CN116732785A - 一种弱亲水低回渗的无纺布的制备方法 - Google Patents

一种弱亲水低回渗的无纺布的制备方法 Download PDF

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CN116732785A
CN116732785A CN202310709522.8A CN202310709522A CN116732785A CN 116732785 A CN116732785 A CN 116732785A CN 202310709522 A CN202310709522 A CN 202310709522A CN 116732785 A CN116732785 A CN 116732785A
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林庆辉
黄志冰
刘时祥
母德祥
章德金
李学荣
郑超
吴晓东
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Sateri Fujian Fiber Co ltd
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Abstract

本发明涉及一种弱亲水低回渗的无纺布的制备方法,主要包括以下依序进行的步骤:(一)制备疏水改性粘胶纤维:选用针叶木溶解浆与阔叶木溶解浆制得粘胶短纤;再经过拒水整理等工序,获得疏水改性粘胶纤维;(二)制备弱亲水低回渗无纺布:将疏水改性粘胶纤维依次经过开松、梳理和水刺加工步骤,再经过亲水整理和烘干,即获得弱亲水低回渗的无纺布。该发明解决了现有无纺布存在难以同时满足使液体快速下渗且回渗量低的缺点,通过采用优选拒水整理液对粘胶纤维先进行疏水改性,后采用优选亲水整理液进行亲水改性后,获得了弱亲水低回渗的无纺布,其具有生物可降解、可使液体快速下渗且回渗量低的特点。

Description

一种弱亲水低回渗的无纺布的制备方法
技术领域
本发明涉及一种弱亲水低回渗的无纺布的制备方法,应用在无纺布加工领域。
背景技术
面层是纸尿裤、卫生巾等一次性卫生用品非常重要的一部分,其与人体皮肤直接接触,要求具有干爽、舒适、柔软、透气的特点。为解决纸尿裤等卫生用品面层使用中遇到的干爽性问题,专利ZL201911051405.7公开了一种可使液体快速下渗并抑制回渗的无纺布,但其使用的ES纤维难以生物降解,故存在环境污染问题。专利申请CN202011286077.1公开了一种亲水低反渗无纺布的制备方法,包括疏水层、吸水层和亲水层;其组成结构复杂,且所述疏水层中采用的无纺布纤维为涤纶、锦纶、氨纶、丙纶、氯纶、腈纶中的任意一种或几种的组合,故存在难以生物降解而污染环境的问题。专利申请CN 202011395132.0公开了一种卫生用品用亲水无纺布及其制备方法,采用凹点压花和打孔设计解决表层干爽性和液体下渗等问题,该无纺布本体包括复合一体的上层无纺布和下层无纺布,所述上层无纺布为弱亲纤维无纺布,所述下层无纺布为单亲纤维无纺布;并说明了采用弱亲无纺布的有益效果,即液体垂直下渗效果好,表面横向不扩散,反渗量比较低,表面比较干爽,但该专利申请未公开弱亲无纺布所使用的纤维成分及其制备方法。
