CN103082408B - Equipment for recovering cut tobacco in defective cigarettes - Google Patents
Equipment for recovering cut tobacco in defective cigarettes Download PDFInfo
- Publication number
- CN103082408B CN103082408B CN201310064841.4A CN201310064841A CN103082408B CN 103082408 B CN103082408 B CN 103082408B CN 201310064841 A CN201310064841 A CN 201310064841A CN 103082408 B CN103082408 B CN 103082408B
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- China
- Prior art keywords
- cigarette
- roller
- tooth roller
- collection bucket
- tobacco
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
- 235000019504 cigarettes Nutrition 0.000 title claims abstract description 46
- 241000208125 Nicotiana Species 0.000 title claims abstract description 44
- 235000002637 Nicotiana tabacum Nutrition 0.000 title claims abstract description 44
- 230000002950 deficient Effects 0.000 title abstract 4
- 238000007664 blowing Methods 0.000 claims abstract description 8
- 238000000034 method Methods 0.000 claims description 18
- 238000004064 recycling Methods 0.000 claims description 9
- 238000003756 stirring Methods 0.000 claims description 6
- 230000005540 biological transmission Effects 0.000 claims description 4
- 238000007789 sealing Methods 0.000 claims description 4
- 238000005096 rolling process Methods 0.000 abstract 5
- 238000001914 filtration Methods 0.000 abstract 1
- 239000002699 waste material Substances 0.000 abstract 1
- 238000005516 engineering process Methods 0.000 description 5
- 238000012545 processing Methods 0.000 description 5
- 238000011084 recovery Methods 0.000 description 4
- 235000019506 cigar Nutrition 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 239000003205 fragrance Substances 0.000 description 2
- 238000012423 maintenance Methods 0.000 description 2
- 241000196324 Embryophyta Species 0.000 description 1
- 229920006221 acetate fiber Polymers 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000015556 catabolic process Effects 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 238000010924 continuous production Methods 0.000 description 1
- 238000006731 degradation reaction Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000012856 packing Methods 0.000 description 1
- 238000003672 processing method Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 238000012216 screening Methods 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
Landscapes
- Manufacturing Of Cigar And Cigarette Tobacco (AREA)
Abstract
The invention discloses auxiliary equipment for a special cigarette making machine, particularly discloses equipment for recovering cut tobacco in defective cigarettes and aims to solve the problem of continuously recovering the cut tobacco in the defective cigarettes on line. According to the technical scheme, a feeding bin (1) contacts a toothed rolling wheel (5), the toothed rolling wheel (5) is arranged on a fixed hollow shaft (15) and connected in parallel with an air pass disc (13), a retractable blowing nozzle (11) is arranged on the air pass disc (13), a driving motor (3) is arranged, one side of the toothed rolling wheel (5) is provided with a cut-tobacco collecting hopper (8), a waste-material collecting hopper (10) is arranged below the toothed rolling wheel (5), and a protecting cover (17) is arranged on the circumferential edge of the toothed rolling wheel (5). The equipment disclosed by the invention can be directly used for continuously treating and recovering the cut tobacco, the paper tubes and the filtering tips in the defective cigarettes.
Description
Technical field
The present invention discloses a kind of cigarette treatment facility, a kind of specifically can be continuously by the tobacco cut recycling machine in Incomplete Cigarette.
Background technology
Along with cigarette product market competition is growing more intense, each cigar mill is in practicing hard internal strength, numerous and confused increasing technology drops into constantly carries out products innovation and technology upgrading, and advocate and carry out standardized management, meticulousization processing and energy-saving and cost-reducing transformation from enterprises, to improving competitiveness and the corporate profit margin of product.
Tobacco leaf (pipe tobacco) is that cigar mill is substantially the most also the most valuable raw material, and reducing tobacco leaf consumption is a unalterable quota, and the height of tobacco leaf list case consumption level is enough to show and enterprise of reflection produces equipment, technology and managerial skills.Round improving tobacco leaf utilization rate, reducing these two technical indicators of single cigarette pipe tobacco consumption, each department of all cigar mills is from the operation of the technique of throwing, silk thread equipment and management, the transport path of pipe tobacco, the operation of cigarette machine, and multiple angles such as screening installation after pipe tobacco dust collection are made joint efforts, take various measures, really obtained good achievement.But in production of cigarettes process, the appearance of Incomplete Cigarette is still unavoidable.
