CN116686878A - Automatic compressed tea device and processing method - Google Patents

Abstract

The application relates to tea processing equipment, and provides an automatic compressed tea device which comprises a receiving hopper, a steaming chamber, a manipulator module and a pressurizing module; the material steaming chamber is located below the material receiving hopper and is communicated with each other, a ventilation plate is arranged in the material steaming chamber, a steam cavity is arranged at the lower part of the ventilation plate, materials in the material receiving hopper face the material steaming chamber and are supported by the ventilation plate, the material steaming chamber is located at one side of the ventilation plate, a first through hole is vertically formed in the material steaming chamber, a first telescopic piece is movably inserted in the first through hole, a second telescopic piece is movably arranged at the other side of the ventilation plate, the second telescopic piece pushes the materials to face the first through hole, and a third telescopic piece is further arranged between the material receiving hopper and the material steaming chamber. Based on the method, the production efficiency is high, and the duration of the production period is effectively reduced without manually participating in the production or operating with corresponding auxiliary machines. In addition, a processing method of the automatic compressed tea device is also provided.

Description

Automatic compressed tea device and processing method

Technical Field

The application relates to tea processing equipment, in particular to an automatic compressed tea device and a processing method.

Background

Or tea brick is also called autoclaved tea, namely tea leaves with the appearance similar to brick or cake, and is a representative type of tea, tea stem and sometimes tea dust are pressed into blocky tea.

The existing tea cakes on the market are different in molding modes and are mostly realized through manual production or mechanical auxiliary semi-automatic production, so that the production efficiency is low, and the production process is long in time consumption.

Disclosure of Invention

In order to solve the problem of low efficiency in the existing tea cake manufacturing process, the application aims to provide an automatic compressed tea device and a processing method.

In a first aspect, the present application provides an automatic compressed tea device, which adopts the following technical scheme:

an automatic compressed tea device comprises a receiving hopper, a steaming chamber, a manipulator module and a pressurizing module; the material steaming chamber is positioned below the material receiving hopper and communicated with each other, a ventilation plate is arranged in the material steaming chamber, a steam cavity is arranged at the lower part of the ventilation plate, materials in the material receiving hopper are conveyed towards the material steaming chamber and supported by the ventilation plate, a first through hole is vertically formed in one side of the ventilation plate, a first telescopic piece is movably inserted in the first through hole, a second telescopic piece is movably arranged on the other side of the ventilation plate, the second telescopic piece pushes the materials to face the first through hole, and a third telescopic piece is further arranged between the material receiving hopper and the material steaming chamber; the manipulator module comprises a linear guide rail and a fourth telescopic piece, the fourth telescopic piece is connected to the linear guide rail to perform X-axis movement, the fourth telescopic piece performs Y-axis movement, a clamping jaw cylinder is connected to the fourth telescopic piece, and the clamping jaw cylinder can realize grabbing and releasing actions; the pressurizing template comprises a guide rail, a mold cavity, a fifth telescopic member and a sixth telescopic member, wherein an opening of the mold cavity faces upwards, the guide rail is positioned below the first through hole and is slidably connected with a mounting seat, the mold cavity is arranged on the mounting seat, the fifth telescopic member is connected with the mounting seat, the sixth telescopic member and the fifth telescopic member are vertically arranged, an upper mold is arranged on the sixth telescopic member, and the sixth telescopic member drives the upper mold to stretch out and draw back in the opening of the mold cavity.

Through adopting above-mentioned technical scheme, the material gets into the material steaming chamber after passing through the receiving hopper adjustment blanking direction, and when the material got into the material steaming chamber, the third extensible member breaks away from between receiving hopper and the material steaming chamber, and first extensible member is pegged graft in first through-hole simultaneously, and after the material steaming chamber received the material, the third extensible member was pegged graft between receiving hopper and material steaming chamber for the material steaming chamber forms a confined space, and the material is supported through the air-permeable plate.

The gas in the steam cavity passes through the ventilation plate from bottom to top, so that steaming of the material is realized, the surface of the material is softened, and the fragmentation degree is reduced in the subsequent pressing process; when the material is steamed, the first telescopic piece is separated from the first through hole, meanwhile, the second telescopic piece pushes the material into the first through hole, the material can fall into the die cavity under the action of gravity by utilizing the vertical arrangement of the first through hole, meanwhile, in order to avoid the situation that part of the material is adhered to the inner wall of the first through hole, the first telescopic piece is controlled to be inserted into the first through hole, and the residual material on the inner wall of the first through hole is synchronously scraped into the die cavity;

when the material flows into the die cavity, the fourth telescopic piece horizontally moves to the position above the opening of the die cavity under the action of the linear guide rail, and meanwhile, the fourth telescopic piece vertically lifts to control the clamping jaw cylinder to extend into the die cavity, and the clamping jaw cylinder is controlled to grasp and release the material, so that the leveling of the material is realized, and the subsequent better compaction operation is facilitated;

and (3) driving the die cavity to move below the upper die by the fifth telescopic piece after leveling the material, controlling the upper die to be abutted on the surface of the material in the die cavity by the sixth telescopic piece, and then continuously pressing down to compact and shape the material. By utilizing the automatic operation of each procedure, the production efficiency is high, the duration of the production period of the process is effectively reduced, the practicability is strong, and the market popularization value is high.

