CN116716762B - 一种环保型、耐久性好的热敏纸及其制备方法 - Google Patents

一种环保型、耐久性好的热敏纸及其制备方法 Download PDF

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CN116716762B
CN116716762B CN202310888846.2A CN202310888846A CN116716762B CN 116716762 B CN116716762 B CN 116716762B CN 202310888846 A CN202310888846 A CN 202310888846A CN 116716762 B CN116716762 B CN 116716762B
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CN116716762A (zh
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周俊超
袁健
黄新桥
陈林划
杨琴
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Biren New Materials Guangzhou Co ltd
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Abstract

本申请公开了一种环保型、耐久性好的热敏纸及其制备方法。一方面,本申请提供一种环保型、耐久性好的热敏纸,包括底层的纸基和涂覆在纸基上的热敏涂层,所述热敏涂层各组分及重量份配比包括:无色颜料8~12份、显色剂16~28份、增感剂10~16份、无机填料40~60份、聚乙烯醇20~30份和聚乙烯蜡2~8份;所述显色剂包括水杨酸锌和硝基安息香酸锌。另一方面,本申请还提供了上述环保型、耐久性好的热敏纸的制备方法。本申请不含双酚A成分,显色剂不易挥发,具有较好的耐久性,环保性也较好。

Description

一种环保型、耐久性好的热敏纸及其制备方法
技术领域
本申请涉及热敏纸技术领域,尤其是涉及一种环保型、耐久性好的热敏纸及其制备方法。
背景技术
热敏纸又称为热敏传真纸、热敏记录纸、热敏复印纸,是一种加工纸。这种特殊的加工纸被广泛用作心电图纸、热工仪器记录纸、打印纸和标签纸等。热敏纸在遇热后无色染料与显色剂发生化学反应产生颜色,因此打印时,会显示出图文。
现有的热敏纸主要分为两类,一类为用作标签纸等用途的双层热敏纸,另一类为打印重要图文、需长久保存图像的高级热敏纸,通常为三层结构。双层热敏打印纸由底层的纸基和热敏涂层构成,图文打印后,一般不能长久保存。而高级热敏纸至少有三层,除纸基和热敏涂层外,还具有外侧的保护层。外侧保护层一般涂覆透明塑料胶膜,具有一定的硬度,与热敏涂层之间能产生较为牢固的粘合,可以有效提高热敏纸的强度,同时保护热敏涂层不会因划伤等问题被破坏。
由于热敏纸用量较大,成本控制极为严格,现有的热敏纸通常采用价格低廉、性能较为优异的双酚A作为显色剂。而双酚A存在毒性,且易挥发,对环境污染也较为严重;同时,双酚A显色剂易因沾染油脂、醇类而导致显色失效,耐久性也较差。
发明内容
为了解决上述至少一种技术问题,提供一种不含双酚A成分,显色剂不易挥发,且具有较好的耐久性的热敏纸,本申请提供一种环保型、耐久性好的热敏纸及其制备方法。
一方面,本申请提供一种环保型、耐久性好的热敏纸,包括底层的纸基和涂覆在纸基上的热敏涂层,所述热敏涂层各组分及重量份配比包括:无色颜料8~12份、显色剂16~28份、增感剂10~16份、无机填料40~60份、聚乙烯醇20~30份和聚乙烯蜡2~8份;所述显色剂包括水杨酸锌和硝基安息香酸锌。
