CN116713213B - Intelligent LED lamp assembling equipment - Google Patents
Intelligent LED lamp assembling equipment Download PDFInfo
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- CN116713213B CN116713213B CN202311011860.0A CN202311011860A CN116713213B CN 116713213 B CN116713213 B CN 116713213B CN 202311011860 A CN202311011860 A CN 202311011860A CN 116713213 B CN116713213 B CN 116713213B
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- fixedly connected
- detection
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- frame
- electric
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- 238000001514 detection method Methods 0.000 claims abstract description 117
- 239000011521 glass Substances 0.000 claims abstract description 51
- 239000012634 fragment Substances 0.000 abstract description 15
- 239000006059 cover glass Substances 0.000 abstract description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 3
- 230000035939 shock Effects 0.000 abstract description 3
- 238000000034 method Methods 0.000 description 6
- 238000003860 storage Methods 0.000 description 4
- 238000003756 stirring Methods 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- 208000027418 Wounds and injury Diseases 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 230000006378 damage Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 208000014674 injury Diseases 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/34—Sorting according to other particular properties
- B07C5/344—Sorting according to other particular properties according to electric or electromagnetic properties
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C19/00—Other disintegrating devices or methods
- B02C19/0056—Other disintegrating devices or methods specially adapted for specific materials not otherwise provided for
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C23/00—Auxiliary methods or auxiliary devices or accessories specially adapted for crushing or disintegrating not provided for in preceding groups or not specially adapted to apparatus covered by a single preceding group
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/34—Sorting according to other particular properties
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P21/00—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control
- B23P21/004—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control the units passing two or more work-stations whilst being composed
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C2201/00—Codes relating to disintegrating devices adapted for specific materials
- B02C2201/06—Codes relating to disintegrating devices adapted for specific materials for garbage, waste or sewage
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02B—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
- Y02B20/00—Energy efficient lighting technologies, e.g. halogen lamps or gas discharge lamps
- Y02B20/40—Control techniques providing energy savings, e.g. smart controller or presence detection
Landscapes
- Engineering & Computer Science (AREA)
- Food Science & Technology (AREA)
- Mechanical Engineering (AREA)
- Non-Portable Lighting Devices Or Systems Thereof (AREA)
Abstract
The application relates to the field of lamp assembly, in particular to intelligent LED lamp assembly equipment. Technical problems: at present, the assembly equipment and the detection equipment are generally separated from each other, after the shock resistance detection of the lamp glass cover is finished, the broken lamp glass cover cannot be treated, and when the lamp cover is transferred, the lamp cover glass covers can be mutually rubbed and pressed, so that the glass cover is broken suddenly, and fragments of the glass cover are splashed. The technical scheme is as follows: an intelligent LED lamp assembling device comprises a fixed frame, an electric annular conveying track, an electric grabbing device and the like; an electric annular conveying rail is fixedly connected to the fixed frame; four electric grippers are connected to the fixed frame. According to the application, the lamp is lighted and tested through the electrifying device, and the detection rod is shifted through the first shifting rod, so that the detection rod performs impact resistance detection on the glass cover of the lamp, and then the lamp is assembled after the detection is qualified, and the assembly equipment and the detection equipment are combined together, so that the production efficiency is improved.
Description
Technical Field
The application relates to the field of lamp assembly, in particular to intelligent LED lamp assembly equipment.
Background
At present, before the lamp and the mounting seat are assembled together, the lamp is usually lightened and the shock resistance of the glass cover of the lamp is detected, but the existing assembly equipment and detection equipment are generally separated from each other, so that the production efficiency is lower; in addition, after the shock resistance detection of the lamp glass cover is finished, the broken lamp glass cover is not treated, potential safety hazards exist when the lamp with the broken glass cover is treated subsequently, when the lamp cover is transferred, the lamp cover glass covers are pressed in a touch manner or are pressed in a touch manner with other parts, so that the glass cover is broken suddenly, fragments of the glass cover are splashed, and further workers are injured; in addition, when the lamp and the mounting seat are assembled, the lamp is fixed firstly, then the mounting seat is placed, and the lamp is easy to deviate in the process of being transferred to a station for placing the mounting seat, so that the matching assembly of the lamp and the mounting seat is affected.