Optionally, still contain feeding tray and scale bucket, the feeding tray is towards the pay-off of scale bucket, the discharge end of scale bucket articulates there is the switch board, is connected with the seventh extensible member on the switch board, the seventh extensible member drives the switch board realizes right opening or closing of scale bucket discharge end, the scale bucket is towards the pay-off of receiving the hopper.

By adopting the technical scheme, the weighing hopper is utilized, when the feeding disc is ready to convey materials to the weighing hopper, the switch plate seals the weighing hopper until the weighing hopper is full, so that quantitative control of the materials is realized; after the weighing hopper is filled, the seventh telescopic piece drives the switch plate to be separated from the discharge end of the weighing hopper, so that the discharge end of the weighing hopper is in an open state, quantitative materials are conveyed into the receiving hopper at the moment, the receiving hopper is used for adjusting the blanking direction, the materials are conveyed into the steaming chamber, and the quantitative processing of the materials can be realized by utilizing the structure, so that the process quality consistency is good.

Optionally, the steam cavity is externally connected with a water-steam separation device, and the steam chamber is made to form a closed structure by utilizing the position distribution of the first telescopic piece, the second telescopic piece and the third telescopic piece.

Through adopting above-mentioned technical scheme, utilize water vapor separation device can evaporate water into steam, steam enters into the steam chamber, utilizes the position distribution of first extensible member, second extensible member and third extensible member to make the steaming chamber become closed state, keeps steam to evaporate the ripe material under constant temperature continuously, and the course of working is effectual.

Optionally, the steam material steaming device further comprises a supporting seat, wherein the supporting seat is located below the steam material steaming chamber, the guide rail is installed on the supporting seat, a second through hole is formed in the installation seat, a lower die is arranged in the die cavity, and when the die cavity is placed on the installation seat, the lower die is abutted to the second through hole.

Through adopting above-mentioned technical scheme, utilize the second through-hole on the mount pad, with lower mould butt in second through-hole department simultaneously, after the material in the mould die cavity compresses tightly, can lift up the lower mould along the bottom of mould die cavity towards the opening part through the second through-hole for the material after compressing tightly can break away from the mould die cavity, the material is received to the process of being convenient for.

Optionally, the clamping jaw cylinder is located the side of mould die cavity, when the material from first through-hole falls into in the mould die cavity piece, the clamping jaw cylinder is in linear guide with the control of fourth extensible member removes down stretch into in the mould die cavity, to the material leveling in the mould die cavity.

Through adopting above-mentioned technical scheme, when the material is accomodate with in the mould die cavity, linear guide control fourth extensible member is located to the side of mould die cavity, the lift operation of cooperation fourth extensible member simultaneously for the clamping jaw cylinder is located the opening part of mould die cavity, stretches into simultaneously in the mould die cavity butt on the material surface, utilizes the clamping jaw cylinder to realize the leveling operation to the material in the mould die cavity, makes the material can not produce a height in the mould die cavity, perhaps concentrate a accumulational phenomenon, and even structure when convenient follow-up compacting shaping, pleasing to the eye degree simultaneously is good.

Optionally, be provided with on the supporting seat and lay the cavity of placing that flies in, the manipulator module still contains eighth extensible member, be connected with the sucking disc on the eighth extensible member, the eighth extensible member do Y axle motion and connect in on the linear guide, when the material in the mould die cavity levels, the eighth extensible member drives the sucking disc adsorbs fly in placing in the cavity place on the material of mould die cavity.

Through adopting above-mentioned technical scheme, the internal flight is a sign, lays in placing the intracavity, and when the material was leveled, linear guide drove eighth extensible member and move to placing the intracavity earlier, and utilize the sucking disc to inhale in advance with the internal flight, then continue under linear guide's control, move eighth extensible member to the opening part of mould die cavity, at this moment in the lift of eighth extensible member, the sucking disc drives the internal flight and stretches into in the mould die cavity, accomplishes the internal flight and puts in on the material.

Optionally, a third through hole is formed in the supporting seat, a ninth telescopic member is arranged below the third through hole, the ninth telescopic member passes through the third through hole to perform lifting motion, when the sixth telescopic member drives the upper die to achieve extrusion molding of materials in the die cavity, the fifth telescopic member pushes the mounting seat to enable the second through hole to be communicated with the third through hole, and the ninth telescopic member sequentially passes through the third through hole and the second through hole to achieve lifting of the lower die to enable the materials to be separated from the die cavity.

Through adopting above-mentioned technical scheme, after the material extrusion in the mould die cavity, ninth extensible member passes third through-hole and second through-hole butt respectively on the lower mould, then ninth extensible member drives the lower mould and lifts up for the material can break away from the mould die cavity, accomplishes the drawing of patterns process, utilizes this structure, can conveniently quick take out the material.

