CN116727652A - Automatic casting machine for positioning casting - Google Patents
Automatic casting machine for positioning casting Download PDFInfo
- Publication number
- CN116727652A CN116727652A CN202310598875.5A CN202310598875A CN116727652A CN 116727652 A CN116727652 A CN 116727652A CN 202310598875 A CN202310598875 A CN 202310598875A CN 116727652 A CN116727652 A CN 116727652A
- Authority
- CN
- China
- Prior art keywords
- fixed
- plate
- bottom plate
- casting machine
- positioning
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000005266 casting Methods 0.000 title claims abstract description 30
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 25
- 239000010959 steel Substances 0.000 claims abstract description 25
- 230000005540 biological transmission Effects 0.000 claims abstract description 7
- 230000007246 mechanism Effects 0.000 claims description 19
- 238000003860 storage Methods 0.000 claims description 11
- 238000003825 pressing Methods 0.000 claims description 6
- 230000009471 action Effects 0.000 claims description 3
- 230000009286 beneficial effect Effects 0.000 abstract description 2
- 230000008859 change Effects 0.000 abstract description 2
- 238000004519 manufacturing process Methods 0.000 abstract description 2
- 238000009434 installation Methods 0.000 description 3
- 238000007493 shaping process Methods 0.000 description 2
- 230000032258 transport Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000008569 process Effects 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D41/00—Casting melt-holding vessels, e.g. ladles, tundishes, cups or the like
- B22D41/12—Travelling ladles or similar containers; Cars for ladles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D2/00—Arrangement of indicating or measuring devices, e.g. for temperature or viscosity of the fused mass
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D41/00—Casting melt-holding vessels, e.g. ladles, tundishes, cups or the like
- B22D41/06—Equipment for tilting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D46/00—Controlling, supervising, not restricted to casting covered by a single main group, e.g. for safety reasons
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Casting Support Devices, Ladles, And Melt Control Thereby (AREA)
Abstract
The invention relates to the technical field of steel production, and particularly discloses an automatic casting machine for positioning casting, which comprises a bottom plate, wherein a driven wheel and a driving wheel are symmetrically fixed below the bottom plate, two side plates are symmetrically fixed above the bottom plate, a fixed rotating shaft is fixed between the side plates, a steel ladle is rotatably installed on the fixed rotating shaft, two side support shafts are fixed on two sides of the lower end of the steel ladle, a hanging trunnion is fixed at the end part of the side support shaft, a hydraulic motor is fixed at the end part of the hanging trunnion, a driving gear is connected with the hydraulic motor in a transmission way, and an arc-shaped rack which is matched with the driving gear is fixed on the inner wall of the side plate. The beneficial effects are that: the casting machine moves horizontally, has good stability, can move and pour molten steel by remote control, has controllable pouring speed and quantity, can be operated by a single person for a long distance, is simple and convenient, and has high safety; the casting machine has good stability when the ladle is inclined, and the equipment dumping caused by the center change can be avoided.
Description
Technical Field
The invention relates to the technical field of steel production, in particular to an automatic casting machine for positioning casting.
Background
The ladle is casting pouring equipment, and the ladle is used for casting workshop pouring operation, receives the molten steel in front of the stove, again with the ladle transport to casting position with the molten steel and pour, among the prior art, traditional ladle adopts the navigation to hang and transports, needs two people to cooperate, and one person controls the ladle one person and controls the driving to guarantee that the package mouth aligns the runner constantly. The temperature of molten steel in a high-temperature molten state loaded in the ladle is extremely high, so that the molten steel is not stable enough when being lifted, is easy to shake, is easy to cause the risk of molten steel to spill, and has great potential safety hazard.
Disclosure of Invention
The invention provides an automatic pouring machine for positioning pouring in order to solve the problems.
The technical scheme of the invention is realized as follows:
the utility model provides an automatic casting machine of location pouring, includes the bottom plate, bottom plate below symmetry is fixed with from driving wheel and action wheel, bottom plate top symmetry is fixed with two curb plates, be fixed with a fixed pivot between the curb plate, rotate on the fixed pivot and install the ladle, be fixed with on the ladle lateral wall with the support arm of fixed pivot cooperation installation, ladle lower extreme both sides are fixed with two side support shafts, side support shaft end portion is fixed with and hangs the trunnion, it is fixed with hydraulic motor to hang the trunnion end portion, hydraulic motor transmission is connected with the driving gear, be fixed with on the curb plate inner wall with the arc rack of driving gear cooperation installation, the bottom plate below is fixed with movable motor and electric cabinet, movable motor with the action wheel transmission is connected, movable motor hydraulic motor with the electric cabinet electricity is connected, the bottom plate below is fixed with locking mechanism.
