CN115625749A - Clothing leftover material-based recycling textile method and system - Google Patents
Clothing leftover material-based recycling textile method and system Download PDFInfo
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- CN115625749A CN115625749A CN202211339572.3A CN202211339572A CN115625749A CN 115625749 A CN115625749 A CN 115625749A CN 202211339572 A CN202211339572 A CN 202211339572A CN 115625749 A CN115625749 A CN 115625749A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/18—Means for removing cut-out material or waste
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/18—Means for removing cut-out material or waste
- B26D7/1845—Means for removing cut-out material or waste by non mechanical means
- B26D7/1863—Means for removing cut-out material or waste by non mechanical means by suction
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/27—Means for performing other operations combined with cutting
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06H—MARKING, INSPECTING, SEAMING OR SEVERING TEXTILE MATERIALS
- D06H7/00—Apparatus or processes for cutting, or otherwise severing, specially adapted for the cutting, or otherwise severing, of textile materials
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D2007/0012—Details, accessories or auxiliary or special operations not otherwise provided for
- B26D2007/0018—Trays, reservoirs for waste, chips or cut products
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/66—Disintegrating fibre-containing textile articles to obtain fibres for re-use
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- Forests & Forestry (AREA)
- Mechanical Engineering (AREA)
- Textile Engineering (AREA)
- Preliminary Treatment Of Fibers (AREA)
Abstract
The invention relates to the technical field of clothing leftover material recycling and processing, in particular to a clothing leftover material-based recycling textile method and a system, which comprises a collecting module, a blooming module, a stripping module and a winding module, wherein the collecting module is arranged below a cutting equipment workbench, a first conveying belt is arranged on the surface of the cutting equipment workbench and comprises an annular belt body, a supporting table and a first driving roller, and the first driving roller is positioned on two sides of the supporting table; according to the invention, through the matching of the first driving roller and the first conveying belt, the clothing leftover materials on the belt body fall into the working cavity under the action of gravity and fall onto the second conveying belt, and the started second conveying belt conveys the clothing leftover materials falling onto the second conveying belt into the recovery box to be collected, so that the clothing leftover materials on the cutting equipment are automatically collected, the labor cost is reduced, and the working efficiency is improved.
Description
Technical Field
The invention relates to the technical field of clothing leftover material recycling and processing, in particular to a clothing leftover material-based recycling and spinning method and system.
Background
In the production and manufacturing process of the clothes, the cloth of the clothes cannot be fully utilized, a large amount of leftover materials are usually left, all the leftover materials are collected together, the leftover materials collected together are disordered and influence the attractiveness, and a large amount of storage space is occupied; some manufacturers have no possibility of recycling part of small and short leftover materials or have overhigh recycling cost, and can directly crush and burn the small and short leftover materials, and part of the longer leftover materials can be recycled for the purposes of fabric decoration and the like, so the value is higher, and the small and short leftover materials need to be finished;
the existing collection of clothing leftover materials in the textile processing process is mostly carried out manually, for example, on a working platform of automatic cutting equipment, after leftover materials generated in the cutting process are left on the upper surface of the working platform, workers directly throw the leftover materials into a collection frame beside the working platform, in the process, even the leftover materials are directly discarded on the ground and only can be collected intensively in the later cleaning process, in the process, a large amount of dust and impurities are mixed in the collected leftover materials, so that the blockage is not brought to the recycling, and more time and more working procedures are consumed for cleaning and removing impurities;
in addition, in the cutting process, part of fine leftover materials, broken fibers, dust, short fibers and other impurities generated by the textile fabric are easy to be adsorbed and remained on the upper surface of the working platform under the electrostatic action, and even attached to the textile fabric processed subsequently after being contacted, the processing quality of the textile fabric is influenced, so that the cleaning is carried out within the same time, the whole textile processing efficiency is influenced, the full collection of the clothing leftover materials is also not facilitated, and the efficiency of recycling and processing the clothing leftover materials is influenced.
Disclosure of Invention
In order to make up for the defects of the prior art, the invention provides a clothing leftover material-based recycling textile method and a system, so as to solve the technical problems.
The technical scheme adopted by the invention for solving the technical problems is as follows: the invention discloses a recovery textile system based on clothing leftover materials, which comprises a collection module, a blooming module, a stripping module and a winding module, wherein the collection module is arranged below a cutting equipment workbench, a first conveying belt is arranged on the surface of the cutting equipment workbench and comprises an annular belt body, a support table and a first driving roller, the first driving roller is positioned on two sides of the support table, and the upper surface of the support table is in contact with the lower surface of the top of the belt body;
the collecting module comprises a feeding hole, and the feeding hole is opposite to the end part of one side of the first conveyor belt;
the working cavity is positioned below the cutting equipment workbench and is communicated with the feeding hole;
the discharge hole is positioned at one side of the bottom of the working cavity, which is far away from the feed inlet;
the second conveyor belt is installed at the bottom of the working cavity, one side of the second conveyor belt is located below the feeding hole, and the other side of the second conveyor belt is close to the discharging hole;
the cleaning assembly is located inside the second conveyor belt, cleaning holes are uniformly formed in the surface of the second conveyor belt, and the cleaning assembly is used for cleaning waste dust in the collected clothing leftover materials.
