CN116571542A - Clothing leftover material recycling treatment equipment and treatment process - Google Patents
Clothing leftover material recycling treatment equipment and treatment process Download PDFInfo
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- CN116571542A CN116571542A CN202310337018.XA CN202310337018A CN116571542A CN 116571542 A CN116571542 A CN 116571542A CN 202310337018 A CN202310337018 A CN 202310337018A CN 116571542 A CN116571542 A CN 116571542A
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- 239000000463 material Substances 0.000 title claims abstract description 184
- 238000000034 method Methods 0.000 title claims abstract description 61
- 238000004064 recycling Methods 0.000 title claims abstract description 54
- 238000011282 treatment Methods 0.000 title claims abstract description 22
- 230000008569 process Effects 0.000 title claims description 47
- 238000005520 cutting process Methods 0.000 claims abstract description 106
- 238000011084 recovery Methods 0.000 claims abstract description 52
- 230000000670 limiting effect Effects 0.000 claims description 62
- 238000009960 carding Methods 0.000 claims description 22
- 239000004753 textile Substances 0.000 claims description 16
- 239000002994 raw material Substances 0.000 claims description 15
- 230000005540 biological transmission Effects 0.000 claims description 9
- 238000004140 cleaning Methods 0.000 claims description 8
- 238000007599 discharging Methods 0.000 claims description 6
- 238000009987 spinning Methods 0.000 claims description 5
- 230000017260 vegetative to reproductive phase transition of meristem Effects 0.000 claims description 5
- 238000004804 winding Methods 0.000 claims description 5
- 238000003860 storage Methods 0.000 claims description 4
- 238000007689 inspection Methods 0.000 claims description 3
- 238000012216 screening Methods 0.000 claims description 3
- 238000003754 machining Methods 0.000 claims description 2
- 230000005489 elastic deformation Effects 0.000 abstract description 3
- 238000005516 engineering process Methods 0.000 abstract description 2
- 230000009471 action Effects 0.000 description 9
- 238000004519 manufacturing process Methods 0.000 description 9
- 230000001681 protective effect Effects 0.000 description 6
- 230000000694 effects Effects 0.000 description 5
- 239000004744 fabric Substances 0.000 description 4
- 239000010906 discarded clothing Substances 0.000 description 2
- 239000000428 dust Substances 0.000 description 2
- 239000000835 fiber Substances 0.000 description 2
- 239000012535 impurity Substances 0.000 description 2
- 238000001179 sorption measurement Methods 0.000 description 2
- 230000003213 activating effect Effects 0.000 description 1
- 230000003796 beauty Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000000740 bleeding effect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 238000000605 extraction Methods 0.000 description 1
- 239000012634 fragment Substances 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000010008 shearing Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B09—DISPOSAL OF SOLID WASTE; RECLAMATION OF CONTAMINATED SOIL
- B09B—DISPOSAL OF SOLID WASTE NOT OTHERWISE PROVIDED FOR
- B09B3/00—Destroying solid waste or transforming solid waste into something useful or harmless
- B09B3/30—Destroying solid waste or transforming solid waste into something useful or harmless involving mechanical treatment
- B09B3/35—Shredding, crushing or cutting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C18/00—Disintegrating by knives or other cutting or tearing members which chop material into fragments
- B02C18/0084—Disintegrating by knives or other cutting or tearing members which chop material into fragments specially adapted for disintegrating garbage, waste or sewage
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C18/00—Disintegrating by knives or other cutting or tearing members which chop material into fragments
- B02C18/06—Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives
- B02C18/14—Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives within horizontal containers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C18/00—Disintegrating by knives or other cutting or tearing members which chop material into fragments
- B02C18/06—Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives
- B02C18/16—Details
- B02C18/22—Feed or discharge means
- B02C18/2225—Feed means
- B02C18/2241—Feed means of conveyor belt type
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06H—MARKING, INSPECTING, SEAMING OR SEVERING TEXTILE MATERIALS
- D06H7/00—Apparatus or processes for cutting, or otherwise severing, specially adapted for the cutting, or otherwise severing, of textile materials
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C2201/00—Codes relating to disintegrating devices adapted for specific materials
- B02C2201/06—Codes relating to disintegrating devices adapted for specific materials for garbage, waste or sewage
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B09—DISPOSAL OF SOLID WASTE; RECLAMATION OF CONTAMINATED SOIL
- B09B—DISPOSAL OF SOLID WASTE NOT OTHERWISE PROVIDED FOR
- B09B2101/00—Type of solid waste
- B09B2101/85—Paper; Wood; Fabrics, e.g. cloths
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/66—Disintegrating fibre-containing textile articles to obtain fibres for re-use
Landscapes
- Engineering & Computer Science (AREA)
- Food Science & Technology (AREA)
- Environmental & Geological Engineering (AREA)
- Textile Engineering (AREA)
- Preliminary Treatment Of Fibers (AREA)
Abstract
The application belongs to the technical field of clothing leftover material recycling and processing, in particular to clothing leftover material recycling and processing equipment and a processing technology, wherein the recycling and processing equipment comprises a working machine body, a processing table and a recycling and crushing module, and a control interface is arranged on one side of the working machine body; the processing table is positioned at the top of the working machine body and is provided with a recovery conveying belt; the recovery crushing module is arranged in the working machine body and used for crushing and processing recovered clothing leftover materials; according to the application, the supporting table is arranged, so that the supporting table plays a role in supporting the belt body part of the processing conveyor belt in the cutting process, and the elastic deformation of the belt body when the belt body is subjected to downward pressure is limited, so that the cutting blade is ensured to smoothly cut the contacted leftover material part, the smooth cutting and crushing treatment of the leftover material is ensured, the discharged leftover material is crushed more uniformly, and the smooth proceeding of the subsequent processing procedure is ensured.