Further, a storage battery, a remote control signal receiver and a microprocessor are fixed in the electric cabinet, the storage battery and the remote control signal receiver are electrically connected with the microprocessor, and radiating fins are arranged on the surface of the storage battery.
Further, at least two photoelectric sensors are embedded on the side wall of the side plate, the photoelectric sensors are electrically connected with the electric cabinet, and the photoelectric sensors are installed on one side of the arc-shaped rack and are matched with the moving path of the driving gear.
Further, the driving gear faces to one side of the side plate to form a convex ring, a pressing mechanism is rotatably arranged on the inner wall of the side plate, and the pressing mechanism is matched with the convex ring.
Further, the compressing mechanism comprises a limiting arc plate which is rotatably arranged on the side plate, the radian of the limiting arc plate is the same as that of the arc rack, a pin joint hole is formed in one end, far away from the hinge end, of the limiting arc plate, and a positioning pin hole for fixing the limiting arc plate is formed in the side plate.
Further, the limiting arc plate hinged end is fixed with the arc-shaped rack through a reset spring, and the limiting arc plate hinged end is fixed with a handle rod.
Further, the locking mechanism comprises a fixed arm fixed on the lower surface of the bottom plate, a locking hydraulic cylinder is fixed at the lower end of the fixed arm, a friction disc is fixed at the telescopic end of the locking hydraulic cylinder, and the locking hydraulic cylinder is electrically connected with the electric cabinet.
By adopting the technical scheme, the invention has the beneficial effects that: the casting machine moves horizontally, has good stability, can move and pour molten steel by remote control, has controllable pouring speed and quantity, can be operated by a single person for a long distance, is simple and convenient, and has high safety; the casting machine has good stability when the ladle is inclined, and the equipment dumping caused by the center change can be avoided.
Drawings
In order to more clearly illustrate the embodiments of the invention or the technical solutions of the prior art, the drawings which are used in the description of the embodiments or the prior art will be briefly described, it being obvious that the drawings in the description below are only some embodiments of the invention, and that other drawings can be obtained according to these drawings without inventive faculty for a person skilled in the art.
FIG. 1 is a first perspective view of the present invention;
FIG. 2 is a second perspective view of the present invention;
FIG. 3 is a front view of the present invention;
FIG. 4 is a side view of the present invention;
FIG. 5 is a front cross-sectional view of the present invention;
FIG. 6 is a side cross-sectional view of the present invention;
fig. 7 is a block diagram of the circuit configuration of the present invention.
The reference numerals are explained as follows:
1. a bottom plate; 2. driven wheel; 3. a moving motor; 4. a driving wheel; 5. an electric control box; 51. a storage battery; 52. a remote control signal receiver; 53. a microprocessor; 6. a side plate; 7. fixing the rotating shaft; 8. ladle; 9. a support arm; 10. a side support shaft; 11. hanging the trunnion; 12. a hydraulic motor; 13. a drive gear; 14. an arc-shaped rack; 15. a photoelectric sensor; 16. a compressing mechanism; 17. a convex ring; 18. a limiting arc plate; 19. a handle bar; 20. a pin joint hole; 21. positioning pin holes; 22. a return spring; 24. a fixed arm; 25. locking a hydraulic cylinder; 26. friction disc.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
As shown in figures 1-7, an automatic pouring machine for positioning pouring comprises a bottom plate 1, a driven wheel 2 and a driving wheel 4 are symmetrically fixed below the bottom plate 1, the driven wheel 2 and the driving wheel 4 are rail wheels, the stable movement of the pouring machine is realized through a rail fixed on the ground, two side plates 6 are symmetrically fixed above the bottom plate 1, a fixed rotating shaft 7 is fixed between the side plates 6, a ladle 8 is rotatably installed on the fixed rotating shaft 7, a supporting arm 9 which is matched with the fixed rotating shaft 7 is fixed on the side wall of the ladle 8, bearings are fixed at the installation positions of the fixed rotating shaft 7 and the supporting arm 9, the ladle 8 can rotate around the fixed rotating shaft 7 to pour molten steel, two side supporting shafts 10 are fixed on two sides of the lower end of the ladle 8, hanging trunnions 11 are fixed at the ends of the side supporting shafts 10, the ladle 8 is conveniently hoisted and fixed, the end of the hanging trunnion 11 is fixedly provided with a hydraulic motor 12, the hydraulic motor 12 is in transmission connection with a driving gear 13, the inner wall of the side plate 6 is fixedly provided with an arc-shaped rack 14 which is matched with the driving gear 13, the driving gear 13 is driven by the hydraulic motor 12 to rotate so that the driving gear 13 moves along the arc-shaped rack 14 to drive the ladle 8 to rotate and pour molten steel therein, the lower part of the bottom plate 1 is fixedly provided with a moving motor 3 and an electric cabinet 5, the moving motor 3 is in transmission connection with the driving wheel 4, the moving motor 3 and the hydraulic motor 12 are electrically connected with the electric cabinet 5, the bottom plate 1 is fixedly provided with a hydraulic system connected with the hydraulic motor 12, the lower part of the bottom plate 1 is fixedly provided with a locking mechanism 23, and at least one locking mechanism 23 can fix the bottom plate 1 with a track by utilizing the locking mechanism 23, so that pouring machines can be prevented from pouring molten steel.
