CN218232670U - Cotton-opening machine and cotton-opening system - Google Patents

Abstract

The utility model discloses a cotton dissolving machine and cotton dissolving system, this cotton dissolving machine includes: the cotton-releasing box body (101) is used for releasing the cellucotton processed and formed by the cotton collecting machine; and the brush roller box body (102) is a box body with an opening, the opening side is provided with a brush roller (103) used for scraping the cellucotton hung on the mesh belt, the bottom of the opening side forms an upward inclined baffle (104), the baffle (104) enables the opening positioned below the brush roller (103) to extend beyond the brush roller (103), and the cellucotton scraped by the brush roller (103) enters the cotton stripping box body (101) through the brush roller box body (102) to be stripped. The utility model discloses the brush roll that cotton machine that separates utilized the brush roll will hang the cellucotton brush on the guipure and scrape off need not manual the recovery, has reduced artifical intensity of labour to a certain extent.

Description

Cotton-dissolving machine and cotton-dissolving system

Technical Field

The utility model relates to a cotton dissolving machine and cotton dissolving system.

Background

The production process of granular cotton includes melting liquid waste slag in an electric furnace, feeding the molten slag into a four-roller centrifuge for fiber formation, feeding the molten slag into a cotton collecting machine with wind, forming mineral wool felt through a negative pressure net belt in the cotton collecting machine, separating slag balls from the mineral wool felt through a cotton dissolving machine to form flocculent cotton, and feeding the flocculent cotton into a granulating and circular screening device through a closed conveyer belt. The flocculent cotton is cut into granules by a granulator, cotton dregs are separated after the flocculent cotton is sieved, and qualified mineral wool is packed by a compression packer to form blocky mineral wool which is put in storage for sale.

Mineral wool fibers formed by the cotton collection machine are compact and adhered to each other, and then are conveyed to the cotton fluffer through the mesh belt, the fluffing effect of the granular cotton is improved through the cotton fluffer, slag balls are separated out, and the quality of the granular cotton is improved; the cotton picker cuts long fiber into short fiber, and the fiber can fly around. The cotton cleaner is arranged at the outlet of the mesh belt, and the cellucotton treated by the cotton collector is conveyed to the cotton cleaner through the mesh belt and then enters the cotton cleaner under the inertia effect. The mesh belt realizes the conveying of the cellucotton under the action of an electrode or a speed reducer, and the cellucotton is easily hung on the mesh belt in the conveying process, so that the cellucotton is wasted; the cellucotton hung on the mesh belt needs to be recovered by manual operation, and the manual labor force is increased.

SUMMERY OF THE UTILITY MODEL

An object of the utility model is to provide a cotton dissolving machine, this cotton dissolving machine can hang down the cellucotton brush of hanging on the guipure, need not manual recovery, reduces artifical intensity of labour to a certain extent.

Therefore, the utility model provides a cotton opener includes:

the cotton-removing box body is used for removing the cotton from the cellucotton processed and formed by the cotton collecting machine; and

the brush roll box body is provided with an opening, the opening side is provided with a brush roll used for scraping the cellucotton hung on the mesh belt, the bottom of the opening side forms an upward inclined baffle, the baffle enables an opening below the brush roll to extend beyond the brush roll, and the cellucotton scraped by the brush roll enters the cotton stripping box body through the brush roll box body to be stripped.

In some embodiments, a cotton splitting blade assembly and a cotton splitting feather which is arranged on the side wall of the cotton splitting case and matched with the cotton splitting blade assembly are arranged in the cotton splitting case.

In some embodiments, the doffer assembly includes a spindle and a blade mounted on the spindle.

In some embodiments, the blades include a horizontal blade and a vertical blade, which are alternately mounted on the shaft.

In some embodiments, the lint picker is located between adjacent blades.

In some embodiments, the cotton opening knife component and the cotton opening feather are made of wear-resistant materials, so that the wear resistance of the cotton opening knife component and the cotton opening feather is improved, and the service life is prolonged.

In some embodiments, a cotton guide plate is installed in the brush roll box body, is obliquely installed in the brush roll box body, and divides the brush roll box body into a cotton inlet cavity and an installation cavity for installing the brush roll.

The utility model also provides a cotton-dissolving system, which comprises a cotton-dissolving machine and a mesh belt, wherein the cotton-dissolving machine is the cotton-dissolving machine provided by the application; one end of the mesh belt is positioned at the opening side of the brush roller box body, so that the cellucotton to be defibered can be conveyed to the brush roller box body and is in contact with the brush roller, and the brush roller can scrape the cellucotton brush hung on the mesh belt and fall into the brush roller box body.

The technical scheme of the utility model the beneficial effect who reaches includes at least:

1) The brush roller which scrapes off the cellucotton hung on the mesh belt by using the brush roller does not need to be manually recovered, so that the labor intensity of workers is reduced to a certain extent.

2) The cellucotton that is scraped down by the brush roll brush gets into and separates cotton box, has realized cotton direct recovery, has reduced the waste.

3) The cotton guide plate is arranged, so that the guide of cotton is effectively realized, and the cotton can effectively enter the cotton-decomposing box to decompose the cotton.