通过采用上述技术方案,本申请的热敏纸的热敏涂层,采用水杨酸锌和硝基安息香酸锌的复合显色剂,并添加了增感剂,显色效果较佳,显色后耐油脂和耐水性能均较佳,耐久性也较好,且不含双酚A成分,显色剂不易挥发,环保型也较好;本申请添加了少量的聚乙烯蜡在热敏涂层中,能够有效增强热敏纸的表层硬度和光泽度,并且有效增强热敏纸表面的耐水性,可有效提高热敏纸的耐久性。
可选的,所述热敏涂层各组分及重量份配比包括:无色颜料8~10份、显色剂20-24份、增感剂12~14份、无机填料44~48份、聚乙烯醇22~24份和聚乙烯蜡4~5份。
可选的,所述水杨酸锌和硝基安息香酸锌的重量比为(3-4):(7-8)。
可选的,所述无机填料采用二氧化硅和钛白粉。
进一步可选的,所述二氧化硅和钛白粉的质量比为1:(3-5)。
进一步可选的,所述二氧化硅和钛白粉的粒径控制在50μm以内。
可选的,所述增感剂采用四甲基二苯乙烷。
可选的,所述聚乙烯蜡采用纳米级聚乙烯蜡。
另一方面,本申请还提供了上述环保型、耐久性好的热敏纸的制备方法,包括以下步骤:
S1、将配方量的聚乙烯醇加水溶解,配制成溶液,而后将溶液分为三份;
S2、将配方量的无色颜料加入到步骤S1配置的其中一份聚乙烯醇中,混合分散10min以上,制成颜料分散液;
S3、将配方量的显色剂和增感剂加入到步骤S1配置的其中一份聚乙烯醇中,混合分散10min以上,制成显色剂分散液;
S4、将配方量的无机填料和聚乙烯蜡加入到步骤S1配置的其中一份聚乙烯醇中,混合分散30min以上,制成填料分散液;
S5、将步骤S2、步骤S3和步骤S4制得的颜料分散液、显色剂分散液和填料分散液混合,混合分散10min以上,制成热敏涂料;
S6、将步骤S5制得的热敏涂料涂布在纸基表面,制得涂料纸;
S7、将步骤S6制得的涂料纸低温干燥至恒重,制得热敏纸。
可选的,所述步骤S2~步骤S5中,混合分散采用高速剪切机剪切分散。
综上所述,本发明包括以下至少一种有益技术效果:
1.本申请的热敏纸的热敏涂层,采用水杨酸锌和硝基安息香酸锌的复合显色剂,并添加了增感剂,显色效果较佳,显色后耐油脂和耐水性能均较佳,耐久性也较好,且不含双酚A成分,采用的显色剂不易挥发,环保型也较好。
2.本申请添加了少量的聚乙烯蜡在热敏涂层中,能够有效增强热敏纸的表层硬度和光泽度,并且有效增强热敏纸表面的耐水性,可有效提高热敏纸的耐久性。
3.本申请的原料简单、易于获取,制备过程较为便捷,仅采用混料分散和涂布的方式制备,成本也较为低廉。
具体实施方式
以下结合实施例对本申请作进一步详细说明。
本申请设计了一种环保型、耐久性好的热敏纸,包括底层的纸基和涂覆在纸基上的热敏涂层,所述热敏涂层各组分及重量份配比包括:无色颜料8~12份、显色剂16~28份、增感剂10~16份、无机填料40~60份、聚乙烯醇20~30份和聚乙烯蜡2~8份;所述显色剂包括水杨酸锌和硝基安息香酸锌。
本申请的环保型、耐久性好的热敏纸采用以下方法制备,包括以下步骤:
S1、将配方量的聚乙烯醇加水溶解,配制成溶液,而后将溶液分为三份;
S2、将配方量的无色颜料加入到步骤S1配置的其中一份聚乙烯醇中,混合分散10min以上,制成颜料分散液;
S3、将配方量的显色剂和增感剂加入到步骤S1配置的其中一份聚乙烯醇中,混合分散10min以上,制成显色剂分散液;
S4、将配方量的无机填料和聚乙烯蜡加入到步骤S1配置的其中一份聚乙烯醇中,混合分散30min以上,制成填料分散液;
