CN102283435B - Device for separating cut tobaccos - Google Patents
Device for separating cut tobaccos Download PDFInfo
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- CN102283435B CN102283435B CN2011102376171A CN201110237617A CN102283435B CN 102283435 B CN102283435 B CN 102283435B CN 2011102376171 A CN2011102376171 A CN 2011102376171A CN 201110237617 A CN201110237617 A CN 201110237617A CN 102283435 B CN102283435 B CN 102283435B
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Abstract
The invention relates to a device for separating cut tobaccos, belonging to the technical field of the device for producing and processing tobaccos. The device provided by the invention comprises a separating mechanism of the mixture of cut tobaccos and dust, wherein the separating mechanism comprises a first-grade separating mechanism and a second-grade separating mechanism; the first-grade separating mechanism and the second-grade separating mechanism are connected through a hose. Compared with the prior art, the device provided by the invention has the advantages of novel structure and rational design; the device is more optimized compared with the traditional structure, the consumed material is reduced, the use is more convenient, the operation efficiency is greatly improved and the separating effect is obvious; the device can realize the effective separation of the cut tobaccos and the dust while guaranteeing that a dust-removing system is normally operated; the discharging of the wastes is reduced and the residual cut tobaccos in the smoke dust are completely recycled so as to avoid wasting cut tobaccos, so that the economic cost is correspondingly reduced and the economic benefit is improved; the device is suitable for being installed in the dust-removing system for producing and processing each type of tobacco and is suitable for being popularized and applied to similar gas-solid separation processes.
Description
Technical field
The present invention relates to a kind of pipe tobacco separator, belong to tobacco production and processing processing and use equipment technical field.
Background technology
At present, the flue dust that the tobacco process of manufacture is produced is mostly directly carried out emission treatment as discarded object after dust pelletizing system, and all also contain a large amount of broken pipe tobaccos usually in the dirt of discharging fume; These pipe tobaccos still can return job shop and effectively re-use; Therefore, improve the dust treatment mode, pipe tobacco is thoroughly separated and recycling from flue dust; Waste discharge not only can be reduced, but also financial cost, increase benefit can be correspondingly reduced.
In the prior art; Patent of invention ZL200910213665.X discloses the pipe tobacco retracting device in a kind of tobacco leaf dedusting system of machine for cutting, comprise the tobacco and dust disengagement chamber, be positioned at said disengagement chamber bottom the pipe tobacco collection box, be arranged at metering device, controller on the said collection box.This invention is adjusted wind speed through the size of adjustment disengagement chamber, and then controls flowing of flue dust and pipe tobacco, again according to said metering signal; Calculate the pipe tobacco amount in the collection box; When the pipe tobacco amount reached preset value, the pipe tobacco that amasss in collection box was reclaimed in the output alarm cue.This invention has realized that to a certain extent the pipe tobacco in the dust removal process reclaims; But it is only applicable in the dust pelletizing system of filament cutter, carry out pipe tobacco and reclaims; Dust pelletizing system for production equipments such as cigarette units then is difficult to be suitable for, and especially can not effectively separate more broken pipe tobacco.
Utility model patent ZL 200520088983.5 provides residual, the inferior cigarette of a kind of gas separate type to prop up the pipe tobacco retracting device, is made up of with mouth rod foreign material retracting device and electric apparatus control apparatus charging gear, apparatus for shaping, transmitting device, pulse jet separator, pipe tobacco retracting device, cigarette paper.This utility model adopts high pressure nozzle; Utilize the Compressed Gas pulse jet, pipe tobacco that residual, inferior cigarette props up and cigarette paper, mouth rod moment is separated, it is excellent not destroy cigarette paper and mouth; Make in the pipe tobacco of recovery not contain impurity such as paper scrap, tow suede, realized that fully the pipe tobacco that residual, inferior cigarette props up effectively reclaims; But the pipe tobacco during it only props up to cigarette reclaims, and can not in other relevant dust pelletizing systems, use.