Optionally, the manipulator module still contains tenth extensible member, the tenth extensible member do Y axle motion and connect in linear guide, still be connected with the link plate on the tenth extensible member, link plate's both ends are provided with flexible clamping jaw respectively, two flexible clamping jaw sets up relatively, when the material breaks away from the mould die cavity, two flexible clamping jaw realizes snatching the input to the material.

Through adopting above-mentioned technical scheme, when the material is prepared to take out from the mould die cavity, linear guide controls tenth extensible member and is located to mould die cavity open-ended top, and when the material was come out from the propelling movement of mould die cavity, tenth extensible member drove flexible clamping jaw and move down to the side region of material, and two flexible clamping jaw relative movements simultaneously realize the clamp to the material side and connect, and tenth extensible member drives flexible clamping jaw and moves up in step, accomplishes the snatching input to the material.

Optionally, the number of the manipulator modules is the same as the number of the pressurizing modules, and the pressurizing modules can be arranged in a plurality according to the time required by molding a single material.

Through adopting above-mentioned technical scheme, each pressurization module corresponds manipulator module operation and accomplishes corresponding leveling, puts interior flying and compress tightly the shaping process, according to the shaping time of every material demand, can set up a plurality of pressurization modules and manipulator module and operate production in turn, effectively promotes production efficiency.

In a second aspect, the processing method of the automatic compressed tea device provided by the application is based on the automatic compressed tea device, and comprises the following steps:

s1, a third telescopic piece is separated from the space between the receiving hopper and the steaming chamber, and quantitative materials naturally fall into the steaming chamber through the receiving hopper to prepare for steaming tea;

s2, after the material steaming chamber receives the material, the third telescopic piece is inserted between the material receiving hopper and the material steaming chamber, meanwhile, the first telescopic piece is inserted in the first through hole, and steam in the steam cavity is used for steaming and softening the material through the ventilation plate;

s3, after the material is steamed and softened, the first telescopic piece is separated from the first through hole, and the second telescopic piece pushes the steamed and softened material into the first through hole;

s4, enabling the material in the first through hole to fall into a die cavity, and leveling the material in the die cavity by the clamping jaw cylinder;

s5, the sixth telescopic piece drives the upper die to extrude the material in the die cavity, and compression molding is achieved.

By adopting the technical scheme, each station does not need to be manually involved in production, and when the stations are operated in a full-automatic mode, the production efficiency is high, and the production period is effectively reduced.

In summary, the present application includes at least one of the following beneficial effects:

1. and each working procedure is utilized to automatically operate, manual participation in manufacturing or corresponding auxiliary machine operation is not needed, the production efficiency is high, the duration of the production period of the process is effectively reduced, the practicability is high, and the market popularization value is high.

2. When the feeding disc is ready to convey materials to the weighing hopper, the weighing hopper is closed by the switch plate until the weighing hopper is full, so that quantitative control of the materials is realized; after the weighing hopper is filled, the seventh telescopic piece drives the switch plate to be separated from the discharge end of the weighing hopper, so that the discharge end of the weighing hopper is in an open state, at the moment, quantitative materials are conveyed into the receiving hopper, meanwhile, the receiving hopper is used for adjusting the blanking direction, the materials are conveyed into the steaming chamber, and by means of the structure, quantitative processing of the materials can be realized, and the process quality consistency is good;

3. the steaming chamber is in a closed state by utilizing the position distribution of the first telescopic piece, the second telescopic piece and the third telescopic piece, so that the steam is kept to continuously steam the materials at a constant temperature, and the processing effect of the process is good

4. The lower die is abutted to the second through hole by utilizing the second through hole on the mounting seat, and after the materials in the die cavity are compressed, the lower die can be lifted towards the opening along the bottom of the die cavity through the second through hole, so that the compressed materials can be separated from the die cavity, and the process of receiving the materials is facilitated;

5. when the material is accomodate with in the mould die cavity, linear guide control fourth extensible member is located to the side of mould die cavity, cooperates the lifting operation of fourth extensible member simultaneously for the clamping jaw cylinder is located the opening part of mould die cavity, stretches into simultaneously in the mould die cavity butt on the material surface, and the leveling operation is realized to the material in the mould die cavity, utilizes the clamping jaw cylinder to the material leveling, makes the material can not produce a height in the mould die cavity one, perhaps concentrate a palpable phenomenon, and the structure is even when convenient follow-up compacting shaping, and pleasing to the eye degree simultaneously is good.

Drawings

FIG. 1 is a schematic view of the overall structure of the present application;

FIG. 2 is an enlarged schematic view of a portion A of FIG. 1;

FIG. 3 is a schematic view of the structure of the receiving hopper and the steaming chamber of the present application;

FIG. 4 is a cross-sectional view A-A of FIG. 3;

FIG. 5 is a schematic diagram of the manipulator module and the pressurizing module according to the present application;

FIG. 6 is a partially enlarged schematic illustration of portion B of FIG. 5;

fig. 7 is a schematic diagram of an exploded view of a mold cavity and a mounting base of the present application.

