CN116588623A - Multilayer circulation assembly system and multilayer circulation method for binding belt - Google Patents
Multilayer circulation assembly system and multilayer circulation method for binding belt Download PDFInfo
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- CN116588623A CN116588623A CN202310323337.5A CN202310323337A CN116588623A CN 116588623 A CN116588623 A CN 116588623A CN 202310323337 A CN202310323337 A CN 202310323337A CN 116588623 A CN116588623 A CN 116588623A
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- 238000000034 method Methods 0.000 title claims description 19
- 238000012545 processing Methods 0.000 claims abstract description 117
- 238000000926 separation method Methods 0.000 claims abstract description 52
- 230000007246 mechanism Effects 0.000 claims abstract description 6
- 238000013519 translation Methods 0.000 claims description 56
- 238000012546 transfer Methods 0.000 claims description 35
- 230000000903 blocking effect Effects 0.000 claims description 25
- 238000007667 floating Methods 0.000 claims description 14
- 238000003754 machining Methods 0.000 claims description 11
- 230000008569 process Effects 0.000 claims description 9
- 238000013459 approach Methods 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 30
- 230000009471 action Effects 0.000 abstract description 15
- 230000033001 locomotion Effects 0.000 description 10
- 230000000712 assembly Effects 0.000 description 8
- 238000000429 assembly Methods 0.000 description 8
- 238000009958 sewing Methods 0.000 description 7
- 230000008859 change Effects 0.000 description 5
- 238000006073 displacement reaction Methods 0.000 description 3
- 239000003292 glue Substances 0.000 description 3
- 238000009434 installation Methods 0.000 description 3
- 239000004575 stone Substances 0.000 description 3
- 230000005540 biological transmission Effects 0.000 description 2
- 238000013461 design Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 230000004044 response Effects 0.000 description 2
- 238000005299 abrasion Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000001680 brushing effect Effects 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000001502 supplementing effect Effects 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G37/00—Combinations of mechanical conveyors of the same kind, or of different kinds, of interest apart from their application in particular machines or use in particular manufacturing processes
- B65G37/02—Flow-sheets for conveyor combinations in warehouses, magazines or workshops
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/22—Devices influencing the relative position or the attitude of articles during transit by conveyors
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/90—Devices for picking-up and depositing articles or materials
- B65G47/907—Devices for picking-up and depositing articles or materials with at least two picking-up heads
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G2201/00—Indexing codes relating to handling devices, e.g. conveyors, characterised by the type of product or load being conveyed or handled
- B65G2201/02—Articles
- B65G2201/0235—Containers
- B65G2201/0258—Trays, totes or bins
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- Mechanical Engineering (AREA)
- Automatic Assembly (AREA)
Abstract
The invention discloses a multilayer circulating assembly system of binding bands, which comprises the following devices: a layered circulation line; an end lifting mechanism: comprises a head lifter and a tail lifter; and a processing module: the device is arranged at the side of the layered circulating line and comprises an exchange unit and a processing assembly, wherein the exchange unit is communicated with the layered circulating line and the processing assembly; layering circulation line: the device comprises a combined processing line, wherein the combined processing line is communicated with a head circulating machine and a processing module; the device comprises a finished product separation line, wherein the finished product separation line is communicated with a processing module and a tail circulator; the device comprises a return line, wherein the return line is communicated with a head lifter and a tail lifter; the exchange unit is communicated with the combined processing line and the finished product separation line; tool component: the circulation is on a layered circulation line, and comprises a circulation tray and products. When the processing module is used for processing, the conveying action of the layered circulating line can be continuously carried out, and the production efficiency and the fault tolerance of the production line are improved.
Description
Technical Field
The invention relates to the field of automatic production lines, in particular to a multilayer circulation assembly system and a multilayer circulation method of binding bands.
Background
Along with the development of automation technology, the production line is gradually changed from a manual production line to a full-automatic production line, and due to the problems of design and production cost, the automatic production line is not easy to carry out major modification after entering into a production task, so that each station of the production line is converged and physically and chemically laid out during the design of the production line, thereby achieving the expected production efficiency, the current production line generally adopts a mode of connecting each station in series, and the serial sequence is identical with the processing procedure of the product.
