A kind of cyclone dust removal pipe tobacco retracting device
Technical field
The present invention relates to a kind of cyclone dust removal pipe tobacco retracting device, belong to tobacco production and processing processing and use equipment technical field.
Background technology
At present, the flue dust that the tobacco process of manufacture is produced is mostly directly carried out emission treatment as discarded object after dust pelletizing system, and all also contain a large amount of broken pipe tobaccos usually in the dirt of discharging fume; These pipe tobaccos still can return job shop and effectively re-use; Therefore, improve the dust treatment mode, pipe tobacco is thoroughly separated and recycling from flue dust; Waste discharge not only can be reduced, but also financial cost, increase benefit can be correspondingly reduced.
In the prior art; Patent of invention ZL200910213665.X discloses the pipe tobacco retracting device in a kind of tobacco leaf dedusting system of machine for cutting, comprise the tobacco and dust disengagement chamber, be positioned at said disengagement chamber bottom the pipe tobacco collection box, be arranged at metering device, controller on the said collection box.This invention is adjusted wind speed through the size of adjustment disengagement chamber, and then controls flowing of flue dust and pipe tobacco, again according to said metering signal; Calculate the pipe tobacco amount in the collection box; When the pipe tobacco amount reached preset value, the pipe tobacco that amasss in collection box was reclaimed in the output alarm cue.This invention has realized that to a certain extent the pipe tobacco in the dust removal process reclaims; But it is only applicable in the dust pelletizing system of filament cutter, carry out pipe tobacco and reclaims; Dust pelletizing system for production equipments such as cigarette units then is difficult to be suitable for, and especially can not effectively separate more broken pipe tobacco.
Utility model patent ZL200520088983.5 provides residual, the inferior cigarette of a kind of gas separate type to prop up the pipe tobacco retracting device, is made up of with mouth rod foreign material retracting device and electric apparatus control apparatus charging gear, apparatus for shaping, transmitting device, pulse jet separator, pipe tobacco retracting device, cigarette paper.This utility model adopts high pressure nozzle; Utilize the Compressed Gas pulse jet, pipe tobacco that residual, inferior cigarette props up and cigarette paper, mouth rod moment is separated, it is excellent not destroy cigarette paper and mouth; Make in the pipe tobacco of recovery not contain impurity such as paper scrap, tow suede, realized that fully the pipe tobacco that residual, inferior cigarette props up effectively reclaims; But the pipe tobacco during it only props up to cigarette reclaims, and can not in other relevant dust pelletizing systems, use.
Summary of the invention
The objective of the invention is, the problem to prior art exists provides a kind of cyclone dust removal pipe tobacco retracting device; When guaranteeing that dust pelletizing system is normally moved, the realization pipe tobacco effectively separates with dust, reduces discharging wastes; And fully recovery gets into the remaining pipe tobacco in the flue dust; Reduce the pipe tobacco waste, correspondingly reduce financial cost, increase economic efficiency.
The technical scheme that the present invention deals with problems is: a kind of cyclone dust removal pipe tobacco retracting device is provided, comprises separating mechanism, gate mechanism, wherein, also comprise changement, said gate mechanism is connected with changement; Said separating mechanism comprises one-level separating mechanism, secondary separating mechanism; Said one-level separating mechanism is connected with gate mechanism, and said secondary separating mechanism is connected with changement, according to the needs that separate; Can set gradually seperator structures such as three grades of separating mechanisms, level Four separating mechanism; Simultaneously, be to save resource, also can make the mixture separating for several times that in one-level separating mechanism and secondary separating mechanism, circulates as required.Said one-level separating mechanism is centrifugal, comprises the air inlet pipe, guide vane, water conservancy diversion ring flange, the three joint bend pipes that connect successively.Said gate mechanism is the impeller gate mechanism; Comprise the belt wheel and the star roller that are connected in housing, the housing, and fall silk bucket, the flexible pipe that set gradually downwards, and at a blowdown pipe that bucket one side is provided with that falls; Wherein, Flexible pipe is connected the impeller gate mechanism with changement, blowdown pipe communicates with outside air, helps to make the flue dust mixture in the silk bucket fully to enter in the changement.Said changement comprises tracheae, cavity, the cylinder that connects successively from top to bottom; And outside interconnective push pedal of cavity and blade; The whereabouts through the flue dust mixture of one-level its disengagement can be further controlled in folding through push pedal control blade; When blade was opened, the pipeline that will pass through the secondary its disengagement through the flue dust mixture of one-level its disengagement directly got into cleaning shaft and discharges; When blade is closed, will get into the secondary separating mechanism through piping through the flue dust mixture of one-level its disengagement and carry out secondary separation.Said secondary separating mechanism is rotary; Comprise the U type bend pipe that sets gradually from top to bottom, went up tobacco pipe, inner filtration wheel, screen cloth, outer filtering wheel, cavity, bearing block, played tobacco pipe, carrier pipe; And the motor of band decelerator; Wherein, inner filtration wheel, screen cloth reach outer filtering wheel by the synchronous pulley driven rotary, and by motor-driven.