Disclosure of Invention
In order to overcome the defect that the existing assembly equipment and detection equipment are generally separated from each other, the broken lamp glass cover cannot be treated after the impact resistance detection of the lamp glass cover is finished, and the lamp cover glass covers can be rubbed and pressed with each other to cause the glass cover to be suddenly broken so as to splash fragments of the glass cover when the lamp cover is transferred, the application provides the intelligent LED lamp assembly equipment.
The technical scheme is as follows: an intelligent LED lamp assembling device comprises a fixed frame, an electric annular conveying track, an electric grabbing device and an electric locking device; an electric annular conveying rail is fixedly connected to the fixed frame; four electric grabbers are connected to the fixed frame; an electric locker is connected to the fixed frame; the device also comprises a detection cylinder, a detection rod, a clamping unit, an electrifying detection unit, a knocking detection unit and a breaking unit; a plurality of clamping units are connected to the electric annular conveying rail; each clamping unit is respectively connected with a detection cylinder; each detection cylinder is rotationally connected with a plurality of detection rods through a torsion spring rotating shaft, and all the detection rods in the same detection cylinder are arranged in an annular array; the fixed rack is connected with an electrifying detection unit for electrifying and detecting the lamp; each fixed seat is connected with the power-on detection unit; the power-on detection unit is connected with a knocking detection unit; each detection cylinder is connected with a knocking detection unit, and the knocking detection units are used for driving the detection rods to rotate so as to conduct knocking detection on the lamp; the fixed frame is connected with a crushing unit; each detection cylinder is connected with a breaking unit, and the breaking unit is used for driving the detection rod to rotate so as to break the broken lamp glass cover.
As a further preferable mode, one end of each detection rod near the center point of the detection cylinder is spherically shaped.
As a further preferable scheme, the clamping unit comprises a fixed seat, a fixed frame, a first electric push rod and a fixed clamp; a plurality of fixing seats are fixedly connected on the electric annular conveying track at equal intervals; a fixing frame is fixedly connected to the upper side of each fixing seat; each fixing frame is fixedly connected with two first electric push rods respectively; the telescopic end of each first electric push rod is fixedly connected with a fixing clamp respectively.
As a further preferable scheme, the electrifying detection unit comprises a first mounting frame, a second electric push rod, a first mounting plate and an electrifying device; a first mounting frame is fixedly connected to the fixed frame; the first mounting frame is connected with the knocking detection unit; a second electric push rod is fixedly connected to the first mounting frame; the telescopic end of the second electric push rod is fixedly connected with a first mounting plate; the front part of the first mounting plate is fixedly connected with a power-on device.
As a further preferable scheme, the camera is also included; each fixing seat is fixedly connected with a camera.
As a further preferable scheme, the knocking detection unit comprises a first driving component, a second gear and a first deflector rod; the outer surface of each detection cylinder is respectively and rotatably connected with a second gear; the lower side of each second gear is fixedly connected with a plurality of first deflector rods respectively, and the plurality of first deflector rods on the same second gear are arranged in an annular array; the first mounting bracket lower part is connected with first drive assembly, and first drive assembly is used for driving the second gear to rotate.
As a further preferable scheme, the crushing unit comprises a second driving component, a second mounting frame, a third electric push rod, an electric clamp holder, a fourth gear and a second deflector rod; a second mounting frame is fixedly connected to the fixed frame; the lower part of the second mounting frame is connected with a second driving assembly; the upper part of the second mounting frame is fixedly connected with a third electric push rod; an electric clamp holder is fixedly connected with the telescopic end of the third electric push rod; the outer surface of each detection cylinder is respectively and rotatably connected with a fourth gear; the upper side of the fourth gear is fixedly connected with a plurality of second deflector rods respectively, and a plurality of second deflector rods on the same fourth gear are arranged in an annular array, and the second deflector rods are closer to the center point of the detection cylinder than the first deflector rods.