For example, publication number "CN204505561U", discloses "multilayer automatic drying and glue-supplementing production line of stone plate", comprising that the two-layer conveying frames are connected in series in sequence: a multi-layered dryer system; a glue brushing workbench; a vacuum glue supplementing machine and a glue dispensing workbench. The double-layer conveying frame is divided into an upper layer conveying frame and a lower layer conveying frame, the conveying directions of the upper layer conveying frame and the lower layer conveying frame are opposite, one end of the double-layer conveying frame is provided with an automatic plate feeding machine and an automatic plate discharging machine, and the other end of the double-layer conveying frame is provided with a reversing lifter. The stone slab is carried to the upper layer conveying frame by the automatic plate feeding machine, after being dried, brushed, glued and glued, the stone slab is carried to the lower layer conveying frame by the reversing lifting frame, is dried by the dryer again, and finally is carried away from the lower layer conveying frame by the automatic plate feeding machine. However, in practical application, since each station is connected in series on the production line, when a certain station fault occurs, stations after the station enter an idle state, production cannot be performed, the fault tolerance is poor, and the production line can be conveyed again after finishing the processing action on the station, so that the production efficiency is low.
Disclosure of Invention
Aiming at the problems of poor fault tolerance and low production efficiency of a production line in the prior art mentioned in the background art, the invention provides a multi-layer circulating assembly system of a binding belt, which can continuously carry out the conveying action of a layered circulating line when a processing module carries out processing, thereby improving the production efficiency, and can not interfere with each other when the processing module and the layered conveying line carry out respective actions, thereby improving the fault tolerance of the production line.
In order to achieve the above purpose, the present invention adopts the following technical scheme.
A multi-layer endless assembly system for strapping bands, comprising:
a layered circulation line;
an end lifting mechanism: comprises a head lifter and a tail lifter;
and a processing module: the device is arranged at the side of the layered circulating line and comprises an exchange unit and a processing assembly, wherein the exchange unit is communicated with the layered circulating line and the processing assembly;
layering circulation line: the device comprises a combined processing line, wherein the combined processing line is communicated with a head circulating machine and a processing module; the device comprises a finished product separation line, wherein the finished product separation line is communicated with a processing module and a tail circulator; the device comprises a return line, wherein the return line is communicated with a head lifter and a tail lifter; the exchange unit is communicated with the combined processing line and the finished product separation line;
tool component: the circulation is on a layered circulation line, and comprises a circulation tray and products.
In the invention, the layered circulating line conveys the circulating tray and the tool assembly, the product is placed on the circulating tray to form the tool assembly through a manual or mechanical arm, and the tool assembly is placed on the layered circulating line to be conveyed continuously; the layering circulation line comprises a combined processing line, a finished product separation line and a return line, wherein the combined processing line is used for assembling the tool components, transmitting the tool components to the switch, transmitting the tool components to the processing components through the switch, and adaptively adjusting the processing components according to the production requirements of products; the finished product separation line is used for receiving the processed tool assembly, separating the tool assembly and conveying the processed product to other working lines, and the circulating tray continues to move in the multi-layer circulating assembly system; the circulation tray is conveyed back to the head lifter from the tail lifter after separation, and then circulation utilization of the circulation tray is achieved, wherein the combined processing line and the finished product separation line are mutually independent conveying lines, the mutual position relations are parallel, therefore, a plurality of processing modules can be arranged on the combined processing line, each processing module can separate the tool assembly from the combined processing line through the exchange unit, the processing modules are located on the side edge of the layered circulation line, further, the subsequent transmission of the tool assemblies on the combined processing line is prevented from being influenced, the combined processing line can always keep a smooth state to convey each tool assembly to different processing modules, the tool assemblies separated from the combined processing line directly enter the finished product separation line through the exchange unit after processing is completed, the circulation tray is circularly utilized, and the circulation tray is used for rapidly positioning and installing products through the circulation tray, so that the installation efficiency and the installation accuracy of the products are improved.
Preferably, a separation gripper is arranged on the finished product separation line, and the separation gripper clamps the products to be separated from the circulating tray. The separation tongs on the finished product separation line can grasp products before the tool assembly enters the tail lifter, the products are separated from the circulating tray, only the empty circulating tray enters the return line, the setting positions of the separation tongs are between the processing module and the tail lifter and correspond to product feeding between the head lifter and the processing module, and product receiving and feeding are achieved.
Preferably, the combined processing line and the finished product separation line are both provided with a transfer module, and the transfer module is arranged at a position corresponding to the exchange unit. The tool assembly is translated through the transfer module, and is driven to be separated from/enter the combined processing line/finished product separation line, wherein the matching component of the transfer module is an exchange unit, so that the setting position of the transfer module corresponds to the exchange unit, the matching precision is improved, and the transfer efficiency of the tool assembly is improved.
