CN218258997U - Tray preservative film packaging equipment - Google Patents

Tray preservative film packaging equipment Download PDF

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Publication number
CN218258997U
CN218258997U CN202220669286.2U CN202220669286U CN218258997U CN 218258997 U CN218258997 U CN 218258997U CN 202220669286 U CN202220669286 U CN 202220669286U CN 218258997 U CN218258997 U CN 218258997U
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tray
support plate
film
fresh
conveyor
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郑兆启
侍炳鉴
张超
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Tianjin University of Science and Technology
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Tianjin University of Science and Technology
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Abstract

The utility model relates to a tray preservative film packaging device, wherein a horizontal conveyor is positioned at the front end of a frame and used for conveying a tray, a film conveying device is positioned at two sides of the horizontal conveyor and used for clamping and conveying preservative films, the device comprises two pairs of clamping belts, a guide roller and a pressing mechanism which are symmetrically arranged, the guide roller is used for fixedly placing the preservative films, the clamping belts are used for clamping and conveying the preservative films, the pressing mechanism is used for tensioning the clamping belts and providing enough clamping force, and the upper part film covering of the tray and the longitudinal tensioning of the preservative films are completed; the vertical conveyor is positioned at the rear end of the horizontal conveyor and is used for conveying trays; the longitudinal sealing device is positioned at the rear end of the horizontal conveyor and used for gathering and pressing the preservative film in the longitudinal direction; and the transverse sealing and cutting device is positioned at the rear end of the longitudinal sealing device and is used for cutting off the preservative film and sealing the fracture. The utility model discloses a packagine machine complete machine simple structure is compact, work efficiency is high, stability is good, can realize that the plastic wrap guarantees packing efficiency and quality to automatic, the high-efficient packing of tray.

Description

一种托盘保鲜膜包装设备A tray plastic wrap packaging equipment

技术领域technical field

本实用新型属于包装机械技术领域,涉及保鲜膜包装装备,特别涉及一种托盘保鲜膜包装设备。The utility model belongs to the technical field of packaging machinery and relates to packaging equipment for plastic wrap, in particular to packaging equipment for plastic wrap for trays.

背景技术Background technique

目前,托盘保鲜膜包装设备在生鲜食品包装中使用广泛,托盘保鲜膜包装设备分为四折膜板式包装机、负压式包装机和半自动包装机。半自动包装机需要人工对包装机的部分工序进行操作,耗费人力,包装效果差;四折膜板式包装机通过水平输送机构和托架升降机构将保鲜膜顶起,折叠机构将保鲜膜折叠到托盘底部,使用大量伺服电机对执行件进行驱动,结构复杂,成本高昂,效率较低;负压式包装机利用链板、链条、卧式输送带对包材进行输送,采用机械和负压相配合的方式进行封口。At present, tray plastic wrap packaging equipment is widely used in fresh food packaging. Tray plastic wrap packaging equipment is divided into four-fold film plate packaging machines, negative pressure packaging machines and semi-automatic packaging machines. The semi-automatic packaging machine needs to manually operate some processes of the packaging machine, which consumes manpower and has poor packaging effect; the four-fold film plate packaging machine lifts the plastic wrap through the horizontal conveying mechanism and the bracket lifting mechanism, and the folding mechanism folds the plastic wrap onto the tray At the bottom, a large number of servo motors are used to drive the actuator, which has a complex structure, high cost, and low efficiency; the negative pressure packaging machine uses chain plates, chains, and horizontal conveyor belts to transport the packaging materials, using mechanical and negative pressure. way to seal.

通过对公开专利的检索,发现2篇与本专利申请相似的公开专利文献:Through the search of published patents, two published patent documents similar to this patent application were found:

对比文件1公开了一种自动保鲜膜包装机,公开号CN 105416641B。对比文件1的送膜机构仅采用对称输送带夹持送膜,在输送保鲜膜的过程中,皮带为柔性软材料,仅滚筒处存在线性夹持力,样机实际送膜中两侧对称输送带会产生夹持力不足而导致十分容易出现保鲜膜脱落;同时,对比文件1的横向切封装置采用吸风盒吸膜实现保鲜膜折叠,配合刮板和辊子输送带实现抚摸横封,抚膜的辊子输送带由于结构限制旋转一周仅能完成一次抚膜横封,效率低且结构复杂,仅有一小开口与吸风盒配合,容易出现无法折膜,或将托盘卡在托辊底部,托盘受损严重。Reference document 1 discloses an automatic plastic wrap packaging machine, publication number CN 105416641B. The film feeding mechanism of Comparative Document 1 only uses symmetrical conveyor belts to clamp and feed the film. During the process of conveying the plastic wrap, the belt is made of flexible soft material, and only the linear clamping force exists at the roller. In the actual film feeding of the prototype, both sides of the symmetrical conveyor belt Insufficient clamping force will cause the preservative film to fall off very easily; at the same time, the horizontal cutting and sealing device of the comparative document 1 uses a suction box to absorb the film to realize the folding of the preservative film, and cooperates with the scraper and the roller conveyor belt to realize stroking horizontal sealing and caressing the film Due to structural limitations, the roller conveyor belt can only complete one film-touching horizontal sealing after one revolution, which is inefficient and complex in structure. There is only a small opening to cooperate with the suction box, and it is easy to fail to fold the film, or the tray is stuck at the bottom of the roller. Badly damaged.