As a further preferable scheme, the device further comprises a collecting unit; the fixed frame is connected with a collecting unit; each detection cylinder is connected with the collection unit; each fixing seat is connected with the collecting unit; the collecting unit comprises a fourth electric push rod, a fourth mounting plate, a collecting frame, a fifth mounting plate, a flow guiding frame, a cross rod, a first connecting rod, a sixth mounting plate, a transparent collecting plate, a second connecting rod and an inclined plate; a fourth electric push rod is fixedly connected to the right part of the upper side of the fixed frame; a fourth mounting plate is fixedly connected with the telescopic end of the fourth electric push rod; the lower part of the fourth mounting plate is fixedly connected with a collecting frame; the middle part of the fourth mounting plate is fixedly connected with two fifth mounting plates, and a flow guiding frame is connected between the two fifth mounting plates through a torsion spring rotating shaft; the middle part of the flow guiding frame is rotationally connected with a cross rod; the upper part of the front side of the fourth mounting plate is fixedly connected with a first connecting rod; a sixth mounting plate is fixedly connected to the lower part of each detection cylinder respectively; each sixth mounting plate is connected with a transparent collecting plate through a torsion spring rotating shaft respectively, and each torsion spring rotating shaft is fixedly connected with a second connecting rod respectively; each fixed seat is fixedly connected with an inclined plate.
As a further preferred embodiment, the first link is provided with bristles on its underside.
As a further preferable mode, the upper side of the sloping plate is provided with a convex rod.
The application has the following advantages: 1. according to the application, the lamp is lighted and tested through the electrifying device, and the detection rod is shifted through the first shifting rod, so that the detection rod performs impact resistance detection on the glass cover of the lamp, and then the lamp is assembled after the detection is qualified, and the assembly equipment and the detection equipment are combined together, so that the production efficiency is improved.
2. According to the application, the second deflector rod is used for poking the detection rod, the poking amplitude of the second deflector rod to the detection rod is larger than that of the first deflector rod to the detection rod, so that the detection rod is used for carrying out violent knocking on the lamp glass cover, the glass cover is broken and separated from the lamp, and the situation that the glass covers are pressed in a touch manner or are pressed in a touch manner with other parts when the lamp covers are transferred in the follow-up process is prevented, so that the glass covers are suddenly broken, fragments of the glass covers are splashed, and further workers are injured.
3. According to the application, the transparent collecting plate is used for receiving the fragments of the glass cover, the fragments of the glass cover are guided into the collecting frame through the guide frame to be collected, the inclined angle of the guide frame is increased in the guide process, and meanwhile, shaking can occur, so that the glass fragments slide off easily, the glass fragments are prevented from being remained, and fine fragments on the upper side of the transparent collecting plate are brushed through the bristles arranged on the lower side of the first connecting rod, and the sensing of the camera on the light of the lamp is prevented from being influenced.
Drawings
Fig. 1 is a schematic diagram of a three-dimensional structure of an intelligent assembly device for an LED lamp of the present application;
fig. 2 is a schematic diagram of a first partial perspective structure of the intelligent assembly device for the LED lamp of the present application;
fig. 3 is a schematic view of a second partial perspective structure of the intelligent assembly device for the LED lamp of the present application;
fig. 4 is a partial three-dimensional structure three-dimensional cross-sectional view of the intelligent assembly equipment for the LED lamp;
fig. 5 is a schematic view of a third partial three-dimensional structure of the intelligent assembly device for the LED lamp of the present application;
fig. 6 is a schematic perspective view of a collection unit of the intelligent assembly device for the LED lamp of the present application;
fig. 7 is a schematic view of a partial perspective structure of a collecting unit of the intelligent assembly device for the LED lamp;
fig. 8 is a schematic perspective view of a lamp and mounting base combination according to the present application.
Wherein: the device comprises a 1-fixed frame, a 2-electric annular conveying track, a 3-electric grab, a 4-electric locker, a 5-lamp, a 6-mounting seat, a 21-fixed seat, a 22-fixed frame, a 23-first electric push rod, a 24-fixed clamp, a 25-detection cylinder, a 26-detection rod, a 31-first mounting frame, a 32-second electric push rod, a 33-first mounting plate, a 34-energizing device, a 35-camera, a 41-second mounting plate, a 42-first motor, a 43-first gear, a 44-second gear, a 45-first deflector rod, a 51-second mounting frame, a 52-third electric push rod, a 53-electric clamp, a 54-third mounting plate, a 55-second motor, a 56-third gear, a 57-fourth gear, a 58-second deflector rod, a 61-fourth electric push rod, a 62-fourth mounting plate, a 63-collecting frame, a 64-fifth mounting plate, a 65-guiding frame, a 66-cross bar, a 67-first mounting plate, a 68-sixth mounting plate, a 69-transparent collecting plate, a 610-second connecting rod, and 611-connecting rod.