Preferably, the cleaning assembly comprises a cleaning block, and the cleaning block is positioned in a gap part of a second driving roller for driving the second conveyor belt and is fixedly connected with the side wall of the working cavity;
the cleaning block is hollow inside, through holes are uniformly formed in the upper side wall and the lower side wall of the cleaning block, a plurality of collecting pipes are uniformly mounted in the hollow part of the cleaning block, the collecting pipes are communicated with an external air pump, a layer of collecting sleeve is nested on the outer side of each collecting pipe, and air guide holes are uniformly formed in the side walls of the collecting pipes.
Preferably, a cleaning opening is formed in the top of the cleaning cavity, the cleaning opening is communicated with the bottom of the first conveyor belt, a brush roller is uniformly arranged in the cleaning opening, bristles on the surface of the brush roller are in contact with the lower surface of the bottom of the first conveyor belt, and the end part of the brush roller is rotatably connected with the side wall of the cleaning opening;
the cleaning roller is uniformly rotatably arranged at the part of the side wall of the cleaning cavity below the brush roller, arc-shaped cleaning teeth are uniformly arranged on the surface of the cleaning roller, and the end parts of the cleaning teeth are embedded into bristles on the surface of the brush roller.
Preferably, the cleaning roller is designed to be a cantilever type, one end of the cleaning roller is rotatably connected with the side wall of the cleaning cavity, and the other end of the cleaning roller is not contacted with the opposite side wall of the cleaning cavity;
the inside cavity setting that is of cleaning roller to extend to the outside is in cleaning roller tip forms the opening, and the clearance chamber lateral wall is just right cleaning roller tip open-ended position is equipped with crushing pole, crushing pole stretches into in the inside cavity position of cleaning roller, and crushing pole outer wall surface evenly is equipped with crushing sword, smash the sword tip and pass through stretch out in the ring channel that cleaning roller lateral wall corresponds the position setting.
Preferably, the annular groove on the cleaning roller is overlapped with the cleaning teeth, and the annular groove on the cleaning teeth extends towards the direction close to the end parts of the cleaning teeth.
Preferably, the crushing blade presents an arc shape for the end bending, and the bending direction of the end of the crushing blade is opposite to the bending direction of the end of the arc-shaped cleaning tooth.
Preferably, the outer surface of the crushing rod is nested in the gap between the crushing knives, and the absorption sleeve is used for collecting waste dust and impurities entering the cleaning roller.
Preferably, the surface of the second conveyor belt is uniformly provided with arc-shaped scraping blocks, and the end parts of the scraping blocks are embedded into gaps between the cleaning teeth at the position close to the cleaning roller.
A recycling textile method based on clothing leftover materials is suitable for the recycling textile system and comprises the following specific steps:
s1: firstly, clothes are put on the upper surface of a support table in cutting equipment, a large plane at the top of the support table supports the belt body part of a first conveyor belt on the upper side, automatic cutting equipment is started, the clothes are cut, and the generated leftover materials of the clothes are left on the upper surface of the first conveyor belt;
s2: after the cut clothes are taken away, a first motor is started, the first motor drives a first driving roller to rotate, so that a first conveying belt synchronously rotates, the rotating first conveying belt drives the upper side clothes leftover materials to move, so that the clothes leftover materials enter a feeding hole along with a belt body part, fall into a working cavity under the action of gravity and fall onto a second conveying belt;
s3: the clothing leftover materials falling on the conveyor belt are conveyed to the direction of the discharge port by the second conveyor belt in operation, the recovery box is placed at the discharge port, the box port is over against the end part of one side, close to the discharge port, of the second conveyor belt, and therefore the clothing leftover materials conveyed on the second conveyor belt fall into the recovery box to be collected;
s4: and then, the clothing leftover materials are subjected to opening and tearing treatment through equipment such as a blooming module and a blooming machine, so that the clothing leftover materials form raw materials of strips in the textile, the raw materials are processed by equipment such as a slivering machine and a drawing machine in the slivering module to obtain textile strips, and the textile strips are collected and wound by a winding machine in the winding module to form rolls after subsequent treatment and serve as important materials of textile cloth.
The invention has the following beneficial effects:
1. according to the clothing leftover material-based recycling textile method and system, the first driving roller is driven to rotate by starting the first motor, so that the rotating first conveying belt drives the clothing leftover material on the upper side to move, the clothing leftover material on the belt body falls into the working cavity under the action of gravity and falls onto the second conveying belt, the started second conveying belt conveys the clothing leftover material falling onto the belt body to the direction of the discharge port, and finally the clothing leftover material falls into the recycling box to be collected, so that the clothing leftover material on the cutting equipment is automatically collected, the surface of a workbench on the cutting equipment is automatically cleaned, the labor cost is reduced, and the working efficiency is improved.