At present, domestic each cigarette factory mainly contains manual processing and two kinds of device processes to the processing method of Incomplete Cigarette.Process by hand that not only efficiency is low, and take a lot of work, time-consuming, easily make brokenly, also can cause secondary pollution; Though device processes has " dry method " and " wet method " multiple method that focuses on, but the equipment of configuration is comparatively huge and complex structure, processing procedure pipe tobacco is easily made broken, very large on the impact such as moisture in cut tobacco and fragrance, reclaim pipe tobacco and be mixed with the impurity such as paper scrap and acetate fiber, the pipe tobacco rate of recovery is on the low side, and maintenance and the maintenance cost of equipment are higher.Existing domestic cigarette enterprise uses more Incomplete Cigarette reclaimer to mainly contain simple and easy stripping bar machine, stripping cigarette end machine, make cigarette machine etc., these equipment ubiquities following problem: the one, and most equipment can only be processed, reclaim without mouth cigarette, separates unclean to the Incomplete Cigarette with filter tip; The 2nd, to make broken seriously, whole cut rate only has 30%～40%; The 3rd, loss is up to 40%～45%, and the pipe tobacco of processing mostly can only be demoted to mix and be joined use; The 4th, some producer adopts technique and the equipment of wet-treating cigarette, could separate but moisture in cut tobacco often needs to reach 25% left and right, due to Moisture high UCL, causes pipe tobacco to darken, tarnish, and the even blackout having is most by degradation use.Due to the higher inconvenience storage of moisture, drying plant be to configure toward contact again, equipment investment and floor space increased.Process the existing drawback reclaiming on pipe tobacco for Incomplete Cigarette, the scientific and technical personnel of our company have carried out research of technique, are bold in innovation, and develop a kind of brand-new treating apparatus that can reclaim continuously pipe tobacco in Incomplete Cigarette.
Summary of the invention
Object of the present invention is just to provide a kind of pipe tobacco special equipment that can directly process continuously recovery Incomplete Cigarette at production of cigarettes scene then and there.
It is such realizing technical scheme of the present invention: the tobacco cut recycling machine structure in Incomplete Cigarette is that feed bin 1 below has outlet to contact with band tooth roller 5, be with tooth roller 5 and cross gas dish 13 use attachment screws and be linked togather, cross and on gas dish, be provided with flexible blow gun 11, and form an assembly with the fixation hollow axle 15 being installed on base 4 by roller kinematic mount 6, one top of fixation hollow axle offers compressed air joint 14, on the other end axle with tooth roller 5, intermediate connecting sleeve 7 is housed, on intermediate connecting sleeve 7, connect firmly passive profile of tooth belt wheel, and be connected through odontoid belt transmission 2 and roller drive motors 3, be provided with pipe tobacco collection bucket 8 in the side with tooth roller, below is provided with garbage collection bucket 10, circumferential edge is provided with guard shield 17, at the side with tooth roller 5, be equipped with movably compact heap 9, and be provided with accordingly fixed point air blowing collision block 12.
Between feed bin 1 and band tooth roller 5, be equiped with the miniature stirring roller mechanism 16 of independent rotation, on it, carry micromachine.Cross between gas dish 13 and fixation hollow axle 15 and be provided with sealing ring.
Beneficial effect of the present invention is: all kinds cigarette packing machine that current domestic cigarette is looked forward to using is in actual production process, the Incomplete Cigarette weight that conversion is rejected to every large case is 0.5～2kg, yearly productive capacity is accounted for to the medium grade cigarette enterprise of about 500,000 casees, a pipe tobacco loss just reaches 250～1000 tons/year at this point.Utilize equipment of the present invention, the pipe tobacco rate of recovery >=98%, efficiency >=95%, if these pipe tobaccos all can online recycling, can be enterprise and brings very huge economic benefit.This device structure is novel compact, simple to operate, dependable performance, and can completely realize and working continuously, unit adopts servo or step motor control, and power consumption is less than 0.5Kw, and maintaining is convenient.Can be directly installed near cigarette machine, path length, the pipe tobacco that has overcome centralized recovery cigarette mixes can not directly mix different substances together, need secondary operations and the shortcoming such as organic efficiency is low, realize the pipe tobacco online recycling taking cigarette machine as unit, the pipe tobacco collected is clean, moisture and fragrance are affected hardly, can not produce secondary and make broken and pollute, can directly send back to and in cigarette machine aspirator bucket, realize online recycling and use.
