FR3117913B1 - Procédé de fabrication d’un matériau fibreux en fibres continues imprégné de polymère thermoplastique - Google Patents

Procédé de fabrication d’un matériau fibreux en fibres continues imprégné de polymère thermoplastique Download PDF

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Publication number
FR3117913B1
FR3117913B1 FR2013435A FR2013435A FR3117913B1 FR 3117913 B1 FR3117913 B1 FR 3117913B1 FR 2013435 A FR2013435 A FR 2013435A FR 2013435 A FR2013435 A FR 2013435A FR 3117913 B1 FR3117913 B1 FR 3117913B1
Authority
FR
France
Prior art keywords
fibrous material
thermoplastic polymer
impregnation
continuous fibers
manufacturing
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
FR2013435A
Other languages
English (en)
French (fr)
Other versions
FR3117913A1 (fr
Inventor
Thibault Savart
Arthur Babeau
Axel Salinier
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Arkema France SA
Original Assignee
Arkema France SA
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority to FR2013435A priority Critical patent/FR3117913B1/fr
Application filed by Arkema France SA filed Critical Arkema France SA
Priority to CN202180085182.5A priority patent/CN116600963A/zh
Priority to EP21851828.0A priority patent/EP4263167B1/fr
Priority to US18/258,093 priority patent/US20240051240A1/en
Priority to KR1020237024160A priority patent/KR20230121848A/ko
Priority to PCT/FR2021/052332 priority patent/WO2022129781A1/fr
Priority to JP2023536968A priority patent/JP2023554435A/ja
Publication of FR3117913A1 publication Critical patent/FR3117913A1/fr
Application granted granted Critical
Publication of FR3117913B1 publication Critical patent/FR3117913B1/fr
Active legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C70/00—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
    • B29C70/04—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
    • B29C70/06—Fibrous reinforcements only
    • B29C70/10—Fibrous reinforcements only characterised by the structure of fibrous reinforcements, e.g. hollow fibres
    • B29C70/16—Fibrous reinforcements only characterised by the structure of fibrous reinforcements, e.g. hollow fibres using fibres of substantial or continuous length
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
    • B29B15/00—Pretreatment of the material to be shaped, not covered by groups B29B7/00 - B29B13/00
    • B29B15/08—Pretreatment of the material to be shaped, not covered by groups B29B7/00 - B29B13/00 of reinforcements or fillers
    • B29B15/10—Coating or impregnating independently of the moulding or shaping step
    • B29B15/12—Coating or impregnating independently of the moulding or shaping step of reinforcements of indefinite length
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
    • B29B13/00—Conditioning or physical treatment of the material to be shaped
    • B29B13/02—Conditioning or physical treatment of the material to be shaped by heating
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C35/00—Heating, cooling or curing, e.g. crosslinking or vulcanising; Apparatus therefor
    • B29C35/02—Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould
    • B29C35/0244—Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould using fluidised bed
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C70/00—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
    • B29C70/04—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
    • B29C70/28—Shaping operations therefor
    • B29C70/30—Shaping by lay-up, i.e. applying fibres, tape or broadsheet on a mould, former or core; Shaping by spray-up, i.e. spraying of fibres on a mould, former or core
    • B29C70/38—Automated lay-up, e.g. using robots, laying filaments according to predetermined patterns
    • B29C70/386—Automated tape laying [ATL]
    • B29C70/388—Tape placement heads, e.g. component parts, details or accessories
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C70/00—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
    • B29C70/04—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
    • B29C70/28—Shaping operations therefor
    • B29C70/40—Shaping or impregnating by compression not applied
    • B29C70/50—Shaping or impregnating by compression not applied for producing articles of indefinite length, e.g. prepregs, sheet moulding compounds [SMC] or cross moulding compounds [XMC]
    • B29C70/52—Pultrusion, i.e. forming and compressing by continuously pulling through a die
    • B29C70/525—Component parts, details or accessories; Auxiliary operations
    • B29C70/527—Pulling means
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C70/00—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
    • B29C70/04—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
    • B29C70/28—Shaping operations therefor
    • B29C70/40—Shaping or impregnating by compression not applied
    • B29C70/50—Shaping or impregnating by compression not applied for producing articles of indefinite length, e.g. prepregs, sheet moulding compounds [SMC] or cross moulding compounds [XMC]
    • B29C70/52—Pultrusion, i.e. forming and compressing by continuously pulling through a die
    • B29C70/525—Component parts, details or accessories; Auxiliary operations
    • B29C70/528—Heating or cooling
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C70/00—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
    • B29C70/04—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
    • B29C70/28—Shaping operations therefor
    • B29C70/54—Component parts, details or accessories; Auxiliary operations, e.g. feeding or storage of prepregs or SMC after impregnation or during ageing
    • B29C70/56—Tensioning reinforcements before or during shaping
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C35/00—Heating, cooling or curing, e.g. crosslinking or vulcanising; Apparatus therefor
    • B29C35/02—Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould
    • B29C35/08—Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould by wave energy or particle radiation
    • B29C35/0805—Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould by wave energy or particle radiation using electromagnetic radiation
    • B29C2035/0822—Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould by wave energy or particle radiation using electromagnetic radiation using IR radiation
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2105/00—Condition, form or state of moulded material or of the material to be shaped
    • B29K2105/06—Condition, form or state of moulded material or of the material to be shaped containing reinforcements, fillers or inserts
    • B29K2105/08—Condition, form or state of moulded material or of the material to be shaped containing reinforcements, fillers or inserts of continuous length, e.g. cords, rovings, mats, fabrics, strands or yarns
    • B29K2105/10—Cords, strands or rovings, e.g. oriented cords, strands or rovings
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2233/00—Use of polymers of unsaturated acids or derivatives thereof, as reinforcement
    • B29K2233/04—Polymers of esters
    • B29K2233/12—Polymers of methacrylic acid esters, e.g. PMMA, i.e. polymethylmethacrylate
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2271/00—Use of polyethers, e.g. PEEK, i.e. polyether-etherketone or PEK, i.e. polyetherketone or derivatives thereof, as reinforcement
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2277/00—Use of PA, i.e. polyamides, e.g. polyesteramides or derivatives thereof, as reinforcement
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2279/00—Use of polymers having nitrogen, with or without oxygen or carbon only, in the main chain not provided for in groups B29K2261/00 - B29K2277/00, as reinforcement
    • B29K2279/08—PI, i.e. polyimides or derivatives thereof
    • B29K2279/085—Thermoplastic polyimides, e.g. polyesterimides, PEI, i.e. polyetherimides, or polyamideimides; Derivatives thereof
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2281/00—Use of polymers having sulfur, with or without nitrogen, oxygen or carbon only, in the main chain, as reinforcement
    • B29K2281/04—Polysulfides, e.g. PPS, i.e. polyphenylene sulfide, or derivatives thereof
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2301/00—Use of unspecified macromolecular compounds as reinforcement
    • B29K2301/12—Thermoplastic materials
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2307/00—Use of elements other than metals as reinforcement
    • B29K2307/04—Carbon
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2507/00—Use of elements other than metals as filler
    • B29K2507/04—Carbon