Summary of the invention
The objective of the invention is, the problem to prior art exists provides a kind of pipe tobacco separator; When guaranteeing that dust pelletizing system is normally moved, the realization pipe tobacco effectively separates with dust, reduces discharging wastes; And fully recovery gets into the remaining pipe tobacco in the flue dust; Reduce the pipe tobacco waste, correspondingly reduce financial cost, increase economic efficiency.
The technical scheme that the present invention deals with problems is: a kind of pipe tobacco separator is provided; The separating mechanism that comprises pipe tobacco and dust mixture, wherein, said separating mechanism comprises one-level separating mechanism, secondary separating mechanism; Said one-level separating mechanism is connected through flexible pipe with said secondary separating mechanism; Needs according to separating can set gradually seperator structures such as three grades of separating mechanisms, level Four separating mechanism, simultaneously; Be to save resource, also can make the mixture separating for several times that in one-level separating mechanism and secondary separating mechanism, circulates as required.
Said one-level separating mechanism is centrifugal; Comprise the intake elbow, guide vane, cylinder, mozzle, elbow, the bend pipe of giving vent to anger that laterally connect successively; Wherein, drive motors is set, at cylinder and mozzle interface the sluice gate body that is connected is set downwards vertically, the silk bucket falls in the cylinder lower end; The star roll shaft is set in sluice gate body; In star roll shaft one side the belt wheel that drives the rotation of star roll shaft is set, the blowdown pipe that the side setting in the silk bucket lower end that falls communicates with outside air helps to make the interior flue dust mixture of silk bucket fully to enter in the secondary separating mechanism; Opposite side in the silk bucket lower end that falls is provided with pipe joint, and said pipe joint is connected with the flexible pipe that is connected the secondary separating mechanism.
Said secondary separating mechanism is rotary; Be included in the drive motors of the band decelerator that frame one side is provided with, and the frame opposite side from top to bottom set gradually interconnective on cross tobacco pipe, cavity, played tobacco pipe, wherein; Went up tobacco pipe and be connected flexible pipe and be connected; Set gradually interconnective filtering wheel, belt shaft, valve seat in the cavity from top to bottom, at filtering wheel set inside screen cloth, filtering wheel and screen cloth are by the belt shaft driven rotary; Side at cavity is provided with pipe joint, and pipe joint connects the bend pipe of giving vent to anger of one-level separating mechanism; Lower end, back at cavity is provided with screw hole, and the passage that communicates with screw hole is set in the lower end of valve seat, be provided with in the passage lower end communicate with the external world blowhole; Exit playing tobacco pipe is provided with negative pressure generator, and is connected with the pipe tobacco carrier pipe.
Further, said screen cloth is a 20-60 purpose screen cloth.
In dust pelletizing system; Use pipe tobacco separator of the present invention; Pipe tobacco, dust mixture will be handled through one-level separating mechanism, flexible pipe, secondary separating mechanism, and the feeding system that pipe tobacco is got in the technological process is produced the cleaning shaft discharge that utilizes, makes in the dust entering technological process again.
The detailed process that the present invention uses is: pipe tobacco, dust mixture get into the one-level separating mechanism by intake elbow, after the guide vane turning effort, get into cylinder and separate; The part dust gets into mozzle and discharges through the bend pipe of giving vent to anger; Remaining dust and tobacco mixture drive the star roll shaft that rolls through belt wheel, then successively through sluice gate body, the silk bucket that falls, after flexible pipe gets into the tobacco pipe of going up of secondary separating mechanism; Get into cavity again; Behind the filtering wheel and screen cloth separation by the belt shaft driven rotary in cavity, the bend pipe of giving vent to anger of the one-level separating mechanism that the cigarette ash process is connected with pipe joint gets into cleaning shaft and discharges again, and isolated pipe tobacco gets into tobacco pipe; Through negative pressure generator pipe tobacco is siphoned away again, get into feeding system through the pipe tobacco carrier pipe then and produce utilization again.