Preferably, the transferring module comprises a floating unit, the floating unit can drive the tool assembly to lift, the transferring module further comprises a translation unit, the translation unit can drive the tool assembly to move towards/away from the exchange unit, and the translation unit is arranged on the floating unit. The floating unit drives the tool assembly to lift, thereby make the tool assembly break away from with the conveyer belt on the combination processing line, thereby align the position of tool assembly with the exchange unit, and carry the tool assembly that has risen towards the processing module through translation unit, and then guaranteed that the handover of tool assembly is steady, avoided the exchange unit to the interference risk of layering circulation line simultaneously, and the processing module is handed over the finished product separation line with the tool assembly that processes through the handover module, the action sequence is opposite to above-mentioned action, because handover module has lifted the tool assembly when handing over, therefore the tool assembly before or after this tool assembly can continue carrying on self, as long as do not pass this region can, can pass this region after floating unit and translation unit reset again, conveying efficiency has been guaranteed, interference latency between the different process work of different tool assemblies has been reduced.
Preferably, the transverse moving unit comprises a translation supporting plate, a translation roller is movably connected to the translation supporting plate, the translation unit further comprises a translation sliding rail, and a driving piece is connected to the translation sliding rail in a sliding manner. Including the translation backup pad on the sideslip unit, the translation backup pad supports processing subassembly, and set up the translation gyro wheel in the translation backup pad, thereby reduce the wearing and tearing between processing subassembly and the translation backup pad, improve conveying efficiency, the translation slide rail provides the location guide effect to the driving piece, guarantee the motion precision of driving piece, wherein driving piece and frock subassembly can swing joint, provide driving force for the frock subassembly, the driving piece includes but is not limited to cylinder, motor, wherein the sideslip unit also can be rotary motor and conveyer belt's composite set, can realize same translation effect.
Preferably, the translation unit is connected with a telescopic shaft, the circulating tray is provided with a positioning hole, and the telescopic shaft is clamped and connected with the positioning hole. The telescopic shaft is arranged on the translation unit, and the product is fixed on the circulation tray, and the circulation tray is used as a circulation piece and moves in the layered circulation line all the time, so that the matching positioning between the telescopic shaft and the positioning hole is still unchanged when different products are replaced, and the positioning connection between the translation unit and the tool assembly is not influenced when different products exist on the layered circulation line; the telescopic shaft is arranged on the driving piece, and the clamping/separating between the driving piece and the tool assembly is realized through the telescopic of the telescopic shaft, so that the transfer action between the driving piece and the exchange unit is realized, and the stability of the tool assembly in the moving process of the translation unit is ensured.
Preferably, a blocking unit is arranged on the layering circulation line and comprises a lifting piece, the lifting piece is connected with a stop block, and the stop block can be abutted to the end part of the tool assembly. The blocking unit arranged on the layering circulation line can be abutted with the end part of the tool assembly to block the tool assembly from moving on the layering circulation line, the lifting piece is used for driving the stop block to lift and displace to control the movement and stagnation of the tool assembly, for example, when one tool assembly needs to be stagnated and waiting to be transferred to a corresponding processing module, the tool assembly at the rear or front can not pass through the tool assembly to carry out conveying, so that the layering circulation line needs to continue conveying movement, the blocking unit corresponding to the tool assembly in the area is lifted to keep the stagnation of the tool assembly, and the conveying belt on the layering circulation line continues to move and generate relative displacement with the tool assembly, so that independent movement of different tool assemblies on the same layering circulation line is realized, and the overall working efficiency is improved.
Preferably, the lifting piece is hinged with the stop block, the stop block is provided with a driven wheel, and the driven wheel can be abutted to the bottom of the tool assembly. The lifting part is hinged with the stop block, the driven wheel is arranged on the stop block, when the blocking unit does not block the tool assembly, the driven wheel is abutted with the bottom of the tool assembly, so that the tool assembly is supported to realize auxiliary conveying, the lifting part is hinged with the stop block, the height change of the stop block is changed through the rotation of the stop block, the height change of the stop block is smooth, and the stop block and the tool assembly can be smoothly changed between the end part and the bottom through the rotation of the driven wheel, so that clamping stagnation and friction loss are avoided, and the fault tolerance is improved.