专利ZL202110676881.9公开了一种医疗卫生用疏水纤维素非织造布的制备方法,其制备方法为:对纤维素纤维进行疏水改性后,将纤维素纤维进行梳理成网,采用纤维素非织造布的水刺加固工艺制成非织造布,即得医疗卫生用疏水纤维素非织造布;疏水改性的过程为:将纤维素纤维与异氰酸酯溶液混合后,加热至60~90℃后保温5~20min,但若将异氰酸酯溶液直接加入到粘胶纤维上油工序中,则存在异氰酸酯与纺丝油剂共混的相容性或发生化学反应的问题,且该疏水改性技术难以应用在纤维拒水整理时间不超过3min及纤维烘干时间不超过0.5h的现有粘胶纤维后处理工艺流程中。另外从该专利说明书中实施例及图1可看出,该布样仍具有较佳的疏水性能,故该布样若应用于纸尿裤、卫生巾等一次性卫生用品面层材料,则存在难以使液体快速下渗的问题。专利申请CN202111567669.5公开了一种疏水改性的粘胶纤维及其制备方法,解决了聚氨酯类疏水剂与油剂混合的相容性问题,但其未涉及低回渗布样的制备技术,且因使用含硅的疏水剂,故易导致疏水改性纤维的灰分含量过高。
因此,提供一种可生物降解且具有能同时满足使液体快速下渗且回渗量低的弱亲水低回渗的无纺布的制备方法己成为当务之亟。
发明内容
为了解决现有无纺布存在难以同时满足使液体快速下渗且回渗量低的问题,本发明提供一种弱亲水低回渗的无纺布的制备方法,通过采用由无氟无硅疏水剂(或称防水剂)制备而成的拒水整理液对粘胶纤维先进行疏水改性,后采用亲水整理液对用其制备的疏水改性无纺布进行亲水改性后,获得了一种弱亲水低回渗的无纺布,其具有生物可降解、可使液体快速下渗且回渗量低的特点。这里所述的弱亲水低回渗的无纺布是指疏水改性的无纺布经亲水改性后的无纺布满足:第一次吸收速度≤30s,第二次吸收速度≤50s,回渗量≤2.5g,且滴液扩散面积不超过由普通粘胶纤维制作的无纺布(即空白样,如比较例1所制备的布样)的一半。
本发明的技术方案如下:
一种弱亲水低回渗的无纺布的制备方法,主要包括以下依序进行的步骤:
(一)制备疏水改性粘胶纤维:
选用白度均≥89%且甲纤含量均≥90%的针叶木溶解浆与阔叶木溶解浆;该针叶木溶解浆与阔叶木溶解浆按质量比例6-7:100进行混粕;之后依次经浸渍、压榨、粉碎、老成、黄化、溶解和熟成步骤制备出粘胶纺丝原液;用该粘胶纺丝原液纺丝制得粘胶短纤;再将粘胶短纤送入精练机,依次经过一水洗、脱硫、二水洗、漂白、三水洗、终水洗、拒水整理及烘干工序后,获得疏水改性粘胶纤维;
其中,所述拒水整理步骤为将拒水整理液喷淋在粘胶短纤表层,经粘胶短纤表层向粘胶短纤下层渗透,再经轧辊轧去多余的液体,从而使粘胶短纤吸附上适量的拒水整理液,所述粘胶短纤与拒水整理液用量的质量比为1:5-1:10;所述拒水整理液由以下步骤制备而成:
①将水加热至55-65℃,边搅拌边向水中添加纤维上油用油剂,调配成纤维上油用油剂浓度为3-3.5 g/L的油浴液,所述纤维上油用油剂的离子性为阴离子;
②在步骤①获得的油浴液中先加入硫酸,将油浴液pH值调至3.5-4.0,之后加入双氧水,使双氧水在油浴液中的浓度为0.4-0.8 g/L,混合均匀,获得混合液;
③将步骤②获得的混合液加热至73-77℃,之后向内加入分散剂,所述分散剂用量为1-2 g/L,混合10-15min后;再继续向内加入疏水剂,所述疏水剂的用量为5-15g/L,混合10-15min后;再向内加入架桥剂,所述架桥剂与疏水剂的质量比例为1:10-1:20,混合均匀后,即获得拒水整理液;
其中,所述疏水剂为丙烯酸酯类疏水剂(或称防水剂,可外购);所述架桥剂为聚氨酯树脂架桥剂(或称交联剂,可外购);
(二)制备弱亲水低回渗无纺布:
将步骤(一)获得的疏水改性粘胶纤维依次经过开松、梳理和水刺加工步骤,形成疏水改性无纺布,之后再依次经过亲水整理和烘干步骤,即获得所述弱亲水低回渗的无纺布;
所述的亲水整理步骤为采用亲水整理液浸渍处理疏水改性无纺布,所述疏水改性无纺布与亲水整理液用量的质量比为1:5-1:10,所述亲水整理液为亲水整理剂与水按1:50-1:100的体积比稀释而成;所述亲水整理剂含有热反应型非离子水性聚氨酯。