Detailed Description
The application will be further illustrated by the following description of specific examples, which are given by the terms such as: setting, mounting, connecting are to be construed broadly, and may be, for example, fixed, removable, or integrally connected; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communication between two elements. The specific meaning of the above terms in the present application will be understood in specific cases by those of ordinary skill in the art.
Example 1
An intelligent LED lamp assembling device, as shown in figures 1-5 and 8, comprises a fixed frame 1, an electric annular conveying track 2, an electric grabbing device 3 and an electric locking device 4; the middle part of the upper side of the fixed frame 1 is connected with an electric annular conveying track 2 through bolts; four electric grippers 3 are connected to the fixed frame 1, and the four electric grippers 3 are distributed in a rectangular shape; the fixed frame 1 is connected with an electric locker 4;
the device also comprises a detection cylinder 25, a detection rod 26, a clamping unit, an electrifying detection unit, a knocking detection unit and a crushing unit; a plurality of clamping units are connected to the electric annular conveying track 2; each clamping unit is respectively connected with a detection cylinder 25; each detection cylinder 25 is rotationally connected with four detection rods 26 through a torsion spring rotating shaft, all the detection rods 26 in the same detection cylinder 25 are arranged in an annular array, and one end of each detection rod 26 close to the center point of the detection cylinder 25 is spherically arranged, so that knocking detection of the lamp 5 is facilitated; the fixed frame 1 is connected with an electrifying detection unit; each fixing seat 21 is connected with an energization detecting unit; the power-on detection unit is connected with a knocking detection unit; each detection cylinder 25 is connected to a knock detection unit; the fixed frame 1 is connected with a crushing unit; each detection cartridge 25 is connected to a shredding unit.
The clamping unit comprises a fixed seat 21, a fixed frame 22, a first electric push rod 23 and a fixed clamp 24; twelve fixing seats 21 are connected to the electric annular conveying track 2 through equidistant bolts; a fixing frame 22 is welded on the upper side of each fixing seat 21; two first electric push rods 23 are fixedly connected to the upper part of each fixing frame 22 respectively, and the two first electric push rods 23 on the same fixing frame 22 are symmetrically arranged; the telescopic end of each first electric push rod 23 is fixedly connected with a fixing clamp 24 respectively and used for clamping and fixing the lamp 5, so that the lamp 5 is prevented from being deviated to influence the subsequent assembly.
The power-on detection unit comprises a first mounting frame 31, a second electric push rod 32, a first mounting plate 33 and a power-on device 34; the left part of the upper side of the fixed frame 1 is connected with a first mounting frame 31 through bolts; the first mounting frame 31 is connected with the knocking detection unit; the upper part of the first mounting frame 31 is connected with a second electric push rod 32 through a bolt; the telescopic end of the second electric push rod 32 is fixedly connected with a first mounting plate 33; an electrifier 34 is fixedly connected to the front part of the lower side of the first mounting plate 33, and the electrifier 34 is used for electrifying the lamp 5 for detection.
A camera 35 is also included; a camera 35 is fixedly connected to the middle of the upper side of each fixing seat 21, and the lighting condition of the lamp 5 is observed through the camera 35 to judge whether the lamp 5 is good or not.
The knocking detection unit comprises a first driving component, a second gear 44 and a first deflector rod 45; a second gear 44 is rotatably connected to the outer surface of each detection cylinder 25; eight first deflector rods 45 are fixedly connected to the lower side of each second gear 44 respectively, the first deflector rods 45 are made of wear-resistant materials, and the eight first deflector rods 45 on the same second gear 44 are arranged in an annular array; a first driving assembly is connected to the lower portion of the first mounting frame 31, and the first driving assembly is used for driving the second gear 44 to rotate.
The first driving assembly comprises a second mounting plate 41, a first motor 42 and a first gear 43; the lower part of the first mounting frame 31 is connected with a second mounting plate 41 through bolts; the front part of the second mounting plate 41 is connected with a first motor 42 through bolts; the output shaft of the first motor 42 is fixedly connected with a first gear 43.