In this embodiment, a storage battery 51, a remote control signal receiver 52 and a microprocessor 53 are fixed in the electric cabinet 5, the storage battery 51 and the remote control signal receiver 52 are electrically connected with the microprocessor 53, a radiating fin is arranged on the surface of the storage battery 51, the storage battery 51 is used for providing electric energy, the remote control signal receiver 52 is used for receiving remote control signals, an 80c51 singlechip is arranged in the microprocessor 53, and the microprocessor 53 processes the signals and then controls the device to move and automatically pour molten steel.
In this embodiment, two photoelectric sensors 15 are embedded on the side wall of the side plate 6, the photoelectric sensors 15 are electrically connected with the electric cabinet 5, the two photoelectric sensors 15 are installed at two ends of the arc-shaped rack 14 and are matched with the moving path of the driving gear 13, the type of each photoelectric sensor 15 is E3JK-5M3, the photoelectric sensors 15 are used for detecting the position of the driving gear 13, so that the rotating limit position of the ladle 8 is controlled, after the photoelectric sensors 15 detect the driving gear 13, signals are sent to the microprocessor 53, and the microprocessor 53 controls the hydraulic motor 12 to stop working.
In this embodiment, in order to ensure that the ladle 8 is inclined smoothly, a convex ring 17 is formed on one side of the driving gear 13 facing the side plate 6, a pressing mechanism 16 is rotatably mounted on the inner wall of the side plate 6, and the pressing mechanism 16 is mounted in cooperation with the convex ring 17.
In this embodiment, hold-down mechanism 16 is including rotating the spacing arc 18 of installing on curb plate 6, the radian of spacing arc 18 is the same with the radian of arc rack 14, the one end shaping that the articulated end was kept away from to spacing arc 18 has a pin joint hole 20, the shaping has the location pinhole 21 of fixed spacing arc 18 on the curb plate 6, when pouring molten steel, control spacing arc 18 rotate back and arc rack 14 concentric, pin joint hole 20 and location pinhole 21 position correspond this moment, insert the round pin axle into and pass pin joint hole 20 in the location pinhole 21 and realize the fixed of spacing arc 18 position, spacing arc 18 forms a fixed track with arc rack 14, the steady rotary movement of pinion 13 of being convenient for.
In this embodiment, the hinged end of the limiting arc plate 18 is fixed with the arc rack 14 through the return spring 22, the hinged end of the limiting arc plate 18 is fixed with the handle rod 19, the limiting arc plate 18 can automatically rebound and separate from the arc rack 14 after the pin joint hole 20 is pulled out by the return spring 22, the driving gear 13 is convenient to install and maintain, and when in use, the handle rod 19 is held to control the limiting arc plate 18 to rotate to a specified position.
Preferably, the side plate 6 can be fixed with a hydraulic rod to drive the limiting arc plate 18 to move, and meanwhile, the bolt is automatically installed through a hydraulic system.
In this embodiment, the locking mechanism 23 includes a fixed arm 24 fixed on the lower surface of the base plate 1, the lower end of the fixed arm 24 is fixed with a locking hydraulic cylinder 25, the telescopic end of the locking hydraulic cylinder 25 is fixed with a friction disc 26, the locking hydraulic cylinder 25 is electrically connected with the electric cabinet 5, and the friction disc 26 can be driven to prop against the side surface of the rail by controlling the extension of the locking hydraulic cylinder 25, so that the locking of the position is realized, and the tilting of the casting machine during use is avoided.
The working principle of the invention is as follows: when the pouring machine is used, a worker sends a moving signal through a remote controller to control the pouring machine to move to the side of the molten steel furnace to receive molten steel, then the pouring machine moves to the pouring mold under the driving of the moving motor 3, the locking mechanism 23 is controlled to work and lock the position, when pouring is carried out, the worker controls the hydraulic motor 12 to start through the remote controller, the hydraulic motor 12 drives the driving gear 13 to rotate, and the driving gear 13 drives the steel ladle 8 to incline due to the cooperation of the gear and the rack during rotation, so that pouring of molten steel is realized, and the amount of poured molten steel is controlled by controlling the inclination angle of the steel ladle 8.
