CN116759377B - Edge sealing device capable of self-adaptively clamping for solar double-glass production - Google Patents
Edge sealing device capable of self-adaptively clamping for solar double-glass production Download PDFInfo
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- CN116759377B CN116759377B CN202311060269.4A CN202311060269A CN116759377B CN 116759377 B CN116759377 B CN 116759377B CN 202311060269 A CN202311060269 A CN 202311060269A CN 116759377 B CN116759377 B CN 116759377B
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- 238000007789 sealing Methods 0.000 title claims abstract description 171
- 239000011521 glass Substances 0.000 title claims abstract description 71
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 19
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- 238000012937 correction Methods 0.000 claims description 35
- 238000005520 cutting process Methods 0.000 claims description 21
- 230000006978 adaptation Effects 0.000 claims 2
- 241000883990 Flabellum Species 0.000 claims 1
- 230000009977 dual effect Effects 0.000 claims 1
- 239000002390 adhesive tape Substances 0.000 description 44
- 238000000034 method Methods 0.000 description 19
- 230000008569 process Effects 0.000 description 16
- 125000000484 butyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 7
- 230000009471 action Effects 0.000 description 6
- 230000003044 adaptive effect Effects 0.000 description 6
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- 238000000429 assembly Methods 0.000 description 5
- 230000000694 effects Effects 0.000 description 4
- 238000003825 pressing Methods 0.000 description 4
- 238000013459 approach Methods 0.000 description 2
- 238000005452 bending Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000009792 diffusion process Methods 0.000 description 2
- 230000013011 mating Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000004806 packaging method and process Methods 0.000 description 2
- 239000004576 sand Substances 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Chemical compound O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 230000001070 adhesive effect Effects 0.000 description 1
- 239000002313 adhesive film Substances 0.000 description 1
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 238000007664 blowing Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
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- 229910052760 oxygen Inorganic materials 0.000 description 1
- 239000001301 oxygen Substances 0.000 description 1
- 238000012858 packaging process Methods 0.000 description 1
- 238000010248 power generation Methods 0.000 description 1
- 230000002035 prolonged effect Effects 0.000 description 1
- 230000003014 reinforcing effect Effects 0.000 description 1
- 239000005394 sealing glass Substances 0.000 description 1
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/67—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
- H01L21/683—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for supporting or gripping
- H01L21/687—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for supporting or gripping using mechanical means, e.g. chucks, clamps or pinches
- H01L21/68714—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for supporting or gripping using mechanical means, e.g. chucks, clamps or pinches the wafers being placed on a susceptor, stage or support
- H01L21/68721—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for supporting or gripping using mechanical means, e.g. chucks, clamps or pinches the wafers being placed on a susceptor, stage or support characterised by edge clamping, e.g. clamping ring
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B5/00—Cleaning by methods involving the use of air flow or gas flow
- B08B5/02—Cleaning by the force of jets, e.g. blowing-out cavities
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B7/00—Cleaning by methods not provided for in a single other subclass or a single group in this subclass
- B08B7/02—Cleaning by methods not provided for in a single other subclass or a single group in this subclass by distortion, beating, or vibration of the surface to be cleaned
- B08B7/026—Using sound waves
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H35/00—Delivering articles from cutting or line-perforating machines; Article or web delivery apparatus incorporating cutting or line-perforating devices, e.g. adhesive tape dispensers
- B65H35/0006—Article or web delivery apparatus incorporating cutting or line-perforating devices
- B65H35/002—Hand-held or table apparatus
- B65H35/0026—Hand-held or table apparatus for delivering pressure-sensitive adhesive tape
- B65H35/0033—Hand-held or table apparatus for delivering pressure-sensitive adhesive tape and affixing it to a surface
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/67—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
- H01L21/67005—Apparatus not specifically provided for elsewhere
- H01L21/67242—Apparatus for monitoring, sorting or marking
- H01L21/67259—Position monitoring, e.g. misposition detection or presence detection
- H01L21/67265—Position monitoring, e.g. misposition detection or presence detection of substrates stored in a container, a magazine, a carrier, a boat or the like
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/67—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
- H01L21/677—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for conveying, e.g. between different workstations
- H01L21/67739—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for conveying, e.g. between different workstations into and out of processing chamber
- H01L21/6776—Continuous loading and unloading into and out of a processing chamber, e.g. transporting belts within processing chambers
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/67—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
- H01L21/68—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for positioning, orientation or alignment
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L31/00—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
- H01L31/04—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof adapted as photovoltaic [PV] conversion devices
- H01L31/042—PV modules or arrays of single PV cells
- H01L31/048—Encapsulation of modules
- H01L31/0488—Double glass encapsulation, e.g. photovoltaic cells arranged between front and rear glass sheets
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2701/00—Handled material; Storage means
- B65H2701/30—Handled filamentary material
- B65H2701/37—Tapes
- B65H2701/377—Adhesive tape
Landscapes
- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Condensed Matter Physics & Semiconductors (AREA)
- General Physics & Mathematics (AREA)
- Computer Hardware Design (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Power Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Electromagnetism (AREA)
- Joining Of Glass To Other Materials (AREA)
Abstract
The invention discloses a self-adaptive clamping edge sealing device for solar double-glass production, which relates to the technical field of solar panel production.