Description
Technical Field
The application belongs to the technical field of clothing leftover material recycling and processing, and particularly relates to clothing leftover material recycling and processing equipment and a processing technology.
Background
In the production and manufacturing process of the clothing, the cloth of the clothing cannot be fully utilized, a large amount of leftover materials are usually left, all the leftover materials can be collected together, the collected leftover materials have disorder influence on the beauty and occupy a large amount of storage space; some factories have no possibility of reutilization or high reutilization cost for part of small and short leftover materials, the leftover materials can be directly crushed and burned by the factories, and part of longer leftover materials can be recycled for cloth art hair accessories and other purposes, so that the leftover materials have high value and are required to be tidied.
The specific recycling method is mainly characterized in that the clothing leftover materials are crushed and cut, so that the large clothing leftover materials are crushed and thinned, and the large clothing leftover materials are processed into small leftover materials with more uniform sizes; then, opening the clothing leftover materials through equipment such as a flowering machine and the like, so that the small leftover materials are processed into raw materials of strips required in spinning;
the strip making machine, drawing frame and other equipment in the strip forming module can process the raw materials obtained by processing the leftover materials to obtain textile strips, finally, the textile strips are collected and wound by the winding machine and other equipment through subsequent treatment and then are coiled to be used as important materials of the textile materials, and the possibly discarded clothing leftover materials are reused through the steps, so that the resource consumption is reduced, and the production cost is reduced.
In the processing process, the important steps are to process and crush the leftover materials collected preliminarily; because the leftover materials of the clothing are regular and uneven and the area is different, the leftover materials are generally directly and intensively led in by the conventional leftover material processing and crushing equipment, and crushing processing is carried out by adopting a rotary cutting and crushing tool and other crushing tools;
in the process, as the processed leftover materials are smaller in thickness, softer in material and smaller in volume, deformation easily occurs when the processed leftover materials are contacted with the cutting and crushing cutter, namely, the position of the leftover materials contacted with the cutting and crushing cutter is sunken, so that the cutting effect is buffered, and the cutting and crushing efficiency is affected; finally, the processed leftover materials can be caused, more leftover materials still have smaller volume, so that the length of the obtained raw material fiber is uneven when the leftover materials with uneven sizes are subjected to the subsequent processing procedures, and the quality of the finally processed and prepared sliver can be influenced.
In addition, in the existing factory production, the collection of the clothing leftover materials in the clothing processing process is mostly carried out manually, for example, on a working platform of clothing tailoring equipment, after the leftover materials generated in the tailoring process are left on the upper surface of the working platform, workers generally throw the leftover materials into a collecting container beside the working platform manually, even the leftover materials can be conveniently and directly thrown on the ground, and the leftover materials can only be collected intensively in the later cleaning process, and a large amount of dust impurities are mixed in the collected leftover materials in the collecting mode, so that the waste materials are required to be cleaned and purified in the working procedure, the labor cost is increased, and the recycling and processing efficiency is influenced.
Disclosure of Invention
In order to make up for the deficiency of the prior art, solve the above-mentioned technical problem; the application provides a piece of clothing leftover material recycling treatment equipment and a treatment process.
The technical scheme adopted for solving the technical problems is as follows: the clothing leftover material recycling and processing equipment comprises a working machine body, a processing table and a recycling and crushing module, wherein a control interface is arranged on one side of the working machine body and used for controlling the operation of all parts of the recycling and processing equipment; the processing table is positioned at the top of the working machine body, and a recovery conveying belt is arranged on the processing table; one end of the working machine body is provided with a recovery groove, the end part of the recovery conveying belt extends into the recovery groove, and the recovery crushing module is arranged inside the working machine body and is used for crushing and processing recovered clothing leftover materials;
the recovery crushing module includes: the processing groove is arranged in the working machine body and is positioned below the recovery groove;
the processing conveyor belt is arranged inside the recovery tank, a discharge tank is arranged at the bottom of the processing tank, and a discharge bin is arranged at the bottom of the discharge tank;
the processing roller is arranged at the upper side of the processing conveyor belt, and cutting blades are uniformly arranged on the surface of the processing roller; cutting grooves are uniformly formed in the part, corresponding to the cutting blade, of the belt body of the processing conveyor belt;
the processing conveyor belt is characterized in that a supporting table is arranged at the position, located between the driving rollers, of the inner side of the processing conveyor belt, and an auxiliary groove is formed in the position, corresponding to the cutting groove, of the supporting table.
Preferably, an auxiliary chamber is arranged in the supporting table, the auxiliary chamber is communicated with the auxiliary groove, an air inflation device is arranged in the auxiliary groove, and an air outlet pipe on the air inflation device is communicated with the interior of the auxiliary groove.
Preferably, the auxiliary groove is internally and uniformly provided with a conducting pipe, and the conducting pipe is parallel to the processing roller; the air outlet holes are uniformly formed in the conducting pipe, and the conducting pipe is communicated with the inside of the air outlet pipe.
Preferably, the upper surface of the belt body is provided with limit lugs at the positions of the two sides of the auxiliary groove, and the ends of the limit lugs are bent and are sharp.
Preferably, in the uniformly distributed limiting convex blocks, the part close to the discharging groove is a first convex block, and the part close to the auxiliary groove is a second convex block;
the first lug end is bent in a direction approaching the discharge chute, and the second lug end is bent in a direction separating from the auxiliary chute.