本申请的弱亲水低回渗的无纺布的制备方法通过先采用含无氟无硅疏水剂的拒水整理液对粘胶纤维进行疏水改性,获得疏水改性粘胶纤维;后采用优选的亲水整理液对该疏水改性无纺布进行亲水改性,获得了一种弱亲水低回渗的无纺布。该弱亲水低回渗的无纺布具有生物可降解、可使液体快速下渗且回渗量低的特点。
传统的疏水改性粘胶纤维制备水刺无纺布因布样仅具有疏水性能,不具有亲水性能,故难以使液体快速下渗,造成了面层干爽性变差。本案为了使液体快速下渗,对疏水布样进行了进一步的亲水改性,使布样面层含适量的亲水基团,可提高面层的润湿性能,有利于液体从布面上网孔下渗。另外,其中,本申请优选的丙烯酸酯类疏水剂和聚氨酯树脂架桥剂使得所制备的疏水改性粘胶纤维的疏水性能较佳,有一定的耐洗性,可用于纺织和无纺领域。制备拒水整理液中采用先加入分散剂后,再加入疏水剂的做法,避免了采用疏水剂与油剂混合时容易产生团聚物的问题,但分散剂用量不宜过高,否则将影响纤维的疏水性能。本申请先制备疏水改性粘胶纤维,再对用疏水改性粘胶纤维制备的布样进行亲水改性,这样有利于确保最终生产出的无纺布性能的稳定,避免了现有对用普通粘胶纤维制备的布样进行疏水改性存在的因疏水剂浓度波动导致的无纺布渗透性能波动的现象。为使液体快速透过纸尿裤等卫生用品的面层,面层需具有一定的亲水性,但在无纺布的生产工序中若加入较多的亲水剂,回渗量会变大,而若加入较少的亲水剂,则难以使液体快速下渗,只有当本案疏水改性粘胶纤维的表面吸附的亲水剂含量达到适量时,才可既促使液体快速下渗,又有效抑制液体的回渗,本案优选的亲水整理液用量比例能很好地保证无纺布满足卫生用品用面层材料的使用性能。其中,本申请优选的架桥剂为聚氨酯树脂架桥剂,添加少量的架桥剂,有利于提高纤维的疏水性能及耐洗性,以及减少疏水剂用量,并降低生产成本。本申请优选的热反应型非离子水性聚氨酯具有反应性基团和非离子型亲水链段,在高温下,可与疏水改性粘胶纤维上的氨基、羟基等活性基团反应,聚氨酯本身还可发生交联反应,从而形成三维网状结构而固着在无纺布的表面,使疏水纤维制作的布样具有一定的亲水性。
其中,步骤(一)所获得的疏水改性粘胶纤维符合以下标准(检测方法参考行业标准FZT 54032):纤度为1.65~1.75dtex;长度为40mm;干断裂强度≥2.1cN/dtex;干断裂伸长率为18%~22%;白度≥86%;吸水时间≥1800s。本案最终获得的弱亲水低回渗的无纺布符合以下标准:无纺布克重为38-45克/平方米,第一次吸收速度≤30s,第二次吸收速度≤50s,回渗量≤2.5g,且滴液扩散面积不超过由普通粘胶纤维制作的无纺布(即空白样,如比较例1所制备的布样)的一半。
所述分散剂(或称防沉淀分散剂,可外购)为阳离子表面活性剂。
优选的分散剂具有更好的分散及防沉淀作用,更有利于确保油浴液的稳定性。
步骤(一)中所述纺丝速度为56-59m/min,所述烘干温度为135-145℃。
若烘干温度过低,则难以确保疏水剂与纤维的结合作用,若烘干温度过高,则纤维易被氧化发黄;若纺丝速度过低,则成本较高,而若纺丝速度过高,则难以确保纤维的回潮率达到要求。
步骤(二)中所述烘干温度为135-145℃。
若烘干温度过低,则难以确保亲水剂与布样的结合作用;若烘干温度过高,则布样易被氧化发黄。
与现有技术相比,本发明申请具有以下优点:
本申请的弱亲水低回渗的无纺布的制备方法通过采用优选的疏水剂和架桥剂制备的拒水整理液对粘胶纤维先进行疏水改性,后采用优选的亲水整理液进行亲水改性后,获得了一种弱亲水低回渗的无纺布,其具有使液体快速下渗且回渗量低的特点。
具体实施方式
下面结合说明书各实施例对本发明的技术方案进行详细说明。
实施例1