Reference numerals illustrate:

1. a feeding tray; 2. weighing a bucket; 21. a switch board; 22. a hinge strip; 23. a seventh telescoping member; 3. a receiving hopper; 4. a steaming chamber; 41. a ventilation plate; 42. a steam chamber; 43. a first through hole; 431. a first telescopic member; 44. a second telescopic member; 45. a third telescopic member; 5. a manipulator module; 51. a linear guide rail; 511. a connecting plate; 52. a fourth expansion piece; 521. a clamping jaw cylinder; 53. an eighth telescoping member; 531. a suction cup; 54. a tenth telescoping member; 55. a connecting plate; 551. a retractable clamping jaw; 6. a pressurizing module; 61. a guide rail; 62. a mounting base; 621. a second through hole; 63. a mold cavity; 631. a lower die; 64. a fifth telescopic member; 65. a sixth telescopic member; 651. an upper die; 7. a support base; 71. a support bar; 72. a placement cavity; 73. a third through hole; 74. and a ninth telescoping member.

Detailed Description

The present application will be described in further detail with reference to fig. 1-7.

Example 1: an automatic compressed tea device, refer to fig. 1, including feeding tray 1, scale bucket 2, receiving hopper 3, evaporate material room 4, mechanical module and pressurization module 6, feeding tray 1 carries the material towards scale bucket 2, scale bucket 2 carries out the ration to the material, carry the material to receiving hopper 3 after the ration is accomplished, utilize receiving hopper 3 to realize after the blanking direction adjustment carry to evaporate material room 4, evaporate material room 4 evaporate soft to the material, evaporate soft material and utilize mechanical module to carry out the material leveling and lay the internal flight, compress into shape to the material through pressurization module 6 at last.

Referring to fig. 2, specifically, the feeding tray 1 adopts automatic vibration feeding, the weighing hopper 2 is located below the feeding tray 1, the receiving hopper 3 is located below the weighing hopper 2, natural falling bodies enter the weighing hopper 2 when the feeding tray 1 discharges materials, two feeding trays 1 and the weighing hopper 2 are respectively provided, and are in one-to-one correspondence, and the two feeding trays 1 are simultaneously or alternately carried out in the process of quantifying materials. The bottom of the weighing hopper 2 is a discharge end, a switch plate 21 is arranged at the discharge end, each weighing hopper 2 is provided with a pair of switch plates 21, the switch plates 21 are oppositely arranged and are respectively hinged on the weighing hoppers 2 through hinges, the two switch plates 21 are connected with a seventh telescopic piece 23 by utilizing a hinge strip 22, the seventh telescopic piece 23 is fixed on the weighing hopper 2 and stretches along the direction of the discharge end of the weighing hopper 2, and before filling materials, the seventh telescopic piece 23 drives the switch plates 21 to realize closed control of the discharge end of the weighing hopper 2; when the material fills the weighing hopper 2 to a full amount, the seventh telescopic piece 23 drives the switch plate 21 to be separated from the discharge end, so that the discharge end of the weighing hopper 2 is in an open state, and the quantified material flows into the receiving hopper 3.

Referring to fig. 3 and 4, the material is temporarily circulated by the material receiving hopper 3, so that the circulation direction of the material is conveniently and uniformly controlled. The receiving hopper 3 is positioned right above the steaming chamber 4, the receiving hopper 3 and the steaming chamber 4 are communicated with each other, a third telescopic piece 45 is movably inserted between the receiving hopper 3 and the steaming chamber 4, and the third telescopic piece 45 is used for controlling the communication or the separation between the receiving hopper 3 and the steaming chamber 4; the inside of steaming material room 4 is provided with one deck ventilative board 41, and the array distributes on the ventilative board 41 has a plurality of bleeder vents, and the lower part of ventilative board 41 is provided with steam chamber 42, and when third extensible member 45 break away from between receiving hopper 3 and the steaming material room 4, the material in the receiving hopper 3 is carried in towards steaming material room 4 and is supported through ventilative board 41.

The steaming chamber 4 is located one side of the ventilation plate 41 and is vertically provided with a first through hole 43, a first telescopic piece 431 is movably inserted in the first through hole 43, the other side of the steaming chamber 4 located on the ventilation plate 41 is provided with a second telescopic piece 44, the second telescopic piece 44 is abutted to the ventilation plate 41, the second telescopic piece 44 is located on the opposite face of the first telescopic piece 431 and stretches left and right towards the position of the first through hole 43, after the steaming chamber 4 receives materials, a third telescopic piece 45 is inserted between the receiving hopper 3 and the steaming chamber 4, a channel between the receiving hopper 3 and the steaming chamber 4 is blocked, and the steaming chamber 4 utilizes the position distribution of the first telescopic piece 431, the second telescopic piece 44 and the third telescopic piece 45 to form a closed structure.

In some embodiments, the steam cavity 42 is externally connected with a water-steam separation device (not shown in the figure), the liquid is vaporized into steam by the water-steam separation device, the steam enters the steam cavity 42, and the gas in the steam cavity 42 passes through the ventilation plate 41 from bottom to top, so that the steaming of the material is realized, the surface of the material is softened, and the fragmentation degree is reduced in the subsequent pressing process. When the material is steamed, the first telescopic piece 431 stretches upwards to be separated from the first through hole 43, meanwhile, the second telescopic piece 44 pushes the material into the first through hole 43, the material can be conveyed downwards by means of the vertical arrangement of the first through hole 43, in order to avoid the fact that part of the material is adhered to the inside of the first through hole 43, when the second telescopic piece 44 finishes pushing the material, the first telescopic piece 431 is controlled to be inserted into the first through hole 43 again, and the residual material in the first through hole 43 is scraped synchronously.

