滤管生坯.
(7)微孔滤管烘干、烧结成型:首先把凉干后的滤管微孔生坯放入台车式电阻烧结炉台车上的吊烧支架上,并固定牢固;然后将装满微孔滤管生坯吊架上的台车平稳匀速的平移到台车式电阻烧结炉炉膛内,关闭台车式电阻烧结炉的炉门,按照烘干、烧结工艺技术参数编程输入台车式电阻烧结炉的程控触摸屏内,启动台车式电阻烧结炉,使其自动烘干、烧结;烘干、烧结程序结束后关闭台车电阻烧结炉,随炉自然降温3小时后将台车从烧结炉中移出,待微孔滤管温度降至30℃以下时,将烧结成型的微孔滤管从吊烧架上取下,密排立放在指定存放区域;
(8)修整:将烧结成型的微孔滤管的两端分别用无齿锯齐边去除20mm,保证微孔滤管的有效长度为100mm,用压缩空气吹除微孔滤管内外壁上的浮灰,得到微孔滤管成品。
2.根据权利要求1所述的可降解有机有害物、脱硫、脱硝的微孔气液滤管的制备方法,其特征在于:步骤(1)中所述石英矿石、纳长石矿石、白云石矿石、石灰石矿石、萤石矿石、玻纤蓬松毡边角料磨制成60~100目的粉料,工业级碳酸氢钠、工业级碳酸钙和工业级二氧化钛磨制成325目的粉料,工业级磷酸钠磨制成60目的粉料,竹粉和粘玉米面磨制成80目的粉料。
3.根据权利要求1所述的可降解有机有害物、脱硫、脱硝的微孔气液滤管的制备方法,其特征在于:步骤(2)中A组分混合粉料的成分及质量百分比为:石英矿粉料31.52%~33.48%、纳长石粉料9.46%~10.54%、白云石粉料7.21%~7.79%、石灰石粉料6.05%~6.55%、萤石粉料4.24%~4.48%、玻纤蓬松毡边角料粉料41.52%~37.16%。
4.根据权比例要求1所述的可降解有机有害物、脱硫、脱硝的微孔气液滤管的制备方法,其特征在于:步骤(3)中B组分混合粉料的成分及质量百分比为:工业级碳酸氢钠15.55%~17.45%、工业级碳酸钙8.19%~9.21%、磷酸钠工业级10.29%~11.42%、竹粉39.50%~41.15%、工业级二氧化钛25.47%~20.77%。
5.根据权比例要求1所述的可降解有机有害物、脱硫、脱硝的微孔气液滤管的制备方法,其特征在于:步骤(4)中C组分混合物料的成分及质量百分比为:液态磷酸二氢铝63%~68%、粘玉米面8.9%~9.2%、工业纯羟丙甲基纤维素8.2%~8.6%、工业纯级三氧化二钇7.1%~7.4%、工业纯级三氧化二钨5.8%~3.80%、生坯增强剂7.00%~4.00%。
6.根据权比例要求1所述的可降解有机有害物的微孔气液滤管的制备方法,其特征在于:步骤(4)中搪瓷电加热锚式搅拌桨反应釜为200L,转速为50转/min,步骤(5)中所述物料综合混合搅拌机转速为80转/min,搅拌混合时间为24min,步骤(6)中所述空腔管状模具的芯模为炭钢、外胶套为硬质聚氨酯。
7.根据权比例要求1所述的可降解有机有害物、脱硫、脱硝的微孔气液滤管的制备方法,其特征在于:步骤(6)中所述湿袋式等静压机设定压制压力为130~150Mpa,保压时间设定为2~3min,经25min执行完设定程序参数。
8.根据权比例要求1所述的可降解有机有害物、脱硫、脱硝的微孔气液滤管的制备方法,其特征在于:步骤(6)中压制成微孔滤管生坯后,待湿袋式等静压机卸压后,将模具从湿袋式等静压机缸体中取出,松开模具的上、下涨力夹环的紧固螺栓,取下上端密封定位端盖,自下而上垂直抽出模具外胶套,再平稳垂直将压制成型的微孔滤管生坯后自下而上从芯模上抽出。
9.根据权比例要求1所述的可降解有机有害物、脱硫、脱硝的微孔气液滤管的制备方法,其特征在于:步骤(7)中所述烘干、烧结工艺技术参数由室温经30min升至50-55℃,保温30min;经30min升温至105-115℃,保温45min;经45min升温至230~245℃,保温45min;经150min升温至440~455℃,保温30min;经150min升温至810~840℃,保温120min;经150min降温至580~640℃,保温85min;经120min降温至280~320℃,保温30min;经100min降温至室温。
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