本发明所述的一种弱亲水低回渗的无纺布的制备方法,主要包括以下依序进行的步骤:
(一)制备疏水改性粘胶纤维:
选用白度均≥89%且甲纤含量均≥90%的针叶木溶解浆与阔叶木溶解浆;该针叶木溶解浆与阔叶木溶解浆按质量比例6:100进行混粕;之后依次经浸渍、压榨、粉碎、老成、黄化、溶解和熟成步骤制备出粘胶纺丝原液;用该粘胶纺丝原液纺丝制得粘胶短纤;再将粘胶短纤送入精练机,依次经过一水洗、脱硫、二水洗、漂白、三水洗、终水洗、拒水整理及烘干工序后,获得疏水改性粘胶纤维;所述纺丝速度为56m/min,所述烘干温度为135℃;
其中,所述拒水整理步骤为将拒水整理液喷淋在粘胶短纤表层,经粘胶短纤表层向粘胶短纤下层渗透,再经轧辊轧去多余的液体,从而使粘胶短纤吸附上适量的拒水整理液,所述粘胶短纤与拒水整理液用量的质量比为1:5;所述拒水整理液由以下步骤制备而成:
①将水加热至55℃,边搅拌边向水中添加纤维上油用油剂,调配成纤维上油用油剂浓度为3.5g/L的油浴液,所述纤维上油用油剂的离子性为阴离子;
②在步骤①获得的油浴液中先加入硫酸,将油浴液pH值调至3.8,之后加入双氧水,使双氧水在油浴液中的浓度为0.4g/L,混合均匀,获得混合液;
③将步骤②获得的混合液加热至73℃,之后向内加入分散剂,所述分散剂用量为1g/L,混合10min后;再继续向内加入疏水剂,所述疏水剂的用量为5g/L,混合10min后;再向内加入架桥剂,所述架桥剂与疏水剂的质量比例为1:10,混合均匀后,即获得拒水整理液;
其中,所述的分散剂为阳离子表面活性剂;所述疏水剂为丙烯酸酯类防水剂;所述架桥剂为聚氨酯树脂架桥剂;
上述步骤所得的疏水改性粘胶纤维的技术参数为:纤度为1.65dtex;长度为40mm;干断裂强度为2.2cN/dtex;干断裂伸长率为18%;白度为87%;吸水时间为≥1800s。
(二)制备弱亲水低回渗无纺布:
将步骤(一)获得的疏水改性粘胶纤维依次经过开松、梳理和水刺加工步骤,形成疏水改性无纺布,之后再依次经过亲水整理和烘干步骤,制得克重38克/平方米的所述弱亲水低回渗的无纺布;所述烘干温度为135℃;
所述的亲水整理步骤为采用亲水整理液浸渍处理疏水改性无纺布,所述疏水改性无纺布与亲水整理液用量的质量比为1:5,所述亲水整理液为亲水整理剂与水按1:100的体积比稀释而成;所述亲水整理剂含有热反应型非离子水性聚氨酯。
实施例2
本发明所述的一种弱亲水低回渗的无纺布的制备方法,主要包括以下依序进行的步骤:
(一)制备疏水改性粘胶纤维:
选用白度均≥89%且甲纤含量均≥90%的针叶木溶解浆与阔叶木溶解浆;该针叶木溶解浆与阔叶木溶解浆按质量比例7:100进行混粕;之后依次经浸渍、压榨、粉碎、老成、黄化、溶解和熟成步骤制备出粘胶纺丝原液;用该粘胶纺丝原液纺丝制得粘胶短纤;再将粘胶短纤送入精练机,依次经过一水洗、脱硫、二水洗、漂白、三水洗、终水洗、拒水整理及烘干工序后,获得疏水改性粘胶纤维;所述纺丝速度为59m/min,所述烘干温度为145℃;
其中,所述拒水整理步骤为将拒水整理液喷淋在粘胶短纤表层,经粘胶短纤表层向粘胶短纤下层渗透,再经轧辊轧去多余的液体,从而使粘胶短纤吸附上适量的拒水整理液,所述粘胶短纤与拒水整理液用量的质量比为1:10;所述拒水整理液由以下步骤制备而成:
①将水加热至65℃,边搅拌边向水中添加纤维上油用油剂,调配成纤维上油用油剂浓度为3g/L的油浴液,所述纤维上油用油剂的离子性为阴离子;
②在步骤①获得的油浴液中先加入硫酸,将油浴液pH值调至3.5,之后加入双氧水,使双氧水在油浴液中的浓度为0.8g/L,混合均匀,获得混合液;
