CN116600963A - 用于制造由连续纤维制成并用热塑性聚合物浸渍的纤维材料的方法 - Google Patents

用于制造由连续纤维制成并用热塑性聚合物浸渍的纤维材料的方法 Download PDF

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Publication number
CN116600963A
CN116600963A CN202180085182.5A CN202180085182A CN116600963A CN 116600963 A CN116600963 A CN 116600963A CN 202180085182 A CN202180085182 A CN 202180085182A CN 116600963 A CN116600963 A CN 116600963A
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CN
China
Prior art keywords
fibers
thermoplastic polymer
matrix
heating
impregnation
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN202180085182.5A
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English (en)
Chinese (zh)
Inventor
T·萨伐尔
A·巴博
A·萨利尼耶
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Arkema France SA
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Arkema France SA
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Filing date
Publication date
Application filed by Arkema France SA filed Critical Arkema France SA
Publication of CN116600963A publication Critical patent/CN116600963A/zh
Pending legal-status Critical Current

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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
    • B29B15/00—Pretreatment of the material to be shaped, not covered by groups B29B7/00 - B29B13/00
    • B29B15/08—Pretreatment of the material to be shaped, not covered by groups B29B7/00 - B29B13/00 of reinforcements or fillers
    • B29B15/10—Coating or impregnating independently of the moulding or shaping step
    • B29B15/12—Coating or impregnating independently of the moulding or shaping step of reinforcements of indefinite length
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C70/00—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
    • B29C70/04—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
    • B29C70/06—Fibrous reinforcements only
    • B29C70/10—Fibrous reinforcements only characterised by the structure of fibrous reinforcements, e.g. hollow fibres
    • B29C70/16—Fibrous reinforcements only characterised by the structure of fibrous reinforcements, e.g. hollow fibres using fibres of substantial or continuous length
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
    • B29B13/00—Conditioning or physical treatment of the material to be shaped
    • B29B13/02—Conditioning or physical treatment of the material to be shaped by heating
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C35/00—Heating, cooling or curing, e.g. crosslinking or vulcanising; Apparatus therefor
    • B29C35/02—Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould
    • B29C35/0244—Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould using fluidised bed
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C70/00—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
    • B29C70/04—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
    • B29C70/28—Shaping operations therefor
    • B29C70/30—Shaping by lay-up, i.e. applying fibres, tape or broadsheet on a mould, former or core; Shaping by spray-up, i.e. spraying of fibres on a mould, former or core
    • B29C70/38—Automated lay-up, e.g. using robots, laying filaments according to predetermined patterns
    • B29C70/386—Automated tape laying [ATL]
    • B29C70/388—Tape placement heads, e.g. component parts, details or accessories
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C70/00—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
    • B29C70/04—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
    • B29C70/28—Shaping operations therefor
    • B29C70/40—Shaping or impregnating by compression not applied
    • B29C70/50—Shaping or impregnating by compression not applied for producing articles of indefinite length, e.g. prepregs, sheet moulding compounds [SMC] or cross moulding compounds [XMC]
    • B29C70/52—Pultrusion, i.e. forming and compressing by continuously pulling through a die
    • B29C70/525—Component parts, details or accessories; Auxiliary operations
    • B29C70/527—Pulling means
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C70/00—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
    • B29C70/04—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
    • B29C70/28—Shaping operations therefor
    • B29C70/40—Shaping or impregnating by compression not applied
    • B29C70/50—Shaping or impregnating by compression not applied for producing articles of indefinite length, e.g. prepregs, sheet moulding compounds [SMC] or cross moulding compounds [XMC]
    • B29C70/52—Pultrusion, i.e. forming and compressing by continuously pulling through a die
    • B29C70/525—Component parts, details or accessories; Auxiliary operations
    • B29C70/528—Heating or cooling
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C70/00—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
    • B29C70/04—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
    • B29C70/28—Shaping operations therefor
    • B29C70/54—Component parts, details or accessories; Auxiliary operations, e.g. feeding or storage of prepregs or SMC after impregnation or during ageing
    • B29C70/56—Tensioning reinforcements before or during shaping
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C35/00—Heating, cooling or curing, e.g. crosslinking or vulcanising; Apparatus therefor
    • B29C35/02—Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould
    • B29C35/08—Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould by wave energy or particle radiation
    • B29C35/0805—Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould by wave energy or particle radiation using electromagnetic radiation
    • B29C2035/0822—Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould by wave energy or particle radiation using electromagnetic radiation using IR radiation
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2105/00—Condition, form or state of moulded material or of the material to be shaped
    • B29K2105/06—Condition, form or state of moulded material or of the material to be shaped containing reinforcements, fillers or inserts
    • B29K2105/08—Condition, form or state of moulded material or of the material to be shaped containing reinforcements, fillers or inserts of continuous length, e.g. cords, rovings, mats, fabrics, strands or yarns
    • B29K2105/10—Cords, strands or rovings, e.g. oriented cords, strands or rovings
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2233/00—Use of polymers of unsaturated acids or derivatives thereof, as reinforcement
    • B29K2233/04—Polymers of esters
    • B29K2233/12—Polymers of methacrylic acid esters, e.g. PMMA, i.e. polymethylmethacrylate
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2271/00—Use of polyethers, e.g. PEEK, i.e. polyether-etherketone or PEK, i.e. polyetherketone or derivatives thereof, as reinforcement
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2277/00—Use of PA, i.e. polyamides, e.g. polyesteramides or derivatives thereof, as reinforcement
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2279/00—Use of polymers having nitrogen, with or without oxygen or carbon only, in the main chain not provided for in groups B29K2261/00 - B29K2277/00, as reinforcement
    • B29K2279/08—PI, i.e. polyimides or derivatives thereof
    • B29K2279/085—Thermoplastic polyimides, e.g. polyesterimides, PEI, i.e. polyetherimides, or polyamideimides; Derivatives thereof
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2281/00—Use of polymers having sulfur, with or without nitrogen, oxygen or carbon only, in the main chain, as reinforcement
    • B29K2281/04—Polysulfides, e.g. PPS, i.e. polyphenylene sulfide, or derivatives thereof
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2301/00—Use of unspecified macromolecular compounds as reinforcement
    • B29K2301/12—Thermoplastic materials
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2307/00—Use of elements other than metals as reinforcement
    • B29K2307/04—Carbon
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2507/00—Use of elements other than metals as filler
    • B29K2507/04—Carbon