Referring to fig. 5 and 6, the manipulator module 5 and the pressurizing module 6 are mounted on the supporting seat 7, the supporting seat 7 is located below the steaming chamber 4, the pressurizing module 6 includes a guide rail 61, a mold cavity 63, a fifth telescopic member 64 and a sixth telescopic member 65, the guide rail 61 is provided with two telescopic members which are parallel to each other and distributed on the supporting seat 7, the guide rail 61 is slidably connected with the mounting seat 62, the mold cavity 63 is placed on the mounting seat 62, the fifth telescopic member 64 is mounted on the supporting seat 7, the driving end is connected with the mounting seat 62, the fifth telescopic member 64 is utilized to drive the mounting seat 62 to slide along the guide rail 61, and the fixed end of the sixth telescopic member 65 is fixed on the upper portion of the supporting seat 7 through a support bar 71 and is perpendicular to the fifth telescopic member 64.

When the material falls freely from the first through hole 43 (marked in fig. 4), the fifth telescopic member 64 drives the mounting seat 62 to slide to the discharge end of the first through hole 43, and the mold cavity 63 faces the first through hole 43, so that the material flows from the first through hole 43 into the mold cavity 63.

In some embodiments, the manipulator module 5 includes a linear guide rail 51 and a fourth telescopic member 52, the linear guide rail 51 is mounted on the support bar 71, the fourth telescopic member 52 is connected to the linear guide rail 51 through a connecting plate 511, the linear guide rail 51 drives the fourth telescopic member 52 to move along an X axis, the fourth telescopic member 52 can move up and down along a Y axis, a clamping jaw cylinder 521 is connected to a driving end of the fourth telescopic member 52, and the clamping jaw cylinder 521 can implement a grabbing or placing operation.

In this embodiment, the linear guide rail is driven by electromagnetic force, or the structure of the linear guide rail may be a driving manner of a cylinder, a belt or a gear row, which is not particularly limited in this embodiment.

After the mold cavity 63 is filled with the material, the fourth telescopic member 52 horizontally moves to the upper side of the opening of the mold cavity 63 under the action of the linear guide rail 51, and meanwhile, the fourth telescopic member 52 vertically moves to control the clamping jaw cylinder 521 to extend into the mold cavity 63, the clamping jaw cylinder 521 is controlled to repeatedly grab or release the material, so that the leveling of the surface of the material is realized, the material is uniformly distributed in the mold cavity 63, the material cannot be higher or lower in the mold cavity 63, or the phenomenon that the material is accumulated in one part is concentrated, and the structure is uniform during the subsequent compaction molding.

In some embodiments, the supporting seat 7 is further provided with a placing cavity 72 for placing an inner fly, the inner fly is an information mark of a product, the information mark comprises trademark patterns, production information, quality guarantee period and the like, the manipulator module 5 further comprises an eighth telescopic piece 53, the eighth telescopic piece 53 is connected to the linear guide rail 51 through a connecting plate 511, a driving end is connected with a sucker 531, negative pressure air is connected to the sucker 531, an object can be sucked and cannot fall off when being abutted to the sucker 531, the eighth telescopic piece 53 also performs Y-axis upgrading motion, after the material in the mold cavity 63 is leveled, the linear guide rail 51 drives the eighth telescopic piece 53 to move into the placing cavity 72 first, the inner fly is sucked up in advance by the sucker 531, then the eighth telescopic piece 53 is continuously moved to an opening of the mold cavity 63 under the control of the linear guide rail 51, and at the moment, the sucker 531 drives the inner fly to stretch into the mold cavity 63 under the lifting of the eighth telescopic piece 53, and the inner fly to the material is completely thrown into the material.

After the inner fly is placed, the fifth telescopic member 64 drives the mounting seat 62 to move towards the original position, so that the opening of the mold cavity 63 faces the bottom of the sixth telescopic member 65, in this embodiment, the driving end of the sixth telescopic member 65 is provided with an upper mold 651, and the sixth telescopic member 65 drives the upper mold 651 to stretch out and draw back from the opening of the mold cavity 63 and to abut against the material, so that the upper mold 651 and the lower mold 6321 are pressed against each other in the mold cavity 63, so that the material forms the shape of the mold.

Referring to fig. 7, the mounting seat 62 is provided with a second through hole 621, a lower die 631 is disposed in the die cavity 63, the lower die 631 can slide up and down along the inner wall of the die cavity 63, when the die cavity 63 is placed on the mounting seat 62, the lower die 631 is abutted against the second through hole 621 under the influence of gravity, and the outer diameter of the lower die 631 is larger than the inner diameter of the second through hole 621.