2. According to the method and the system for recycling the textile based on the clothing leftover materials, disclosed by the invention, the collecting pipe starts to exhaust air through the air guide holes which are uniformly distributed by starting the external air pump which is communicated with the collecting pipe, and in the air exhaust process, waste dust impurities which are dispersed in the air and mixed in the clothing leftover materials enter the collecting pipe through the cleaning holes on the second conveying belt under the suction action and are attached to the collecting sleeve under the adsorption action, so that the structure that the surface of the collecting sleeve is uneven, loose and porous is favorable for adsorbing and collecting the attached waste dust impurities and tightly adsorbing and collecting the waste dust impurities.
Drawings
The invention is further described below with reference to the drawings and the embodiments.
FIG. 1 is a process flow diagram of a method of recycling textile in accordance with the present invention;
FIG. 2 is a perspective view of the recycling textile system of the present invention;
FIG. 3 is a cross-sectional view of the recycling textile system of the present invention;
FIG. 4 is an enlarged view of a portion of FIG. 3 at A;
FIG. 5 is a partial enlarged view at B in FIG. 3;
FIG. 6 is a perspective view of the combination of the second conveyor belt and the cleaning roll of the present invention;
FIG. 7 is an enlarged view of a portion of FIG. 6 at C;
FIG. 8 is a perspective view of the cleaning roll and shredder bar of the present invention in combination;
FIG. 9 is a perspective view of a shredder bar of the present invention;
in the figure: the device comprises a collecting module 1, a feeding hole 11, a working chamber 12, a cleaning hole 121, a discharging hole 13, a second conveyor belt 14, a cleaning hole 141, a scraping block 142, a cleaning assembly 15, a cleaning block 151, a through hole 152, a collecting pipe 153, a collecting sleeve 154, an air guide hole 155, a brush roller 16, a cleaning roller 17, cleaning teeth 171, an annular groove 172, a crushing rod 18, a crushing knife 181, an absorbing sleeve 182, a cutting device 2, a first conveyor belt 21, a belt body 211, a supporting table 212 and a first driving roller 213.
Detailed Description
In order to make the technical means, the creation characteristics, the achievement purposes and the effects of the invention easy to understand, the invention is further described with the specific embodiments.
The first embodiment is as follows:
a textile leftover material recycling system based on clothing is disclosed, and is shown in figures 2-5 in the attached drawing of the specification, and comprises a collecting module 1, an opening module, a strip forming module and a winding module, wherein in the process of recycling the clothing leftover material, the clothing leftover material generated in the cutting process by a textile cutting device 2 is collected firstly, then the clothing leftover material is subjected to opening treatment by the opening module, the opening machine and other devices, so that the clothing leftover material forms the raw material of the strip in the textile, the strip forming machine, the drawing machine and other devices in the strip forming module process the raw material to obtain the textile strip, and then the textile strip is collected and wound by the winding machine in the winding module through subsequent treatment to be used as an important material of textile cloth, so that the clothing leftover material which is possibly discarded originally is reused, the material is saved, and the production efficiency is improved;
the existing collection of clothing leftover materials in the textile processing process is mostly carried out manually, for example, on a working platform of a cutting device 2, after leftover materials generated in the cutting process are left on the upper surface of the working platform, workers directly throw the leftover materials into a collection frame beside the working platform, in the process, even the leftover materials are directly discarded on the ground and only can be collected in a centralized manner in the later cleaning process, in the process, a large amount of dust and impurities are mixed in the collected leftover materials, so that the collection is hindered for recycling, and more time and more working procedures are consumed for cleaning and removing impurities; in the cutting process, part of fine leftover materials, broken fibers, dust, short fibers and other impurities generated by the textile fabric are easy to be adsorbed and remained on the upper surface of the working platform under the electrostatic action, and even attached to the textile fabric processed subsequently after being contacted, so that the processing quality of the textile fabric is influenced, the cleaning is carried out within the same time, the whole textile processing efficiency is influenced, the full collection of the clothing leftover materials is also not facilitated, and the efficiency of recycling and processing the clothing leftover materials is influenced;
in view of the above problems, the collection module 1 is arranged in the clothing leftover material collecting device, the clothing leftover material can be automatically and fully collected, the surface of a workbench of the cutting equipment 2 is cleaned, and the production efficiency is effectively improved; specifically, the collecting module 1 is installed below a workbench of the cutting device 2, the workbench of the cutting device 2 consists of a first conveyor belt 21, the first conveyor belt 21 comprises an annular belt body 211, a supporting table 212 and a first driving roller 213, the supporting table 212 is located in the middle of the annular belt body 211, and the upper surface of the supporting table 212 is in contact with the lower surface of the top of the belt body 211, so that in the working process, the large plane at the top of the supporting table 212 supports the belt body 211 of the first conveyor belt 21 on the upper side, and the cutting device 2 can obtain a stable working surface when the upper surface of the belt body 211 of the first conveyor belt 21 is cut; the first driving rollers 213 are positioned at two sides of the support platform 212, and the end parts of the first driving rollers 213 are connected with a first motor;