The invention also discloses a multilayer circulation method of the binding belt, which comprises the following steps:
s1, conveying a circulating tray into a combined processing line by a head lifter, and installing products on the circulating tray by workers;
s2, when the exchange unit needs to convey the tool assembly to the processing assembly, a blocking unit corresponding to the exchange unit is abutted against the end part of the tool assembly, and the transfer module conveys the tool assembly to the exchange unit;
s3, after the processing assembly processes the product, the exchange unit conveys the tool assembly to a finished product separation line, the separation grippers grasp the product for separation, and the circulating tray is continuously conveyed to the tail lifter on the finished product separation line;
s4, the tail lifter drives the circulating tray to a return line;
s5, conveying the circulating tray to a head lifter through a return line, and driving the circulating tray to the combined machining line again by the head lifter.
On the layering circulation line, when the frock subassembly needs to be transmitted to appointed processing module and processed, at first, stop through blocking the unit, stagnate the frock subassembly on corresponding care-of module, care-of module is transversely transmitted this frock subassembly for the exchange unit afterwards, the exchange unit is carrying the frock subassembly for processing subassembly, and transfer the frock subassembly of accomplishing to the finished product separation line, blocking the unit and helping the care-of in-process of frock subassembly can carry out accurate location, simultaneously on the layering circulation line, can help the frock subassembly or the circulation tray of individuation to carry out temporary blocking, in order to guarantee that each frock subassembly can keep safe distance, avoid the collision, guaranteed the order stability of layering circulation line, make the conveyer belt of layering circulation line can continuous operation simultaneously, the action of having avoided opening to stop, the energy is saved, and can guarantee high-efficient conveying rate all the time.
Preferably, in step S2, a plurality of processing modules are provided, and when the tooling assembly approaches a certain processing module, a blocking unit corresponding to the processing module abuts against the bottom of the tooling assembly, and the driven wheel supports and conveys the tooling assembly. The blocking unit can assist in supporting and conveying all tool components in the way and can always keep abutting with the tool components, so that the movement stroke and response time of the blocking unit are reduced.
The beneficial effects of the invention are as follows:
(1) The machining modules are arranged on the side edges of the layered circulating line, and the independent arrangement of the combined machining line and the finished product separation line is realized through the transmission of the exchange unit, so that all tool components are not mutually interfered, the machining components are independently connected in parallel, the production efficiency is improved, and the waiting gap is reduced;
(2) The tool assembly is transferred between the transfer module and the exchange unit, so that the tool assembly is quickly separated from/placed on the layered circulating line, and interference of the layered circulating line is avoided;
(3) The blocking unit interferes the tool components to ensure the order among the tool components on the layered circulation line, ensure that the layered circulation line can continuously work, and can assist in the accurate positioning between the tool components and the transfer unit;
(4) The circulation tray is driven by the return line to be recycled, so that the circulation efficiency and the production takt of the whole multi-layer circulation line are improved.
Drawings
Fig. 1 is a front view of the present invention.
Fig. 2 is a top view of the present invention.
Fig. 3 is a partial isometric view of the present invention.
Fig. 4 is a first isometric view of the transfer module of fig. 3.
Fig. 5 is a second isometric view of the transfer module of fig. 3.
Fig. 6 is an isometric view of example 2.
Fig. 7 is a front view of embodiment 2.
Fig. 8 is a flowchart of example 3.
In the figure: the device comprises a 1 end lifting mechanism, a 11 head lifting machine, a 12 tail lifting machine, a 2 processing module, a 21 exchange unit, a 22 processing assembly, a 3 layered circulation line, a 31 combined processing line, a 32 finished product separation line, a 33 return line, a 4 tool assembly, a 41 circulation tray, a 42 product, a 5 separation gripper, a 6 care-of module, a 61 floating unit, a 62 translation unit, a 63 translation supporting plate, a 631 translation roller, a 64 translation sliding rail, a 65 driving piece, a 66 telescopic shaft, a 7 blocking unit, a 71 lifting piece, a 72 stop block and a 73 driven wheel.
Detailed Description
The invention is further described below with reference to the drawings and specific embodiments.
Example 1:
as shown in fig. 1 and 2, a multi-layer circulation assembly system of binding bands comprises the following devices:
end lifting mechanism 1: comprises a head lifter 11 and a tail lifter 12;
processing module 2: the device is arranged on the side of the layered circulating line 3 and comprises an exchange unit 21 and a processing assembly 22, wherein the exchange unit 21 is communicated with the layered circulating line 3 and the processing assembly 22, and the processing assembly 22 is a sewing machine in the embodiment;
layering circulation line 3: the device comprises a combined machining line 31, wherein the combined machining line 31 is communicated with a head circulation machine and a machining module 2; the device comprises a finished product separation line 32, wherein the finished product separation line 32 is communicated with a processing module 2 and a tail circulator; the device comprises a return line 33, wherein the return line 33 is communicated with the head lifter 11 and the tail lifter 12; the exchanger group 21 is communicated with a combined processing line 31 and a finished product separation line 32;
tool component 4: circulating on the layered circulation line 3, there are circulation trays 41 and products 42, which products 42 are binding bands in this embodiment.