In dust pelletizing system; Use cyclone dust removal pipe tobacco retracting device of the present invention; Pipe tobacco, dust mixture will be passed through one-level separating mechanism, gate mechanism, changement, secondary separating mechanism and handled, and make pipe tobacco get into feeding system in the technological process at last and produce the cleaning shaft that utilizes, makes dust to get in the technological process again and discharge.
The detailed process that the present invention uses is: pipe tobacco, dust mixture get into the one-level separating mechanism by air inlet pipe, and under the effect of guide vane, the part dust gets into cleaning shaft through three joint bend pipes; Remaining dust and tobacco mixture get into gate mechanism through the water conservancy diversion ring flange, and through the star roller of rolling, the part pipe tobacco gets in the silk bucket again; At this moment; Close the blade of changement, make remaining mixture flow through cylinder, cavity, the tracheae of changement, get into from the U of secondary separating mechanism type bend pipe again and went up tobacco pipe; Again after the epicoele that inner filtration wheel, screen cloth, outer filtering wheel and cavity are formed separates; Get into tobacco pipe, isolated pipe tobacco gets into feeding system through the pipe tobacco carrier pipe and produces utilization again, and the surplus dust of institute gets into cleaning shaft through the dust carrier pipe and discharges.
In use of the present invention; If the secondary separating mechanism breaks down; For flue dust is in time got rid of, then only need the blade of changement is opened, make cylinder, cavity, another tracheae of the flue dust mixture self-commutation mechanism that separates through first separation mechanism get into cleaning shaft and directly discharge.
Compared with prior art, the invention has the beneficial effects as follows:
1, novel structure of the present invention is reasonable in design, when guaranteeing that dust pelletizing system is normally moved; The realization pipe tobacco effectively separates with dust; Reduce discharging wastes, and the remaining pipe tobacco in the flue dust is fully reclaimed, avoid the pipe tobacco waste; Thereby financial cost is reduced, economic benefit is improved.
2, the present invention is suitable in the dust pelletizing system of all kinds of tobacco production and processings, installing and using, and is adapted at applying in the similar gas solid separation technology.
Description of drawings
Fig. 1 is the structural representation of cyclone dust removal pipe tobacco retracting device of the present invention;
Fig. 2 is the structural representation of the one-level separating mechanism of cyclone dust removal pipe tobacco retracting device of the present invention;
Fig. 3 is the structural representation of the impeller gate mechanism of cyclone dust removal pipe tobacco retracting device of the present invention;
Fig. 4 is the structural representation of the changement of cyclone dust removal pipe tobacco retracting device of the present invention;
Fig. 5 is the structural representation of the secondary separating mechanism of cyclone dust removal pipe tobacco retracting device of the present invention;
Fig. 6 is the cutaway view along A-A line among Fig. 5.
Shown in the figure: 1-one-level separating mechanism, 101-air inlet pipe, 102-guide vane, 103-water conservancy diversion ring flange, 104-three joint bend pipes; Fall silk bucket of 2-impeller gate mechanism, 201-housing, 202-belt wheel, 203-star roller, 204-, 205-flexible pipe, 206-blowdown pipe; The 3-changement, 301-tracheae, 302-cavity, 303-cylinder, 304-push pedal, 305-blade; 4-secondary separating mechanism, 401-U type bend pipe, 402-last tobacco pipe, 403-inner filtration wheel, 404-screen cloth; The outer filtering wheel of 405-, the 406-cavity, the 407-bearing block, 408-played tobacco pipe; 409-pipe tobacco carrier pipe, 410-dust carrier pipe, 411-synchronous pulley, the motor of 412-band decelerator.