when the cutting process is intermittent, in order to clean the clothing leftover materials generated in the cutting process, after the cut clothing is taken away, a first motor is started, the first motor drives a first driving roller 213 to rotate, so that a first conveyor belt 21 synchronously rotates, and the rotating first conveyor belt 21 drives the clothing leftover materials on the upper side to move; the collecting module 1 comprises a feeding hole 11, and the feeding hole 11 is opposite to the end part of one side of the first conveyor belt 21; a working cavity 12 is arranged below the worktable of the cutting device 2 and is communicated with the feed inlet 11; a discharge hole 13 is formed in one side, far away from the feed hole 11, of the bottom of the working cavity 12; the second conveyor belt 14 is arranged at the bottom of the working cavity 12, one side of the second conveyor belt 14 is positioned below the feeding hole 11, and the other side of the second conveyor belt 14 is close to the discharging hole 13;
thus, the clothing leftover materials on the belt body 211 fall into the working cavity 12 under the action of gravity along with the part, on the moving first conveyor belt 21, of the belt body 211 and fall onto the second conveyor belt 14, the started second conveyor belt 14 sends the clothing leftover materials on the belt body 211 to the direction of the discharge port 13, the discharge port 13 is provided with a recovery box, the box port is opposite to the end part, close to the discharge port 13, of the second conveyor belt 14, and the clothing leftover materials transmitted on the second conveyor belt 14 fall into the recovery box to be collected, so that the automatic collection of the clothing leftover materials on the cutting equipment 2 is realized, the surface of a workbench on the cutting equipment 2 is automatically cleaned, the labor cost is reduced, and the working efficiency is improved;
and in No. two conveyer belt 14's operation processes, clearance subassembly 15 is located No. two conveyer belt 14 insidely to No. two conveyer belt 14 surfaces evenly are equipped with clearance hole 141, and clearance subassembly 15 is used for clearing up the dust waste in the clothing leftover bits that collect, reduces the work load of later stage edulcoration process, improves production efficiency.
Further, regarding to the specific structure and the working process of the cleaning assembly 15, there are multiple embodiments capable of achieving the above working effect, and one possible embodiment is provided herein, specifically, the cleaning assembly 15 includes a cleaning block 151, the second conveyor belt 14 is supported by multiple second driving rollers uniformly arranged at the middle position, the end of each second driving roller is connected with a second motor arranged at the corresponding position on the side wall of the working chamber 12, and after the second motor is started, the second driving roller drives the whole second conveyor belt 14 to operate; the cleaning block 151 is positioned in the gap part of the second driving roller for driving the second conveyor belt 14 and is fixedly connected with the side wall of the working chamber 12;
the cleaning block 151 is hollow, through holes 152 are uniformly formed in the upper side wall and the lower side wall of the cleaning block 151, a plurality of collecting pipes 153 are uniformly arranged in the hollow part of the cleaning block 151, the collecting pipes 153 are communicated with an external air pump, a layer of collecting sleeve 154 is nested on the outer side of each collecting pipe 153, and air guide holes 155 are uniformly formed in the side walls of the collecting pipes 153;
when the clothing leftover materials need to be cleaned, the second conveyor belt 14 is started, the external air pump communicated with the collecting pipe 153 is started, the collecting pipe 153 starts to pump air through the air guide holes 155 which are uniformly distributed, the collecting sleeve 154 which is nested on the outer side is made of cotton or sponge and is of a loose and porous type, therefore, in the air pumping process, the waste dust impurities which are dispersed in the air and mixed in the clothing leftover materials enter the inside through the cleaning holes 141 on the second conveyor belt 14 under the suction action and are attached to the collecting sleeve 154 under the adsorption action, the uneven and loose and porous structure on the surface of the collecting sleeve 154 is beneficial to adsorbing and collecting the attached waste dust impurities and closely adsorbing and collecting the same, the collecting sleeve 154 can be detached after working for a period of time, and the collecting sleeve 154 is replaced or cleaned so as to ensure the normal working of the collecting sleeve 154; the collection and cleaning of waste dust impurities mixed in the clothing leftover materials can effectively improve the cleanliness of the recovered clothing leftover materials and reduce the difficulty of impurity removal in subsequent treatment; and the scattered dust impurity in the collection air can be effectual evolves the air, reduces the impurity in the air among the processing environment, improves the processing environment.