S5、将步骤S2、步骤S3和步骤S4制得的颜料分散液、显色剂分散液和填料分散液混合,混合分散10min以上,制成热敏涂料;
S6、将步骤S5制得的热敏涂料涂布在纸基表面,制得涂料纸;
S7、将步骤S6制得的涂料纸低温干燥至恒重,制得热敏纸。
其中,本申请制备时,混合分散优选采用高速剪切机剪切分散,相比于研磨等分散方式,本申请采用高速剪切机剪切分散效率能够提升5倍以上,且原料分散十分均匀,且完全不会发生团聚,制备的热敏纸显色性能最佳,质量最优。
本申请原料型号如下,若无特殊说明外,本身原料均源于市售:
水杨酸锌:纯度99%;
硝基安息香酸锌:包括碳酸锌和3,4-二硝基安息香酸混合搅拌制备,其中碳酸锌和3,4-二硝基安息香酸的重量比为0.3:1;
碳酸锌:含量57%;
3,4-二硝基安息香酸:纯度98%;
聚乙烯醇:纯度99%;
聚乙烯蜡:纯度99%;
二氧化硅:99.9%;
钛白粉:纯度99%;
碳酸钙:纯度99%;
四甲基二苯乙烷:纯度99%;
1-羟基-2-萘甲酸苯酯:纯度98%;
3-二乙氨基-6-甲基-7-苯氨基荧烷:纯度99%。
以下为本申请实施例1~8,采用本申请制备方法制备,混合分散优选采用高速剪切机剪切分散(博进化工机械,BRS-1300),无色颜料采用3-二乙氨基-6-甲基-7-苯氨基荧烷,增感剂采用1-羟基-2-萘甲酸苯酯(HNP),无机填料采用200μm级的碳酸钙,聚乙烯蜡选择微米级聚乙烯蜡,具体配比见表1。
表1实施例1~8配比表
含量/kg 无色颜 水杨 硝基安息香酸 增感剂 填料 聚乙烯醇 聚乙烯
实施例1 8 4 14 12 40 20 2
实施例2 9 8 12 14 45 22 3
实施例3 10 10 6 16 50 25 5
实施例4 11 12 12 10 55 28 7
实施例5 12 12 16 12 60 30 8
实施例6 8 6 16 12 44 22 4
实施例7 9 8 14 13 46 23 5
实施例8 10 7 15 14 48 24 5
实施例1
一种环保型、耐久性好的热敏纸的制备方法,包括以下步骤:
S1、将配方量的聚乙烯醇加水溶解,配制成溶液,而后将溶液分为三份;
S2、将配方量的无色颜料加入到步骤S1配置的其中一份聚乙烯醇中,混合分散10min,制成颜料分散液;
S3、将配方量的显色剂和增感剂加入到步骤S1配置的其中一份聚乙烯醇中,混合分散10min,制成显色剂分散液;
S4、将配方量的无机填料和聚乙烯蜡加入到步骤S1配置的其中一份聚乙烯醇中,混合分散30min,制成填料分散液;
S5、将步骤S2、步骤S3和步骤S4制得的颜料分散液、显色剂分散液和填料分散液混合,混合分散10min,制成热敏涂料;
S6、将步骤S5制得的热敏涂料涂布在纸基表面,制得涂料纸;
S7、将步骤S6制得的涂料纸低温干燥至恒重,制得热敏纸。
实施例2
一种环保型、耐久性好的热敏纸的制备方法,包括以下步骤:
S1、将配方量的聚乙烯醇加水溶解,配制成溶液,而后将溶液分为三份;
S2、将配方量的无色颜料加入到步骤S1配置的其中一份聚乙烯醇中,混合分散20min,制成颜料分散液;
S3、将配方量的显色剂和增感剂加入到步骤S1配置的其中一份聚乙烯醇中,混合分散10min,制成显色剂分散液;
S4、将配方量的无机填料和聚乙烯蜡加入到步骤S1配置的其中一份聚乙烯醇中,混合分散40min,制成填料分散液;
S5、将步骤S2、步骤S3和步骤S4制得的颜料分散液、显色剂分散液和填料分散液混合,混合分散15min,制成热敏涂料;
S6、将步骤S5制得的热敏涂料涂布在纸基表面,制得涂料纸;
S7、将步骤S6制得的涂料纸低温干燥至恒重,制得热敏纸。