The crushing unit comprises a second driving component, a second mounting frame 51, a third electric push rod 52, an electric clamp 53, a fourth gear 57 and a second deflector rod 58; the middle part of the upper side of the fixed frame 1 is connected with a second mounting frame 51 through bolts; a second driving assembly is connected to the lower part of the second mounting frame 51; a third electric push rod 52 is connected to the upper part of the second mounting frame 51 through bolts; the telescopic end of the third electric push rod 52 is fixedly connected with an electric clamp 53; a fourth gear 57 is rotatably connected to the middle part of the outer surface of each detection cylinder 25; eight second deflector rods 58 are fixedly connected to the upper sides of the fourth gears 57 respectively, the second deflector rods 58 are made of wear-resistant materials, the eight second deflector rods 58 on the same fourth gear 57 are arranged in an annular array, and the second deflector rods 58 are closer to the center point of the detection cylinder 25 than the first deflector rods 45.
The second drive assembly includes a third mounting plate 54, a second motor 55 and a third gear 56; the lower part of the second mounting frame 51 is connected with a third mounting plate 54 through bolts; the front part of the third mounting plate 54 is connected with a second motor 55 through bolts; the output shaft of the second motor 55 is fixedly connected with a third gear 56.
Specifically, the detection of the lamp 5 and the assembly of the lamp 5 and the mount 6 include the following:
before working, a lamp 5 feeding device is arranged at the rear of the left rear electric gripper 3, a waste storage device is arranged at the rear of the right rear electric gripper 3, a mounting seat 6 feeding device is arranged at the front of the right front electric gripper 3, and a finished product storage device is arranged at the front of the left front electric gripper 3; when the lamp 5 is in operation, based on the condition that the top-down view is taken as a benchmark, the electric annular conveying track 2 drives twelve clamping units and related components thereof to intermittently move clockwise, when the clamping units rotate below the left rear electric grabbing device 3 of the fixed frame 1, the electric annular conveying track 2 stops moving, the left rear electric grabbing device 3 is controlled to grab and place the lamp 5 on the two fixing clamps 24 from lamp 5 feeding equipment at the rear of the left rear electric grabbing device, then the two first electric pushing rods 23 are controlled to drive the two fixing clamps 24 to move in opposite directions to clamp and fix the head of the lamp 5, the lamp 5 is prevented from being offset to influence the subsequent assembly, and when the lamp 5 needs to be loosened, the two first electric pushing rods 23 are controlled to drive the two fixing clamps 24 to move in opposite directions to be loosened; at this time, the glass cover of the lamp 5 is positioned in the detection cylinder 25, then the electric annular conveying track 2 continues to move, when the lamp 5 is positioned under the electrifying device 34, the electric annular conveying track 2 stops moving, the second gear 44 is meshed with the first gear 43, then the second electric push rod 32 is controlled to drive the first mounting plate 33 and the electrifying device 34 to move downwards, so that the electrifying device 34 moves downwards to be sleeved on the lamp 5, then the electrifying device 34 electrifies the lamp 5 to detect, and the lighting condition of the lamp 5 is observed through the camera 35 to judge whether the lamp 5 is good or bad; then, based on the condition that the first motor 42 is controlled to drive the first gear 43 to drive the second gear 44 to rotate anticlockwise, the second gear 44 rotates to drive the first deflector rod 45 to rotate intermittently to stir the detection rod 26, when the detection rod 26 is stirred, the detection rod 26 rotates around a torsion spring rotating shaft connected with the detection cylinder 25, so that the torsion spring in the torsion spring rotating shaft is twisted to store force, after the first deflector rod 45 is separated from the detection rod 26, under the action of the torsion spring rotating shaft, the spherical part of the detection rod 26 moves towards the lamp 5 to perform knocking detection on the glass cover of the lamp 5, if the glass cover of the lamp 5 is broken after knocking, the irradiated lamp light changes, and the lamp light can be observed and detected by the camera 35 to judge whether the glass cover is broken or not.