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Composite Materials (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Textile Engineering (AREA)
  • Health & Medical Sciences (AREA)
  • Oral & Maxillofacial Surgery (AREA)
  • Robotics (AREA)
  • Reinforced Plastic Materials (AREA)
FR2013435A 2020-12-17 2020-12-17 Procédé de fabrication d’un matériau fibreux en fibres continues imprégné de polymère thermoplastique Active FR3117913B1 (fr)

Priority Applications (7)

Application Number Priority Date Filing Date Title
FR2013435A FR3117913B1 (fr) 2020-12-17 2020-12-17 Procédé de fabrication d’un matériau fibreux en fibres continues imprégné de polymère thermoplastique
EP21851828.0A EP4263167B1 (fr) 2020-12-17 2021-12-15 Procédé de fabrication d'un matériau fibreux en fibres continues imprégné de polymère thermoplastique
US18/258,093 US20240051240A1 (en) 2020-12-17 2021-12-15 Method for manufacturing a fibrous material which is made of continuous fibres and impregnated with a thermoplastic polymer
KR1020237024160A KR20230121848A (ko) 2020-12-17 2021-12-15 연속 섬유로 제조되고 열가소성 중합체로 함침되는섬유성 물질을 제조하기 위한 방법
CN202180085182.5A CN116600963A (zh) 2020-12-17 2021-12-15 用于制造由连续纤维制成并用热塑性聚合物浸渍的纤维材料的方法
PCT/FR2021/052332 WO2022129781A1 (fr) 2020-12-17 2021-12-15 Procédé de fabrication d'un matériau fibreux en fibres continues imprégné de polymère thermoplastique
JP2023536968A JP2023554435A (ja) 2020-12-17 2021-12-15 連続繊維から作製され、熱可塑性樹脂ポリマーを含浸させた繊維材料の製造方法

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
FR2013435 2020-12-17
FR2013435A FR3117913B1 (fr) 2020-12-17 2020-12-17 Procédé de fabrication d’un matériau fibreux en fibres continues imprégné de polymère thermoplastique