Preferably, a limiting cavity is arranged at the position, located at the gap between the auxiliary grooves, inside the supporting table, a limiting pipe is arranged inside the limiting cavity, air suction holes are uniformly formed in the limiting pipe, and the limiting pipe is communicated with an air inlet pipe on the air charging equipment;
the limiting lug is provided with a limiting hole, and the limiting hole extends downwards and is communicated with the inside of the limiting cavity.
Preferably, a protective filter screen is arranged on the outer side of the limiting pipe, is annular, and wraps the outer side surface of the limiting pipe.
Preferably, a carding roller is arranged at a position inside the processing groove, which is close to the end part of the processing transmission belt, the carding roller is positioned above the discharging groove, carding bristles are uniformly arranged on the surface of the carding roller, and the carding bristles are used for cleaning the leftover materials hooked on the limiting convex blocks.
The clothing leftover material recycling treatment process uses the recycling treatment equipment, and the recycling treatment process comprises the following specific steps:
s1: selecting clothing leftover material recycling equipment, laying clothing to be processed on a processing table, enabling processing staff to conduct cutting and other processing treatments on the clothing, and directly pushing leftover materials generated in the processing process into a recycling groove on one side by the processing staff; starting the recovery conveying belt in the machining gap to enable the recovery conveying belt to rotate, and driving the leftover materials remained on the upper surface to move into the recovery tank;
s2: starting a driving motor connected to the end part of the processing roller through a control interface, and enabling the processing roller to drive cutting blades with uniformly arranged surfaces to rotate, wherein the cutting blades are embedded into the cutting grooves and the auxiliary grooves in a downward moving mode while cutting and crushing leftover materials positioned on the processing conveyor belt;
s3: delivering cut and crushed leftover materials into a discharge bin through a discharge chute, then extracting the discharge bin by a processor, screening and cleaning the leftover materials in the discharge bin, and delivering the leftover materials into equipment such as a flowering machine to perform opening treatment on the leftover materials of the clothing, so that small leftover materials are processed into raw materials of strips required in spinning;
s4: the textile raw materials obtained after opening are sent into a slivering process, a slivering machine, a drawing frame and other equipment can process raw materials obtained by processing leftover materials to obtain textile slivers, and finally, the textile slivers are collected and wound by a winding machine and other equipment after subsequent treatment; and finally, carrying out quality inspection, and sending the qualified product into a storage warehouse for standby.
The beneficial effects of the application are as follows:
1. according to the clothing leftover material recycling equipment and the clothing leftover material recycling process, the supporting table is arranged, the cutting groove is formed in the belt body, in the cutting process, the supporting table plays a role in supporting the belt body part of the processing transmission belt, elastic deformation of the belt body when the belt body is subjected to downward pressure is limited, and therefore smooth cutting of the contacted leftover material part by the cutting blade is guaranteed, smooth cutting and crushing treatment of leftover materials is guaranteed, discharged leftover materials are crushed more uniformly, and smooth proceeding of subsequent processing procedures is guaranteed.
2. Compared with the existing production process, the clothing leftover material recycling treatment equipment and the treatment process combine the auxiliary processing equipment and the leftover material recycling treatment, so that leftover materials generated in the clothing processing process can enter the recycling crushing module more timely and smoothly to be recycled for pretreatment, the intermediate leftover material transferring and collecting operation is reduced, the labor investment is reduced, and the leftover material recycling processing efficiency is improved.
Drawings
The application is further described below with reference to the accompanying drawings.
FIG. 1 is a process flow diagram of a recovery process of the present application;
FIG. 2 is a perspective view of the clothing scrap recycling apparatus of the present application;
FIG. 3 is a cross-sectional view of the clothing scrap recycling apparatus of the present application;
FIG. 4 is an enlarged view of a portion of FIG. 3 at A;
FIG. 5 is a perspective view of the discharge bin of the present application;
FIG. 6 is a schematic view of the combination of an inflator device and a conductive tube of the present application;
FIG. 7 is a perspective view of a process roll according to the present application;
FIG. 8 is a schematic representation of the cooperation of a processing belt and a processing roller in accordance with the present application;
FIG. 9 is a partial enlarged view at B in FIG. 8;
FIG. 10 is a cross-sectional view of a processing belt and support table of the present application;
FIG. 11 is an enlarged view of a portion of FIG. 10 at C;
FIG. 12 is a partial enlarged view at D in FIG. 10;
in the figure: the machine body 1, the processing table 11, the recovery conveyor 111, the control interface 12, the recovery tank 13, the recovery crushing module 2, the processing tank 21, the discharge tank 211, the processing conveyor 22, the belt body 221, the cutting tank 222, the discharge bin 23, the processing roller 24, the cutting blade 241, the supporting table 25, the auxiliary tank 251, the auxiliary chamber 252, the conductive pipe 253, the air outlet hole 254, the limiting chamber 255, the limiting pipe 256, the air suction hole 257, the air charging device 26, the air outlet pipe 261, the air inlet pipe 262, the limiting bump 27, the first bump 271, the second bump 272, the limiting hole 273, the protective screen 28, the carding roller 29, and the carding bristles 291.
Detailed Description
The technical solutions of the embodiments of the present application will be clearly and completely described with reference to the drawings in the embodiments of the present application, and it is apparent that the described embodiments are only some embodiments of the present application, not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the application without making any inventive effort, are intended to be within the scope of the application.