In the secondary separation process; Screw hole from the cavity back is blown into malleation wind continuously, and the malleation wind is further cleared up the pipe tobacco on the screen cloth to screen cloth behind the admission passage; Avoid too much pipe tobacco deposition effectively and cause screen cloth to stop up; Make pipe tobacco in time get into tobacco pipe, simultaneously, the equipment overall operation efficiency is fully guaranteed.
Compared with prior art, the invention has the beneficial effects as follows:
1, novel structure of the present invention is reasonable in design, compares traditional structure and optimizes more, reduces consumptive material, and it is more quick to produce assembling, uses conveniently, and operational efficiency significantly improves, and separating effect is remarkable;
2, innovative design of the present invention; Can be when guaranteeing the normal operation of dust pelletizing system, the realization pipe tobacco effectively separates with dust, reduces discharging wastes; And the remaining pipe tobacco in the flue dust is fully reclaimed; Avoid the pipe tobacco waste, thereby financial cost is reduced, economic benefit is improved;
3, innovation structure of the present invention is suitable in the dust pelletizing system of all kinds of tobacco production and processings, installing and using, and is adapted at applying in the similar gas solid separation technology.
Description of drawings
Fig. 1 is the structural representation of the centrifugal one-level separating mechanism of pipe tobacco separator of the present invention;
Fig. 2 is the cutaway view along A-A line among Fig. 1;
Fig. 3 is the structural representation of the rotary secondary separating mechanism of pipe tobacco separator of the present invention;
Fig. 4 is the cutaway view along B-B line among Fig. 2.
Shown in the figure: 101-intake elbow, 102-guide vane, 103-cylinder, 104-mozzle, 105-elbow, the 106-bend pipe of giving vent to anger, 107-motor, 108-sluice gate body, the 109-silk bucket that falls, 110-star roll shaft, 111-belt wheel, 112-blowdown pipe, 113-pipe joint; The 201-frame, the drive motors of 202-band decelerator, 203-last tobacco pipe, the 204-cavity, 205-played tobacco pipe, 206-filtering wheel, 207-belt shaft, 208-valve seat, 209-pipe joint, 210-screw hole, 211-passage, 212-blowhole, 213-negative pressure generator.
The specific embodiment
A kind of pipe tobacco separator comprises centrifugal one-level separating mechanism shown in Figure 1, rotary secondary separating mechanism shown in Figure 3, connects the flexible pipe (not shown) of centrifugal one-level separating mechanism and rotary secondary separating mechanism.
Like Fig. 1, shown in Figure 2; Said centrifugal one-level separating mechanism; Comprise the intake elbow 101, guide vane 102, cylinder 103, mozzle 104, elbow 105, the bend pipe 106 of giving vent to anger that laterally connect successively; Wherein, drive motors 107 is set, at cylinder 103 and mozzle 104 interfaces the sluice gate body 108 that is connected is set downwards vertically, silk bucket 109 falls in cylinder 103 lower ends; Star roll shaft 110 is set in sluice gate body 108; In star roll shaft 110 1 sides the belt wheel 111 that drives 110 rotations of star roll shaft is set, the blowdown pipe 112 that the side setting in silk bucket 109 lower ends that fall communicates with outside air helps to make silk bucket 109 interior flue dust mixtures fully to enter in the rotary secondary separating mechanism; Opposite side in silk bucket 109 lower ends that fall is provided with pipe joint 113, is connected with the flexible pipe that is connected rotary secondary separating mechanism shown in Figure 3.
Like Fig. 3, shown in Figure 4; Said rotary secondary separating mechanism; Be included in the drive motors 202 of the band decelerator that frame 201 1 sides are provided with, and frame 201 opposite sides from top to bottom set gradually interconnective on cross tobacco pipe 203, cavity 204, played tobacco pipe 205, wherein; Went up tobacco pipe 203 and be connected the flexible pipe (not shown) and be connected; Set gradually interconnective filtering wheel 206, belt shaft 207, valve seat 208 in the cavity 204 from top to bottom, at filtering wheel 206 set inside 40 eye mesh screen (not shown), filtering wheel 206 and screen cloth are by belt shaft 207 driven rotary; The pipe joint 209 that one side setting of cavity 204 is connected with the bend pipe 106 of giving vent to anger; The lower end, back of cavity 204 is provided with screw hole 210, and the passage 211 that communicates with screw hole 210 is set in the lower end of valve seat 208, be provided with in passage 211 lower ends communicate with the external world blowhole 212; In the exit of playing tobacco pipe 205 negative pressure generator 213 is set, and is connected with pipe tobacco carrier pipe (not shown).