③将步骤②获得的混合液加热至77℃,之后向内加入分散剂,所述分散剂用量为2g/L,混合12min后;再继续向内加入疏水剂,所述疏水剂的用量为15g/L,混合12min后;再向内加入架桥剂,所述架桥剂与疏水剂的质量比例为1:20,混合均匀后,即获得拒水整理液;
其中,所述的分散剂为阳离子表面活性剂;所述疏水剂为丙烯酸酯类防水剂;所述架桥剂为聚氨酯树脂架桥剂;
上述步骤所得的疏水改性的粘胶纤维的技术参数为:纤度为1.75dtex;长度为40mm;干断裂强度2.1cN/dtex;干断裂伸长率为22%;白度86%;吸水时间≥3600s。
(二)制备弱亲水低回渗无纺布:
将步骤(一)获得的疏水改性粘胶纤维依次经过开松、梳理和水刺加工步骤,形成疏水改性无纺布,之后再依次经过亲水整理和烘干步骤,制得克重为45克/平方米的所述弱亲水低回渗的无纺布;所述烘干温度为145℃。
所述的亲水整理步骤为采用亲水整理液浸渍处理疏水改性无纺布,所述疏水改性无纺布与亲水整理液用量的质量比为1:10,所述亲水整理液为亲水整理剂与水按1:50的体积比稀释而成;所述亲水整理剂含有热反应型非离子水性聚氨酯。
实施例3
本发明所述的一种弱亲水低回渗的无纺布的制备方法,主要包括以下依序进行的步骤:
(一)制备疏水改性粘胶纤维:
选用白度均≥89%且甲纤含量均≥90%的针叶木溶解浆与阔叶木溶解浆;该针叶木溶解浆与阔叶木溶解浆按质量比例6.5:100进行混粕;之后依次经浸渍、压榨、粉碎、老成、黄化、溶解和熟成步骤制备出粘胶纺丝原液;用该粘胶纺丝原液纺丝制得粘胶短纤;再将粘胶短纤送入精练机,依次经过一水洗、脱硫、二水洗、漂白、三水洗、终水洗、拒水整理及烘干工序后,获得疏水改性粘胶纤维;所述纺丝速度为57m/min,所述烘干温度为140℃;
其中,所述拒水整理步骤为将拒水整理液喷淋在粘胶短纤表层,经粘胶短纤表层向粘胶短纤下层渗透,再经轧辊轧去多余的液体,从而使粘胶短纤吸附上适量的拒水整理液,所述粘胶短纤与拒水整理液用量的质量比为1:8;所述拒水整理液由以下步骤制备而成:
其中,所述拒水整理步骤为将拒水整理液喷淋在粘胶短纤表层,拒水整理液向粘胶短纤下层渗透,经轧辊轧去多余的液体,从而使粘胶短纤吸附上适量的拒水整理液,所述粘胶短纤与拒水整理液用量的质量比为1:8;所述拒水整理液由以下步骤制备而成:
①将水加热至60℃,边搅拌边向水中添加纤维上油用油剂,调配成纤维上油用油剂浓度为3.2g/L的油浴液,所述纤维上油用油剂的离子性为阴离子;
②在步骤①获得的油浴液中先加入硫酸,将油浴液pH值调至4.0,之后加入双氧水,使双氧水在油浴液中的浓度为0.5g/L,混合均匀,获得混合液;
③将步骤②获得的混合液加热至75℃,之后向内加入分散剂,所述分散剂用量为1.2g/L,混合15min后;再继续向内加入疏水剂,所述疏水剂的用量为8g/L,混合15min后;再向内加入架桥剂,所述架桥剂与疏水剂的质量比例为1:12,混合均匀后,即获得拒水整理液;
其中,所述的分散剂为阳离子表面活性剂;所述疏水剂为丙烯酸酯类防水剂;所述架桥剂为聚氨酯树脂架桥剂;
上述步骤所得的疏水改性的粘胶纤维的技术参数为:纤度为1.7dtex;长度为40mm;干断裂强度2.25cN/dtex;干断裂伸长率为20%;白度为87%;吸水时间≥4800s。
(二)制备弱亲水低回渗无纺布:
将步骤(一)获得的疏水改性粘胶纤维依次经过开松、梳理和水刺加工步骤,形成疏水改性无纺布,之后再依次经过亲水整理和烘干步骤,制得克重为40克/平方米的所述弱亲水低回渗的无纺布;所述烘干温度为140℃;
所述的亲水整理步骤为采用亲水整理液浸渍处理疏水改性无纺布,所述疏水改性无纺布与亲水整理液用量的质量比为1:7,所述亲水整理液为亲水整理剂与水按1:80的体积比稀释而成;所述亲水整理剂含有热反应型非离子水性聚氨酯。