实施例3
一种环保型、耐久性好的热敏纸的制备方法,包括以下步骤:
S1、将配方量的聚乙烯醇加水溶解,配制成溶液,而后将溶液分为三份;
S2、将配方量的无色颜料加入到步骤S1配置的其中一份聚乙烯醇中,混合分散20min,制成颜料分散液;
S3、将配方量的显色剂和增感剂加入到步骤S1配置的其中一份聚乙烯醇中,混合分散20min,制成显色剂分散液;
S4、将配方量的无机填料和聚乙烯蜡加入到步骤S1配置的其中一份聚乙烯醇中,混合分散30min,制成填料分散液;
S5、将步骤S2、步骤S3和步骤S4制得的颜料分散液、显色剂分散液和填料分散液混合,混合分散10min,制成热敏涂料;
S6、将步骤S5制得的热敏涂料涂布在纸基表面,制得涂料纸;
S7、将步骤S6制得的涂料纸低温干燥至恒重,制得热敏纸。
实施例4
一种环保型、耐久性好的热敏纸的制备方法,包括以下步骤:
S1、将配方量的聚乙烯醇加水溶解,配制成溶液,而后将溶液分为三份;
S2、将配方量的无色颜料加入到步骤S1配置的其中一份聚乙烯醇中,混合分散10min,制成颜料分散液;
S3、将配方量的显色剂和增感剂加入到步骤S1配置的其中一份聚乙烯醇中,混合分散15min,制成显色剂分散液;
S4、将配方量的无机填料和聚乙烯蜡加入到步骤S1配置的其中一份聚乙烯醇中,混合分散45min,制成填料分散液;
S5、将步骤S2、步骤S3和步骤S4制得的颜料分散液、显色剂分散液和填料分散液混合,混合分散20min,制成热敏涂料;
S6、将步骤S5制得的热敏涂料涂布在纸基表面,制得涂料纸;
S7、将步骤S6制得的涂料纸低温干燥至恒重,制得热敏纸。
实施例5
一种环保型、耐久性好的热敏纸的制备方法,包括以下步骤:
S1、将配方量的聚乙烯醇加水溶解,配制成溶液,而后将溶液分为三份;
S2、将配方量的无色颜料加入到步骤S1配置的其中一份聚乙烯醇中,混合分散10min,制成颜料分散液;
S3、将配方量的显色剂和增感剂加入到步骤S1配置的其中一份聚乙烯醇中,混合分散25min,制成显色剂分散液;
S4、将配方量的无机填料和聚乙烯蜡加入到步骤S1配置的其中一份聚乙烯醇中,混合分散50min,制成填料分散液;
S5、将步骤S2、步骤S3和步骤S4制得的颜料分散液、显色剂分散液和填料分散液混合,混合分散15min,制成热敏涂料;
S6、将步骤S5制得的热敏涂料涂布在纸基表面,制得涂料纸;
S7、将步骤S6制得的涂料纸低温干燥至恒重,制得热敏纸。
实施例6-8
以实施例1为基础,除原料配比不同外,制备方法与实施例1一致。
性能检测:
用热敏打印机对本申请实施例1~8制备的热敏纸打印二维码,采用解码器检测解像率,采用GB/T6739-2006记载的方法检测耐刮痕硬度,通过观测检测显色时长;在显色热敏纸表面涂抹食用油,24h后观测显色是否完好。
采用得力双层热敏标签纸作为本申请对比例1,具体检测结果见表2。
表2实施例1~8检测结果表
通过表2的数据可以看出,本申请实施例1~8的热敏纸,相对于市售的优质双层热敏标签纸,解像率较好,耐刮硬度明显优于现有的双层热敏标签纸,显色时长也远优于现有双层标签纸。此外,本申请实施例1~8的热敏纸,耐油性能十分优异。
通过表2的数据还可以看出,本申请配比进行优化后,性能能够得到进一步明显的提升。
实施例9~16
实施例9~16采用与实施例1完全相同的制备方式和配比制备,区别在于无机填料的选择,以及增感剂和聚乙烯蜡的选择。
申请实施例9~16采用的无机填料的配比见下表3。
表3实施例9~16配比表
二氧化硅/kg 钛白粉/kg 碳酸钙/kg 增感剂/kg 聚乙烯
实施例9 0 0 50μm,48 HNP 微米级