The specific embodiment
As shown in Figure 1; A kind of cyclone dust removal pipe tobacco retracting device; Comprise one-level separating mechanism 1, impeller gate mechanism 2, changement 3, secondary separating mechanism 4, wherein, said one-level separating mechanism 1 is connected with impeller gate mechanism 2; Said impeller gate mechanism 2 is connected with changement 3, and said changement 3 is connected with secondary separating mechanism 4.
As shown in Figure 2, said one-level separating mechanism 1 is centrifugal, comprises the air inlet pipe 101, guide vane 102, water conservancy diversion ring flange 103, the three joint bend pipes 104 that connect successively.
As shown in Figure 3; Said impeller gate mechanism 2 comprises the belt wheel 202 that is connected in housing 201, the housing 201 and star roller 203 and fall silk bucket 204, the flexible pipe 205 that set gradually downwards, and in silk bucket 204 1 sides that fall blowdown pipe 206 is set; Wherein, Flexible pipe 204 is connected impeller gate mechanism 2 with changement 3, blowdown pipe 206 communicates with outside air, helps to make the flue dust mixture in the silk bucket 204 fully to enter in the changement 3.
As shown in Figure 4; Said changement 3 comprises two tracheaes that are arranged side by side 301, cavity 302, the cylinder 303 that connects successively from top to bottom; And cavity 302 outside interconnective push pedals 304 and blade 305; Can further control the whereabouts of the flue dust mixture that separates through one-level separating mechanism 1 through the folding of push pedal 304 control blades 305; When blade 305 is opened, the flue dust mixture that separates through one-level separating mechanism 1 will pass through tracheae 301 and directly get into the cleaning shaft (not shown) and discharge; When blade 305 is closed, the flue dust mixture that separates through one-level separating mechanism 1 will pass through another tracheae 301 and get into secondary separating mechanisms 4 and carry out secondary separation.
Like Fig. 5, shown in Figure 6; Said secondary separating mechanism 4 is rotary; Comprise the U type bend pipe 401 that sets gradually from top to bottom, went up tobacco pipe 402, inner filtration wheel 403, screen cloth 404, outer filtering wheel 405, cavity 406, bearing block 407, played tobacco pipe 408, pipe tobacco carrier pipe 409, dust carrier pipe 410, and the motor 412 of band decelerator, wherein; Inner filtration wheel 403, screen cloth 404 reach outer filtering wheel 405 by synchronous pulley 411 driven rotary, and are driven by motor 412.
In the dust pelletizing system (not shown); Use cyclone dust removal pipe tobacco retracting device of the present invention; Pipe tobacco, dust mixture will be passed through one-level separating mechanism 1, gate mechanism 2, changement 3, secondary separating mechanism 4 and handled, and make pipe tobacco get into feeding system (not shown) in the technological process at last and produce the cleaning shaft (not shown) that utilizes, makes dust to get in the technological process again and discharge.
The detailed process that the present invention uses is: pipe tobacco, dust mixture get into one-level separating mechanism 1 by air inlet pipe 101; Under the effect of guide vane 102, the part dust gets into cleaning shaft through three joint bend pipes 104, and remaining dust and tobacco mixture get into impeller gate mechanism 2 through water conservancy diversion ring flange 103; Through the star roller 203 that rolls; The part pipe tobacco gets in the silk bucket 204, at this moment, closes the blade 305 of changement; Make remaining mixture flow through cylinder 303, cavity 302, the tracheae 301 of changement; Get into from the U of secondary separating mechanism 4 type bend pipe 401 again and went up tobacco pipe 402, after the epicoele that inner filtration wheel 403, screen cloth 404, outer filtering wheel 405 and cavity 406 are formed separates, get into tobacco pipe 408 again; Isolated pipe tobacco gets into the feeding system (not shown) through pipe tobacco carrier pipe 49 and produces utilization again, and the surplus dust of institute gets into the cleaning shaft (not shown) through dust carrier pipe 410 and discharges.
In use of the present invention; If secondary separating mechanism 4 breaks down; In time get rid of for making flue dust; Then only need the blade 305 of changement 3 is opened, make cylinder 303, cavity 302, another tracheae 301 of the flue dust mixture self-commutation mechanism 3 that separates through first separation mechanism 1 get into the cleaning shaft (not shown) and directly discharge.
The invention is not restricted to above-mentioned embodiment, those skilled in the art made to any conspicuous improvement of above-mentioned embodiment or change, can not exceed the protection domain of design of the present invention and accompanying claims.