实验数据:
一、对比样
比较例1(空白样)
(1)制备粘胶纤维:
选用白度均≥89%且甲纤含量均≥90%的针叶木溶解浆与阔叶木溶解浆;该针叶木溶解浆与阔叶木溶解浆按质量比例6.5:100进行混粕;之后依次经浸渍、压榨、粉碎、老成、黄化、溶解和熟成步骤制备出粘胶纺丝原液;用该粘胶纺丝原液纺丝制得粘胶短纤;再将粘胶短纤送入精练机,依次经过一水洗、脱硫、二水洗、漂白、三水洗、终水洗、上油及烘干工序后,获得粘胶纤维;所述的纺丝速度为57m/min,所述的烘干温度为140℃。
所述的上油步骤为采用油浴混合液喷淋在粘胶短纤表层,经粘胶短纤表层向粘胶短纤下层渗透,再经轧辊轧去多余的液体,从而使粘胶短纤吸附上适量的油浴混合液,所述粘胶短纤与油浴混合液用量的质量比为1:8,所述油浴混合液由以下步骤制备而成:
①将水加热至60℃,边搅拌边向水中添加纤维上油用油剂,调配成纤维上油用油剂浓度为3.2g/L的油浴液,所述纤维上油用油剂的离子性为阴离子;
②在步骤①获得的油浴液中先加入硫酸,将油浴液pH值调至3.8,之后加入双氧水,使双氧水在油浴液中的浓度为0.5g/L,混合均匀,获得混合液;
③将步骤②获得的混合液加热至75℃,即获得油浴混合液。
上述步骤所得的粘胶纤维的技术参数为:纤度为1.7dtex;长度为40mm;干断裂强度2.3cN/dtex;干断裂伸长率为19.5%;白度为88%;吸水时间为4s。
(2)制备无纺布:
将步骤(1)获得的粘胶纤维依次经过开松、梳理和水刺加工步骤,再经烘干步骤,制成克重40克/平方米的无纺布,所述烘干温度为140℃。
比较例1与实施例3的主要区别是:粘胶纤维没有进行疏水改性,也没有对无纺布进行亲水改性。
比较例2
(1)制备疏水改性粘胶纤维:
选用白度均≥89%且甲纤含量均≥90%的针叶木溶解浆与阔叶木溶解浆;该针叶木溶解浆与阔叶木溶解浆按质量比例6.5:100进行混粕;之后依次经浸渍、压榨、粉碎、老成、黄化、溶解和熟成步骤制备出粘胶纺丝原液;用该粘胶纺丝原液纺丝制得粘胶短纤;再将粘胶短纤送入精练机,依次经过一水洗、脱硫、二水洗、漂白、三水洗、终水洗、拒水整理及烘干工序后,获得疏水改性粘胶纤维;所述的纺丝速度为57m/min,所述的烘干温度为140℃。
其中,所述拒水整理步骤为将拒水整理液喷淋在粘胶短纤表层,经粘胶短纤表层向粘胶短纤下层渗透,再经轧辊轧去多余的液体,从而使粘胶短纤吸附上适量的拒水整理液,所述粘胶短纤与拒水整理液用量的质量比为1:8;所述拒水整理液由以下步骤制备而成:
①将水加热至60℃,边搅拌边向水中添加纤维上油用油剂,调配成纤维上油用油剂浓度为3.2g/L的油浴液,所述纤维上油用油剂的离子性为阴离子;
②在步骤①获得的油浴液中先加入硫酸,将油浴液pH值调至3.8,之后加入双氧水,使双氧水在油浴液中的浓度为0.5g/L,混合均匀,获得混合液;
③将步骤②获得的混合液加热至75℃,之后向内加入分散剂,所述分散剂用量为1.2g/L,混合10min后;再继续向内加入疏水剂,所述疏水剂的用量为8g/L,混合10min后;再向内加入架桥剂,所述架桥剂与疏水剂的质量比例为1:12,混合均匀后,即获得拒水整理液;
其中,所述的分散剂为阳离子表面活性剂;所述疏水剂为丙烯酸酯类防水剂;所述架桥剂为聚氨酯树脂架桥剂;
上述步骤所得的疏水改性的粘胶纤维的技术参数为:纤度为1.7dtex;长度为40mm;干断裂强度2.25cN/dtex;干断裂伸长率为20%;白度为87%;吸水时间≥4800s。
(2)制备无纺布:
将步骤(1)获得疏水改性粘胶纤维依次经过开松、梳理和水刺加工步骤,之后再经烘干后制成克重40克/平方米的无纺布;所述烘干温度为140℃。
比较例2与实施例3的区别在于:步骤(2)未进行亲水整理。