Example 1
In the existing clothing production process, clothing leftover materials can be produced in the processing procedures of cutting and the like, and the clothing leftover materials can be recycled; the specific recycling method is mainly characterized in that the clothing leftover materials are crushed and cut, so that the large clothing leftover materials are crushed and thinned, and the large clothing leftover materials are processed into small leftover materials with more uniform sizes; then, opening the clothing leftover materials through equipment such as a flowering machine and the like, so that the small leftover materials are processed into raw materials of strips required in spinning;
the equipment such as a slivering machine, a drawing frame and the like in the slivering module can process raw materials obtained by processing leftover materials to obtain textile slivers, finally, the textile slivers are collected and wound by the equipment such as a winding machine and the like after subsequent treatment, and the textile slivers are coiled to be used as important materials of textile cloth, so that the possibly discarded clothing leftover materials are reused, the resource consumption is reduced, and the production cost is reduced;
in the processing process, the important steps are to process and crush the leftover materials collected preliminarily; because the leftover materials of the clothing are regular and uneven and the area is different, the leftover materials are generally directly and intensively led in by the conventional leftover material processing and crushing equipment, and crushing processing is carried out by adopting a rotary cutting and crushing tool and other crushing tools;
in the process, as the processed leftover materials are smaller in thickness, softer in material and smaller in volume, deformation easily occurs when the processed leftover materials are contacted with the cutting and crushing cutter, namely, the position of the leftover materials contacted with the cutting and crushing cutter is sunken, so that the cutting effect is buffered, and the cutting and crushing efficiency is affected; finally, the processed leftover materials can be caused, more leftover materials still have smaller volume, so that when the leftover materials with uneven sizes are subjected to subsequent processing procedures, the obtained raw material fibers have uneven lengths, and the quality of the finally processed and prepared sliver can be influenced;
in addition, in the existing factory production, most of the clothing leftover materials in the clothing processing process are collected manually, for example, on a working platform of clothing tailoring equipment, after the leftover materials generated in the tailoring process are left on the upper surface of the working platform, workers generally throw the leftover materials into a collecting container aside manually, even in order to conveniently and directly discard the leftover materials on the ground, the leftover materials can only be collected intensively in the later cleaning process, and a large amount of dust impurities are mixed in the collected leftover materials in the collecting mode, so that the collected leftover materials are required to be cleaned and purified in the working procedure, the labor cost is increased, and the recycling and processing efficiency is influenced;
in order to effectively solve the problems, as shown in figures 2-12 in the drawings of the specification, the application provides a piece of clothing leftover material recycling and processing equipment, which comprises a working machine body 1, a processing table 11 and a recycling and crushing module 2, wherein one side of the working machine body 1 is provided with a control interface 12, the control interface 12 is provided with a display screen and various control buttons, the display screen can be used for displaying various working parameters of the equipment, and the control buttons can control various controllers in the equipment, so that an operation maintainer can conveniently control the operation of all parts of the equipment through the control interface 12 and smoothly carry out processing operation;
the processing table 11 is positioned at the top of the working machine body 1, various clothing leftover material processing equipment such as the existing clothing shearing equipment can be installed on the processing table 11, a recovery transmission belt 111 is arranged on the processing table 11, a belt body 221 of the recovery transmission belt 111 is directly covered on the upper surface of the processing table 11, during normal processing operation, clothing is directly laid on the upper surface of the recovery transmission belt 111, a processing staff directly uses matched cloth cutting equipment to process, and leftover materials appearing in processing are also directly left on the upper surface of the processing transmission belt 22; one end of the working machine body 1 is provided with a recovery groove 13, the end part of the recovery transmission belt 111 extends into the recovery groove 13, and the recovery crushing module 2 is arranged inside the working machine body 1 and is used for crushing and processing recovered clothing leftover materials;
the recovery crushing module 2 comprises a processing groove 21 arranged inside the working machine body 1 and positioned below the recovery groove 13, and the processing groove 21 is communicated with the recovery groove 13; the processing conveyor belt 22 is arranged in the recovery tank 13, one end of the processing conveyor belt 22 is positioned under the recovery tank 13, the other end of the processing conveyor belt 22 is positioned over a discharge tank 211 arranged at the bottom of the processing tank 21, a discharge bin 23 is arranged at the lower side of the discharge tank 211, the discharge bin 23 is in sliding connection with the inside of the working machine body 1, and when the amount of leftover materials collected in the interior is enough, the discharge bin 23 can be manually pulled out and transferred to the next processing procedure;
the processing roller 24 is arranged on the upper side of the processing conveyor belt 22, cutting blades 241 are uniformly arranged on the surface of the processing roller 24, the end part of the processing roller 24 is connected with a driving motor arranged on the side wall of the processing groove 21, and the driving motor can be started under the control action of the control interface 12 and drives the processing roller 24 to rotate so as to process and cut the scraps on the processing conveyor belt 22; cutting grooves 222 are uniformly formed in the belt body 221 of the processing conveyor belt 22 at positions corresponding to the cutting blades 241; a supporting table 25 is arranged at the position between the driving rollers on the inner side of the processing transmission belt 22, and an auxiliary groove 251 is arranged at the position corresponding to the cutting groove 222 on the supporting table 25; the cutting grooves 222 have the same width as the auxiliary grooves 251 and are each larger than the width of the cutting blade 241;
the specific working flow is as follows: on the processing table 11, the clothing can be subjected to processing such as cutting, and leftover materials generated in the processing process can be directly pushed into the recovery groove 13 on one side by processing staff, and in a processing gap, the recovery conveying belt 111 is started to rotate so as to drive the leftover materials remained on the upper surface to move into the recovery groove 13, so that the leftover materials on the upper surface fall into the recovery groove 13 under the action of gravity, thereby ensuring the full recovery of the leftover materials generated in the processing and improving the processing efficiency;