In the invention, the layered circulating line 3 conveys the circulating tray 41 and the tooling assembly 4, the tooling assembly 4 is formed by placing the product 42 on the circulating tray 41 manually or by a mechanical arm, and the tooling assembly 4 is placed on the layered circulating line 3 for continuous conveying; the layered circulation line 3 comprises a combined processing line 31, a finished product separation line 32 and a return line 33, wherein the combined processing line 31 is used for assembling the tooling assembly 4, transmitting the tooling assembly 4 to a switch, transmitting the tooling assembly 4 to the processing assembly 22 through the switch, and adaptively adjusting the processing assembly 22 according to the production requirement of a product 42; the finished product separating line 32 is used for receiving the processed tool assembly 4, separating the tool assembly 4, conveying the processed product 42 to other working lines, and continuously moving the circulating tray 41 in the multi-layer circulating assembly system; the return line 33 conveys the separated circulation tray 41 from the tail lifter 12 back to the head lifter 11, so as to achieve the circulation utilization of the circulation tray 41, wherein the combined processing line 31 and the finished product separation line 32 are mutually independent conveying lines, and the mutually independent conveying lines are parallel, so that a plurality of processing modules 2 can be arranged on the combined processing line 31 (in the embodiment, four processing modules are used as examples and can be adaptively arranged according to the production tact in actual production), each processing module 2 can separate the tooling assembly 4 from the combined processing line 31 through the exchange unit 21, and the combined processing line 31 can always keep a smooth state to convey each tooling assembly 4 to different processing modules 2 due to the fact that the processing modules 2 are positioned at the side edge of the layered circulation line 3, and the tooling assemblies 4 separated from the combined processing line 31 are directly led into the finished product separation line 32 through the exchange unit 21 after the processing is finished, and the return line 33 is respectively communicated with the combined processing line 31 and the finished product separation line 32 through the head lifter 11 and the tail lifter 12, so that the circulation tray 41 is installed and the circulation utilization efficiency of the circulation tray 42 is improved, and the circulation utilization and the installation precision of the circulation tray 42 is realized.
As shown in fig. 2, the product separation line 32 is provided with a separation grip 5, and the separation grip 5 grips the product 42 to be separated from the circulation tray 41. The separating grippers 5 on the finished product separating line 32 can grab the product 42 before the tooling assembly 4 enters the tail lifter 12, separate the product 42 from the circulating tray 41, enable only the empty circulating tray 41 to enter the return line 33, and enable the setting position of the separating grippers 5 to correspond to the feeding of the product 42 between the head lifter 11 and the processing module 2 between the processing module 2 and the tail lifter 12, so that the receiving and feeding of the product 42 are realized.
As shown in fig. 3, 4 and 5, the combined processing line 31 and the finished product separation line 32 are respectively provided with a transfer module 6, and the transfer module 6 is arranged at a position corresponding to the exchange unit 21; the transfer module 6 comprises a floating unit 61, the floating unit 61 can drive the tool assembly 4 to lift, the transfer module 6 also comprises a translation unit 62, the translation unit 62 can drive the tool assembly 4 to move towards/away from the exchange unit 21, and the translation unit 62 is arranged on the floating unit 61; the lateral moving unit comprises a translation supporting plate 63, a translation roller 631 is movably connected to the translation supporting plate 63, the translation unit 62 further comprises a translation sliding rail 64, and a driving member 65 is slidably connected to the translation sliding rail 64.