Then, when the lamp 5 with the broken glass cover moves to the position right below the electric clamp 53, the electric annular conveying track 2 stops moving, at the moment, the third gear 56 is meshed with the fourth gear 57, then the third electric push rod 52 is controlled to drive the electric clamp 53 to move downwards to two sides of the upper part of the lamp 5, then the electric clamp 53 is controlled to clamp the lamp 5, and then the two first electric push rods 23 are controlled to drive the two fixing clamps 24 to move back to separate from the lamp 5; then, based on the top-down view, the second motor 55 is controlled to drive the third gear 56 to drive the fourth gear 57 to rotate anticlockwise, the fourth gear 57 drives the second deflector rod 58 to intermittently stir the detecting rod 26, because the second deflector rod 58 is closer to the center point of the detecting cylinder 25 than the first deflector rod 45, the stirring amplitude of the second deflector rod 58 to the detecting rod 26 is larger than that of the first deflector rod 45 to the detecting rod 26, so that the rotation amplitude of the detecting rod 26 around a torsion spring rotating shaft connected with the detecting cylinder 25 is larger, further, the torsion spring in the torsion spring rotating shaft is larger in torsion amplitude, the accumulated force is also larger, the accumulated force is enough to enable the spherical part of the detecting rod 26 to knock the glass cover, after the second deflector rod 58 is separated from the detecting rod 26, under the action of the torsion spring rotating shaft, the spherical part of the detection rod 26 can move in the direction of the lamp 5 suddenly, the glass cover of the lamp 5 is knocked hard, so that the glass cover of the lamp 5 is knocked into pieces, in the process of knocking the glass cover of the lamp 5 into pieces, the third electric push rod 52 is controlled to drive the electric clamp 53 and the lamp 5 clamped by the electric clamp 53 to move downwards gradually, so that the glass cover of the lamp 5 is knocked and broken by the detection rod 26 everywhere, the glass cover of the lamp 5 is completely removed, the subsequent treatment and personnel injury caused by sudden breakage of the glass cover with cracks in the transferring process are prevented, and the lamp 5 and the glass cover are separated conveniently, so that the lamp 5 and the glass cover are recycled conveniently; then the electric clamp holder 53 is controlled to ascend to enable the lamp 5 to return to the position above the fixed clamps 24, then the two first electric push rods 23 are controlled to drive the two fixed clamps 24 to move towards each other to contact each other so as to hold the lamp 5, and then the electric clamp holder 53 is controlled to loosen the clamp of the lamp 5 and control the lamp to move upwards for resetting; then when the lamp 5 with the glass cover removed moves to the lower part of the right rear electric gripper 3, the electric annular conveying track 2 stops moving, and the right rear electric gripper 3 is controlled to start to grip and transfer the lamp 5 into rear waste storage equipment; when the complete lamp 5 moves to the lower part of the right front electric grab 3, the right front electric grab 3 is controlled to start to grab and sleeve the mounting seat 6 in the front mounting seat 6 feeding equipment on the lamp 5, then when the lamp 5 sleeved with the mounting seat 6 moves to the lower part of the electric locker 4, the electric locker 4 is controlled to start to lock the mounting seat 6 and the lamp 5 together, the mounting seat 6 and the lamp 5 are provided with locking structures matched with each other, the mounting seat 6 and the lamp 5 can be assembled together quickly, and the locking structures can be unscrewed manually after the assembly to separate the mounting seat 6 from the lamp 5, so that a user can conveniently replace damaged parts; when the lamp 5 with the mounting seat 6 mounted thereon moves below the electric grabbing device 3 at the left front, the electric grabbing device 3 at the left front is controlled to grab and place the lamp 5 in the finished product storage equipment at the front.
Example 2
On the basis of the embodiment 1, as shown in fig. 1 and fig. 6-7, a collecting unit is further included; the fixed frame 1 is connected with a collecting unit; each detection cartridge 25 is connected to a collection unit; each fixing seat 21 is connected with the collecting unit; the collecting unit comprises a fourth electric push rod 61, a fourth mounting plate 62, a collecting frame 63, a fifth mounting plate 64, a flow guiding frame 65, a cross rod 66, a first connecting rod 67, a sixth mounting plate 68, a transparent collecting plate 69, a second connecting rod 610 and an inclined plate 611; a fourth electric push rod 61 is connected to the right part of the upper side of the fixed frame 1 through bolts; a fourth mounting plate 62 is fixedly connected to the telescopic end of the fourth electric push rod 61; a collecting frame 63 is connected to the lower portion of the front side of the fourth mounting plate 62 through bolts, and the collecting frame 63 is used for collecting glass fragments; the middle part of the front side of the fourth mounting plate 62 is fixedly connected with two fifth mounting plates 64, a flow guiding frame 65 is connected between the two fifth mounting plates 64 through a torsion spring rotating shaft, and the flow guiding frame 65 is used for guiding glass fragments into the collecting frame 63; the middle part of the lower side of the flow guiding frame 65 is rotationally connected with a cross rod 66; the upper part of the front side of the fourth mounting plate 62 is fixedly connected with a first connecting rod 67, and the lower side of the first connecting rod 67 is provided with bristles for cleaning glass scraps on a transparent collecting plate 69; a sixth mounting plate 68 is fixedly connected to the lower part of each detection cylinder 25 respectively; each sixth mounting plate 68 is respectively connected with a transparent collecting plate 69 through torsion spring rotating shafts, and each torsion spring rotating shaft is respectively fixedly connected with a second connecting rod 610; a sloping plate 611 is fixedly connected to the middle of the upper side of each fixing seat 21, and a protruding rod is arranged on the upper side of the sloping plate 611 and used for forcing the cross rod 66 to move upwards.