Brief description of the drawings
Fig. 1 is equipment overall structure schematic top plan view of the present invention;
Fig. 2 is the positive main schematic diagram of looking of equipment overall structure of the present invention.
In each figure, the 1st, feed bin, the 2nd, odontoid belt transmission, the 3rd, roller drive motors, the 4th, base, the 5th, band tooth roller, the 6th, roller kinematic mount, the 7th, intermediate connecting sleeve, the 8th, pipe tobacco collection bucket, the 9th, compact heap, the 10th, garbage collection bucket, the 11st, flexible blow gun, the 12nd, fixed point air blowing collision block, the 13rd, gas dish, the 14th, compressed air joint, the 15th, fixation hollow axle, the 16th, miniature stirring roller mechanism, the 17th, guard shield.
Detailed description of the invention
Below in conjunction with accompanying drawing of the present invention, the specific embodiment of the present invention is described as follows.
Embodiment: the tobacco cut recycling machine in Incomplete Cigarette
Concrete structure is that feed bin 1 below has outlet to contact with band tooth roller 5, be with tooth roller 5 and cross gas dish 13 use attachment screws and be linked togather, cross and on gas dish, be provided with flexible blow gun 11, and form an assembly with the fixation hollow axle 15 being installed on base 4 by roller kinematic mount 6, one top of fixation hollow axle offers compressed air joint 14, on the other end axle with tooth roller 5, intermediate connecting sleeve 7 is housed, on intermediate connecting sleeve 7, connect firmly passive profile of tooth belt wheel, and be connected through odontoid belt transmission 2 and roller drive motors 3, be provided with pipe tobacco collection bucket 8 in the side with tooth roller, below is provided with garbage collection bucket 10, circumferential edge is provided with guard shield 17, at the side with tooth roller 5, be equipped with movably compact heap 9, and be provided with accordingly fixed point air blowing collision block 12.
Between feed bin 1 and band tooth roller 5, be equiped with the miniature stirring roller mechanism 16 of independent rotation, on it, carry micromachine.Cross between gas dish 13 and fixation hollow axle 15 and be provided with sealing ring.
Incomplete Cigarette consistent filter tip direction is loaded in feed bin 1, rotate by miniature stirring roller mechanism 16, cigarette is attached on the teeth groove with tooth roller in an orderly manner, through rotating, cigarette is delivered to compact heap 9 place's automatic impactions, touch to fixed point air blowing collision block 12 simultaneously, start flexible blow gun 11 jet, the pipe tobacco in cigarette is blown out, fall into pipe tobacco collection bucket 8, in rotation process, compact heap loosens automatically, makes paper web and filter tip fall into garbage collection bucket 10.
Flexible blow gun 11 was loaded in gas dish 13, crossed gas dish 13 use attachment screws and was linked togather with band tooth roller 5, and band tooth roller 5 is contained on fixation hollow axle 15 by roller drive motors 3 driven rotary.
One end of fixation hollow axle 15 offers compressed air joint 14,,, is crossed between gas dish 13 and fixation hollow axle 15 and is provided with sealing ring for air tight for flexible blow gun 11 provides high-pressure air source by mistake gas dish 13.
Flexible blow gun 11 is corresponding one by one with teeth groove, and in rotation process, a shake-up, to fixed point air blowing collision block 12, all can start flexible blow gun 11 jet, reclaims pipe tobacco thereby realize continuous production process processing.
Whole equipment, the course of work can complete by automatic control, and these control methods, technology and equipment are prior art, available employing.