对比文件2公开了一种托盘保鲜膜包装设备的切封装置,CN 109866981A。对比文件2能够完成保鲜膜的横向切封,但是横向封膜装置由气缸驱动,气缸为间歇运动装置,进行后部横封时托盘需要停止,等待气缸运动,包装效率较低,同时气缸推膜容易造成粘膜而损伤或撕裂保鲜膜,包装效果较差。Reference 2 discloses a cutting and sealing device for tray plastic wrap packaging equipment, CN 109866981A. Comparative document 2 can complete the horizontal cutting and sealing of the plastic wrap, but the horizontal sealing film device is driven by the cylinder, and the cylinder is an intermittent motion device. When performing rear horizontal sealing, the tray needs to stop, waiting for the cylinder to move, and the packaging efficiency is low. At the same time, the cylinder pushes the film It is easy to cause mucous membranes to damage or tear the plastic wrap, and the packaging effect is poor.

实用新型内容Utility model content

本实用新型的目的在于克服现有技术的不足,提供一种托盘保鲜膜包装设备,结构简单、巧妙、制造成本低且能高效实现生鲜食品的包装工作,提高包装效率,保证包装质量。The purpose of the utility model is to overcome the deficiencies of the prior art, and provide a tray fresh-keeping film packaging equipment, which has a simple and ingenious structure, low manufacturing cost, and can efficiently realize the packaging work of fresh food, improve the packaging efficiency, and ensure the packaging quality.

本实用新型解决其技术问题是通过以下技术方案实现的:The utility model solves its technical problem and realizes through the following technical solutions:

一种托盘保鲜膜包装设备,其特征在于:包括机架、卧式输送机、送膜装置、立式输送机、纵向封合装置及横向封切装置,所述卧式输送机位于机架前端中部用于将装有物料的托盘向立式输送机输送,所述送膜装置位于卧式输送机两侧用于输送并拉伸保鲜膜覆盖托盘,所述立式输送机位于卧式输送机后方用于向前输送托盘,所述纵向封合装置位于卧式输送机后方用于在纵向上收拢保鲜膜并对保鲜膜进行压合,所述横向封切装置位于纵向封合装置后方用于将保鲜膜切断并刮到托盘底部;A tray fresh-keeping film packaging equipment, characterized in that it includes a frame, a horizontal conveyor, a film feeding device, a vertical conveyor, a longitudinal sealing device, and a horizontal sealing and cutting device, and the horizontal conveyor is located in the middle of the front end of the frame It is used to convey the pallets with materials to the vertical conveyor. The film feeding device is located on both sides of the horizontal conveyor for conveying and stretching the plastic wrap to cover the pallet. The vertical conveyor is located behind the horizontal conveyor. For conveying the tray forward, the longitudinal sealing device is located behind the horizontal conveyor and is used to gather and press the plastic wrap in the longitudinal direction, and the transverse sealing and cutting device is located behind the longitudinal sealing device to seal the fresh-keeping film The film is cut off and scraped to the bottom of the tray;

所述送膜装置由两对对称布置的倾斜夹持皮带、导向辊、第一支撑板、第二支撑板及下压机构组成,所述第一支撑板和第二支撑板安装在机架上用于固定所述送膜装置,所述夹持皮带位于第一支撑板、第二支撑板内侧用于夹持输送保鲜膜,所述下压机构位于第一支撑板、第二支撑板外侧,所述导向辊固定安装于机架上并位于卧式输送机上方用于固定成卷的保鲜膜并向所述夹持皮带输入保鲜膜。The film feeding device is composed of two pairs of symmetrically arranged inclined clamping belts, guide rollers, a first support plate, a second support plate and a pressing mechanism, and the first support plate and the second support plate are installed on the frame For fixing the film feeding device, the clamping belt is located inside the first support plate and the second support plate for clamping and conveying the fresh-keeping film, and the pressing mechanism is located outside the first support plate and the second support plate, The guide rollers are fixedly installed on the frame and positioned above the horizontal conveyor for fixing the rolled fresh-keeping film and inputting the fresh-keeping film to the clamping belt.

而且,所述下压机构由第一固定块、第二固定块、丝杆、螺母、下压件、连接板及流利条组成,所述第一固定块及第二固定块固定在第一支撑板或第二支撑板上用于固定下压机构,所述丝杆的上、下两端分别与所述第二固定块及第一固定块连接并与螺母组成丝杆螺母机构,所述下压件固定在螺母上,所述连接板位于下压件下方用于调节流利条角度,所述流利条位于所述连接板下方。Moreover, the pressing mechanism is composed of a first fixing block, a second fixing block, a screw rod, a nut, a pressing piece, a connecting plate and a fluent strip, and the first fixing block and the second fixing block are fixed on the first support The plate or the second support plate is used to fix the lower pressing mechanism, and the upper and lower ends of the screw rod are respectively connected with the second fixing block and the first fixing block and form a screw nut mechanism with a nut. The pressing piece is fixed on the nut, the connecting plate is located under the pressing piece for adjusting the angle of the fluent strip, and the fluent strip is located under the connecting plate.