Specifically, the collection of broken lamp 5 glass covers includes the following:
when the transparent collecting plate 69 moves to the front of the guide frame 65, the fourth electric push rod 61 is controlled to drive the fourth mounting plate 62, the collecting frame 63, the fifth mounting plate 64, the guide frame 65, the cross rod 66 and the first connecting rod 67 to move forwards, so that the first connecting rod 67 is used as a reference from top to bottom, when the first connecting rod 67 moves to be in contact with the second connecting rod 610, the first connecting rod 67 drives the second connecting rod 610 to drive the transparent collecting plate 69 to rotate clockwise, the second connecting rod 610 drives the transparent collecting plate 69 to rotate through the torsion spring rotating shaft, so that the transparent collecting plate 69 moves away from the lower part of the detecting cylinder 25, fragments of the transparent collecting plate 69 fall, the guide frame 65 is positioned under the detecting cylinder 25 before the first connecting rod 67 moves to be in contact with the second connecting rod 610, the fallen glass cover is received by the guide frame 65, and then slides down along the guide frame 65 to the collecting frame 63; the transparent collecting plate 69 passes through the lower part of the first connecting rod 67 when rotating, and bristles are arranged on the lower side of the first connecting rod 67, so that fine scraps on the upper side of the transparent collecting plate 69 can be brushed off by the bristles and fall into the collecting frame 63 to be collected, and the influence of the camera 35 on the sensing of the light of the lamp 5 is prevented; when the first connecting rod 67 moves to just contact with the second connecting rod 610, the cross rod 66 connected below the flow guiding frame 65 just contacts with the lower part of the upper side of the inclined plate 611, then the cross rod 66 slides on the inclined plate 611 in the falling process of the glass cover, the inclined plate 611 forces the cross rod 66 to move upwards, the cross rod 66 drives the flow guiding frame 65 to rotate around a torsion spring rotating shaft connected with the fifth mounting plate 64, so that the inclination angle of the flow guiding frame 65 gradually increases to be beneficial to the sliding of glass fragments, a raised strip is further arranged on the inclined plate 611, the cross rod 66 is forced to reciprocate up and down, and then the inclination angle of the flow guiding frame 65 increases and also shakes, so that the glass fragments are shaked, and the glass fragments are prevented from remaining in the flow guiding frame 65; after collection, the fourth electric push rod 61 is controlled to drive the fourth mounting plate 62, the collection frame 63, the fifth mounting plate 64, the flow guiding frame 65, the cross rod 66 and the first connecting rod 67 to move backwards for resetting, and the transparent collection plate 69 rotates backwards under the action of the torsion spring to reset below the detection cylinder 25.
The embodiments described above are intended to provide those skilled in the art with a full range of modifications and variations to the embodiments described above without departing from the inventive concept thereof, and therefore the scope of the application is not limited by the embodiments described above, but is to be accorded the broadest scope consistent with the innovative features recited in the claims.