Claims (2)
1. the tobacco cut recycling machine in Incomplete Cigarette, comprise feed bin, base, pipe tobacco collection bucket, garbage collection bucket, band tooth roller, motor, guard shield, it is characterized in that: feed bin (1) below has outlet to contact with band tooth roller (5), be with tooth roller (5) and cross gas dish (13) and be linked togather with attachment screw, cross and on gas dish, be provided with flexible blow gun (11), and form an assembly with the fixation hollow axle (15) being installed on base (4) by roller kinematic mount (6), the top of fixation hollow axle offers compressed air joint (14), on the other end axle of band tooth roller (5), intermediate connecting sleeve (7) is housed, on intermediate connecting sleeve (7), connect firmly passive profile of tooth belt wheel, and be connected through odontoid belt transmission (2) and roller drive motors (3), be provided with pipe tobacco collection bucket (8) with a side of tooth roller, below is provided with garbage collection bucket (10), circumferential edge is provided with guard shield (17), at a side of band tooth roller (5), be equipped with movably compact heap (9), and be provided with accordingly fixed point air blowing collision block (12), between feed bin (1) and band tooth roller (5), be equiped with the miniature stirring roller mechanism (16) of independent rotation, on it, carry micromachine, Incomplete Cigarette consistent filter tip direction is loaded in feed bin (1), rotate by miniature stirring roller mechanism (16), cigarette is attached on the teeth groove with tooth roller in an orderly manner, through rotating, cigarette is delivered to compact heap (9) and locate automatic impaction, touch to fixed point air blowing collision block (12) simultaneously, start flexible blow gun (11) jet, pipe tobacco in cigarette is blown out, fall into pipe tobacco collection bucket (8), in rotation process, compact heap loosens automatically, makes paper web and filter tip fall into garbage collection bucket (10).
2. the tobacco cut recycling machine in Incomplete Cigarette according to claim 1, is characterized in that: cross between gas dish (13) and fixation hollow axle (15) and be provided with sealing ring.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310064841.4A CN103082408B (en) | 2013-03-01 | 2013-03-01 | Equipment for recovering cut tobacco in defective cigarettes |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310064841.4A CN103082408B (en) | 2013-03-01 | 2013-03-01 | Equipment for recovering cut tobacco in defective cigarettes |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN103082408A CN103082408A (en) | 2013-05-08 |
| CN103082408B true CN103082408B (en) | 2014-11-19 |
Family
ID=48195944
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201310064841.4A Expired - Fee Related CN103082408B (en) | 2013-03-01 | 2013-03-01 | Equipment for recovering cut tobacco in defective cigarettes |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN103082408B (en) |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107467713B (en) * | 2017-08-16 | 2018-08-21 | 浙江武义博德机械有限公司 | A kind of automatic tobacco paper web seperator |
| CN113436195B (en) * | 2021-08-27 | 2021-11-05 | 湖南磐钴传动科技有限公司 | Tobacco shred ordering adjusting method based on image processing |
Family Cites Families (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3757799A (en) * | 1972-01-26 | 1973-09-11 | Rothmans Of Pall Mall | Tobacco reclaiming method and apparatus |
| DE4029263C1 (en) * | 1990-09-14 | 1992-02-13 | Fabriques De Tabac Reunies S.A., Neuenburg/Neuchatel, Ch | |
| CN2770383Y (en) * | 2005-01-18 | 2006-04-12 | 魏积斌 | Gas separate type incomplete cigarette tobacco shred recovering device |
| CN2770382Y (en) * | 2005-01-18 | 2006-04-12 | 魏积斌 | Gas separate type incomplete cigarette tobacco shred recovering device |
| DE102005024780A1 (en) * | 2005-05-31 | 2006-12-14 | Jacobi Systemtechnik Gmbh | Assembly to extract tobacco from faulty cigarettes, for recovery, has a drum to hold fixed cigarettes in mantle openings and a second drum with blower mouthpieces to blow the tobacco from the paper tubes |
| CN203087509U (en) * | 2013-03-01 | 2013-07-31 | 昆明雷恩科技有限公司 | Equipment for recycling tobacco shreds from defective cigarettes |
-
2013
- 2013-03-01 CN CN201310064841.4A patent/CN103082408B/en not_active Expired - Fee Related
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| Publication number | Publication date |
|---|---|
| CN103082408A (en) | 2013-05-08 |
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Granted publication date: 20141119 |
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| CF01 | Termination of patent right due to non-payment of annual fee |