Example two:
on the basis of the first embodiment, as shown in fig. 2-5 in the attached drawings of the specification, a cleaning port 121 is formed in the top of the working chamber 12, the cleaning port 121 leads to the bottom of the first conveyor belt 21, a brush roller 16 is uniformly arranged in the cleaning port 121, bristles on the surface of the brush roller 16 are in contact with the lower surface of the bottom of the first conveyor belt 21, the bristles are made of straight nylon soft bristles, the end part of the brush roller 16 is rotatably connected with the side wall of the cleaning port 121, a third motor is arranged on the connecting part, the brush roller 16 is driven to rotate by the third motor when the brush roller is started, and the bristles on the surface of the brush roller 16 are used for cleaning impurities such as fiber, waste dust and the like adsorbed on the surface of the first conveyor belt 21;
the side wall of the working cavity 12 is uniformly and rotatably provided with cleaning rollers 17 at the part below the brush roller 16, a four-motor is arranged at the rotating joint part, the surfaces of the cleaning rollers 17 are uniformly provided with arc-shaped cleaning teeth 171, the end parts of the cleaning teeth 171 are embedded into bristles on the surface of the brush roller 16, impurities which can be attached to the brush roller 16 can be cleaned through the rotation of the cleaning rollers 17, and therefore the normal work of the brush roller 16 is guaranteed;
specifically, in the process that the first conveyor belt 21 rotates, when the belt body 211 rotates to the lower side, the surface of the belt body 211 bearing the clothing leftover materials is opposite to the cleaning opening 121, under the action of gravity, the clothing leftover materials with larger volume fall under the action of gravity, and impurities such as the clothing leftover materials with smaller volume, short fibers and the like are possibly attached to the surface of the first conveyor belt 21 due to electrostatic adsorption, and are difficult to naturally fall due to smaller gravity; therefore, the third motor on the brush roller 16 arranged at the corresponding part is started, so that the brush roller 16 rotates, and attached impurities on the surface of the first conveyor belt 21 are brushed while rotating, so that the impurities are separated from the surface of the first conveyor belt 21 and fall off under the stirring and scraping action of bristles;
in the process, a part of impurities may be attached to the bristles of the brush roller 16 to influence the normal operation of the brush roller, so that the cleaning roller 17 is arranged, the cleaning roller 17 rotates simultaneously and does not rotate synchronously with the brush roller 16 while the brush roller 16 rotates, so that the cleaning teeth 171 on the cleaning roller 17 and the brush bristles of the brush roller 16 in contact move relatively, the cleaning teeth 171 are embedded into the gaps of the bristles and move relatively to play a role in combing, and the bristles are made of straight nylon soft bristles, so that the cleaning teeth 171 move less in obstruction in the combing process, mutual entanglement between the bristles and the cleaning teeth 171 is reduced, and damage to the bristles and the cleaning teeth 171 is caused; the impurity of being cleared up falls on No. two conveyer belts 14, and along with No. two conveyer belts 14's removal, these impurity are collected by the inside clearance subassembly 15 of No. two conveyer belts 14 to obtain effective processing, when guaranteeing that the working face that the area body 211 of a conveyer belt 21 formed is clean, further guarantee the abundant collection of impurity in the clothing leftover bits, reduce the work load of follow-up edulcoration process, improve production efficiency.
Example three:
on the basis of the second embodiment, as shown in fig. 2-9 in the attached drawings of the specification, because the cleaning roller 17 is designed to be cantilever type, one end is rotatably connected with the side wall of the working chamber 12, a motor No. four is installed on the rotary connecting part, and the other end is not contacted with the opposite side wall part of the working chamber 12 and is kept suspended;
the cleaning roller 17 is hollow and extends to the outside to form an opening at the end part of the cleaning roller 17, a crushing rod 18 is arranged at the part of the side wall of the working cavity 12, which is opposite to the opening at the end part of the cleaning roller 17, a fifth motor is arranged at the joint part of the crushing rod 18 and the side wall of the working cavity 12, the crushing rod 18 extends into the hollow part in the cleaning roller 17, crushing knives 181 are uniformly arranged on the surface of the outer wall of the crushing rod 18, and the end parts of the crushing knives 181 extend out through annular grooves 172 arranged at the corresponding part of the side wall of the cleaning roller 17; the reverse through No. four motors and No. five motors starts for crushing sword 181 and clearance tooth 171 antiport, and cleaning roller 17 is located clearance mouth 121 and 11 below positions of feed inlet, and the clothing leftover bits that get into need pass through cleaning roller 17's clearance, to these clothing leftover bits that the volume is not of uniform size, crushing sword 181 can be smashed its cutting, makes its volume tend to evenly, the post processing of being convenient for.