Claims (5)
1. An intelligent LED lamp assembling device comprises a fixed frame (1); an electric annular conveying track (2) is fixedly connected to the fixed frame (1); four electric grippers (3) are connected to the fixed frame (1); an electric locker (4) is connected to the fixed frame (1); the device is characterized in that the electric annular conveying track (2) is connected with a plurality of clamping units; each clamping unit is respectively connected with a detection cylinder (25); each detection cylinder (25) is rotationally connected with a plurality of detection rods (26) through a torsion spring rotating shaft, and all the detection rods (26) in the same detection cylinder (25) are arranged in an annular array; the fixed frame (1) is connected with an electrifying detection unit for electrifying and detecting the lamp (5); the power-on detection unit is connected with a knocking detection unit; each detection cylinder (25) is connected with a knocking detection unit, and the knocking detection unit is used for driving a detection rod (26) to rotate so as to conduct knocking detection on the lamp (5); the fixed frame (1) is connected with a crushing unit; each detection cylinder (25) is connected with a breaking unit, and the breaking unit is used for driving the detection rod (26) to rotate so as to break the broken glass cover of the lamp (5);
the clamping unit comprises a fixing seat (21); a plurality of fixing seats (21) are fixedly connected on the electric annular conveying track (2) at equal intervals; the upper side of each fixed seat (21) is fixedly connected with a fixed frame (22); two first electric push rods (23) are fixedly connected to each fixing frame (22) respectively; the telescopic end of each first electric push rod (23) is fixedly connected with a fixing clamp (24) respectively;
each fixing seat (21) is connected with the power-on detection unit;
the power-on detection unit comprises a first mounting frame (31); a first mounting frame (31) is fixedly connected to the fixed frame (1); the first mounting frame (31) is connected with the knocking detection unit; a second electric push rod (32) is fixedly connected to the first mounting frame (31); a first mounting plate (33) is fixedly connected with the telescopic end of the second electric push rod (32); the front part of the first mounting plate (33) is fixedly connected with a power-on device (34);
the camera (35) is also included; each fixing seat (21) is fixedly connected with a camera (35) respectively;
the knocking detection unit comprises a first driving component; the outer surface of each detection cylinder (25) is respectively and rotatably connected with a second gear (44); the lower side of each second gear (44) is fixedly connected with a plurality of first deflector rods (45) respectively, and the plurality of first deflector rods (45) on the same second gear (44) are arranged in an annular array; the lower part of the first mounting frame (31) is connected with a first driving component which is used for driving the second gear (44) to rotate;
the crushing unit comprises a second driving component; a second mounting frame (51) is fixedly connected to the fixed frame (1); the lower part of the second mounting frame (51) is connected with a second driving component; a third electric push rod (52) is fixedly connected to the upper part of the second mounting frame (51); an electric clamp holder (53) is fixedly connected with the telescopic end of the third electric push rod (52); the outer surface of each detection cylinder (25) is respectively and rotatably connected with a fourth gear (57); the upper sides of the fourth gears (57) are fixedly connected with a plurality of second deflector rods (58) respectively, the second deflector rods (58) on the same fourth gear (57) are arranged in an annular array, and the second deflector rods (58) are closer to the center point of the detection cylinder (25) than the first deflector rods (45).
2. An intelligent assembly device for an LED lamp according to claim 1, wherein one end of each detection rod (26) near the center point of the detection cylinder (25) is spherical.
3. The intelligent LED lamp assembly device according to claim 1, further comprising a collection unit; the fixed frame (1) is connected with a collecting unit; each detection cylinder (25) is connected with the collection unit; each fixing seat (21) is connected with the collecting unit; the collecting unit comprises a fourth electric push rod (61); a fourth electric push rod (61) is fixedly connected to the right part of the upper side of the fixed frame (1); a fourth mounting plate (62) is fixedly connected with the telescopic end of the fourth electric push rod (61); the lower part of the fourth mounting plate (62) is fixedly connected with a collecting frame (63); two fifth mounting plates (64) are fixedly connected to the middle of the fourth mounting plate (62), and a flow guiding frame (65) is connected between the two fifth mounting plates (64) through a torsion spring rotating shaft; the middle part of the flow guiding frame (65) is rotationally connected with a cross rod (66); the upper part of the front side of the fourth mounting plate (62) is fixedly connected with a first connecting rod (67); a sixth mounting plate (68) is fixedly connected to the lower part of each detection cylinder (25); each sixth mounting plate (68) is respectively connected with a transparent collecting plate (69) through a torsion spring rotating shaft, and each torsion spring rotating shaft is respectively fixedly connected with a second connecting rod (610); each fixed seat (21) is fixedly connected with an inclined plate (611) respectively.
4. An intelligent assembly device for an LED lamp according to claim 3, wherein the lower side of the first link (67) is provided with bristles.
5. An intelligent LED lamp assembling device according to claim 3, wherein a convex rod is arranged on the upper side of the inclined plate (611).
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| CN202311011860.0A CN116713213B (en) | 2023-08-11 | 2023-08-11 | Intelligent LED lamp assembling equipment |
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| CN116713213A (en) | 2023-09-08 |
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