实施例10 0 50μm,48 0 HNP 微米级
实施例11 50μm,24 50μm,24 0 HNP 微米级
实施例12 50μm,12 50μm,36 0 HNP 微米级
实施例13 50μm,8 50μm,40 0 HNP 微米级
实施例14 50μm,12 50μm,36 0 四甲基二苯乙 微米级
实施例15 50μm,10 50μm,38 0 四甲基二苯乙 微米级
实施例16 50μm,10 50μm,38 0 四甲基二苯乙 纳米级
对本申请实施例9~16的热敏纸进行性能检测,采用与实施例1~8相同的检测方法检测,具体检测结果见表4。
表4实施例9~16检测结果表
通过表4的数据可以看出,本申请采用特定的填料后,显色解像率能够得到进一步提升,热敏纸的耐刮硬度也能得到一定的提升。而本申请采用四甲基二苯乙烷后,与本申请的显色剂能够有较优的协同作用,显色解像率能够得到大幅提升。本申请采用纳米级聚乙烯蜡后,热敏纸的耐刮硬度能够进一步提升。
以上均为本申请的较佳实施例,并非依此限制本申请的保护范围,故:凡依本申请的结构、形状、原理所做的等效变化,均应涵盖于本申请的保护范围之内。

Claims (9)

1.一种环保型、耐久性好的热敏纸,包括底层的纸基和涂覆在纸基上的热敏涂层,其特征在于,所述热敏涂层各组分及重量份配比包括:无色颜料8~12份、显色剂16~28份、增感剂10~16份、无机填料40~60份、聚乙烯醇20~30份和聚乙烯蜡2~8份;所述显色剂包括水杨酸锌和硝基安息香酸锌;所述水杨酸锌和硝基安息香酸锌的重量比为3-4:7-8。
2.根据权利要求1所述的一种环保型、耐久性好的热敏纸,其特征在于,所述热敏涂层各组分及重量份配比包括:无色颜料8~10份、显色剂20-24份、增感剂12~14份、无机填料44~48份、聚乙烯醇22~24份和聚乙烯蜡4~5份。
3.根据权利要求1所述的一种环保型、耐久性好的热敏纸,其特征在于,所述无机填料采用二氧化硅和钛白粉。
4.根据权利要求3所述的一种环保型、耐久性好的热敏纸,其特征在于,所述二氧化硅和钛白粉的质量比为1:3-5。
5.根据权利要求4所述的一种环保型、耐久性好的热敏纸,其特征在于,所述二氧化硅和钛白粉的粒径控制在50μm以内。
6.根据权利要求1所述的一种环保型、耐久性好的热敏纸,其特征在于,所述增感剂采用四甲基二苯乙烷。
7.根据权利要求1所述的一种环保型、耐久性好的热敏纸,其特征在于,所述聚乙烯蜡采用纳米级聚乙烯蜡。
8.一种权利要求1所述的环保型、耐久性好的热敏纸的制备方法,其特征在于,包括以下步骤:
S1、将配方量的聚乙烯醇加水溶解,配制成溶液,而后将溶液分为三份;
S2、将配方量的无色颜料加入到步骤S1配置的其中一份聚乙烯醇中,混合分散10min以上,制成颜料分散液;
S3、将配方量的显色剂和增感剂加入到步骤S1配置的其中一份聚乙烯醇中,混合分散10min以上,制成显色剂分散液;
S4、将配方量的无机填料和聚乙烯蜡加入到步骤S1配置的其中一份聚乙烯醇中,混合分散30min以上,制成填料分散液;
S5、将步骤S2、步骤S3和步骤S4制得的颜料分散液、显色剂分散液和填料分散液混合,混合分散10min以上,制成热敏涂料;
S6、将步骤S5制得的热敏涂料涂布在纸基表面,制得涂料纸;
S7、将步骤S6制得的涂料纸低温干燥至恒重,制得热敏纸。
9.根据权利要求8所述的环保型、耐久性好的热敏纸的制备方法,其特征在于,所述步骤S2~步骤S5中,混合分散采用高速剪切机剪切分散。
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