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Composite Materials (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Textile Engineering (AREA)
  • Health & Medical Sciences (AREA)
  • Oral & Maxillofacial Surgery (AREA)
  • Robotics (AREA)
  • Reinforced Plastic Materials (AREA)
CN202180085182.5A 2020-12-17 2021-12-15 用于制造由连续纤维制成并用热塑性聚合物浸渍的纤维材料的方法 Pending CN116600963A (zh)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
FR2013435A FR3117913B1 (fr) 2020-12-17 2020-12-17 Procédé de fabrication d’un matériau fibreux en fibres continues imprégné de polymère thermoplastique
FRFR2013435 2020-12-17
PCT/FR2021/052332 WO2022129781A1 (fr) 2020-12-17 2021-12-15 Procédé de fabrication d'un matériau fibreux en fibres continues imprégné de polymère thermoplastique

Publications (1)

Publication Number Publication Date
CN116600963A true CN116600963A (zh) 2023-08-15

Family

ID=74592230

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202180085182.5A Pending CN116600963A (zh) 2020-12-17 2021-12-15 用于制造由连续纤维制成并用热塑性聚合物浸渍的纤维材料的方法

Country Status (7)

Country Link
US (1) US20240051240A1 (https=)
EP (1) EP4263167B1 (https=)
JP (1) JP2023554435A (https=)
KR (1) KR20230121848A (https=)
CN (1) CN116600963A (https=)
FR (1) FR3117913B1 (https=)
WO (1) WO2022129781A1 (https=)