the leftover materials fall on a processing conveying belt 22 positioned on the lower side of the recovery tank 13 in the processing tank 21, and the processing conveying belt 22 is started, so that the leftover materials falling on the upper side of the processing conveying belt 22 move towards the direction close to the discharge tank 211, and after falling on the discharge tank 211, the leftover materials fall into a discharge bin 23 at the bottom through the discharge tank 211, so that the leftover materials are conveniently recovered and conveyed to the next processing procedure; in the process of moving the processing conveyor belt 22, the processing conveyor belt 22 is intermittently started, and when the processing conveyor belt 22 stops running each time, the cutting grooves 222 uniformly arranged on the processing conveyor belt 22 are overlapped with the auxiliary grooves 251 on the lower support table 25;
at this time, a driving motor connected to the end of the processing roller 24 is started, the processing roller 24 drives the cutting blade 241 with the surface uniformly arranged to rotate, after the cutting blade 241 rotates to move downwards to contact with the leftover materials, the leftover materials are extruded and cut, the end of the cutting blade 241 which moves downwards continuously can be embedded into the cutting groove 222 and the auxiliary groove 251, and simultaneously the contacted leftover materials are cut, and then the cutting blade 241 rotates upwards again, and the process is repeated;
in the cutting process, since the widths of the cutting grooves 222 and the auxiliary grooves 251 are 2-3 times of the widths of the cutting blades 241, the cutting blades 241 cut the scraps, and the contact portions of the scraps are blocked by the belt body 221 on the processing conveyor belt 22 when being deformed under pressure, so that the scraps cannot be continuously deformed downwards, and the cutting blades 241 can be smoothly embedded into the cutting grooves 222 and the auxiliary grooves 251 downwards, so that the scraps positioned in the middle are sheared by the interlacing between the cutting blades 241 and the upper surfaces of the belt body 221, and thus cut;
in the cutting process, the supporting table 25 plays a role in supporting the belt body 221 of the processing conveyor belt 22, so that the elastic deformation of the belt body 221 when being subjected to downward pressure is limited, and the cutting blade 241 is ensured to smoothly cut the contacted leftover material part, so that the smooth cutting and crushing treatment of the leftover material is ensured, the discharged leftover material is crushed more uniformly, and the smooth proceeding of the subsequent processing procedure is ensured;
furthermore, compared with the existing production process, the method combines auxiliary processing equipment with the recovery processing of the leftover materials, so that the leftover materials generated in the clothing processing process can enter the recovery crushing module 2 more timely and smoothly to be recycled, the pretreatment of recycling is performed, the transportation and collection operation of the leftover materials in the middle is reduced, the manual investment is reduced, and the leftover material recycling processing efficiency is improved.
Example two
On the basis of the first embodiment, as shown in fig. 2-8 of the drawings in the specification, an auxiliary chamber 252 is arranged inside the supporting table 25, the auxiliary chamber 252 is communicated with the auxiliary tank 251, and an inflating device 26 is arranged inside the auxiliary tank 251, wherein the inflating device 26 can be a device such as an air pump, and an air outlet pipe 261 on the inflating device 26 is communicated with the inside of the auxiliary tank 251.
The specific working flow is as follows: on the basis of the specific workflow in the first embodiment, when the scrap moves on the belt body 221 of the processing conveyor 22, the cutting blade 241 on the processing roller 24 cuts the scrap located on the belt body 221; activating the inflator 26 through the external control interface 12, the inflator 26 charges air into the auxiliary chamber 252, so that the air pressure in the auxiliary chamber 252 is increased, and then the air flows upward through the auxiliary groove 251 and the cutting groove 222, so that when the cutting blade 241 moves downward to cut the part of the processing leftover material corresponding to the cutting groove 222, the upward air flows impact the part, so that the part of the leftover material corresponding to the cutting groove 222 deforms upward, and the downward cutting blade 241 collides with each other;
on one hand, the upward flowing air from the cutting groove 222 reduces the deformation of the leftover materials which are pressed and concaved towards the inside of the cutting groove 222, and on the other hand, the interaction between the leftover materials and the cutting blade 241 is more severe, so that the leftover materials are cut and broken, the leftover materials are fully broken, and the size distribution of the finally obtained leftover material fragments is more uniform; further, by the upward flow of air through the cut groove 222, the entry of fine debris into the auxiliary chamber 252 through the cut groove 222 and the auxiliary groove 251 can also be avoided, thereby avoiding the entry of debris that would interfere with the proper operation of the inflator device 26.
Example III
On the basis of the second embodiment, as shown in fig. 2-6 in the drawings of the specification, the auxiliary groove 251 is internally and uniformly provided with a conductive pipe 253, and the conductive pipe 253 is parallel to the processing roller 24 and also parallel to the strip-shaped cutting groove 222 and the auxiliary groove 251; the conducting pipe 253 is uniformly provided with air outlets 254, and the conducting pipe 253 is communicated with the inside of the air outlet pipe 261;
the specific working flow is as follows: on the basis of the specific working procedure in the second embodiment, because the auxiliary chamber 252 completely covers the auxiliary grooves 251 uniformly arranged on the belt body 221, in order to make the intensity of the air flow flowing out in the uniformly arranged auxiliary grooves 251 similar, the conductive pipes 253 are arranged, the lengths of the conductive pipes 253 are consistent with the widths of the auxiliary chamber 252, and the uniformly arranged conductive pipes 253 are communicated with the air outlet pipes 261, so that when the air charging device 26 is started, the air flow flowing out flows out through the air outlet pipes 261, flows in along the uniformly arranged conductive pipes 253, and then flows out through the air outlet holes 254 uniformly arranged on the conductive pipes 253;
thus, compared with the air flow directly filled into the auxiliary chamber 252 through the air outlet pipe 261, the air flow intensity of the auxiliary groove 251 near the pipe orifice of the air outlet pipe 261 is higher, and the air flow intensity of the auxiliary groove 251 far away from the pipe orifice of the air outlet pipe 261 is lower; the intensity difference of the air flowing out of the auxiliary groove 251 and the cutting groove 222 which are uniformly arranged is large, so that the auxiliary effect of pushing the leftover materials to cut is weakened; the conducting pipe 253 is arranged to assist, so that air flows out through the uniformly arranged air outlet holes 254, the air flowing out is uniformly distributed in the auxiliary cavity 252, the air flow intensities of the air flowing out of the auxiliary grooves 251 and the cutting grooves 222 at different positions are similar, the cutting blade 241 is enabled to cut and process the leftover materials smoothly, the leftover materials can be crushed uniformly, and the discharging quality is improved.