In the dust pelletizing system (not shown); Use pipe tobacco separator of the present invention; Pipe tobacco, dust mixture will be handled through centrifugal one-level separating mechanism shown in Figure 1, flexible pipe, rotary secondary separating mechanism shown in Figure 3, and the feeding system (not shown) that pipe tobacco is got in the technological process is produced the cleaning shaft (not shown) discharge that utilizes, makes in the dust entering technological process again.
The detailed process that the present invention uses is: pipe tobacco, dust mixture get into centrifugal one-level separating mechanism shown in Figure 1 by intake elbow 101; After guide vane 102 turning efforts; Get into cylinder 103 and separate, the part dust gets into mozzle 104 and discharges through the bend pipe 106 of giving vent to anger, and remaining dust and tobacco mixture drive the star roll shaft 110 that rolls through belt wheel 111; Struggle against 109 through sluice gate body 108, the silk that falls successively then; After the flexible pipe (not shown) get into rotary secondary separating mechanism shown in Figure 3 went up tobacco pipe 203, get into cavity 204 again, again behind the filtering wheel 206 and screen cloth separation in cavity 204 by belt shaft 207 driven rotary; Cigarette ash gets into cleaning shaft through the bend pipe 106 of giving vent to anger that is connected with pipe joint 209 and discharges; Isolated pipe tobacco gets into tobacco pipe 205 down, through negative pressure generator 213 pipe tobacco is siphoned away again, gets into feeding system through the pipe tobacco carrier pipe then and produces utilization again.
In the secondary separation process, be blown into malleation wind continuously from screw hole 210, behind the admission passage 211; The malleation wind is to screen cloth; Pipe tobacco on the screen cloth is further cleared up, avoided too much pipe tobacco deposition effectively and cause screen cloth to stop up, make pipe tobacco in time get into tobacco pipe 205; Simultaneously, the equipment overall operation efficiency is fully guaranteed.
The invention is not restricted to above-mentioned embodiment, those skilled in the art made to any conspicuous improvement of above-mentioned embodiment or change, can not exceed the protection domain of design of the present invention and accompanying claims.
Claims (4)
1. pipe tobacco separator comprises the separating mechanism of pipe tobacco and dust mixture, and it is characterized in that: said separating mechanism comprises one-level separating mechanism, secondary separating mechanism, and said one-level separating mechanism is connected through flexible pipe with said secondary separating mechanism; Said one-level separating mechanism is centrifugal; Comprise the intake elbow, guide vane, cylinder, mozzle, elbow, the bend pipe of giving vent to anger that laterally connect successively, wherein, drive motors is set in the cylinder lower end; At cylinder and mozzle interface the sluice gate body that is connected is set downwards vertically, the silk bucket falls; The star roll shaft is set in sluice gate body, is provided with in star roll shaft one side and drives the belt wheel that the star roll shaft rotates, the blowdown pipe that the side setting in the silk bucket lower end that falls communicates with outside air; Opposite side in the silk bucket lower end that falls is provided with pipe joint, and said pipe joint is connected with the flexible pipe that is connected the secondary separating mechanism; Said secondary separating mechanism is rotary; Be included in the drive motors of the band decelerator of frame one side setting; And the frame opposite side from top to bottom set gradually interconnective on cross tobacco pipe, cavity, played tobacco pipe, wherein, went up tobacco pipe and be connected flexible pipe and be connected; Set gradually interconnective filtering wheel, belt shaft, valve seat in the cavity from top to bottom; At filtering wheel set inside screen cloth, a side setting and the pipe joint that the bend pipe of giving vent to anger of one-level separating mechanism is connected at cavity are provided with negative pressure generator in the exit of playing tobacco pipe.