而且,所述横向封切装置由切刀机构、前吹风盒、刮板、后吹风盒及毛刷刮膜机构组成,所述切刀机构位于纵向封合装置后端并固定在机架上用于切断经过纵封的保鲜膜,所述前吹风盒固定在切刀前端用于将切断的保鲜膜向下折叠,所述刮板位于切刀机构后端用于将托盘前端的垂直保鲜膜刮到托盘底部完成托盘的前端横封,所述后吹风盒位于刮板后端用于将切断的托盘后部保鲜膜向下折叠,所述毛刷刮膜机构位于后吹风盒后端并固定在机架上用于将托盘后端的垂直保鲜膜刮到托盘底部完成后部横封。Moreover, the transverse sealing and cutting device is composed of a cutter mechanism, a front blowing box, a scraper, a rear blowing box and a brush scraping mechanism, and the cutter mechanism is located at the rear end of the longitudinal sealing device and is fixed on the frame for Cutting the preservative film that has been sealed vertically, the front blowing box is fixed on the front end of the cutter for folding the cut preservative film downward, and the scraper is located at the rear end of the cutter mechanism to scrape the vertical preservative film at the front end of the tray to The bottom of the tray completes the front-end horizontal sealing of the tray. The rear blowing box is located at the rear end of the scraper to fold down the cut-off plastic wrap at the rear of the tray. The brush scraping mechanism is located at the rear end of the rear blowing box and is fixed on the machine. The rack is used to scrape the vertical plastic wrap at the rear end of the tray to the bottom of the tray to complete the rear horizontal sealing.

而且,所述毛刷刮膜机构由第三支撑板、传动轴、转盘、固定轴、毛刷组成,所述第三支撑板安装在机架上用于固定横封机构,所述传动轴安装在所述第三支撑板上,所述转盘安装在所述第三支撑板内侧与所述传动轴相连,所述固定轴安装在所述转盘另一侧,所述毛刷安装在所述固定轴上的长槽内。Moreover, the brush scraping mechanism is composed of a third support plate, a transmission shaft, a turntable, a fixed shaft, and a brush. The third support plate is installed on the frame for fixing the horizontal sealing mechanism, and the transmission shaft is installed On the third support plate, the turntable is installed on the inner side of the third support plate and connected with the transmission shaft, the fixed shaft is installed on the other side of the turntable, and the brush is installed on the fixed slot in the shaft.

本实用新型的优点和有益效果为:Advantage and beneficial effect of the present utility model are:

本实用新型的送膜采用两对倾斜的夹持皮带对保鲜膜进行夹持输送,采用下压机构增加夹持皮带对保鲜膜的夹持力,设计科学合理,稳定性高;横封的过程与托盘输送过程同时进行,节省了完成保鲜膜包装的工序步骤;横封采用风力吹膜与毛刷刮膜机构配合,整机结构简单,稳定性更高。The film feeding of the utility model adopts two pairs of inclined clamping belts to clamp and convey the fresh-keeping film, and adopts a downward pressure mechanism to increase the clamping force of the clamping belts on the fresh-keeping film. The design is scientific and reasonable, and the stability is high; the process of horizontal sealing It is carried out simultaneously with the pallet conveying process, saving the process steps of completing the plastic wrap packaging; the horizontal sealing adopts the combination of wind blowing film and brush film scraping mechanism, the whole machine has a simple structure and higher stability.

附图说明Description of drawings

图1是本实用新型的结构示意图;Fig. 1 is the structural representation of the utility model;

图2是本实用新型的另一结构示意图;Fig. 2 is another structural representation of the utility model;

图3是本实用新型送膜装置的结构示意图;Fig. 3 is a structural representation of the utility model film feeding device;

图4是本实用新型下压机构的结构示意图;Fig. 4 is a schematic structural view of the pressing mechanism of the utility model;

图5是本实用新型毛刷刮膜机构的结构示意图;Fig. 5 is a schematic structural view of the brush film scraping mechanism of the present invention;

图6是本实用新型毛刷刮膜机构的另一结构示意图。Fig. 6 is another structural schematic diagram of the brush scraping mechanism of the present invention.