Description
Technical Field
The invention relates to the technical field of solar panel production, in particular to a self-adaptive clamping edge sealing device for solar double-glass production.
Background
Solar power generation is one of the main directions of clean energy development at the present stage, production equipment required is countless, a part of solar panels adopt double-glass assemblies, the double-glass assemblies are to encapsulate the panels, edge sealing operation is involved in the encapsulation process, butyl adhesive tapes are additionally arranged on the periphery of the double-glass assemblies to isolate contact between an EVA panel adhesive film and water vapor and oxygen, water vapor permeation of the EVA panel can be further reduced, the service life of the panel is prolonged, the wear resistance of glass is very good, the problem of wind and sand resistance of the assemblies in the field is solved, and meanwhile, the wear resistance advantage of the double-glass assemblies is obvious in places with large wind and sand.
In the process of packaging, a lot of packaging problems are found, such as the problem that a large amount of dust is mixed in the packaging process, and a large amount of bubbles are also generated, and the dust and the bubbles can continuously influence the adhesiveness of the butyl adhesive tape, so that the service performance of the butyl adhesive tape is accelerated to be consumed, the stable work of the battery plate is influenced, the maintenance cost is increased, a lot of labor force is wasted, meanwhile, the adhesiveness of the butyl adhesive tape is influenced due to the fact that the posture is not correct in the edge sealing process, the areas of the butyl adhesive tape contacted by the double-glass assembly are different, the yield of production is greatly influenced, the production of the solar battery plate is very difficult, and a lot of losses are caused once the solar battery plate is scrapped.
Disclosure of Invention
The invention aims to provide an edge sealing device capable of self-adaptively clamping for solar double-glass production, so as to solve the problems in the background art.
In order to solve the technical problems, the invention provides the following technical scheme: self-adaptive clamping edge sealing device for solar double-glass production.
The edge sealing device comprises an edge sealing box, an upper trough is arranged on the edge sealing box, a feeding caterpillar band is arranged in the upper trough, the feeding caterpillar band is rotationally connected with the upper trough, an edge sealing table is arranged in the edge sealing box, a plurality of feeding troughs are arranged on the edge sealing table, positioning caterpillar bands are respectively arranged in each feeding trough, an edge sealing frame is arranged on the edge sealing box, a movable frame is arranged on the edge sealing frame, an edge sealing clamp is arranged on the movable frame, an adhesive tape mounting frame is arranged on the edge sealing clamp, the adhesive tape mounting frame and the edge sealing frame are rotationally connected through a constant speed shaft, a plurality of supporting cylinders are arranged on the edge sealing frame, a supporting sucker is respectively arranged at the output end of each supporting cylinder, a clamping cylinder is arranged on the edge sealing table, a clamping assembly is arranged at the output end of the clamping cylinder, a dust removing net is arranged above the edge sealing table, an acoustic assembly is arranged on the edge sealing table, a control box is electrically connected with the edge sealing clamp through a conducting wire, the movable frame, the edge sealing table and the acoustic assembly, the spliced splicing assembly and a battery plate are fed into the feeding trough, then the feeding material is driven to enter the edge sealing box, then falls into the edge sealing box, the adhesive tape mounting frame and then falls onto the edge sealing table through the fixed speed shaft, a clamping cylinder is closely to the sealing table, a clamping cylinder is clamped by the clamping cylinder, the clamping assembly is simultaneously, the two-clamping assembly is clamped by the clamping cylinder, the sealing assembly and the sealing assembly is simultaneously, and the sealing assembly is simultaneously pressed by the two-sealing assembly and the sealing roller is simultaneously, and the sealing assembly is well-tightly and the sealing glass frame and the sealing assembly is simultaneously pressed by the sealing assembly and the sealing cylinder. Meanwhile, the sound wave component works and is matched with the dust removing net, so that a large amount of dust is prevented from being mixed in the edge sealing process.
The positioning crawler comprises a positioning motor and a driving belt, the positioning motor is arranged on a banding bench, a feeding shaft is arranged at the output end of the positioning motor, a plurality of driving shafts are arranged in the banding bench, each driving shaft is respectively in rotary connection with the banding bench, the driving belt winds on the driving shaft and the feeding shaft, the driving belt is in sliding connection with the feeding groove, a plurality of sliding rollers are rotationally connected on the banding bench, correction plates and correction cylinders are respectively arranged at the two ends of the banding bench, the correction plates are respectively arranged at the output end of the correction cylinders and in sliding connection with the banding bench, when the double glass assembly arrives at the banding bench, the positioning motor drives the feeding shaft to rotate, the driving shaft supports, through the action of the driving belt, the double glass assembly can reach a designated position, the sliding rollers can guarantee normal movement of the double glass assembly, then the correction cylinders are started, the correction plates can be driven to move, the correction plates can drive the double glass assembly to correct the posture, and in order to avoid damage of the correction plates to the double glass assembly, and protection fittings such as rubber pads can be added on the correction plates.