The tool assembly 4 is translated through the transfer module 6 to drive the tool assembly 4 to be separated from/enter the combined machining line 31/finished product separation line 32, wherein the matched part of the transfer module 6 is the exchange unit 21, so that the setting position of the transfer module 6 corresponds to the exchange unit 21, the matching precision is improved, and the transfer efficiency of the tool assembly 4 is improved; the floating unit 61 drives the tooling assembly 4 to lift, so that the tooling assembly 4 is separated from a conveying belt on the combined processing line 31, the position of the tooling assembly 4 is aligned with the exchange unit 21, the lifted tooling assembly 4 is conveyed towards the processing module 2 through the translation unit 62, the stable transfer of the tooling assembly 4 is ensured, meanwhile, the interference risk of the exchange unit 21 to the layered circulating line 3 is avoided, the processed tooling assembly 4 is transferred to the finished product separating line 32 through the transfer module 6 by the processing module 2, the action sequence is opposite to the action, and the transfer module 6 lifts the tooling assembly 4 when transferring, so that the tooling assembly 4 before or after the tooling assembly 4 can continue conveying the tooling assembly by itself only without passing through the area, the conveying efficiency is ensured, and the interference waiting time between different working procedures of different tooling assemblies 4 is reduced after the floating unit 61 and the translation unit 62 are reset; the translation supporting plate 63 is included on the translation unit, the translation supporting plate 63 supports the processing assembly 22, and the translation roller 631 is arranged on the translation supporting plate 63, so that abrasion between the processing assembly 22 and the translation supporting plate 63 is reduced, conveying efficiency is improved, the translation sliding rail 64 provides positioning guiding function for the driving piece 65, and movement accuracy of the driving piece 65 is guaranteed, wherein the driving piece 65 and the tool assembly 4 can be movably connected, driving force is provided for the tool assembly 4, and the driving piece 65 is a driving cylinder in the embodiment.
As shown in fig. 5, the translation unit 62 is connected with a telescopic shaft 66, the circulation tray 41 is provided with a positioning hole, and the telescopic shaft 66 is engaged with the positioning hole. The telescopic shaft 66 is arranged on the translation unit 62, and the product 42 is fixed on the circulation tray 41, and the circulation tray 41 is used as a circulation piece and always moves in the layered circulation line 3, so that the matching positioning between the telescopic shaft 66 and the positioning hole is kept unchanged when different products 42 are replaced, and the positioning connection between the translation unit 62 and the tool assembly 4 is not influenced when different products 42 exist on the layered circulation line 3; the telescopic shaft 66 is arranged on the driving piece 65, and the clamping/separating between the driving piece 65 and the tool assembly 4 is realized through the telescopic of the telescopic shaft 66, so that the transfer action between the tool assembly 4 and the exchange unit 21 is realized, and the stability of the tool assembly 4 in the moving process of the translation unit 62 is ensured.
The multilayer circulation assembly system of the strapping tape in this embodiment is assembled and operated as follows: in this embodiment, the end lifting mechanisms 1 are disposed at two side ends of the layered circulation line 3, namely, the head lifter 11 and the tail lifter 12 respectively, firstly, the head lifter 11 drives the circulation tray 41 to lift and convey the circulation tray 41 into the combined processing line 31, a worker places the binding belt and fixes the binding belt in the circulation tray 41 according to the sewing requirement, then the tool assembly 4 composed of the circulation tray 41 and the product 42 enters the region provided with a plurality of processing modules 2, the tool assembly 4 is determined by the scanner and needs to enter the processing modules 2, and is clamped and fixed at corresponding positions by the telescopic shafts 66 of the transfer module 6, then the floating unit 61 drives the tool assembly 4 to lift and separate from the conveying belt, the driving piece 65 on the translation unit 62 drives the telescopic shafts 66 to move, so that the tool assembly 4 slides on the translation support plate towards the exchange unit 21, after the tooling assembly 4 slides into the exchange unit 21, the transfer module 6 resets, the exchange unit 21 transmits the tooling assembly 4 to the sewing machine, and transmits the processed tooling assembly 4 to the finished product separating line 32, then the tooling assembly 4 is conveyed to the side of the separating gripper 5, the separating gripper 5 drives the processed product 42 to other production lines, then the empty circulating tray 41 arrives in the tail lifter 12, the tail lifter 12 drives the circulating tray 41 to descend onto the return line 33, the return line 33 drives the circulating tray 41 to arrive in the head lifter 11, the head lifter 11 drives the circulating tray 41 to ascend into the combined processing line 31 again, the actions are repeated, different sewing belts can be simultaneously conveyed to the corresponding sewing machines to execute the sewing actions through the layered circulating line 3, actions among the sewing machines are separated, the fault tolerance of the device and the production efficiency are improved without mutual influence.
Example 2:
as shown in fig. 6 and 7, unlike the embodiment 1, the blocking unit 7 is disposed on the layered circulation line 3 in this embodiment, the blocking unit 7 includes a lifting member 71, the lifting member 71 is connected with a stop block 72, and the stop block 72 can abut against the end of the tooling assembly 4; the lifting piece 71 is hinged with a stop block 72, a driven wheel 73 is arranged on the stop block 72, and the driven wheel 73 can be abutted against the bottom of the tool assembly 4.