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2012164014A1 (en) * 2011-06-01 2012-12-06 Hexcel Reinforcements Veiled tape with improved resistance to delamination
JP2017031342A (ja) * 2015-08-04 2017-02-09 福井県 繊維強化樹脂シート材の製造方法
CN108503865A (zh) * 2018-05-09 2018-09-07 东华大学 一种碳纤维增强尼龙复合材料的制备方法
EP3418019A1 (fr) * 2017-06-22 2018-12-26 Arkema France Procede de fabrication d'un materiau fibreux impregne de polymere thermoplastique

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US5895622A (en) * 1997-04-07 1999-04-20 Purdue Research Foundation Method and apparatus for composite manufacture
WO2001051265A1 (fr) * 2000-01-12 2001-07-19 Toray Industries, Inc. Procede et dispositif de production pour faisceau de fibres ouvert et procede de fabrication de preimpregne
JP2001262443A (ja) * 2000-01-12 2001-09-26 Toray Ind Inc 繊維束の開繊装置及び開繊方法並びにプリプレグの製造方法
JP2002187127A (ja) * 2000-12-19 2002-07-02 Toray Ind Inc 長繊維ペレットの製造方法および製造装置
JP4174293B2 (ja) * 2002-10-28 2008-10-29 松下電工株式会社 基材への含浸方法
FR2858626B1 (fr) 2003-08-05 2005-10-07 Atofina Polyamides semi aromatiques souple a faible reprise en humidite
JP5326170B2 (ja) * 2009-05-25 2013-10-30 福井県 繊維束の開繊方法及び開繊糸シート並びに繊維補強シートの製造方法
US9624350B2 (en) 2011-12-09 2017-04-18 Ticona Llc Asymmetric fiber reinforced polymer tape
FR3017329B1 (fr) 2014-02-13 2016-07-29 Arkema France Procede de fabrication d'un materiau fibreux pre-impregne de polymere thermoplastique en lit fluidise
JP2015166417A (ja) * 2014-03-03 2015-09-24 三菱レイヨン株式会社 熱可塑性プリプレグの製造方法
JP6423303B2 (ja) * 2014-07-16 2018-11-14 株式会社神戸製鋼所 繊維強化熱可塑性樹脂テープの製造装置及び製造方法
FR3061066B1 (fr) * 2016-12-22 2020-02-14 Arkema France Procede de fabrication d'un materiau fibreux pre-impregne de polymere thermoplastique en lit fluidise
FR3061068B1 (fr) * 2016-12-22 2020-02-14 Arkema France Procede de fabrication d'un materiau fibreux pre-impregne de polymere thermoplastique sous forme de poudre
FR3061067B1 (fr) 2016-12-22 2020-02-14 Arkema France Procede de fabrication d'un materiau fibreux pre-impregne de polymere thermoplastique par projection
WO2018229114A1 (fr) 2017-06-14 2018-12-20 Arkema France Procédé de fabrication d'une pièce en matériau composite a partir de prépolymères
FR3067968B1 (fr) 2017-06-22 2020-11-06 Arkema France Materiau fibreux impregne de polymere thermoplastique
US11377528B2 (en) * 2018-01-26 2022-07-05 Toray Industries, Inc. Reinforcing fiber mat, and fiber-reinforced resin forming material and method of producing same

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2012164014A1 (en) * 2011-06-01 2012-12-06 Hexcel Reinforcements Veiled tape with improved resistance to delamination
JP2017031342A (ja) * 2015-08-04 2017-02-09 福井県 繊維強化樹脂シート材の製造方法
EP3418019A1 (fr) * 2017-06-22 2018-12-26 Arkema France Procede de fabrication d'un materiau fibreux impregne de polymere thermoplastique
CN108503865A (zh) * 2018-05-09 2018-09-07 东华大学 一种碳纤维增强尼龙复合材料的制备方法

Also Published As

Publication number Publication date
US20240051240A1 (en) 2024-02-15
FR3117913A1 (fr) 2022-06-24
EP4263167B1 (fr) 2025-03-19
KR20230121848A (ko) 2023-08-21
EP4263167A1 (fr) 2023-10-25
JP2023554435A (ja) 2023-12-27
WO2022129781A1 (fr) 2022-06-23
FR3117913B1 (fr) 2023-07-14

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