The edge sealing frame is provided with a plurality of edge sealing slide ways, each movable frame is respectively connected with the corresponding edge sealing frame in a sliding manner, one end of the movable frame, which is close to the edge sealing frame, is provided with a movable rack, a sliding motor is arranged in the edge sealing slide ways, the output end of the sliding motor is meshed with teeth on the movable rack, an edge leaning cylinder is arranged on the movable frame, the edge sealing clamp is rotationally connected with the movable frame, a buffer spring seat is arranged on the output end of the edge leaning cylinder, two ends of the buffer spring seat are respectively connected with the edge leaning cylinder output end edge sealing clamp, the sliding motor drives the movable rack to move in the edge sealing process, the movable rack drives the movable frame to move, the edge sealing clamp also moves along with the movable rack, the connecting frame moves, and then the connecting frame is close to the double-glass assembly, the buffer spring seat can ensure that the connecting frame is fully buffered, and damage to the double-glass assembly is avoided.
The edge sealing clamp comprises a connecting frame, the connecting frame is rotationally connected with a moving frame, a drawing groove is formed in the connecting frame, a linkage rod and a reset spring are arranged in the drawing groove, two ends of the reset spring respectively prop against the drawing groove and the linkage rod, the linkage rod is slidingly connected with the drawing groove, edge sealing seats are respectively arranged at the upper end and the lower end of the connecting frame, the edge sealing seats are rotationally connected with the connecting frame, two ends of the linkage rod are respectively connected with a buffer spring seat and the edge sealing seat, a cutting motor is arranged on the connecting frame, a cutting cutter is arranged at the output end of the cutting motor, when edge sealing is carried out, the cylinder is close to the cylinder and moves with the linkage rod, the linkage rod rotates in the process, the edge sealing seat is driven to rotate on the connecting frame, the edge sealing seat is propped against the upper side and the lower side of the double-glass assembly, so that an adhesive tape is fixed on the double-glass assembly, after the pressing is finished, the cutting motor drives the cutting cutter to rotate, and the cutting edge on the cutting cutter can cut the adhesive tape, so that edge pasting operation is completed.
The edge sealing seat is internally provided with an edge sealing groove, the edge sealing groove is internally provided with a smooth bearing, two sides of the smooth bearing are respectively provided with an adaptive spring, two ends of each adaptive spring respectively prop against the edge sealing groove and the smooth bearing, the edge sealing groove is internally provided with a squeeze roller, two ends of the squeeze roller are respectively embedded into the smooth bearing, a preheating strip is arranged in the squeeze roller and is connected with the control box through a lead, in the edge sealing process, in order to avoid the problem that the edge sealing seat scratches a double-glass assembly, the squeeze roller moves in the edge sealing groove along with the smooth bearing, so as to adapt to the double-glass assembly with various specifications, the problem that an adhesive tape is deformed due to excessive squeezing can be fully avoided, the adaptive spring can enable the squeeze roller to reset in time, and in order to adapt to the edge sealing temperature, the edge sealing effect is better, the preheating strip can be adopted, and the optimal adhesive effect of the adhesive tape is ensured.
The cutting tool is provided with a catching rod, a catching bulge is caught on the catching rod, a fixed speed hole is formed in the connecting frame, a fixed speed ring is arranged on the fixed speed hole, a plurality of fixed speed blocks are arranged on the fixed speed shaft, each fixed speed block is respectively in sliding connection with the fixed speed shaft, fixed speed springs are arranged in the fixed speed shaft, each fixed speed spring respectively pulls the corresponding fixed speed block, the fixed speed blocks are in intermittent sliding contact with the fixed speed ring, before edge sealing is carried out, the catching bulge on the catching rod can catch an adhesive tape and send the adhesive tape to the vicinity of an edge sealing seat to wait for pressing, and when the adhesive tape is conveyed, the fixed speed shaft rotates, the fixed speed blocks are subjected to centrifugal force, so that the fixed speed blocks are stuck on the fixed speed ring, the faster the rotating speed of the fixed speed shaft is, the higher the fixed speed blocks are protruded, the friction force between the fixed speed blocks and the fixed speed ring is gradually increased, and therefore the effect of stable output is achieved.
The infrared lamp and the infrared receiver are respectively arranged on each correction seat, the infrared lamp and the infrared receiver are electrically connected with the control box through wires, the infrared lamp and the infrared receiver are respectively arranged on two sides of the correction seat, the working interval of the infrared lamp and the working interval of the infrared receiver are arranged on the same plane, the clamping cylinder is connected with the control box through wires, the infrared lamp and the infrared receiver work in the clamping process, when all infrared receiving plates can receive infrared rays from the infrared lamp, the balance of the double-glass assembly at the moment is proved, when part or all of the infrared receiving plates cannot receive infrared rays, the double-glass assembly at the moment is in an unbalanced state, and the control box is required to adjust the clamping cylinder to seal edges of the double-glass assembly in an optimal posture.
The sound wave assembly comprises a sound wave generator, the sound wave generator is connected with a control box through a wire, the sound wave generator is electrically connected with the control box through a wire, a sound collecting cover is arranged at the output end of the sound wave generator, a movable cover is arranged in the sound collecting cover, the movable cover is in sliding connection with the sound collecting cover, a sound collecting cylinder is arranged in the sound collecting cover, the output end of the sound collecting cylinder is connected with the sound collecting cover, when the double-glass assembly reaches an edge sealing table, the sound wave emitter works, the movable cover gathers sound waves, so that the energy of the sound waves is gathered and released, the sound waves at the moment can blow dust away, dust falls on a dust removing net, the energy of the sound waves can be diffused, surrounding dust can be moved by the control box, and the movable cover can be controlled to move, so that the range of sound wave diffusion is completed.