The blocking unit 7 arranged on the layered circulation line 3 can be abutted with the end part of the tooling assembly 4 so as to block the tooling assembly 4 from moving on the layered circulation line 3, the lifting piece 71 is used for driving the stop block 72 to perform lifting displacement so as to control the movement and stagnation of the tooling assembly 4, for example, when one tooling assembly 4 needs to be stagnated and waiting to be transferred to the corresponding processing module 2, the tooling assembly 4 at the rear or front can not pass through the tooling assembly 4 to be conveyed, so that the layered circulation line 3 needs to continue conveying movement, the corresponding blocking unit 7 of the tooling assembly 4 in the area is lifted so as to keep the stagnation of the tooling assembly 4, and the conveying belt on the layered circulation line 3 continues to move and generate relative displacement with the tooling assembly 4, so that the independent movement of different tooling assemblies 4 on the same layered circulation line 3 is realized, and the overall working efficiency is improved; the lifting piece 71 is hinged with the stop block 72, and the driven wheel 73 is arranged on the stop block 72, when the blocking unit 7 does not block the tool assembly 4, the driven wheel 73 is abutted with the bottom of the tool assembly 4, so that auxiliary conveying of the tool assembly 4 is supported, the lifting piece 71 is hinged with the stop block 72, the height change of the stop block 72 is changed through rotation of the stop block 72, the height change of the stop block 72 is gentle, and the change process of the stop block 72 and the tool assembly 4 between the end part and the bottom can be smooth through rotation of the driven wheel 73, clamping stagnation and friction loss are avoided, and the fault tolerance is improved.
Example 3:
as shown in fig. 8, the present embodiment discloses a multi-layer circulation method of a binding band, comprising the steps of:
s1, conveying a circulating tray 41 into a combined machining line 31 by a head lifter 11, and installing a product 42 on the circulating tray 41 by a worker;
s2, when the exchange unit 21 needs to convey the tool assembly 4 to the processing assembly 22, a blocking unit 7 corresponding to the exchange unit 21 abuts against the end part of the tool assembly 4, and the transfer module 6 conveys the tool assembly 4 to the exchange unit 21;
s3, after the processing assembly 22 processes the product 42, the exchange unit 21 conveys the tool assembly 4 to the finished product separating line 32, the separating gripper 5 grabs the product 42 for separation, and the circulating tray 41 continues to be conveyed to the tail lifter 12 on the finished product separating line 32;
s4, the tail lifter 12 drives the circulating tray 41 to the return line 33;
s5, conveying the circulating tray 41 to the head lifter 11 through the return line 33, and driving the circulating tray 41 into the combined machining line 31 by the head lifter 11 again;
in step S2, a plurality of processing modules 2 are provided, and when the tooling assembly 4 approaches a certain processing module 2, the blocking unit 7 corresponding to the processing module 2 abuts against the bottom of the tooling assembly 4, and the driven wheel 73 supports and conveys the tooling assembly 4.
On the layered circulation line 3, when the tooling assembly 4 needs to be transmitted to a designated processing module 2 for processing, the tooling assembly 4 is stopped by the stopping unit 7, the tooling assembly 4 is stopped on the corresponding transfer module 6, then the transfer module 6 transversely transmits the tooling assembly 4 to the exchange unit 21, the exchange unit 21 conveys the tooling assembly 4 to the processing assembly 22 and conveys the finished tooling assembly 4 to the finished product separation line 32, the stopping unit 7 helps to accurately position the tooling assembly 4 in the transfer process, and meanwhile, on the layered circulation line 3, the stopping unit can help to temporarily stop the tooling assembly 4 or a single circulation tray 41 so as to ensure that the safety distance between the tooling assemblies 4 can be kept, collision is avoided, the order stability of the layered circulation line 3 is ensured, meanwhile, the conveying belt of the layered circulation line 3 can continuously work, the start-stop action is avoided, the energy is saved, and the high-efficiency conveying rate can be ensured all the time; the blocking unit 7 can assist in supporting and conveying each tool assembly 4 of the path, and can always keep abutting with the tool assembly 4, so that the movement stroke and response time of the blocking unit 7 are reduced.
In addition to the above embodiments, the technical features of the present invention may be rearranged and combined within the scope of the claims and the disclosure of the present invention to form new embodiments, which may be realized by those skilled in the art without inventive effort, and thus, embodiments of the present invention not described in detail should be considered as embodiments of the present invention within the scope of the protection of the present invention.