Referring to fig. 5 and 7, a third through hole 73 is formed in the supporting seat 7, the third through hole 73 is vertically formed and is parallel to the second through hole 621, a ninth telescopic member 74 is arranged below the third through hole 73, a fixed end of the ninth telescopic member 74 is mounted on the supporting seat 7, a driving end of the ninth telescopic member 74 passes through the third through hole 73 from bottom to top to perform lifting movement, when the sixth telescopic member 65 drives the upper die 651 to achieve extrusion molding of materials in the die cavity 63, the fifth telescopic member 64 pushes the mounting seat 62 to enable the second through hole 621 to be communicated with the third through hole 73 up and down, at the moment, the driving end of the ninth telescopic member 74 sequentially passes through the third through hole 73 and the second through hole 621, the driving end of the ninth telescopic member 74 abuts against the bottom of the lower die 631, and the ninth telescopic member 74 is sequentially lifted to drive the lower die 631 to synchronously lift along the inner portion of the die cavity 63 until the materials are separated from the die cavity 63.

Referring to fig. 6, the manipulator module 5 further includes a tenth telescopic member 54, the tenth telescopic member 54 is connected to the linear guide rail 51 through the connecting plate 511, the linear guide rail 51 drives the tenth telescopic member 54 to move along the X axis, the tenth telescopic member 54 moves along the Y axis, the driving end of the tenth telescopic member 54 is connected with a connecting plate 55, the connecting point is located at the center of the connecting plate 55, two ends of the connecting plate 55 are respectively provided with a telescopic clamping jaw 551, an air cylinder is arranged on the telescopic clamping jaw 551, the telescopic clamping jaws 551 are oppositely arranged, the air cylinder drives the clamping jaws to move along opposite directions, when a material is ready to be taken out from the mold cavity 63, the linear guide rail 51 controls the tenth telescopic clamping jaw 54 to be located at the top of the opening of the mold cavity 63, when the material is pushed out from the mold cavity 63, the two telescopic clamping jaws 551 move relatively, and simultaneously, the tenth telescopic member 54 drives the telescopic clamping jaw 551 to move relatively, and the grabbing and putting the material is completed.

It should be noted that in this embodiment, the telescopic members are all driven by linear telescopic cylinders, so that the operation efficiency is fast, the operation is simple, and the application effect is good.

In some embodiments, the number of the manipulator modules 5 and the number of the pressurizing modules 6 are the same, the pressurizing modules 6 can be set in plurality according to the time required by forming a single material, each pressurizing module 6 corresponds to one manipulator module 5 to finish the corresponding leveling, putting in and compressing forming process, and according to the forming time required by each material, a plurality of pressurizing modules 6 and the manipulator modules 5 can be set for alternate operation and production, so that the production efficiency is effectively improved.

In this embodiment, two manipulator modules 5 and two pressurizing modules 6 are respectively disposed, each manipulator module 5 cooperates with one pressurizing module 6 for auxiliary operation, the left and right groups of dies symmetrically and alternately operate, the pressure-maintaining and shaping time of the die cavity 63 is shortened, the materials are sequentially and alternately received at the first through hole 43 for continuous pressing, the shaping time and the corresponding flow time of the die cavity 63 are fully utilized, and the production efficiency is improved.

It should be noted that the application not only can be used for the automatic processing process of forming tea cakes from tea leaves, but also can be used for forming tea bricks from tea leaves or performing corresponding automatic processing and forming operations on kelp, chinese herbal medicines and the like.

The mold cavity 63 can be replaced according to the shape of compressed tea, and besides the round structure of the tea cake, the shape of the brick tea can be designed to be square or long, and the like, the cross-sectional shape of the corresponding first through hole 43 is replaced correspondingly, the processed object in the embodiment is not particularly limited, and the device can be adapted.

The implementation principle of the embodiment of the application is as follows: the material gets into and evaporates material room 4 after the blanking direction is adjusted through receiving hopper 3, and when the material got into and evaporates material room 4, third extensible member 45 breaks away from between receiving hopper 3 and the material room 4 evaporates, and first extensible member 431 is pegged graft in first through-hole 43 simultaneously, and after evaporating material room 4 received the material, third extensible member 45 peg graft between receiving hopper 3 and evaporating material room 4 for evaporate material room 4 and form a confined space, and the material is supported through ventilation board 41.

The gas in the steam cavity 42 passes through the ventilation plate 41 from bottom to top, so that steaming of the material is realized, the surface of the material is softened, and the fragmentation degree is reduced in the subsequent pressing process; when the material is steamed, the first telescopic piece 431 is separated from the first through hole 43, meanwhile, the second telescopic piece 44 pushes the material into the first through hole 43, the material can fall into the die cavity 63 under the action of gravity by utilizing the vertical arrangement of the first through hole 43, meanwhile, in order to avoid that part of the material is adhered to the inner wall of the first through hole 43, the first telescopic piece 431 is controlled to be inserted into the first through hole 43, and the residual material on the inner wall of the first through hole 43 is synchronously scraped into the die cavity 63;

when the material flows into the mold cavity 63, the fourth telescopic piece 52 horizontally moves to the position above the opening of the mold cavity 63 under the action of the linear guide rail 51, and meanwhile, the fourth telescopic piece 52 is lifted up and down to control the clamping jaw cylinder 521 to extend into the mold cavity 63, and the clamping jaw cylinder 521 is controlled to grasp and release the material so as to realize the leveling of the material, thereby facilitating the follow-up better compaction operation;

the leveled material, the fifth telescopic piece 64 drives the die cavity 63 to run below the upper die 651, the sixth telescopic piece 65 controls the upper die 651 to be abutted against the surface of the material in the die cavity 63, and then the material is pressed and molded continuously. By utilizing the automatic operation of each procedure, the production efficiency is high, and the duration of the production period of the process is effectively reduced without manual participation in the production or corresponding auxiliary machine operation.