The dust removing machine comprises a dust removing net, a dust removing frame, a dust removing motor, a dust removing fan blade, a guiding air gun, a sound wave generator, a dust removing motor, a dust removing fan blade, a dust removing net, a dust removing fan blade and a dust removing net.
Compared with the prior art, the invention has the following beneficial effects: 1. according to the invention, the self-adaptive clamping assembly is adopted, so that the double-glass assembly and the EVA battery plate can be positioned and corrected, and the double-transmission crawler belt is adopted for feeding and discharging, and the internal correction plate and the clamping assembly can be used for detecting and correcting the double-glass assembly, so that the follow-up edge sealing operation is facilitated, and the butyl adhesive tape can be more balanced and attached on the double-glass assembly during edge sealing.
2. According to the invention, the sound wave component capable of removing dust and the dust removing net are adopted, and in the edge sealing process, the sound wave component emits sound waves with energy, so that lighter dust is far away from the joint, and the dust removing net and the dust removing motor are matched, so that the adhesive tape can be more stably attached to the double-glass component, the influence of dust on the adhesive tape adhesion is reduced, and meanwhile, the sound wave component can also have a reinforcing effect on the butyl adhesive tape, so that the adhesive tape is more firmly attached to the double-glass component.
3. The invention adopts the components of quantitative supply and continuous feeding, can ensure that the adhesive tape can be more stably output in the attaching process, can fully avoid the problem of agglomerating the adhesive tape, and simultaneously adopts the component for guiding the air gun, can ensure that the adhesive tape has directivity in the attaching process and can reduce the problem of offset of the adhesive tape.
Drawings
The accompanying drawings are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate the invention and together with the embodiments of the invention, serve to explain the invention. In the drawings:
FIG. 1 is a schematic three-dimensional structure of the present invention;
FIG. 2 is a schematic view of the internal structure of the banding case of the present invention;
FIG. 3 is a schematic view of the positioning track structure of the present invention;
FIG. 4 is a schematic view of the edge banding clip of the present invention;
FIG. 5 is a schematic view of the constant speed shaft structure of the present invention;
FIG. 6 is a schematic diagram showing the mating relationship between the edge sealing seat and the connecting seat according to the present invention;
FIG. 7 is a schematic view of the truncated knife of the present invention;
FIG. 8 is a schematic diagram of the configuration of the press roll and edge sealing seat of the present invention;
FIG. 9 is a schematic view of the acoustic wave assembly of the present invention;
FIG. 10 is a schematic view of the mating relationship of the adhesive tape mounting bracket and edge banding bracket of the present invention;
in the figure: 1. edge sealing boxes; 2. feeding a trough; 3. edge sealing table; 301. a correction plate; 302. correcting an air cylinder; 4. a feed chute; 5. edge banding frames; 501. edge sealing slideway; 502. moving the rack; 504. a slide motor; 505. an edge cylinder; 506. a buffer spring seat; 6. a moving rack; 7. edge sealing clamps; 701. a connecting frame; 702. a drawing-off groove; 703. a linkage rod; 704. a return spring; 705. edge sealing seats; 706. cutting off the motor; 707. cutting off a cutter; 708. edge sealing grooves; 709. a smooth bearing; 710. adapting to a spring; 711. a squeeze roll; 712. a catch bar; 713. a constant speed ring; 714. a constant speed block; 715. a constant-speed spring; 716. guiding the air gun; 8. an adhesive tape mounting rack; 9. a constant speed shaft; 10. a support cylinder; 11. a clamping cylinder; 12. a clamping assembly; 1201. a correction seat; 1202. an infrared lamp; 1203. an infrared receiver; 13. a dust removing net; 14. a control box; 15. an acoustic wave assembly; 1501. an acoustic wave generator; 1502. a sound collecting cover; 1503. a moving cover; 1504. a sound collecting cylinder; 16. positioning the crawler belt; 1601. positioning a motor; 1602. a drive belt; 1603. a feed shaft; 1604. a transmission shaft; 17. a slide roller; 18. a dust removal frame; 19. a dust removal motor; 20. dust removing fan blades; 21. and (3) feeding the crawler belt.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
As shown in fig. 1, 2, 4 and 10, the edge sealing device comprises an edge sealing box 1, an upper trough 2 is arranged on the edge sealing box 1, a feeding crawler 21 is arranged in the upper trough 2, the feeding crawler 21 is rotationally connected with the upper trough 2, an edge sealing table 3 is arranged in the edge sealing box 1, a plurality of feeding troughs 4 are arranged on the edge sealing table 3, positioning crawler 16 is respectively arranged in each feeding trough 4, an edge sealing frame 5 is arranged on the edge sealing box 1, a movable frame 6 is arranged on the edge sealing frame 5, an edge sealing clamp 7 is arranged on the movable frame 6, an adhesive tape mounting frame 8 is arranged on the edge sealing clamp 7, the adhesive tape mounting frame 8 is rotationally connected with the edge sealing frame 5 through a constant speed shaft 9, a plurality of supporting cylinders 10 are arranged on the edge sealing frame 5, supporting suction cups are respectively arranged on the output ends of the supporting cylinders 10, a clamping cylinder 11 is arranged on the edge sealing