Specifically, in the process of processing the clothing leftover materials, the clothing leftover materials are required to be crushed, so that the volume of the clothing leftover materials is uniform, and the clothing leftover materials can be stressed uniformly and processed fully in the subsequent loosening and blooming stage; therefore, after the first transmission belt rotates, the clothing leftover materials enter the working cavity 12 and pass through the gap part between the cleaning rollers 17, the fourth motor and the fifth motor are started at the moment, so that the cleaning rollers 17 and the crushing rods 18 are driven to rotate reversely, the crushing knives 181 on the crushing rods 18 slide in the annular grooves 172, and the clothing leftover materials with larger volume in the gaps between the cleaning rollers 17 are cut under the cutting action after contacting with the crushing knives 181, so that the size of the clothing leftover materials is more uniform; due to the cutting action of the rotating crushing knife 181, large pieces of clothing leftover materials which are possibly jammed in the gap between the cleaning rollers 17 and influence the normal rotation of the cleaning rollers 17 are crushed, and then fall off under the rotating action, so that the normal work of the cleaning rollers 17 is ensured;
further, because the annular groove 172 on the cleaning roller 17 coincides with the cleaning teeth 171, the annular groove 172 on the cleaning teeth 171 extends in a direction close to the ends of the cleaning teeth 171, and the annular groove 172 extends generally to the middle of the cleaning teeth 171; because the annular groove 172 divides the cleaning roller 17 into different sections, and the cleaning teeth 171 positioned on the joint between the different sections have the function of connecting the different sections, the extending part of the annular groove 172 cannot penetrate through the whole cleaning teeth 171, so that the cleaning teeth 171 can normally have the connecting function; when the crushing cutter 181 rotates to coincide with the cleaning teeth 171, the crushing cutter is directly embedded into the annular groove 172 on the cleaning teeth 171, so that the clothing leftover adhered to the cleaning teeth 171 is cut and crushed in the process; moreover, because the distance from the end part of the crushing cutter 181 to the rotating center is smaller than the distance from the end part of the crushing tooth to the rotating center, a gap is kept between the adjacent crushing cutters 181, so that the small-volume leftover materials of the clothes can smoothly pass through, the leftover materials of the clothes with large volume can be pertinently processed, the leftover materials of the clothes can be crushed and refined, the post-processing treatment is convenient, and the working efficiency is improved;
further, the end portions of the crushing blades 181 are bent to form an arc shape, and the bending direction of the end portions of the crushing blades 181 is opposite to the bending direction of the end portions of the arc-shaped cleaning teeth 171; in this way, in the rotating process of the crushing cutter 181, when the clothing leftover material is attached to the cleaning teeth 171, because the crushing cutter 181 and the cleaning teeth 171 which rotate in opposite directions are arc-shaped, after two sides of the clothing leftover material in the middle are extruded, the clothing leftover material in the middle is sheared and crushed in the process that the crushing cutter 181 and the cleaning teeth 171 are close to each other and coincide with each other, the clothing leftover material in the middle is limited in movement under the shearing action due to the arc-shaped structure, and is difficult to separate under the extrusion action, so that smooth chopping processing is realized;
furthermore, an absorption sleeve 182 is nested at a position, located in a gap between the crushing knives 181, on the outer surface of the crushing rod 18, the absorption sleeve 182 is used for collecting waste dust impurities entering the cleaning roller 17, the absorption sleeve 182 can be made of chemical fiber materials, the surface of the absorption sleeve is loose and porous, uneven, and electrostatic action caused by the chemical fiber materials can effectively adsorb the impurities, so that debris impurities and the like which may enter the cleaning roller 17 through the gap of the annular groove 172 can be collected, the scattered movement of the debris impurities is avoided, and the cleaning is difficult in the later period; when the cleaning roller 17 works for a period of time to maintain equipment, the absorption sleeve 182 inside the cleaning roller 17 can be cleaned and replaced, so that the normal work of the cleaning roller is ensured.
Example four:
on the basis of the third embodiment, as shown in fig. 4-7 in the attached drawings of the specification, the surface of the second conveyor belt 14 is uniformly provided with arc-shaped scraping blocks 142, and the end parts of the scraping blocks 142 are embedded into the gaps of the cleaning teeth 171 at the close part of the cleaning roller 17; in this way, during the starting process of the second conveyor belt 14, the end of the scraping block 142 on the rotating second conveyor belt 14 moves in the gap between the gaps of the cleaning teeth 171, so that the scraps or the wound clothing leftover materials left in the gaps between the cleaning teeth 171 are scraped off and then fall on the second conveyor belt 14 to be collected; the gaps among the cleaning teeth 171 are arranged, so that the clothing leftover materials with large volume and large coverage area are jacked up by the end parts of the scraping blocks 142, then hooked under the action of the rotating cleaning teeth 171 and then subjected to cutting and crushing actions, and the clothing leftover materials with small volume are in the gaps among the scraping blocks 142, so that the clothing leftover materials with large volume are further processed in a targeted manner; similarly, evenly distributed scrapes piece 142 and makes the clearance increase between clothing leftover bits and the No. two conveyer belts 14 to make the air current can flow in the clearance position more smoothly, be convenient for collecting pipe 153 and collection cover 154 normal work, realize handling the collection of adnexed waste dust impurity in the clothing leftover bits, further improve the clean degree of the clothing leftover bits of collection.