附图标记说明Explanation of reference signs

1.机架、2.送膜装置、3.卧式输送机、4.立式输送机、5.纵向封合装置、6.横向封切装置、201.第一导辊、202.第二导辊、203.第一支撑板、204.张紧辊、205.第一从动辊、206.第一主动带、207.第一从动带、208.第二从动辊、209.下压机构、2091.第一固定块、2092.螺母、2093.下压件、2094.第二固定块、2095.丝杆、2096.调整槽、2097.连接板、2098.第一流利条、2099.第二流利条、210.第二主动带、211.第二从动带、212.第三从动辊、213.主动辊、214.第二支撑板、401.第一立式输送带、402.第二立式输送带、403.手轮、501.收膜板、502.第一压辊、503.第二压辊、601.前吹风盒、602.第一直线轴承、603.上刀座、604.后吹风盒、605.第二直线轴承、606.刮板、607.毛刷刮膜机构、6071.毛刷、6072.固定轴、6073.转盘、6074.第三支撑板、6075.传动轴、608.下切刀。1. Frame, 2. Film feeding device, 3. Horizontal conveyor, 4. Vertical conveyor, 5. Longitudinal sealing device, 6. Horizontal sealing and cutting device, 201. First guide roller, 202. Second guide Roller, 203. first support plate, 204. tension roller, 205. first driven roller, 206. first driving belt, 207. first driven belt, 208. second driven roller, 209. pressing down Mechanism, 2091. First fixed block, 2092. Nut, 2093. Press down piece, 2094. Second fixed block, 2095. Screw rod, 2096. Adjustment groove, 2097. Connecting plate, 2098. First fluent bar, 2099. The second fluent strip, 210. the second driving belt, 211. the second driven belt, 212. the third driven roller, 213. the driving roller, 214. the second support plate, 401. the first vertical conveyor belt, 402 .Second vertical conveyor belt, 403.Hand wheel, 501.Coating plate, 502.First pressure roller, 503.Second pressure roller, 601.Front blower box, 602.First linear bearing, 603.Up Knife seat, 604. Rear blowing box, 605. Second linear bearing, 606. Scraper, 607. Brush scraping mechanism, 6071. Brush, 6072. Fixed shaft, 6073. Turntable, 6074. Third support plate, 6075. transmission shaft, 608. lower cutter.

具体实施方式detailed description

下面通过具体实施例对本实用新型作进一步详述,以下实施例只是描述性的,不是限定性的,不能以此限定本实用新型的保护范围。The utility model is described in further detail below through specific examples, the following examples are only descriptive, not limiting, and cannot limit the protection scope of the utility model with this.

如图1所示,一种托盘保鲜膜包装设备,包括:机架1、送膜装置2、卧式输送机3、立式输送机4、纵向封合装置5、横向封切装置6。所述卧式输送机3位于机架1前端用于放置装有物料的托盘并向立式输送机4输送,所述送膜装置2位于卧式输送机3两侧用于输送并拉伸保鲜膜覆盖托盘,所述立式输送机4位于卧式输送机3后方用于向前输送托盘,所述纵向封合装置5位于卧式输送机3后方,用于在纵向上收拢保鲜膜,并对保鲜膜进行压合,完成保鲜膜纵封,所述横向封切装置6位于纵向封合装置5后方,将保鲜膜从两个托盘中间切断,并将切断的保鲜膜抚至托盘底部,完成前部与后部横封,完成包装过程。卧式输送机3位于机架1的前端,包括一条卧式输送带。As shown in FIG. 1 , a tray fresh-keeping film packaging equipment includes: a frame 1 , a film feeding device 2 , a horizontal conveyor 3 , a vertical conveyor 4 , a longitudinal sealing device 5 , and a transverse sealing and cutting device 6 . The horizontal conveyor 3 is located at the front end of the frame 1 for placing trays with materials and transporting them to the vertical conveyor 4, and the film feeding device 2 is located on both sides of the horizontal conveyor 3 for conveying and stretching to keep fresh The film covers the tray, the vertical conveyor 4 is located behind the horizontal conveyor 3 for forwarding the tray, the longitudinal sealing device 5 is located behind the horizontal conveyor 3, and is used to gather the plastic wrap in the longitudinal direction, and Press the preservative film to complete the vertical sealing of the preservative film. The horizontal sealing and cutting device 6 is located behind the longitudinal sealing device 5, cuts the preservative film from the middle of the two trays, and strokes the cut preservative film to the bottom of the tray. The front and back are sealed horizontally to complete the packaging process. The horizontal conveyor 3 is located at the front end of the frame 1 and includes a horizontal conveyor belt.