table 3, a clamping assembly 12 is arranged on the output end of the clamping cylinder 11, a dust removing net 13 is arranged above the edge sealing table 3, the sound wave assembly 15 is arranged on the edge sealing table 3, the control box 14 is arranged on the edge sealing box 1, the control box 14 is electrically connected with the edge sealing clamp 7, the moving frame 6, the edge sealing table 3 and the sound wave assembly 15 through wires, the spliced assembly and the battery plate which are spliced are conveyed into the feeding groove, then the feeding track drives the workpiece to enter the edge sealing box and then fall onto the edge sealing table, the positioning track on the edge sealing table can position and correct the double-glass assembly, then the supporting cylinder drives the supporting sucker to approach the double-glass assembly, so that the double-glass assembly is prevented from bending, the shaking of the double-glass assembly is reduced, the moving frame drives the edge sealing clamp to move, the edge sealing clamp closes to the double-glass assembly, the adhesive tape on the adhesive tape mounting frame seals the edge of the double-glass assembly, and the edge sealing clamp compresses the adhesive tape, thereby make the sticky tape seal tightly, when carrying out the banding, the centre gripping subassembly will carry out balanced location to the work piece to make the banding more accurate, the sound wave subassembly works and cooperates with the dust removal net simultaneously, avoids carrying out a large amount of dust of in-process of banding.
As shown in fig. 2 and 3, the positioning crawler 16 includes a positioning motor 1601 and a driving belt 1602, the positioning motor 1601 is disposed on the edge sealing table 3, a feeding shaft 1603 is disposed at an output end of the positioning motor 1601, a plurality of driving shafts 1604 are disposed in the edge sealing table 3, each driving shaft 1604 is respectively rotatably connected with the edge sealing table 3, the driving belt 1602 winds around the driving shaft 1604 and the feeding shaft 1603, the driving belt 1602 is slidably connected with the feeding groove 4, a plurality of sliding rollers 17 are rotatably connected with the edge sealing table 3, two ends of the edge sealing table 3 are respectively provided with a correction plate 301 and a correction cylinder 302, the correction plate 301 is disposed at an output end of the correction cylinder 302 and slidably connected with the edge sealing table 3, when the dual-glass assembly arrives at the edge sealing table, the driving shaft supports, the dual-glass assembly arrives at a designated position through an action of the driving belt, and the sliding rollers ensure a normal movement of the dual-glass assembly, and then the correction cylinder starts to drive the correction plate to move, and the correction plate drives the dual-glass assembly to correct, so as to avoid damage to the dual-glass assembly, and a rubber pad and other accessories can be added on the correction plate.
As shown in fig. 2, a plurality of edge sealing slide ways 501 are provided on the edge sealing frame 5, each moving frame 6 is respectively in sliding connection with the corresponding edge sealing frame 5, one end of the moving frame 6, which is close to the edge sealing frame 5, is provided with a moving rack 502, a sliding motor 504 is provided in the edge sealing slide ways 501, the output end of the sliding motor 504 is meshed with teeth on the moving rack 502, an edge leaning cylinder 505 is provided on the moving frame 6, an edge leaning cylinder 7 is rotationally connected with the moving frame 6, a buffer spring seat 506 is provided on the output end of the edge leaning cylinder 505, two ends of the buffer spring seat 506 are respectively connected with the edge leaning clamp 7 at the output end of the edge leaning cylinder 505, the sliding motor drives the moving rack to move in the edge leaning cylinder sealing process, the moving rack drives the moving frame to move, the edge leaning clamp moves along with the moving rack, after the connecting frame moves, the connecting frame is close to the cylinder to work, the connecting frame is close to the double-glass assembly, the buffer spring seat can ensure that the connecting frame can be fully buffered, and damage to the double-glass assembly is avoided.
As shown in fig. 4, the edge sealing clamp 7 includes a connecting frame 701, the connecting frame 701 is rotatably connected with the moving frame 6, a drawing groove 702 is provided on the connecting frame 701, a linkage rod 703 and a return spring 704 are provided in the drawing groove 702, two ends of the return spring 704 respectively prop against the drawing groove 702 and the linkage rod 703, the linkage rod 703 is slidably connected with the drawing groove 702, edge sealing seats 705 are respectively provided at the upper end and the lower end of the connecting frame 701, the edge sealing seats 705 are rotatably connected with the connecting frame 701, two ends of the linkage rod 703 are respectively connected with the buffer spring seat 506 and the edge sealing seat 705, a cutting motor 706 is provided on the connecting frame 701, a cutting tool 707 is provided at the output end of the cutting motor 706, when edge sealing is performed, the edge sealing seat is driven to rotate on the connecting frame by approaching the cylinder, and the edge sealing seat is driven to rotate on the connecting frame by the edge sealing seat to prop against the upper side and the lower side of the double-glass assembly, so that after the adhesive tape is fixed on the double-glass assembly, the cutting tool is driven to cut off the edge on the edge sealing tool after the pressing is completed.