Publications (2)

Publication Number Publication Date
FR3117913A1 FR3117913A1 (fr) 2022-06-24
FR3117913B1 true FR3117913B1 (fr) 2023-07-14

Family

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Family Applications (1)

Application Number Title Priority Date Filing Date
FR2013435A Active FR3117913B1 (fr) 2020-12-17 2020-12-17 Procédé de fabrication d’un matériau fibreux en fibres continues imprégné de polymère thermoplastique

Country Status (7)

Country Link
US (1) US20240051240A1 (https=)
EP (1) EP4263167B1 (https=)
JP (1) JP2023554435A (https=)
KR (1) KR20230121848A (https=)
CN (1) CN116600963A (https=)
FR (1) FR3117913B1 (https=)
WO (1) WO2022129781A1 (https=)

Family Cites Families (21)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5895622A (en) * 1997-04-07 1999-04-20 Purdue Research Foundation Method and apparatus for composite manufacture
WO2001051265A1 (fr) * 2000-01-12 2001-07-19 Toray Industries, Inc. Procede et dispositif de production pour faisceau de fibres ouvert et procede de fabrication de preimpregne
JP2001262443A (ja) * 2000-01-12 2001-09-26 Toray Ind Inc 繊維束の開繊装置及び開繊方法並びにプリプレグの製造方法
JP2002187127A (ja) * 2000-12-19 2002-07-02 Toray Ind Inc 長繊維ペレットの製造方法および製造装置
JP4174293B2 (ja) * 2002-10-28 2008-10-29 松下電工株式会社 基材への含浸方法
FR2858626B1 (fr) 2003-08-05 2005-10-07 Atofina Polyamides semi aromatiques souple a faible reprise en humidite
JP5326170B2 (ja) * 2009-05-25 2013-10-30 福井県 繊維束の開繊方法及び開繊糸シート並びに繊維補強シートの製造方法
FR2975939B1 (fr) * 2011-06-01 2014-05-09 Hexcel Reinforcements Ruban voile presentant une resistance au delaminage amelioree
US9624350B2 (en) 2011-12-09 2017-04-18 Ticona Llc Asymmetric fiber reinforced polymer tape
FR3017329B1 (fr) 2014-02-13 2016-07-29 Arkema France Procede de fabrication d'un materiau fibreux pre-impregne de polymere thermoplastique en lit fluidise
JP2015166417A (ja) * 2014-03-03 2015-09-24 三菱レイヨン株式会社 熱可塑性プリプレグの製造方法
JP6423303B2 (ja) * 2014-07-16 2018-11-14 株式会社神戸製鋼所 繊維強化熱可塑性樹脂テープの製造装置及び製造方法
JP6718101B2 (ja) * 2015-08-04 2020-07-08 福井県 繊維強化樹脂シート材の製造方法
FR3061066B1 (fr) * 2016-12-22 2020-02-14 Arkema France Procede de fabrication d'un materiau fibreux pre-impregne de polymere thermoplastique en lit fluidise
FR3061068B1 (fr) * 2016-12-22 2020-02-14 Arkema France Procede de fabrication d'un materiau fibreux pre-impregne de polymere thermoplastique sous forme de poudre
FR3061067B1 (fr) 2016-12-22 2020-02-14 Arkema France Procede de fabrication d'un materiau fibreux pre-impregne de polymere thermoplastique par projection
WO2018229114A1 (fr) 2017-06-14 2018-12-20 Arkema France Procédé de fabrication d'une pièce en matériau composite a partir de prépolymères
FR3067961B1 (fr) 2017-06-22 2020-11-06 Arkema France Procede de fabrication d'un materiau fibreux impregne de polymere thermoplastique
FR3067968B1 (fr) 2017-06-22 2020-11-06 Arkema France Materiau fibreux impregne de polymere thermoplastique
US11377528B2 (en) * 2018-01-26 2022-07-05 Toray Industries, Inc. Reinforcing fiber mat, and fiber-reinforced resin forming material and method of producing same
CN108503865B (zh) * 2018-05-09 2020-06-12 东华大学 一种碳纤维增强尼龙复合材料的制备方法

Also Published As

Publication number Publication date
US20240051240A1 (en) 2024-02-15
FR3117913A1 (fr) 2022-06-24
EP4263167B1 (fr) 2025-03-19
KR20230121848A (ko) 2023-08-21
EP4263167A1 (fr) 2023-10-25
JP2023554435A (ja) 2023-12-27
WO2022129781A1 (fr) 2022-06-23
CN116600963A (zh) 2023-08-15

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