Claims (10)
1. A multi-layer endless assembly system for strapping, comprising:
a layered circulation line;
an end lifting mechanism: comprises a head lifter and a tail lifter;
and a processing module: the device is arranged at the side of the layered circulating line and comprises an exchange unit and a processing assembly, wherein the exchange unit is communicated with the layered circulating line and the processing assembly;
layering circulation line: the device comprises a combined processing line, wherein the combined processing line is communicated with a head circulating machine and a processing module; the device comprises a finished product separation line, wherein the finished product separation line is communicated with a processing module and a tail circulator; the device comprises a return line, wherein the return line is communicated with a head lifter and a tail lifter; the exchange unit is communicated with the combined processing line and the finished product separation line;
tool component: the circulation is on a layered circulation line, and comprises a circulation tray and products.
2. The multi-layered circulating assembly system of strapping as in claim 1 wherein the product separation line is provided with a separation grip that grips the product off of the circulating tray.
3. The multi-layered circulating assembly system of a binding band according to claim 1, wherein the combined processing line and the finished product separation line are provided with a transfer module, and the transfer module is arranged at a position corresponding to the exchange unit.
4. A multi-layer circulating assembly system for a strapping as in claim 3 wherein the transfer module includes a floating unit operable to move the tooling assembly up and down, and a translating unit operable to move the tooling assembly toward/away from the exchange unit, the translating unit being disposed on the floating unit.
5. The multi-layered circulating assembly system of claim 4, wherein the traverse unit comprises a translation support plate, the translation support plate is movably connected with a translation roller, the translation unit further comprises a translation slide rail, and the translation slide rail is slidably connected with a driving member.
6. The multi-layered circulating assembly system of a strapping band of claim 4 or 5 wherein the translating unit is connected with a telescopic shaft, the circulating tray is provided with a positioning hole, and the telescopic shaft is snap-fitted with the positioning hole.
7. The multi-layer circulating assembly system of a strapping band of claim 1 wherein the layered circulating line is provided with a blocking unit comprising a lifter connected with a stop that can abut the end of the tooling assembly.
8. The multi-layered circulating assembly system of a strapping band of claim 1 wherein the lifter is hinged to a stop on which a driven wheel is disposed, the driven wheel being capable of abutting the bottom of the tooling assembly.
9. A multilayer circulation method of a binding band, which is used in the multilayer circulation assembly system of any one of the binding bands 1 to 8, characterized by comprising the following steps:
s1, conveying a circulating tray into a combined processing line by a head lifter, and installing products on the circulating tray by workers;
s2, when the exchange unit needs to convey the tool assembly to the processing assembly, a blocking unit corresponding to the exchange unit is abutted against the end part of the tool assembly, and the transfer module conveys the tool assembly to the exchange unit;
s3, after the processing assembly processes the product, the exchange unit conveys the tool assembly to a finished product separation line, the separation grippers grasp the product for separation, and the circulating tray is continuously conveyed to the tail lifter on the finished product separation line;
s4, the tail lifter drives the circulating tray to a return line;
s5, conveying the circulating tray to a head lifter through a return line, and driving the circulating tray to the combined machining line again by the head lifter.
10. The multi-layered circulation method of a strapping band according to claim 9, wherein in the step S2, a plurality of processing modules are provided, and when the tooling assembly approaches a certain processing module, a blocking unit corresponding to the processing module abuts against the bottom of the tooling assembly, and the driven wheel supports and conveys the tooling assembly.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310323337.5A CN116588623A (en) | 2023-03-23 | 2023-03-23 | Multilayer circulation assembly system and multilayer circulation method for binding belt |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310323337.5A CN116588623A (en) | 2023-03-23 | 2023-03-23 | Multilayer circulation assembly system and multilayer circulation method for binding belt |
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| CN116588623A true CN116588623A (en) | 2023-08-15 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202310323337.5A Pending CN116588623A (en) | 2023-03-23 | 2023-03-23 | Multilayer circulation assembly system and multilayer circulation method for binding belt |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117049103A (en) * | 2023-10-13 | 2023-11-14 | 宁德时代新能源科技股份有限公司 | Conveying system, conveying method and battery production line |
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2023
- 2023-03-23 CN CN202310323337.5A patent/CN116588623A/en active Pending
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117049103A (en) * | 2023-10-13 | 2023-11-14 | 宁德时代新能源科技股份有限公司 | Conveying system, conveying method and battery production line |
| CN117049103B (en) * | 2023-10-13 | 2024-02-23 | 宁德时代新能源科技股份有限公司 | Conveying system, conveying method and battery production line |
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