As shown in fig. 4 and 8, an edge sealing groove 708 is formed in the edge sealing seat 705, a smooth bearing 709 is formed in the edge sealing groove 708, two sides of the smooth bearing 709 are respectively provided with an adaptive spring 710, two ends of each adaptive spring 710 respectively prop against the edge sealing groove 708 and the smooth bearing 709, a squeeze roller 711 is formed in the edge sealing groove 708, two ends of the squeeze roller 711 are respectively embedded into the smooth bearing 709, a preheating strip is arranged in the squeeze roller 711 and is connected with the control box 14 through a wire, in the edge sealing process, in order to avoid the problem that the edge sealing seat scratches a double-glass assembly, the squeeze roller moves in the edge sealing groove along with the smooth bearing, so that the problem of deformation of the adhesive tape due to excessive squeezing of the adhesive tape can be fully avoided, the adaptive springs can reset the squeeze roller in time, and in order to adapt to the edge pasting temperature, the preheating strip can be adopted, and the optimal pasting effect of the adhesive tape can be ensured.
As shown in fig. 4 and 7, the cutting tool 707 is provided with a catch rod 712, a catch protrusion is arranged on the catch rod 712, a fixed speed hole is arranged on the connecting frame 701, a fixed speed ring 713 is arranged on the fixed speed hole, a plurality of fixed speed blocks 714 are arranged on the fixed speed shaft 9, each fixed speed block 714 is respectively connected with the fixed speed shaft 9 in a sliding manner, a fixed speed spring 715 is arranged in the fixed speed shaft 9, each fixed speed spring 715 respectively pulls the corresponding fixed speed block 714, the fixed speed blocks 714 are in intermittent sliding contact with the fixed speed ring 713, before edge sealing is carried out, the catch protrusion on the catch rod catches the adhesive tape and sends the adhesive tape to the vicinity of the edge sealing seat to wait for pressing, and when the adhesive tape is conveyed, the fixed speed block is subjected to centrifugal force, so that the fixed speed block is attached to the fixed speed ring, the higher the rotating speed of the fixed speed shaft is, the friction force between the fixed speed block and the fixed speed ring is gradually increased, and the effect of stable output is achieved.
As shown in fig. 2, the output end of each clamping cylinder 11 is respectively provided with a correction seat 1201, each correction seat 1201 is respectively provided with an infrared lamp 1202 and an infrared receiver 1203, the infrared lamp 1202 and the infrared receiver 1203 are electrically connected with the control box 14 through wires, the infrared lamp 1202 and the infrared receiver 1203 are respectively arranged at two sides of the correction seat 1201, the working area of the infrared lamp 1202 and the working area of the infrared receiver 1203 are arranged on the same plane, the clamping cylinder 11 is connected with the control box 14 through wires, the infrared lamp and the infrared receiver work in the clamping process, when all infrared receiving plates can receive infrared rays from the infrared lamp, the double-glass assembly at the moment is proved to be balanced, and when part or all of the infrared receiving plates can not receive infrared rays, the double-glass assembly at the moment is in an unbalanced state, and the control box is required to adjust the clamping cylinder to adjust the double-glass assembly, so that the double-glass assembly performs edge sealing in an optimal posture.
As shown in fig. 9, the acoustic assembly 15 includes an acoustic wave generator 1501, the acoustic wave generator 1501 is connected with the control box 14 through a wire, the acoustic wave generator 1501 is electrically connected with the control box 14 through a wire, a sound collecting cover 1502 is disposed on an output end of the acoustic wave generator 1501, a moving cover 1503 is disposed in the sound collecting cover 1502, the moving cover 1503 is slidably connected with the sound collecting cover 1502, a sound collecting cylinder 1504 is disposed in the sound collecting cover 1502, an output end of the sound collecting cylinder 1504 is connected with the sound collecting cover 1502, when the dual-glass assembly reaches the edge sealing stage, the acoustic wave emitter works, the moving cover gathers acoustic waves, so that energy of the acoustic waves is gathered and released, at this time, the acoustic waves have the capability of blowing dust away, dust falls on the dust collecting net, and the movement of the moving cover can enable the energy of the acoustic waves to be diffused, surrounding dust to move, and the control box can control the moving cover to move, so that the range of sound wave diffusion is completed.
As shown in fig. 2, the dust removing frame 18 is arranged on the dust removing net 13, the dust removing frame 18 is fixedly connected with the edge sealing box 1, the dust removing motor 19 is arranged on the dust removing frame 18, the dust removing fan blade 20 is arranged at the output end of the dust removing motor 19, the guide air gun 716 is arranged on the connecting frame 701, the guide air gun 716 is rotationally connected with the connecting frame 701, the dust removing net is electrified when the sound wave generator works, meanwhile, the dust removing motor works to drive the dust removing fan blade to rotate, the dust removing fan blade rotates to enable air flow to flow, dust is adsorbed by the dust removing net, the air gun is guided to work, and negative pressure can be generated at the adhesive tape position when the dust is blown, so that the adhesive tape is more attached.