Example 2: the processing method of the automatic compressed tea device based on the automatic compressed tea device comprises the following steps of:

s1, in an initial state, feeding the materials into a feeding tray 1, and discharging the materials from the feeding tray 1 to naturally fall into a weighing hopper 2;

s2, weighing hoppers 2 quantitatively, stopping the feeding tray 1 after weighing, enabling the left weighing hopper 2 and the right weighing hopper 2 to run simultaneously or alternately, opening a discharging end switch plate 21 at the bottom of the weighing hopper 2 filled firstly (namely reaching the weight), enabling materials to freely fall from the weighing hoppers 2 to move to a receiving hopper 3, adjusting the blanking direction through the receiving hopper 3, and then entering a steaming chamber 4;

s3, the third telescopic piece 45 is opened, so that the receiving hopper 3 is communicated with the steaming chamber 4, and the steaming chamber 4 receives materials falling from the discharging hopper;

s4, after the material steaming chamber 4 receives the material, the third telescopic piece 45 is closed, so that the material receiving hopper 3 is blocked from the material steaming chamber 4, at the moment, the water-steam separation device is opened, water steam enters the steam cavity 42 to steam and soften the material, so that the material is not easy to crack during pressing, the steamed and softened material can be partially extruded out of the surface during pressing, and the adhesion of the material into different plastic forms such as a block shape, a cake shape, a square brick shape, a chocolate shape and the like is promoted;

s5, the first telescopic piece 431 is separated from the first through hole 43, the first through hole 43 is communicated with the mold cavity 63, and the steamed and softened material falls freely into the mold cavity 63 from the first through hole 43 under the pushing of the second telescopic piece 44 to be collected;

s6, clamping jaw air cylinders 521 are positioned at the side edges of the die cavity 63 where the materials are collected, and the clamping jaw air cylinders 521 extend into the die cavity 63 to level the materials so that the materials are uniformly distributed at all corners of the die cavity 63;

s7, the sucker 531 is moved to the placing cavity 72 for placing the inner fly, the inner fly is sucked on the sucker 531, the sucker 531 stretches into the die cavity 63 under the control of the eighth telescopic piece 53, and the inner fly is placed on the material;

s8, leveling and discharging materials in the mold cavity 63 flying inside are completed, the materials are conveyed to the lower part of the upper mold 651, the sixth telescopic piece 65 drives the upper mold 651 to be telescopic in an opening of the mold cavity 63 and abut against the materials to realize compression molding;

s9, after the material is molded, the lower die 631 on the die cavity 63 is aligned with the third through hole 73, and the ninth telescopic piece 74 passes through the third through hole 73 to be abutted on the lower die 631, so that the lower die 631 is lifted, and meanwhile, the material is separated from the die cavity 63;

s10, the telescopic clamping jaw 551 is abutted to the side face of the material, so that grabbing and throwing of the material are realized.

The embodiments of the present application are all preferred embodiments of the present application, and are not intended to limit the scope of the present application, wherein like reference numerals are used to refer to like elements throughout. Therefore: all equivalent changes in structure, shape and principle of the application should be covered in the scope of protection of the application.

Claims (10)

1. Automatic compressed tea device, its characterized in that: comprises a receiving hopper (3), a steaming chamber (4), a manipulator module (5) and a pressurizing module (6); the material steaming chamber (4) is located below the material receiving hopper (3) and is mutually communicated, a ventilation plate (41) is arranged in the material steaming chamber (4), a steam cavity (42) is arranged at the lower part of the ventilation plate (41), materials in the material receiving hopper (3) are conveyed towards the material steaming chamber (4) and supported by the ventilation plate (41), a first through hole (43) is vertically formed in one side of the material steaming chamber (4) located on the ventilation plate (41), a first telescopic piece (431) is movably inserted in the first through hole (43), a second telescopic piece (44) is movably arranged on the other side of the ventilation plate (41), the second telescopic piece (44) pushes the materials towards the first through hole (43), and a third telescopic piece (45) is further arranged between the material receiving hopper (3) and the material steaming chamber (4);

the manipulator module (5) comprises a linear guide rail (51) and a fourth telescopic piece (52), the fourth telescopic piece (52) is connected to the linear guide rail (51) to move along an X axis, the fourth telescopic piece (52) moves along a Y axis, a clamping jaw cylinder (521) is connected to the fourth telescopic piece (52), and the clamping jaw cylinder (521) can realize a clamping and releasing action;

the pressurizing template comprises a guide rail (61), a mold cavity (63), a fifth telescopic piece (64) and a sixth telescopic piece (65), wherein an opening of the mold cavity (63) faces upwards, the guide rail (61) is located below the first through hole (43) and is slidably connected with a mounting seat (62), the mold cavity (63) is placed on the mounting seat (62), the fifth telescopic piece (64) is connected to the mounting seat (62), the sixth telescopic piece (65) is vertically arranged with the fifth telescopic piece (64), an upper die (651) is arranged on the sixth telescopic piece (65), and the sixth telescopic piece (65) drives the upper die (651) to stretch into the opening of the mold cavity (63).