如图2、图3所示,所述送膜装置2位于卧式输送机3两侧,由第一导辊201、第二导辊202、第一支撑板203、张紧辊204、第一从动辊205、第一主动带206、第一从动带207、第二从动辊208、下压机构209、第二主动带210、第二从动带211、第三从动辊212、主动辊213、第二支撑板214组成。所述第一支撑板203和第二支撑板214安装在机架1上。所述主动辊213、第一从动辊205和张紧辊204位于第一主动带206内部,安装并张紧第一主动带206,第一主动带206位于第一支撑板203靠近卧式输送机3一侧。所述第一从动带207位于第一主动带206上方,所述第二从动辊208、第三从动辊212位于第一从动带207内部,安装第一从动带207。As shown in Fig. 2 and Fig. 3, the film feeding device 2 is located on both sides of the horizontal conveyor 3, and consists of the first guide roller 201, the second guide roller 202, the first support plate 203, the tension roller 204, the first The driven roller 205, the first driving belt 206, the first driven belt 207, the second driven roller 208, the pressing mechanism 209, the second driving belt 210, the second driven belt 211, the third driven roller 212, The driving roller 213 and the second support plate 214 are composed. The first supporting board 203 and the second supporting board 214 are installed on the frame 1 . The driving roller 213, the first driven roller 205 and the tension roller 204 are located inside the first driving belt 206, and the first driving belt 206 is installed and tensioned. The first driving belt 206 is located at the first support plate 203 close to the horizontal conveying Machine 3 side. The first driven belt 207 is located above the first driving belt 206 , the second driven roller 208 and the third driven roller 212 are located inside the first driven belt 207 , and the first driven belt 207 is installed.

所述下压机构209安装在第一支撑板203外侧,用于下压第一从动带207,张紧并提供足够的夹持力。所述第二主动带210和第二从动带安装于第二支撑板214内侧,安装方式与第一主动带206、第一从动带207相同。所述第一导辊201和第二导辊202位于卧式输送机3上方,安装在机架1上。The pressing mechanism 209 is installed on the outside of the first support plate 203, and is used for pressing down the first driven belt 207, tensioning and providing sufficient clamping force. The second driving belt 210 and the second driven belt are installed inside the second support plate 214 in the same way as the first driving belt 206 and the first driven belt 207 . The first guide roller 201 and the second guide roller 202 are located above the horizontal conveyor 3 and installed on the frame 1 .

如图4所示,所述下压机构209由第一固定块2091、螺母2092、下压件2093、第二固定块2094、丝杆2095、调整槽2096、连接板2097、第一流利条2098、第二流利条2099组成。所述第一固定块2091和第二固定块2094位于第一支撑板203外侧,所述丝杆2095两端连接在第一固定块2091和第二固定块2094上,所述螺母2092安装在丝杆2095上,所述下压件2093安装在螺母2092上,所述连接板2097位于下压件2093下方,所述第一流利条2098和第二流利条2099位于连接块下方,安装在下压件2093上。As shown in Figure 4 , the pressing mechanism 209 is composed of a first fixing block 2091, a nut 2092, a pressing piece 2093, a second fixing block 2094, a screw mandrel 2095, an adjustment groove 2096, a connecting plate 2097, and a first fluent bar 2098. , The second fluent bar is composed of 2099. The first fixing block 2091 and the second fixing block 2094 are located outside the first support plate 203, the two ends of the screw rod 2095 are connected to the first fixing block 2091 and the second fixing block 2094, and the nut 2092 is installed on the wire On the rod 2095, the lower pressing piece 2093 is installed on the nut 2092, the connecting plate 2097 is located under the lower pressing piece 2093, the first fluent strip 2098 and the second fluent strip 2099 are located under the connecting block, and are installed on the lower pressing piece 2093 on.

所述第一流利条2098和第二流利条2099上开有调整槽2096,可以调整流利条的下压角度,适应输送带不同的倾斜角度。The first fluent strip 2098 and the second fluent strip 2099 are provided with adjustment grooves 2096, which can adjust the downward pressure angle of the fluent strips to adapt to different inclination angles of the conveyor belt.

所述立式输送机4由第一立式输送带401、第二立式输送带402和手轮403组成,所述第一立式输送带401和第二立式输送带402对称布置在卧式输送机3后端两侧,所述手轮403位于所述第二立式输送带402外侧。The vertical conveyor 4 is composed of a first vertical conveyor belt 401, a second vertical conveyor belt 402 and a hand wheel 403, and the first vertical conveyor belt 401 and the second vertical conveyor belt 402 are arranged symmetrically on the horizontal On both sides of the rear end of the vertical conveyor 3 , the hand wheel 403 is located outside the second vertical conveyor belt 402 .

所述纵向封合装置5由收膜板501、第一压辊502和第二压辊503组成。所述收膜板501位于卧式输送机3后端,所述第一压辊502和第二压辊503依次安装在所述收膜板501后端。The longitudinal sealing device 5 is composed of a film collecting plate 501 , a first pressing roller 502 and a second pressing roller 503 . The film collecting plate 501 is located at the rear end of the horizontal conveyor 3 , and the first pressing roller 502 and the second pressing roller 503 are sequentially installed at the rear end of the film collecting plate 501 .