Example IV
On the basis of the third embodiment, as shown in fig. 2-9 in the drawings of the specification, the upper surface of the belt 221 is provided with limit lugs 27 at the positions on two sides of the auxiliary groove 251, and the ends of the limit lugs 27 are bent and are sharp;
the specific working flow is as follows: on the basis of the specific workflow in the third embodiment, when the larger-sized scraps cover the upper surface of the auxiliary groove 251, the limit lugs 27 arranged on the surfaces of the belt 221 and positioned on the two sides of the auxiliary groove 251 are contacted with the lower surface of the scraps, and the sharp ends of the limit lugs 27 are tightly combined with the lower surface of the scraps; when the cutting blade 241 rotates downwards to cut the part of the leftover material facing the cutting groove 222, the part of the leftover material facing the cutting groove 222 has a movement deformation trend towards the inner recess of the cutting groove 222, and is tensioned, so that the parts of the leftover material positioned at two sides of the cutting groove 222 slide towards the cutting groove 222;
however, due to the effect of the limiting lug 27, when the leftover materials have a sliding trend on the contact part of the limiting lug 27, the end part of the limiting lug 27 has a hooking and pulling effect on the lower surface of the leftover materials, so that the sliding of the leftover materials is limited; therefore, the positions on the two sides of the cutting groove 222 on the leftover materials are reversely pulled under the action of the limiting protruding blocks 27, the positions on the cutting groove 222 on the leftover materials tend to be in a tensioning state, the cutting blade 241 can cut the leftover materials smoothly, the leftover materials are crushed and processed more uniformly, and the cutting efficiency of the leftover materials is further improved.
Example five
On the basis of the fourth embodiment, as shown in fig. 2-9 in the drawings of the specification, in the uniformly distributed limit lugs 27, the part close to the discharge chute 211 is a first lug 271, and the part close to the auxiliary chute 251 is a second lug 272; the end of the first projection 271 is curved in a direction approaching the discharge chute 211, i.e., in a direction moving toward the processing conveyor 22; the end of the second lug 272 is bent in a direction away from the limit groove;
the specific working flow is as follows: on the basis of the specific workflow in the fourth embodiment, the end part of the second lug 272, which is close to the auxiliary groove 251, in the limiting lug 27 is bent towards the direction away from the auxiliary groove 251, so that when the leftover materials which want to be contacted slide towards the auxiliary groove 251 under the action of the cutting blade 241, the lower surface of the leftover materials which are contacted with the bent end part is hooked, the limiting effect on the leftover materials is further achieved, the corresponding part of the cutting groove 222 is tensioned, and the leftover materials are smoothly cut and crushed under the action of the cutting blade 241, so that the cutting and crushing processing efficiency on the leftover materials is improved;
in addition, because the moving track is opposite to the moving direction of the processing conveyor belt 22 in the horizontal direction when the end of the cutting blade 241 cuts the scraps, in order to avoid that the cutting blade 241 drives the scraps to slide along with the movement of the cutting blade 241 in the cutting process, the cutting action is buffered, and the cutting is not smooth; therefore, the end part of the first bump 271 in the limiting bump 27 is bent towards the moving direction of the processing conveyor belt 22, so that the moving direction is opposite to the moving direction when the cutting blade 241 cuts, when the cutting blade 241 possibly drives the leftover materials to slide, the contact part of the lower surface of the leftover materials is used for hooking, the sliding trend of the contact part is restrained, the leftover materials are limited, and the cutting processing is smoothly completed under the action of the cutting blade 241;
example six
On the basis of the fifth embodiment, as shown in fig. 2-12 in the drawings of the specification, limiting chambers 255 are arranged at the positions, located at the gaps between the auxiliary grooves 251, inside the supporting table 25, and the limiting chambers 255 are uniformly distributed on both sides of the auxiliary grooves 251; a limiting pipe 256 is arranged in the limiting cavity 255, the limiting pipe 256 is communicated with an air inlet pipe 262 on the air charging equipment 26, the limiting cavity 255 which is uniformly arranged is transversely and sequentially communicated, and air exhaust holes 257 are uniformly formed in the part, which is positioned in the limiting cavity 255, of the limiting pipe 256; the limiting lug 27 is provided with a limiting hole 273, and the limiting hole 273 extends downwards and is communicated with the inside of the limiting cavity 255;
the specific working flow is as follows: based on the specific workflow in the fifth embodiment, when the air charging device 26 located inside the auxiliary chamber 252 is started, the air outlet pipe 261 outputs air to the inside of the auxiliary chamber 252 through the conducting pipe 253, and the source of the air flowing out of the air charging device 26 generally draws in air through the connected air inlet pipe 262; thus, while the inflator 26 is activated, the air inlet pipe 262 draws in air through the air extraction holes 257 in the spacing tube 256 located inside the spacing chamber 255, thereby delivering to the air outlet pipe 261;
in this process, the action of bleeding extends to spacing hole 273 through spacing cavity 255 for spacing hole 273 on spacing lug 27 begins to bleed, and adsorbs the leftover bits downside surface that contacts, makes the combination between spacing lug 27 and the leftover bits inseparabler, further plays the limiting displacement to the leftover bits that are located on the area body 221, makes the leftover bits receive cutting broken processing more smoothly.