Example five:
a recycling textile method based on clothing leftover materials, as shown in figure 1 in the attached drawing of the specification, the recycling textile method adopts the recycling textile system in the first embodiment to the fourth embodiment, and the recycling textile method comprises the following specific steps:
s1: firstly, clothes are put on the upper surface of a support table 212 in the textile cutting equipment 2, a large plane at the top of the support table 212 plays a role in supporting the belt body 211 of the first upper conveyor belt 21, the automatic cutting equipment 2 is started, so that the clothes are cut, and the produced leftover materials of the clothes are left on the upper surface of the first conveyor belt 21;
s2: after the cut clothes are taken away, a first motor is started, the first motor drives a first driving roller 213 to rotate, so that a first conveyor belt 21 synchronously rotates, the rotating first conveyor belt 21 drives the upper side clothes leftover material to move, so that the clothes leftover material enters a feeding hole 11 along with the belt body 211 part, falls into a working cavity 12 under the action of gravity and falls on a second conveyor belt 14;
s3: the clothing leftover materials falling on the second conveyor belt 14 are conveyed to the direction of the discharge port 13 by the second conveyor belt 14, a recovery box is placed at the position of the discharge port 13, and the box opening is over against the end part of one side, close to the discharge port 13, of the second conveyor belt 14, so that the clothing leftover materials conveyed on the second conveyor belt 14 fall into the recovery box to be collected;
s4: and then, the clothing leftover materials are subjected to opening and tearing treatment through equipment such as a blooming module and a blooming machine, so that the clothing leftover materials form raw materials of strips in the textile, the raw materials are processed by equipment such as a slivering machine and a drawing machine in the slivering module to obtain textile strips, and the textile strips are collected and wound by a winding machine in the winding module to form rolls after subsequent treatment and serve as important materials of textile cloth.
The foregoing shows and describes the general principles, principal features and advantages of the invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are described in the specification and illustrated only to illustrate the principle of the present invention, but that various changes and modifications may be made therein without departing from the spirit and scope of the present invention, which fall within the scope of the invention as claimed. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (9)
1. The utility model provides a retrieve textile system based on clothing leftover bits, includes collection module (1), blossoming module, slivering module and coiling module, its characterized in that: the collecting module (1) is installed below a workbench of cutting equipment (2), a first conveying belt (21) is arranged on the surface of the workbench of the cutting equipment (2), the first conveying belt (21) comprises an annular belt body (211), a supporting table (212) and a first driving roller (213), the first driving roller (213) is located on two sides of the supporting table (212), and the upper surface of the supporting table (212) is in contact with the lower surface of the top of the belt body (211);
the collecting module (1) comprises a feeding hole (11), and the feeding hole (11) is opposite to the end part of one side of the first conveyor belt (21);
the working cavity (12) is positioned below the workbench of the cutting equipment (2), and the working cavity (12) is communicated with the feeding hole (11);
the discharge hole (13) is formed in one side, far away from the feed inlet (11), of the bottom of the working cavity (12);
the second conveyor belt (14) is installed at the bottom of the working cavity (12), one side of the second conveyor belt (14) is located below the feeding hole (11), and the other side of the second conveyor belt (14) is close to the discharging hole (13);
the cleaning assembly (15), the cleaning assembly (15) is located inside the second conveyor belt (14), cleaning holes (141) are uniformly formed in the surface of the second conveyor belt (14), and the cleaning assembly (15) is used for cleaning waste dust in the collected clothing leftover materials.
2. A clothing scrap-based recycling textile system according to claim 1, characterized in that said cleaning assembly (15) comprises a cleaning block (151), said cleaning block (151) being located in the gap between the second driving roller driving said second conveyor belt (14) and being fixedly connected to the side wall of the working chamber (12);
the inside cavity of clearance piece (151) to the upper and lower lateral wall evenly is equipped with through-hole (152), a plurality of collecting pipes (153) are evenly installed at the inside cavity position of clearance piece (151), collecting pipe (153) communicate with each other with external air pump, and collecting pipe (153) outside nestification has one deck to collect cover (154), collecting pipe (153) lateral wall evenly is equipped with air guide hole (155).
3. A clothing scrap-based recycling textile system according to claim 2, characterized in that: a cleaning port (121) is formed in the top of the working chamber (12), the cleaning port (121) is opened to the bottom of the first conveyor belt (21), a brush roller (16) is uniformly arranged in the cleaning port (121), bristles on the surface of the brush roller (16) are in contact with the lower surface of the bottom of the first conveyor belt (21), and the end part of the brush roller (16) is rotatably connected with the side wall of the cleaning port (121);
the cleaning device is characterized in that cleaning rollers (17) are uniformly and rotatably mounted at the positions, below the brush roller (16), of the side walls of the working cavity (12), arc-shaped cleaning teeth (171) are uniformly arranged on the surfaces of the cleaning rollers (17), and the end portions of the cleaning teeth (171) are embedded into bristles on the surface of the brush roller (16).