如图2所示,所述横向封切装置6由前吹风盒601、第一直线轴承602、上刀座603、后吹风盒604、第二直线轴承605、刮板606、毛刷刮膜机构607和下切刀608组成。所述第一直线轴承602、上刀座603、第二直线轴承605、下切刀608组成切刀机构,位于纵向封合装置5后端。所述前吹风盒601位于切刀机构前端,安装在立式输送机4上方。所述刮板606位于切刀机构后端,所述后吹风盒604位于切刀机构后端,安装在立式输送机4上方。所述毛刷刮膜机构607位于所述后吹风盒604后端,安装在机架1上。As shown in Figure 2, the transverse sealing and cutting device 6 consists of a front blowing box 601, a first linear bearing 602, an upper knife seat 603, a rear blowing box 604, a second linear bearing 605, a scraper 606, and a brush scraping mechanism. 607 and lower cutter 608 form. The first linear bearing 602 , the upper knife seat 603 , the second linear bearing 605 , and the lower cutter 608 form a cutter mechanism, which is located at the rear end of the longitudinal sealing device 5 . The front blowing box 601 is located at the front end of the cutter mechanism and is installed above the vertical conveyor 4 . The scraper 606 is located at the rear end of the cutter mechanism, and the rear blower box 604 is located at the rear end of the cutter mechanism and is installed above the vertical conveyor 4 . The brush scraping mechanism 607 is located at the rear end of the rear blowing box 604 and installed on the frame 1 .

如图5、图6所示,所述毛刷刮膜机构607由毛刷6071、固定轴6072、转盘6073、第三支撑板6074和传动轴6075组成。所述第三支撑板6074位于后吹风盒604后端,安装在机架1上。所述传动轴6075安装在第三支撑板6074的通孔内。所述转盘6073位于第三支撑板6074内侧,安装在传动轴6075上。所述固定轴6072位于转盘6073另一侧,安装在转盘6073上。所述固定轴6072上开有长槽,所述毛刷6071安装在固定轴6072表面的长槽内。As shown in FIG. 5 and FIG. 6 , the brush scraping mechanism 607 is composed of a brush 6071 , a fixed shaft 6072 , a rotating disk 6073 , a third support plate 6074 and a transmission shaft 6075 . The third support plate 6074 is located at the rear end of the rear blowing box 604 and installed on the frame 1 . The transmission shaft 6075 is installed in the through hole of the third support plate 6074 . The turntable 6073 is located inside the third support plate 6074 and installed on the transmission shaft 6075 . The fixed shaft 6072 is located on the other side of the turntable 6073 and is installed on the turntable 6073 . The fixed shaft 6072 is provided with a long groove, and the brush 6071 is installed in the long groove on the surface of the fixed shaft 6072 .

本实用新型的工作原理为:The working principle of the utility model is:

载有物料的托盘从卧式输送机3开始向内输入,同时保鲜膜通过第一导辊201进入送膜装置2,第一主动带206、第一从动带207、第二主动带210和第二从动带211夹持保鲜膜向内输入,两对夹持皮带有一定倾斜角度;第一次送膜时,调整下压机构209的下压高度,下压机构209中的丝杆2095转动,螺母2092带动下压件2093对第一从动带207和第二从动带211施加压力,张紧输送带、增加夹持力的同时达到对保鲜膜的纵向张紧,对称的下压机构进行相同的调整;保鲜膜沿着输送带运动,完成托盘的上部覆膜;托盘从卧式输送机3输送到立式输送机4,然后第一立式输送带401和第二立式输送带402将托盘向前输送,收膜板501聚拢托盘两侧的保鲜膜完成侧边和底面覆膜,然后第一压辊502和第二压辊503在纵向上对保鲜膜进行挤压粘合;立式输送机4将托盘向前输送,切刀608切断保鲜膜并留有前端余量,前吹风盒601向下吹风,完成托盘前端保鲜膜的向下折叠,托盘向前输送至刮板606上方时,刮板606将托盘前端保鲜膜刮到托盘底部,完成托盘横向前端封口;立式输送机4继续向前输送,切刀608切断保鲜膜并留有后端余量,后吹风盒604向下吹风,完成托盘后端保鲜膜的向下折叠,传动轴6075带动转盘6073转动,毛刷6071转动,将托盘后端保鲜膜刮到托盘底部,完成托盘横向后端的封口。The pallet loaded with material starts to be input inwardly from the horizontal conveyor 3, while the plastic wrap enters the film feeding device 2 through the first guide roller 201, the first driving belt 206, the first driven belt 207, the second driving belt 210 and The second driven belt 211 clamps the fresh-keeping film and inputs inwardly, and two pairs of clamping belts have a certain angle of inclination; Rotate, the nut 2092 drives the pressing member 2093 to exert pressure on the first driven belt 207 and the second driven belt 211, tension the conveyor belt, increase the clamping force, and achieve longitudinal tension on the fresh-keeping film at the same time, symmetrical downward pressure The mechanism makes the same adjustment; the plastic wrap moves along the conveyor belt to complete the upper coating of the tray; the tray is transported from the horizontal conveyor 3 to the vertical conveyor 4, and then the first vertical conveyor belt 401 and the second vertical conveyor The belt 402 transports the tray forward, and the film collecting plate 501 gathers the plastic wrap on both sides of the tray to complete the side and bottom surface coating, and then the first pressing roller 502 and the second pressing roller 503 squeeze and bond the plastic wrap in the longitudinal direction The vertical conveyor 4 transports the tray forward, the cutter 608 cuts off the plastic wrap and leaves a margin at the front end, the front blower box 601 blows air downwards, and completes the downward folding of the plastic wrap at the front end of the tray, and the tray is transported forward to the scraper When above 606, the scraper 606 scrapes the plastic wrap at the front end of the tray to the bottom of the tray to complete the sealing of the front side of the tray; the vertical conveyor 4 continues to convey forward, the cutter 608 cuts off the plastic wrap and leaves a margin at the rear end, and then blows the box 604 blows air downwards to complete the downward folding of the plastic wrap at the rear end of the tray. The transmission shaft 6075 drives the turntable 6073 to rotate, and the brush 6071 rotates to scrape the plastic wrap at the rear end of the tray to the bottom of the tray to complete the sealing of the horizontal rear end of the tray.