Example seven
On the basis of the sixth embodiment, as shown in fig. 10-12 in the drawings of the specification, a protective filter screen 28 is arranged on the outer side of the limiting tube 256, the protective filter screen 28 is annular, and the outer side surface of the limiting tube 256 is wrapped;
the specific working flow is as follows: on the basis of the specific workflow in the sixth embodiment, when the limiting hole 273 plays the role of adsorption and limiting, part of the scraps may be sucked into the limiting hole 273 and enter the limiting chamber 255, so as to avoid blockage of the air suction hole 257 on the limiting tube 256 in the limiting chamber 255 due to suction of scraps; therefore, the annular protective filter screen 28 is arranged, so that the chips entering the limiting chamber 255 are blocked outside the protective filter screen 28, and the smoothness of the air suction holes 257 on the limiting pipe 256 is ensured, so that the air suction limiting effect is smoothly carried out; after a period of operation, open spacing cavity 255 inside, clear up the piece therein and protection filter screen 28, guarantee protection filter screen 28's normal work.
Example eight
On the basis of the seventh embodiment, as shown in fig. 2-3 in the attached drawings, a carding roller 29 is arranged in the processing groove 21 and near the end part of the processing conveyor belt 22, the carding roller 29 is positioned above the discharging groove 211, a working motor is arranged at the joint part of the end part of the carding roller 29 and the side wall of the processing groove 21, the working motor is automatically controlled by the control interface 12, carding bristles 291 are uniformly arranged on the surface of the carding roller 29, and the carding bristles 291 are used for cleaning the leftover materials hooked on the limiting convex blocks 27;
the specific working flow is as follows: based on the specific workflow in the seventh embodiment, the inflation device 26 is set to be started when the processing conveyor belt 22 stops cutting, and the inflation device 26 stops starting when the processing conveyor belt 22 moves to transport the leftover materials, and at the moment, the adsorption limiting effect of the limiting bump 27 on the leftover materials is also stopped, so that the rotating processing conveyor belt 22 can smoothly convey the leftover materials after full cutting and crushing processing into the material groove 211;
and when the processing conveyer belt 22 rotates to convey the leftover materials, the carding roller 29 positioned on the upper side of the discharge chute 211 rotates under the action of the connected driving motor, and carding bristles on the rotating carding roller 29 scrape off the leftover materials adhered on the surfaces of the limit lug 27 and the belt body 221, so that the adhered leftover materials are smoothly separated and enter the discharge bin 23 at the bottom through the discharge chute 211, and the full recovery of the leftover materials after cutting processing is ensured.
Example nine
The recycling process of clothing leftover materials according to the present application uses the recycling device according to the above embodiments on the basis of the above embodiments one to eight, and the recycling process specifically includes the steps of:
s1: selecting clothing leftover material recycling equipment, laying clothing to be processed on a processing table 11, enabling a processing staff to cut the clothing and process the clothing, and directly pushing leftover materials generated in the processing process into a recycling groove 13 on one side by the processing staff; in the processing gap, the recovery conveyor belt 111 is started, so that the recovery conveyor belt 111 rotates to drive the leftover materials remained on the upper surface to move into the recovery tank 13;
s2: starting a driving motor connected to the end of the processing roller 24 through the control interface 12, and enabling the processing roller 24 to drive a cutting blade 241 with a uniformly arranged surface to rotate, and cutting and crushing leftover materials on the processing conveyor belt 22 while the cutting blade 241 is downwards moved and embedded into the cutting groove 222 and the auxiliary groove 251;
s3: delivering cut and crushed leftover materials into a discharge bin 23 through a discharge chute 211, then extracting the discharge bin 23 by a processor, screening and cleaning the leftover materials, delivering the leftover materials into equipment such as a flowering machine, and opening the leftover materials of the clothing, so that small leftover materials are processed into raw materials of strips required in spinning;
s4: the textile raw materials obtained after opening are sent into a slivering process, a slivering machine, a drawing frame and other equipment can process raw materials obtained by processing leftover materials to obtain textile slivers, and finally, the textile slivers are collected and wound by a winding machine and other equipment after subsequent treatment; and finally, carrying out quality inspection, and sending the qualified product into a storage warehouse for standby.
The foregoing has shown and described the basic principles, principal features and advantages of the application. It will be understood by those skilled in the art that the present application is not limited to the embodiments described above, and that the above embodiments and descriptions are merely illustrative of the principles of the present application, and various changes and modifications may be made without departing from the spirit and scope of the application, which is defined in the appended claims. The scope of the application is defined by the appended claims and equivalents thereof.