The circuit connection related to the invention is a conventional means adopted by the person skilled in the art, can obtain technical teaching through limited tests, and belongs to the widely used prior art.
The components not described in detail herein are prior art.
The foregoing description of the preferred embodiments of the invention is not intended to be limiting, but rather is intended to cover all modifications, equivalents, alternatives, and improvements that fall within the spirit and scope of the invention.
Claims (7)
1. The utility model provides an automatic casting machine of location pouring, includes bottom plate (1), bottom plate (1) below symmetry is fixed with from driving wheel (2) and action wheel (4), its characterized in that: two side plates (6) are symmetrically fixed above the bottom plate (1), a fixed rotating shaft (7) is fixed between the side plates (6), a steel ladle (8) is rotatably installed on the fixed rotating shaft (7), supporting arms (9) matched with the fixed rotating shaft (7) are fixed on the side walls of the steel ladle (8), two side supporting shafts (10) are fixed on two sides of the lower end of the steel ladle (8), hanging trunnions (11) are fixed at the ends of the side supporting shafts (10), hydraulic motors (12) are fixed at the ends of the hanging trunnions (11), driving gears (13) are connected in a transmission mode, arc racks (14) matched with the driving gears (13) are fixed on the inner walls of the side plates (6), a moving motor (3) and an electric control box (5) are fixed below the bottom plate (1), the moving motor (3) is connected with the driving wheels (4) in a transmission mode, the hydraulic motor (12) is electrically connected with the electric control box (5), and a locking mechanism (23) is fixed below the bottom plate (1).
2. An automatic casting machine for positioning casting according to claim 1, wherein: the intelligent electric cabinet is characterized in that a storage battery (51), a remote control signal receiver (52) and a microprocessor (53) are fixed in the electric cabinet (5), the storage battery (51) is electrically connected with the microprocessor (53) through the remote control signal receiver (52), and radiating fins are arranged on the surface of the storage battery (51).
3. An automatic casting machine for positioning casting according to claim 2, wherein: at least two photoelectric sensors (15) are embedded on the side wall of the side plate (6), the photoelectric sensors (15) are electrically connected with the electric cabinet (5), and the photoelectric sensors (15) are installed on one side of the arc-shaped rack (14) and are matched with the moving path of the driving gear (13).
4. A positioning casting automatic casting machine according to claim 3, wherein: the driving gear (13) faces one side of the side plate (6) and is provided with a convex ring (17), a pressing mechanism (16) is rotatably arranged on the inner wall of the side plate (6), and the pressing mechanism (16) is matched with the convex ring (17).
5. An automatic casting machine for positioning casting according to claim 4, wherein: the compressing mechanism (16) comprises a limiting arc plate (18) which is rotatably arranged on the side plate (6), the radian of the limiting arc plate (18) is the same as that of the arc rack (14), a pin joint hole (20) is formed in one end, far away from the hinged end, of the limiting arc plate (18), and a positioning pin hole (21) for fixing the limiting arc plate (18) is formed in the side plate (6).
6. An automatic casting machine for positioning casting according to claim 5, wherein: the hinged end of the limiting arc plate (18) is fixed with the arc-shaped rack (14) through a reset spring (22), and the hinged end of the limiting arc plate (18) is fixed with a handle rod (19).
7. An automatic casting machine for positioning casting according to any one of claims 1-6, wherein: the locking mechanism (23) comprises a fixed arm (24) fixed on the lower surface of the bottom plate (1), a locking hydraulic cylinder (25) is fixed at the lower end of the fixed arm (24), a friction disc (26) is fixed at the telescopic end of the locking hydraulic cylinder (25), and the locking hydraulic cylinder (25) is electrically connected with the electric cabinet (5).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310598875.5A CN116727652A (en) | 2023-05-25 | 2023-05-25 | Automatic casting machine for positioning casting |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310598875.5A CN116727652A (en) | 2023-05-25 | 2023-05-25 | Automatic casting machine for positioning casting |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN116727652A true CN116727652A (en) | 2023-09-12 |
Family
ID=87905403
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202310598875.5A Pending CN116727652A (en) | 2023-05-25 | 2023-05-25 | Automatic casting machine for positioning casting |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN116727652A (en) |
-
2023
- 2023-05-25 CN CN202310598875.5A patent/CN116727652A/en active Pending
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