本实用新型的托盘保鲜膜包装设备,改进送膜装置的结构,并在输送带滚筒中间添加下压机构,可实现柔性皮带大面积夹持保鲜膜,大大加强夹持力;保证皮带张紧的状态,在调节范围内,下压机构可保证夹持力满足包装需求,有效适用多种材料输送。经试验,样机不发生夹持掉膜,有效实现送膜;The tray fresh-keeping film packaging equipment of the utility model improves the structure of the film feeding device, and adds a pressing mechanism in the middle of the conveyor belt roller, which can realize the flexible belt clamping the fresh-keeping film in a large area, greatly strengthening the clamping force; ensuring the tension of the belt State, within the adjustment range, the pressing mechanism can ensure that the clamping force meets the packaging requirements, and is effectively applicable to the transportation of various materials. After the test, the prototype machine does not clamp and drop the film, and the film feeding is effectively realized;

采用旋转式柔性毛刷进行抚膜,旋转一周可多次抚膜横封,效率大大提高,同时刷毛强度低不会造成卡盒的问题,减少能耗的同时提高了包装成功率。The rotating flexible brush is used to touch the film, and the film can be touched and sealed multiple times after one rotation, which greatly improves the efficiency. At the same time, the low strength of the bristles will not cause the problem of the box, reducing energy consumption and improving the success rate of packaging.

利用旋转的柔性毛刷进行保鲜膜的后部横封,旋转机构运动时托盘的输送可以同步进行,柔性毛刷与保鲜膜接触减少了保鲜膜的损伤,包装效率提高且包装美观,无撕裂和粘膜现象。Use the rotating flexible brush to seal the rear part of the plastic wrap, and the tray can be transported synchronously when the rotating mechanism moves. The contact between the flexible brush and the plastic wrap reduces the damage of the plastic wrap, and the packaging efficiency is improved and the packaging is beautiful without tearing. and mucosal phenomena.

尽管为说明目的公开了本实用新型的实施例和附图,但是本领域的技术人员可以理解:在不脱离本实用新型及所附权利要求的精神和范围内,各种替换、变化和修改都是可能的,因此,本实用新型的范围不局限于实施例和附图所公开的内容。Although the embodiments and drawings of the utility model are disclosed for the purpose of illustration, those skilled in the art can understand that various replacements, changes and modifications can be made without departing from the spirit and scope of the utility model and the appended claims. It is possible, therefore, the scope of the present invention is not limited to the contents disclosed in the embodiments and drawings.

Claims (4)