Claims (9)
1. The clothing leftover material recycling and processing equipment comprises a working machine body (1), a processing table (11) and a recycling and crushing module (2), wherein a control interface (12) is arranged on one side of the working machine body (1) and used for controlling the operation of all parts of the recycling and processing equipment; the processing table (11) is positioned at the top of the working machine body (1), and a recovery conveyor belt (111) is arranged on the processing table (11); one end of the working machine body (1) is provided with a recovery groove (13), the end part of the recovery transmission belt (111) stretches into the recovery groove (13), and the recovery crushing module (2) is arranged inside the working machine body (1) and is used for crushing and processing recovered clothing leftover materials;
characterized in that the recovery crushing module (2) comprises: a processing tank (21), wherein the processing tank (21) is arranged inside the working machine body (1) and is positioned below the recovery tank (13);
the processing conveyor belt (22), the processing conveyor belt (22) is arranged inside the recovery tank (13), a discharge tank (211) is arranged at the bottom of the processing tank (21), and a discharge bin (23) is arranged at the bottom of the discharge tank (211);
a processing roller (24), wherein the processing roller (24) is arranged on the upper side of the processing conveyor belt (22), and cutting blades (241) are uniformly arranged on the surface of the processing roller (24); cutting grooves (222) are uniformly formed in the belt body (221) of the processing conveyor belt (22) at positions corresponding to the cutting blades (241);
a supporting table (25) is arranged at the position, located between the driving rollers, of the inner side of the processing conveyor belt (22), and an auxiliary groove (251) is arranged at the position, corresponding to the cutting groove (222), of the supporting table (25).
2. A garment scrap recycling apparatus in accordance with claim 1, wherein: an auxiliary chamber (252) is arranged inside the supporting table (25), the auxiliary chamber (252) is communicated with the auxiliary groove (251), an inflating device (26) is arranged inside the auxiliary groove (251), and an air outlet pipe (261) on the inflating device (26) is communicated with the inside of the auxiliary groove (251).
3. A garment scrap recycling apparatus in accordance with claim 2, wherein: the inside of the auxiliary groove (251) is uniformly provided with a conducting pipe (253), and the conducting pipe (253) is parallel to the processing roller (24); the conducting pipe (253) is uniformly provided with air outlet holes (254), and the conducting pipe (253) is communicated with the inside of the air outlet pipe (261).
4. A garment scrap recycling apparatus in accordance with claim 3, wherein: the upper surface of the belt body (221) is provided with limit lugs (27) at the positions of the two sides of the auxiliary groove (251), and the ends of the limit lugs (27) are bent and sharp.
5. A garment scrap recycling apparatus in accordance with claim 4, wherein: in the uniformly distributed limiting convex blocks (27), a part close to the discharging groove (211) is a first convex block (271), and a part close to the auxiliary groove (251) is a second convex block (272);
the first projection (271) is bent in a direction approaching the spout (211), and the second projection (272) is bent in a direction separating from the auxiliary groove (251).
6. A garment scrap recycling apparatus in accordance with claim 5, wherein: a limiting cavity (255) is arranged at the position, located in the gap between the auxiliary grooves (251), inside the supporting table (25), a limiting pipe (256) is arranged inside the limiting cavity (255), air suction holes (257) are uniformly formed in the limiting pipe (256), and the limiting pipe (256) is communicated with an air inlet pipe (262) on the air charging equipment (26);
the limiting lug (27) is provided with a limiting hole (273), and the limiting hole (273) extends downwards and is communicated with the inside of the limiting cavity (255).
7. A garment scrap recycling apparatus in accordance with claim 6, wherein: the outside of spacing pipe (256) is provided with protection filter screen (28), protection filter screen (28) are annular to parcel spacing pipe (256) outside surface.
8. A garment scrap recycling apparatus in accordance with claim 7, wherein: the carding machine is characterized in that a carding roller (29) is arranged at a position, close to the end part of the processing conveyor belt (22), inside the processing groove (21), the carding roller (29) is located above the discharging groove (211), carding bristles (291) are uniformly arranged on the surface of the carding roller (29), and the carding bristles (291) are used for cleaning the leftover materials hooked on the limiting protruding blocks (27).
9. A clothing leftover material recycling process, which is characterized in that the recycling process uses the recycling equipment as set forth in any one of the claims 1-8, and the recycling process comprises the following specific steps:
s1: selecting clothing leftover material recycling equipment, paving the clothing to be processed on a processing table (11), enabling processing staff to cut the clothing and the like, and directly pushing the leftover materials generated in the processing process into a recycling groove (13) on one side by the processing staff; starting the recovery conveying belt (111) in the machining gap, so that the recovery conveying belt (111) rotates to drive the leftover materials remained on the upper surface to move into the recovery groove (13);
s2: starting a driving motor connected to the end part of the processing roller (24) through a control interface (12), and enabling the processing roller (24) to drive a cutting blade (241) with the surface uniformly arranged to rotate, wherein the cutting blade (241) rotates to move downwards to be embedded into a cutting groove (222) and an auxiliary groove (251) and simultaneously cut and crush leftover materials positioned on a processing conveyor belt (22);
s3: delivering cut and crushed leftover materials into a discharge bin (23) through a discharge chute (211), then extracting the discharge bin (23) by a processor, screening and cleaning the leftover materials in the discharge bin, delivering the leftover materials into equipment such as a flowering machine, and opening the leftover materials of the clothing so that small pieces of leftover materials are processed into raw materials of strips required in spinning;
s4: the textile raw materials obtained after opening are sent into a slivering process, a slivering machine, a drawing frame and other equipment can process raw materials obtained by processing leftover materials to obtain textile slivers, and finally, the textile slivers are collected and wound by a winding machine and other equipment after subsequent treatment; and finally, carrying out quality inspection, and sending the qualified product into a storage warehouse for standby.
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| CN202310337018.XA CN116571542B (en) | 2023-03-31 | 2023-03-31 | Clothing leftover material recycling treatment equipment and treatment process |
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| CN202310337018.XA CN116571542B (en) | 2023-03-31 | 2023-03-31 | Clothing leftover material recycling treatment equipment and treatment process |
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