比较例3
(1)制备粘胶纤维:
选用白度均≥89%且甲纤含量均≥90%的针叶木溶解浆与阔叶木溶解浆;该针叶木溶解浆与阔叶木溶解浆按质量比例6.5:100进行混粕;之后依次经浸渍、压榨、粉碎、老成、黄化、溶解和熟成步骤制备出粘胶纺丝原液;用该粘胶纺丝原液纺丝制得粘胶短纤;再将粘胶短纤送入精练机,依次经过一水洗、脱硫、二水洗、漂白、三水洗、终水洗、上油及烘干工序后,获得粘胶纤维;所述的纺丝速度为57m/min,所述的烘干温度为140℃。
所述的上油步骤为采用油浴混合液喷淋在粘胶短纤表层,经粘胶短纤表层向粘胶短纤下层渗透,再经轧辊轧去多余的液体,使粘胶短纤吸附适量的油浴混合液,所述粘胶短纤与油浴混合液用量的质量比为1:8;所述油浴混合液由以下步骤制备而成:
①将水加热至60℃,边搅拌边向水中添加纤维上油用油剂,调配成纤维上油用油剂浓度为3.2g/L的油浴液,所述纤维上油用油剂的离子性为阴离子;
②在步骤①获得的油浴液中先加入硫酸,将油浴液pH值调至3.8,之后加入双氧水,使双氧水在油浴液中的浓度为0.5g/L,混合均匀,获得混合液;
③将步骤②获得的混合液加热至75℃,即获得油浴混合液。
上述步骤所得的粘胶纤维的技术参数为:纤度为1.7dtex;长度为40mm;干断裂强度2.3cN/dtex;干断裂伸长率为19.5%;白度为88%;吸水时间为4s。
(2)制备无纺布:
将步骤(1)获得的粘胶纤维依次经过开松、梳理和水刺加工步骤,之后再依次经过疏水整理和烘干步骤,制成克重40克/平方米的无纺布;所述烘干温度为140℃。
所述的疏水整理采用的疏水剂为聚氨酯类防水剂,用量为5g/L,pH值控制在6左右。
比较样3与实施例3的主要区别是:粘胶纤维没有疏水改性,但对无纺布进行适中的疏水改性。
比较例4
(1)制备疏水改性粘胶纤维:
选用白度均≥89%且甲纤含量均≥90%的针叶木溶解浆与阔叶木溶解浆;该针叶木溶解浆与阔叶木溶解浆按质量比例6.5:100进行混粕;之后依次经浸渍、压榨、粉碎、老成、黄化、溶解和熟成步骤制备出粘胶纺丝原液;用该粘胶纺丝原液纺丝制得粘胶短纤;再将粘胶短纤送入精练机,依次经过一水洗、脱硫、二水洗、漂白、三水洗、终水洗、拒水整理及烘干工序后,获得疏水改性粘胶纤维;所述纺丝速度为57m/min,所述烘干温度为140℃;
其中,所述拒水整理步骤为将拒水整理液喷淋在粘胶短纤表层,经粘胶短纤表层向粘胶短纤下层渗透,再经轧辊轧去多余的液体,从而使粘胶短纤吸附上适量的拒水整理液,所述粘胶短纤与拒水整理液用量的质量比为1:8;所述拒水整理液由以下步骤制备而成:
①将水加热至60℃,边搅拌边向水中添加纤维上油用油剂,调配成纤维上油用油剂浓度为3.2g/L的油浴液,所述纤维上油用油剂的离子性为阴离子;
②在步骤①获得的油浴液中先加入硫酸,将油浴液pH值调至3.8,之后加入双氧水,使双氧水在油浴液中的浓度为0.5g/L,混合均匀,获得混合液;
③将步骤②获得的混合液加热至75℃,之后向内加入分散剂,所述分散剂用量为1.2g/L,混合10min后;再继续向内加入疏水剂,所述疏水剂的用量为2.5g/L,混合10min后;再向内加入架桥剂,所述架桥剂与疏水剂的质量比例为1:12,混合均匀后,即获得拒水整理液;
其中,所述的分散剂为阳离子表面活性剂;所述疏水剂为丙烯酸酯类防水剂;所述架桥剂为聚氨酯树脂架桥剂;
上述步骤所得的疏水改性的粘胶纤维的技术参数为:纤度为1.7dtex;长度为40mm;干断裂强度2.26cN/dtex;干断裂伸长率为19.8%;白度为87.5%;吸水时间为200s。
(2)制备无纺布:
将步骤(1)获得的疏水改性粘胶纤维依次经过开松、梳理和水刺加工步骤,之后再经过烘干步骤,即获得克重40克/平方米的无纺布;所述烘干温度为140℃。