2. An automatic compressed tea apparatus according to claim 1, wherein: still contain feeding tray (1) and title fill (2), feeding tray (1) pay-off towards title fill (2), the discharge end of title fill (2) articulates there is switch board (21), is connected with seventh extensible member (23) on switch board (21), seventh extensible member (23) drive switch board (21) realize right opening or closing of title fill (2) discharge end, title fill (2) orientation receive hopper (3) pay-off.

3. An automatic compressed tea apparatus according to claim 1, wherein: the steam cavity (42) is externally connected with a water-steam separation device, and the steam material chamber (4) forms a closed structure by utilizing the position distribution of the first telescopic piece (431), the second telescopic piece (44) and the third telescopic piece (45).

4. An automatic compressed tea apparatus according to claim 1, wherein: still contain supporting seat (7), supporting seat (7) are located the below of steaming chamber (4), guide rail (61) install in on supporting seat (7), have second through-hole (621) on mount pad (62), be equipped with lower mould (631) in mould die cavity (63), work as mould die cavity (63) place in on mount pad (62), lower mould (631) butt in second through-hole (621) department.

5. An automatic compressed tea apparatus according to claim 4, wherein: the clamping jaw air cylinder (521) is located on the side edge of the die cavity (63), and when materials fall into the die cavity (63) from the first through hole (43), the clamping jaw air cylinder (521) stretches into the die cavity (63) under the control movement of the linear guide rail (51) and the fourth telescopic piece (52) to level the materials in the die cavity (63).

6. An automatic compressed tea apparatus according to claim 5, wherein: be provided with on supporting seat (7) and lay interior cavity (72) that flies, manipulator module (5) still contain eighth extensible member (53), be connected with sucking disc (531) on eighth extensible member (53), eighth extensible member (53) do the Y axle motion and connect in on linear guide (51), work as when the material in mould die cavity (63) levels, eighth extensible member (53) drive sucking disc (531) adsorb interior in placing cavity (72) flies place on the material of mould die cavity (63).

7. An automatic compressed tea apparatus according to claim 6, wherein: the supporting seat (7) is provided with a third through hole (73), a ninth telescopic piece (74) is arranged below the third through hole (73), the ninth telescopic piece passes through the third through hole (73) to do lifting motion, when the sixth telescopic piece (65) drives the upper die (651) to achieve extrusion molding of materials in the die cavity (63), the fifth telescopic piece (64) pushes the mounting seat (62) to enable the second through hole (621) to be communicated with the third through hole (73), and the ninth telescopic piece (74) sequentially passes through the third through hole (73) and the second through hole (621) to achieve lifting of the lower die (631) to enable the materials to be separated from the die cavity (63).

8. An automatic compressed tea apparatus according to claim 7, wherein: the manipulator module (5) further comprises a tenth telescopic part (54), the tenth telescopic part (54) moves in a Y-axis mode and is connected to the linear guide rail (51), a connecting plate (55) is further connected to the tenth telescopic part (54), telescopic clamping jaws (551) are respectively arranged at two ends of the connecting plate (55), the two telescopic clamping jaws (551) are oppositely arranged, and when materials are separated from the die cavity (63), the two telescopic clamping jaws (551) grab and throw the materials.

9. An automatic compressed tea apparatus according to claim 1, wherein: the number of the manipulator modules (5) is the same as that of the pressurizing modules (6), and the pressurizing modules (6) can be arranged in a plurality according to the time required by molding a single material.

10. A method of processing an automatic compressed tea apparatus according to any one of claims 1 to 9, comprising the steps of:

s1, a third telescopic piece (45) is separated from the space between the receiving hopper (3) and the steaming chamber (4), and quantitative materials naturally fall into the steaming chamber (4) through the receiving hopper (3) to prepare for steaming tea;

s2, after the steaming chamber (4) receives the materials, the third telescopic piece (45) is inserted between the receiving hopper (3) and the steaming chamber (4), meanwhile, the first telescopic piece (431) is inserted in the first through hole (43), and water vapor in the vapor chamber (42) is steamed and softened to the materials through the ventilation plate (41);

s3, after the material is steamed and softened, the first telescopic piece (431) is separated from the first through hole (43), and the second telescopic piece (44) pushes the steamed and softened material into the first through hole (43);

s4, enabling the material in the first through hole (43) to fall into a die cavity (63), and leveling the material in the die cavity (63) by the clamping jaw cylinder (521);

s5, the sixth telescopic piece (65) drives the upper die (651) to extrude the materials in the die cavity (63) so as to realize compression molding.