2. pipe tobacco separator according to claim 1 is characterized in that: the lower end, back of said cavity is provided with screw hole, and the lower end of said valve seat is provided with the passage that communicates with screw hole.
3. pipe tobacco separator according to claim 2 is characterized in that: said passage lower end is provided with and the extraneous blowhole that communicates.
4. pipe tobacco separator according to claim 1 is characterized in that: said screen cloth is a 20-60 purpose screen cloth.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011102376171A CN102283435B (en) | 2011-08-18 | 2011-08-18 | Device for separating cut tobaccos |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011102376171A CN102283435B (en) | 2011-08-18 | 2011-08-18 | Device for separating cut tobaccos |
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| Publication Number | Publication Date |
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| CN102283435A CN102283435A (en) | 2011-12-21 |
| CN102283435B true CN102283435B (en) | 2012-11-28 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN2011102376171A Active CN102283435B (en) | 2011-08-18 | 2011-08-18 | Device for separating cut tobaccos |
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Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102631024B (en) * | 2012-04-17 | 2015-03-25 | 北京天申正祥科技有限公司 | On-line recycling device for cigarette tobaccos |
| CN111069994B (en) * | 2019-12-11 | 2021-11-16 | 江苏月生达机械制造有限公司 | Accurate processing equipment for bridge reinforcing steel plate |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101708067A (en) * | 2009-12-22 | 2010-05-19 | 广东中烟工业有限责任公司 | Method and device for separating cut tobacco in tobacco leaf dedusting system |
| CN101708068A (en) * | 2009-12-22 | 2010-05-19 | 广东中烟工业有限责任公司 | Wind speed-based cut tobacco and dust separating device |
| CN101722150A (en) * | 2009-12-08 | 2010-06-09 | 广东中烟工业有限责任公司 | Method and device for separating shredded tobacco in dust removing system of tobacco leaf shredder |
| CN202206871U (en) * | 2011-08-18 | 2012-05-02 | 北京天申源科技发展有限公司 | Cut tobacco separator |
-
2011
- 2011-08-18 CN CN2011102376171A patent/CN102283435B/en active Active
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101722150A (en) * | 2009-12-08 | 2010-06-09 | 广东中烟工业有限责任公司 | Method and device for separating shredded tobacco in dust removing system of tobacco leaf shredder |
| CN101708067A (en) * | 2009-12-22 | 2010-05-19 | 广东中烟工业有限责任公司 | Method and device for separating cut tobacco in tobacco leaf dedusting system |
| CN101708068A (en) * | 2009-12-22 | 2010-05-19 | 广东中烟工业有限责任公司 | Wind speed-based cut tobacco and dust separating device |
| CN202206871U (en) * | 2011-08-18 | 2012-05-02 | 北京天申源科技发展有限公司 | Cut tobacco separator |
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| CN102283435A (en) | 2011-12-21 |
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Owner name: BEIJING TIANSHEN ZHENGXIANG SCIENCE AND TECHNOLOGY Free format text: FORMER OWNER: BEIJING TIANSHENYUAN TECHNOLOGY DEVELOPMENT CO., LTD. Effective date: 20120326 |
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Free format text: CORRECT: ADDRESS; FROM: 100070 XUANWU, BEIJING TO: 100070 FENGTAI, BEIJING |
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Effective date of registration: 20120326 Address after: 100070, Beijing, Fengtai District Bei Bei Bei Road, No. 6, block 38, building 1, layer 105 Applicant after: Beijing Tianshen Zhengxiang Technology Co., Ltd. Address before: 100070, No. 3, building 2, building 1, Cha Ma Bei street, Beijing, Xuanwu District, 2, unit 0355 Applicant before: Beijing Tianshenyuan Technology Development Co., Ltd. |
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