比较样4与实施例3的区别在于:步骤(1)对粘胶纤维进行适中的疏水改性,步骤(2)未进行亲水整理。
二、检测方法:
吸收速度和回渗量的测定:参考标准GB/T 28004及其引用的相关标准;
滴液扩散面积的测定:将无纺布水平放置于滤纸上方,取0.5ml显色溶液,离布面1cm高度,在5秒内匀速滴完,并静置10秒,然后分别测量布样表面被显色液润湿后显色区域最长位移和最宽位移的长度(最长位移和最宽位移相互垂直),用两者乘积表征所述的滴液扩散面积。
上述各实施例和各对比例布样的吸收速度和回渗量等测试数据如表1所示。
表1
由上表可知,本申请弱亲水低回渗的无纺布的制备方法获得的弱亲水低回渗的无纺布同时兼具能使液体快速下渗且回渗量低的优点。
本发明所述的弱亲水低回渗的无纺布的制备方法并不只仅仅局限于上述实施例,凡是依据本发明原理的任何改进或替换,均应在本发明的保护范围之内。

Claims (4)

1.一种弱亲水低回渗的无纺布的制备方法,其特征在于:主要包括以下依序进行的步骤:
(一)制备疏水改性粘胶纤维:
选用白度均≥89%且甲纤含量均≥90%的针叶木溶解浆与阔叶木溶解浆;该针叶木溶解浆与阔叶木溶解浆按质量比例6-7:100进行混粕;之后依次经浸渍、压榨、粉碎、老成、黄化、溶解和熟成步骤制备出粘胶纺丝原液;用该粘胶纺丝原液纺丝制得粘胶短纤;再将粘胶短纤送入精练机,依次经过一水洗、脱硫、二水洗、漂白、三水洗、终水洗、拒水整理及烘干工序后,获得疏水改性粘胶纤维;
其中,所述拒水整理步骤为将拒水整理液喷淋在粘胶短纤表层,经粘胶短纤表层向粘胶短纤下层渗透,再经轧辊轧去多余的液体,从而使粘胶短纤吸附上适量的拒水整理液,所述粘胶短纤与拒水整理液用量的质量比为1:5-1:10;所述拒水整理液由以下步骤制备而成:
①将水加热至55-65℃,边搅拌边向水中添加纤维上油用油剂,调配成纤维上油用油剂浓度为3-3.5g/L的油浴液,所述纤维上油用油剂的离子性为阴离子;
②在步骤①获得的油浴液中先加入硫酸,将油浴液pH值调至3.5-4.0,之后加入双氧水,使双氧水在油浴液中的浓度为0.4-0.8g/L,混合均匀,获得混合液;
③将步骤②获得的混合液加热至73-77℃,之后向内加入分散剂,所述分散剂用量为1-2g/L,混合10-15min后;再继续向内加入疏水剂,所述疏水剂的用量为5-15g/L,混合10-15min后;再向内加入架桥剂,所述架桥剂与疏水剂的质量比例为1:10-1:20,混合均匀后,即获得拒水整理液;
其中,所述疏水剂为丙烯酸酯类疏水剂;所述架桥剂为聚氨酯树脂架桥剂;
(二)制备弱亲水低回渗无纺布:
将步骤(一)获得的疏水改性粘胶纤维依次经过开松、梳理和水刺加工步骤,形成疏水改性无纺布,之后再依次经过亲水整理和烘干步骤,即获得所述弱亲水低回渗的无纺布;
所述的亲水整理步骤为采用亲水整理液浸渍处理疏水改性无纺布,所述疏水改性无纺布与亲水整理液用量的质量比为1:5-1:10,所述亲水整理液为亲水整理剂与水按1:50-1:100的体积比稀释而成;所述亲水整理剂含有热反应型非离子水性聚氨酯。
2.根据权利要求1所述的弱亲水低回渗的无纺布的制备方法,其特征在于:所述分散剂为阳离子表面活性剂。
3.根据权利要求1所述的弱亲水低回渗的无纺布的制备方法,其特征在于:步骤(一)中所述纺丝速度为56-59m/min,所述烘干温度为135-145℃。
4.根据权利要求1所述的弱亲水低回渗的无纺布的制备方法,其特征在于:步骤(二)中所述烘干温度为135-145℃。
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