The working principle of the invention is as follows: the spliced assembly and the battery plate which are spliced are sent into the feeding groove 2, the feeding crawler 21 drives the workpiece to enter the edge sealing box 1 and then fall into the edge sealing table 3, the positioning motor 1601 on the edge sealing table 3 drives the positioning belt 1602 to rotate, so that the double-glass assembly can move, the correction cylinder 302 drives the correction plate 301 to move, the double-glass assembly can be positioned and corrected, the support cylinder 10 drives the support sucker to approach the double-glass assembly, the double-glass assembly is prevented from bending, meanwhile, shaking of the double-glass assembly is reduced, the clamping assembly 12 can balance and position the workpiece, the clamping cylinder 11 can drive the correction seat 1201, the infrared lamp 1202 and the infrared receiver 1203 can balance and detect the double-glass assembly, the support cylinder is adjusted to adjust 10, then the double-glass assembly can be moved by the moving frame 6, the edge sealing seat 705 on the connecting frame 701 rotates under the action of the linkage rod 703, the double-glass assembly is pressed to seal the double-glass assembly, the double-glass assembly is tightly sealed by the adhesive tape, meanwhile, the adhesive tape 15 is tightly matched with the dust removing net 13, and the dust can be prevented from being gathered by the adhesive tape, and the dust can be prevented from being blown out in the air gun, and the dust can be greatly prevented from being discharged by the adhesive tape.
It is noted that relational terms such as first and second, and the like are used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Moreover, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Finally, it should be noted that: the foregoing description is only a preferred embodiment of the present invention, and the present invention is not limited thereto, but it is to be understood that modifications and equivalents of some of the technical features described in the foregoing embodiments may be made by those skilled in the art, although the present invention has been described in detail with reference to the foregoing embodiments. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (8)
1. But solar energy dual glass production of self-adaptation centre gripping is with banding device, its characterized in that: this banding device includes banding case (1), be provided with on banding case (1) and go up silo (2), be provided with feeding track (21) in going up silo (2), feeding track (21) and go up silo (2) swivelling joint, be provided with banding platform (3) in banding case (1), be provided with a plurality of feed tanks (4) on banding platform (3), every be provided with location track (16) in feeding tank (4) respectively, be provided with banding frame (5) on banding case (1), be provided with on banding frame (5) and remove frame (6), be provided with banding clamp (7) on removing frame (6), be provided with sticky tape mounting bracket (8) on banding clamp (7), sticky tape mounting bracket (8) and banding frame (5) are through fixed speed axle (9) swivelling joint, be provided with a plurality of support cylinder (10) on banding frame (5), every be provided with on the output of support cylinder (10) and support respectively, be provided with location track (16) in banding platform (3) respectively, be provided with on banding frame (5) and remove frame (6) and remove frame (8), be provided with on clamping cylinder (3) clamping cylinder (11) and be provided with on clamping assembly (3) on clamping frame (3), the edge sealing box (1) is provided with a control box (14), and the control box (14) is electrically connected with the edge sealing clamp (7), the movable frame (6), the edge sealing table (3) and the sound wave assembly (15) through wires;
the positioning crawler belt (16) comprises a positioning motor (1601) and a driving belt (1602), the positioning motor (1601) is arranged on a sealing platform (3), a feeding shaft (1603) is arranged at the output end of the positioning motor (1601), a plurality of driving shafts (1604) are arranged in the sealing platform (3), each driving shaft (1604) is respectively and rotatably connected with the sealing platform (3), the driving belt (1602) winds the driving shaft (1604) and the feeding shaft (1603), the driving belt (1602) is slidably connected with a feeding groove (4), a plurality of sliding rollers (17) are rotatably connected to the sealing platform (3), correction plates (301) and correction cylinders (302) are respectively arranged at two ends of the sealing platform (3), and the correction plates (301) are respectively arranged at the output end of the correction cylinders (302) and slidably connected with the sealing platform (3).
2. The self-adaptive clamping edge sealing device for solar double-glass production according to claim 1, wherein the edge sealing device is characterized in that: be provided with a plurality of banding slide (501) on banding frame (5), every remove frame (6) respectively with corresponding banding frame (5) sliding connection, it is provided with movable rack (502) to remove frame (6) near banding frame (5) one end, be provided with sliding motor (504) in banding slide (501), tooth meshing on sliding motor (504) output and movable rack (502), be provided with on removing frame (6) and lean on limit cylinder (505), banding clamp (7) and remove frame (6) swivelling joint, be provided with buffer spring holder (506) on lean on limit cylinder (505) output, buffer spring holder (506) both ends are connected with lean on limit cylinder (505) output banding clamp (7) respectively.
3. The self-adaptive clamping edge sealing device for solar double-glass production according to claim 2, wherein the edge sealing device is characterized in that: the edge sealing clamp (7) comprises a connecting frame (701), the connecting frame (701) is rotationally connected with a moving frame (6), a drawing groove (702) is formed in the connecting frame (701), a linkage rod (703) and a reset spring (704) are arranged in the drawing groove (702), two ends of the reset spring (704) respectively support against the drawing groove (702) and the linkage rod (703), the linkage rod (703) is in sliding connection with the drawing groove (702), edge sealing seats (705) are respectively arranged at the upper end and the lower end of the connecting frame (701), the edge sealing seats (705) are rotationally connected with the connecting frame (701), two ends of the linkage rod (703) are respectively connected with a buffer spring seat (506) and the edge sealing seats (705), a cutting motor (706) is arranged on the connecting frame (701), and a cutting tool (707) is arranged at the output end of the cutting motor (706).