4. A clothing scrap-based recycling textile system according to claim 3, characterized in that: the cleaning roller (17) is designed to be cantilever type, one end of the cleaning roller is rotatably connected with the side wall of the working cavity (12), and the other end of the cleaning roller is not contacted with the opposite side wall part of the working cavity (12);
the inside cavity setting that is of cleaning roller (17) to extend to the outside cleaning roller (17) tip forms the opening, and working chamber (12) lateral wall is just right cleaning roller (17) tip open-ended position is equipped with crushing pole (18), crushing pole (18) stretch into in the inside cavity position of cleaning roller (17), and crushing pole (18) outer wall surface evenly is equipped with crushing sword (181), crushing sword (181) tip passes through stretch out in the ring channel (172) that cleaning roller (17) lateral wall corresponds the position setting.
5. A clothing scrap-based recycling textile system according to claim 4, characterized in that: the annular groove (172) on the cleaning roller (17) is overlapped with the cleaning teeth (171), and the annular groove (172) on the cleaning teeth (171) extends towards the direction close to the end parts of the cleaning teeth (171).
6. A clothing scrap-based recycling textile system according to claim 5, characterized in that: the end part of the crushing knife (181) is bent to form an arc shape, and the bending direction of the end part of the crushing knife (181) is opposite to the bending direction of the end part of the arc-shaped cleaning tooth (171).
7. A clothing scrap-based recycling textile system according to claim 6, characterized in that: an absorbing sleeve (182) is nested at the position of the outer surface of the crushing rod (18) in the gap between the crushing blades (181), and the absorbing sleeve (182) is used for collecting waste dust and impurities entering the cleaning roller (17).
8. A clothing scrap-based recycling textile system according to claim 7, characterized in that: arc-shaped scraping blocks (142) are uniformly arranged on the surface of the second conveyor belt (14), and the end parts of the scraping blocks (142) are embedded into gaps of the cleaning teeth (171) at the positions, close to the cleaning roller (17).
9. A recycling textile method based on clothing leftover materials, which is suitable for the recycling textile system in the claim 1-8, and is characterized in that the recycling textile method comprises the following specific steps:
s1: firstly, clothes are put on the upper surface of a support table (212) in cutting equipment (2), a large plane at the top of the support table (212) plays a role in supporting the belt body (211) of a first conveyor belt (21) on the upper side, the automatic cutting equipment (2) is started, so that the clothes are cut, and the produced leftover materials of the clothes are left on the upper surface of the first conveyor belt (21);
s2: after the cut clothes are taken away, a first motor is started, the first motor drives a first driving roller (213) to rotate, so that a first conveyor belt (21) synchronously rotates, the rotating first conveyor belt (21) drives the upper side clothes leftover material to move, so that the clothes leftover material enters a feeding hole (11) along with the belt body (211) part, and falls into a working cavity (12) under the action of gravity and falls onto a second conveyor belt (14);
s3: the clothing leftover materials falling on the second conveyor belt (14) are conveyed to the discharge port (13) by the second conveyor belt (14) in operation, a recovery box is placed at the position of the discharge port (13), the box port is over against the end part of one side, close to the discharge port (13), of the second conveyor belt (14), and therefore the clothing leftover materials conveyed on the second conveyor belt (14) fall into the recovery box to be collected;
s4: and then, the clothing leftover materials are subjected to opening and loosening treatment through equipment such as a blooming module and a blooming machine, so that the clothing leftover materials form raw materials of slivers in the textile, the raw materials are processed by equipment such as a slivering machine and a drawing machine in the slivering module to obtain textile slivers, and then the textile slivers are collected and wound by a winding machine in the winding module through subsequent treatment to form rolls to serve as important materials of textile fabrics.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211339572.3A CN115625749A (en) | 2022-10-29 | 2022-10-29 | Clothing leftover material-based recycling textile method and system |
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| CN202211339572.3A CN115625749A (en) | 2022-10-29 | 2022-10-29 | Clothing leftover material-based recycling textile method and system |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116571542A (en) * | 2023-03-31 | 2023-08-11 | 江苏美天诗棉纺制品有限公司 | Clothing leftover material recycling treatment equipment and treatment process |
| CN117485814A (en) * | 2023-12-29 | 2024-02-02 | 泉州卜硕机械有限公司 | Waste conveying device of jacquard |
-
2022
- 2022-10-29 CN CN202211339572.3A patent/CN115625749A/en active Pending
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116571542A (en) * | 2023-03-31 | 2023-08-11 | 江苏美天诗棉纺制品有限公司 | Clothing leftover material recycling treatment equipment and treatment process |
| CN116571542B (en) * | 2023-03-31 | 2023-10-10 | 江苏美天诗棉纺制品有限公司 | Clothing leftover material recycling treatment equipment and treatment process |
| CN117485814A (en) * | 2023-12-29 | 2024-02-02 | 泉州卜硕机械有限公司 | Waste conveying device of jacquard |
| CN117485814B (en) * | 2023-12-29 | 2024-03-19 | 泉州卜硕机械有限公司 | Waste conveying device of jacquard |
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