1.一种托盘保鲜膜包装设备,其特征在于:包括机架、卧式输送机、送膜装置、立式输送机、纵向封合装置及横向封切装置,所述卧式输送机位于机架前端中部用于将装有物料的托盘向立式输送机输送,所述送膜装置位于卧式输送机两侧用于输送并拉伸保鲜膜覆盖托盘,所述立式输送机位于卧式输送机后方用于向前输送托盘,所述纵向封合装置位于卧式输送机后方用于在纵向上收拢保鲜膜并对保鲜膜进行压合,所述横向封切装置位于纵向封合装置后方用于将保鲜膜切断并刮到托盘底部;1. A kind of tray fresh-keeping film packaging equipment, it is characterized in that: comprise frame, horizontal conveyor, film feeding device, vertical conveyor, longitudinal sealing device and horizontal sealing and cutting device, described horizontal conveyor is positioned at frame The middle part of the front end is used to transport the trays with materials to the vertical conveyor, and the film feeding device is located on both sides of the horizontal conveyor to transport and stretch the plastic wrap to cover the tray, and the vertical conveyor is located The rear of the machine is used to transport the trays forward, the longitudinal sealing device is located behind the horizontal conveyor for gathering and pressing the plastic wrap in the longitudinal direction, and the transverse sealing and cutting device is located behind the longitudinal sealing device for Cut and scrape the plastic wrap to the bottom of the tray; 所述送膜装置由两对对称布置的倾斜夹持皮带、导向辊、第一支撑板、第二支撑板及下压机构组成,所述第一支撑板和第二支撑板安装在机架上用于固定所述送膜装置,所述夹持皮带位于第一支撑板、第二支撑板内侧用于夹持输送保鲜膜,所述下压机构位于第一支撑板、第二支撑板外侧,所述导向辊固定安装于机架上并位于卧式输送机上方用于固定成卷的保鲜膜并向所述夹持皮带输入保鲜膜。The film feeding device is composed of two pairs of symmetrically arranged inclined clamping belts, guide rollers, a first support plate, a second support plate and a pressing mechanism, and the first support plate and the second support plate are installed on the frame For fixing the film feeding device, the clamping belt is located inside the first support plate and the second support plate for clamping and conveying the fresh-keeping film, and the pressing mechanism is located outside the first support plate and the second support plate, The guide rollers are fixedly installed on the frame and positioned above the horizontal conveyor for fixing the rolled fresh-keeping film and inputting the fresh-keeping film to the clamping belt. 2.根据权利要求1所述的托盘保鲜膜包装设备,其特征在于:所述下压机构由第一固定块、第二固定块、丝杆、螺母、下压件、连接板及流利条组成,所述第一固定块及第二固定块固定在第一支撑板或第二支撑板上用于固定下压机构,所述丝杆的上、下两端分别与所述第二固定块及第一固定块连接并与螺母组成丝杆螺母机构,所述下压件固定在螺母上,所述连接板位于下压件下方用于调节流利条角度,所述流利条位于所述连接板下方。2. The tray fresh-keeping film packaging equipment according to claim 1, characterized in that: the pressing mechanism is composed of a first fixed block, a second fixed block, a screw, a nut, a lower pressing piece, a connecting plate and a fluent strip , the first fixed block and the second fixed block are fixed on the first support plate or the second support plate for fixing the pressing mechanism, and the upper and lower ends of the screw rod are respectively connected with the second fixed block and the second fixed block. The first fixing block is connected with the nut to form a screw nut mechanism, the lower pressing piece is fixed on the nut, the connecting plate is located under the lower pressing piece for adjusting the angle of the fluent strip, and the fluent strip is located under the connecting plate . 3.根据权利要求1所述的托盘保鲜膜包装设备,其特征在于:所述横向封切装置由切刀机构、前吹风盒、刮板、后吹风盒及毛刷刮膜机构组成,所述切刀机构位于纵向封合装置后端并固定在机架上用于切断经过纵封的保鲜膜,所述前吹风盒固定在切刀前端用于将切断的保鲜膜向下折叠,所述刮板位于切刀机构后端用于将托盘前端的垂直保鲜膜刮到托盘底部完成托盘的前端横封,所述后吹风盒位于刮板后端用于将切断的托盘后部保鲜膜向下折叠,所述毛刷刮膜机构位于后吹风盒后端并固定在机架上用于将托盘后端的垂直保鲜膜刮到托盘底部完成后部横封。3. The tray fresh-keeping film packaging equipment according to claim 1, characterized in that: the transverse sealing and cutting device is composed of a cutter mechanism, a front blowing box, a scraper, a rear blowing box and a brush scraping mechanism, and the cutting The knife mechanism is located at the rear end of the longitudinal sealing device and is fixed on the frame for cutting the preservative film that has been longitudinally sealed. The front blowing box is fixed at the front end of the cutter for folding down the cut preservative film. The scraper The rear end of the cutter mechanism is used to scrape the vertical plastic wrap at the front of the tray to the bottom of the tray to complete the front-end horizontal sealing of the tray. The rear blower box is located at the rear end of the scraper to fold down the cut plastic wrap at the rear of the tray. The brush scraping mechanism is located at the rear end of the rear blowing box and is fixed on the frame for scraping the vertical fresh-keeping film at the rear end of the tray to the bottom of the tray to complete the rear horizontal sealing. 4.根据权利要求3所述的托盘保鲜膜包装设备,其特征在于:所述毛刷刮膜机构由第三支撑板、传动轴、转盘、固定轴、毛刷组成,所述第三支撑板安装在机架上用于固定横封机构,所述传动轴安装在所述第三支撑板上,所述转盘安装在所述第三支撑板内侧与所述传动轴相连,所述固定轴安装在所述转盘另一侧,所述毛刷安装在所述固定轴上的长槽内。4. The tray fresh-keeping film packaging equipment according to claim 3, characterized in that: the brush scraping mechanism is composed of a third support plate, a transmission shaft, a turntable, a fixed shaft, and a brush, and the third support plate Installed on the frame to fix the horizontal sealing mechanism, the transmission shaft is installed on the third support plate, the turntable is installed on the inner side of the third support plate and connected with the transmission shaft, the fixed shaft is installed On the other side of the turntable, the brush is installed in a long groove on the fixed shaft.
CN202220669286.2U 2022-03-26 2022-03-26 Tray preservative film packaging equipment Expired - Fee Related CN218258997U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114537771A (en) * 2022-03-26 2022-05-27 天津科技大学 Tray plastic wrap packagine machine

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114537771A (en) * 2022-03-26 2022-05-27 天津科技大学 Tray plastic wrap packagine machine
CN114537771B (en) * 2022-03-26 2025-02-07 天津科技大学 A tray plastic wrap packaging machine

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