4. The self-adaptive clamping edge sealing device for solar double-glass production according to claim 3, wherein the edge sealing device is characterized in that: be provided with banding groove (708) in banding seat (705), be provided with in banding groove (708) in smooth bearing (709), smooth bearing (709) both sides are provided with adaptation spring (710) respectively, every adaptation spring (710) both ends are supported banding groove (708) respectively and are in the same direction as smooth bearing (709), be provided with squeeze roll (711) in banding groove (708), squeeze roll (711) both ends are embedded in smooth bearing (709) respectively, be provided with in squeeze roll (711) and preheat the strip, preheat the strip and be connected with control box (14) through the wire.
5. The self-adaptive clamping edge sealing device for solar double-glass production according to claim 4, wherein the edge sealing device is characterized in that: the utility model discloses a cutting tool, including cutting tool (707), including fixed speed shaft (713), fixed speed shaft (9) and connecting frame (701), be provided with on cutting tool (707) catch pole (712), catch on the catch pole (712), be provided with the fixed speed hole on connecting frame (701), be provided with fixed speed ring (713) on the fixed speed hole, be provided with a plurality of fixed speed piece (714) on fixed speed shaft (9), every fixed speed piece (714) respectively with fixed speed shaft (9) sliding connection, be provided with fixed speed spring (715) in fixed speed shaft (9), every fixed speed spring (715) pulls corresponding fixed speed piece (714) respectively, fixed speed piece (714) and intermittent type nature sliding contact of fixed speed ring (713).
6. The self-adaptive clamping edge sealing device for solar double-glass production according to claim 1, wherein the edge sealing device is characterized in that: every be provided with correction seat (1201) on centre gripping cylinder (11) output respectively, every be provided with infrared light utensil (1202) and infrared receiver (1203) on correction seat (1201) respectively, infrared light utensil (1202), infrared receiver (1203) pass through wire and control box (14) electric connection, infrared light utensil (1202), infrared receiver (1203) set up respectively in correction seat (1201) both sides, the working interval of infrared light utensil (1202) and the working interval of infrared receiver (1203) are on a plane, centre gripping cylinder (11) are connected with control box (14) through the wire.
7. The self-adaptive clamping edge sealing device for solar double-glass production according to claim 1, wherein the edge sealing device is characterized in that: the sound wave assembly (15) comprises a sound wave generator (1501), the sound wave generator (1501) is connected with a control box (14) through a wire, the sound wave generator (1501) is electrically connected with the control box (14) through a wire, a sound collecting cover (1502) is arranged at the output end of the sound wave generator (1501), a movable cover (1503) is arranged in the sound collecting cover (1502), the movable cover (1503) is in sliding connection with the sound collecting cover (1502), a sound collecting cylinder (1504) is arranged in the sound collecting cover (1502), and the output end of the sound collecting cylinder (1504) is connected with the sound collecting cover (1502).
8. The self-adaptive clamping edge sealing device for solar double-glass production according to claim 3, wherein the edge sealing device is characterized in that: the dust removal net (13) is provided with a dust removal frame (18), dust removal frame (18) and banding case (1) fixed connection, be provided with dust removal motor (19) on dust removal frame (18), be provided with dust removal flabellum (20) on dust removal motor (19) output, be provided with guide air gun (716) on link (701), guide air gun (716) and link (701) swivelling joint.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202311060269.4A CN116759377B (en) | 2023-08-22 | 2023-08-22 | Edge sealing device capable of self-adaptively clamping for solar double-glass production |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202311060269.4A CN116759377B (en) | 2023-08-22 | 2023-08-22 | Edge sealing device capable of self-adaptively clamping for solar double-glass production |
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| CN116759377B true CN116759377B (en) | 2023-11-21 |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN107634116A (en) * | 2017-09-26 | 2018-01-26 | 苏州英达瑞机器人科技有限公司 | A kind of photovoltaic double-glass battery component full automatic edge bander |
| CN212625622U (en) * | 2020-09-08 | 2021-02-26 | 山东泛海阳光能源有限公司 | Bag sealer closing device is used in photovoltaic module production |
| CN214554862U (en) * | 2021-03-24 | 2021-11-02 | 青岛中江玻璃有限公司 | Edge sealing device for double-layer glass |
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- 2023-08-22 CN CN202311060269.4A patent/CN116759377B/en active Active
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107634116A (en) * | 2017-09-26 | 2018-01-26 | 苏州英达瑞机器人科技有限公司 | A kind of photovoltaic double-glass battery component full automatic edge bander |
| CN212625622U (en) * | 2020-09-08 | 2021-02-26 | 山东泛海阳光能源有限公司 | Bag sealer closing device is used in photovoltaic module production |
| CN214554862U (en) * | 2021-03-24 | 2021-11-02 | 青岛中江玻璃有限公司 | Edge sealing device for double-layer glass |
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