Drawings

The accompanying drawings, which are incorporated in and constitute a part of this specification, illustrate embodiments consistent with the invention and together with the description, serve to explain the principles of the invention. It is obvious that the drawings in the following description are only some embodiments of the invention, and that for a person skilled in the art, other drawings can be derived from them without inventive effort. In the drawings:

fig. 1 is a perspective view of the cotton picker described in the present invention;

fig. 2 is a left side view of the cotton picker of the present invention;

FIG. 3 is a rear view of the cotton picker as described in the present invention;

FIG. 4 is a perspective view of the cotton-dissolving box described in the present invention;

FIG. 5 is a left side view of the cotton stripping case of the present invention;

FIG. 6 is a top view of the cotton box of the present invention;

FIG. 7 is a schematic structural view of the cotton opening knife assembly described in the present invention;

FIG. 8 is a perspective view of the brush roll housing described in the present disclosure;

FIG. 9 is a perspective view of a brush roll described in the present disclosure;

FIG. 10 is a block diagram of the cotton stripping system described in the present invention;

fig. 11 is a structural diagram of the large and small pulleys described in the present invention.

Detailed Description

Example embodiments will now be described more fully with reference to the accompanying drawings. Example embodiments may, however, be embodied in many different forms and should not be construed as limited to the examples set forth herein; rather, these embodiments are provided so that this disclosure will be thorough and complete, and will fully convey the concept of example embodiments to those skilled in the art.

When the granular cotton processed by the cotton collection machine is conveyed to a cotton fluffer for cotton fluffing, the mesh belt is used as a moving part for conveying the cellucotton processed by the cotton collection machine to the cotton fluffer. In the conveying process of the mesh belt, the cellucotton is hung on the mesh belt, waste is caused, manual recovery is needed, and labor intensity is increased.

Therefore, the utility model provides a cotton dissolving machine should increase a set of brush roll and brush the guipure and scrape, make the fibre cotton quilt that hangs on the guipure brush scrape down and get into cotton dissolving machine, need not artifical manual recovery, reduced intensity of labour, and hung the fibre cotton on the guipure and can be avoided extravagantly by direct recycle.

With reference to fig. 1-9, the cotton fluffer of the present disclosure comprises a cotton fluffing box 101 for fluffing the cellucotton processed and formed by the cotton gathering machine, and a brush roll box 102, wherein the brush roll box 102 comprises a first side plate 113, a second side plate 114, a top plate 115, a back plate 116, a baffle plate 104 and a connecting plate 117, the first side plate 113, the second side plate 114, the top plate 115 and the back plate 116 enclose a box body with an opening, and a brush roll 103 for brushing off the cellucotton hung on the mesh belt 2 is installed on the opening side; the connecting plate 117 is assembled with the first side plate 113, the second side plate 114, the back plate 116 and the baffle plate 104 respectively, and the baffle plate 104 is arranged obliquely, so that an opening below the brush roller 103 extends beyond the brush roller 103, and the cellucotton scraped by the brush roller 103 is ensured to enter the cotton-dissolving box 101 through the brush roller box 102 for cotton dissolving.

The cotton fluffing box body 101 is assembled with the brush roll box body 102 through the connecting plate 117 and communicated with the brush roll box body 102, and fiber cotton to be fluffed enters the cotton fluffing box body 101 through the brush roll box body 102 to be fluffed.

In the disclosure, the connecting plate 117 is obliquely arranged, so that the discharge hole of the brush roller box body 102 is larger than the feed inlet of the cotton-dissolving box body 101, the purpose of material preparation is achieved, and cotton dissolving is facilitated.

With reference to fig. 4-7, the cotton-opening box 101 of the present disclosure is provided with a cotton-opening knife assembly and cotton-opening feather 105 mounted on the sidewall of the cotton-opening box 101 and matching with the cotton-opening knife assembly, and the cellucotton to be opened is decomposed under the action of the cotton-opening knife assembly and the cotton-opening feather 105.

In the disclosure, the cotton loosening knife assembly comprises a rotating shaft 106 and a blade 107 mounted on the rotating shaft 106, a mounting groove a118 for mounting the rotating shaft 106 is formed in the cotton loosening box body 101, and two ends of the rotating shaft 106 are respectively mounted in the mounting groove a118 and extend out of the cotton loosening box body 101; one end of the rotating shaft 106 extends out of the cotton-dissolving box body 101 to be assembled in a shaft hole of the large belt wheel 119, the large belt wheel 119 is assembled with the small belt wheel 121 through the wedge belt 120, the shaft hole of the small belt wheel 121 is assembled with an output shaft of the motor and the speed reducer, power is provided by the motor, the speed reducer and other power devices to drive the small belt wheel 121 to rotate, the large belt wheel 119 rotates under the action of the wedge belt 120, and the rotating shaft 106 rotates along with the large belt wheel to enable the blade 107 and the cotton-dissolving feather 105 which are installed on the rotating shaft to jointly act to decompose the fiber-dissolving cotton.

Of course, the rotating shaft 106 of the present disclosure may also be directly assembled with a power device such as a motor and a speed reducer, and the power device directly drives the rotating shaft 106 to rotate to realize the decomposition of the fiber cotton to be decomposed.

In the present disclosure, the blade 107 mounted on the rotating shaft 106 may be only a horizontal blade or a vertical blade, but in order to ensure the disassembling effect, the blade 107 mounted on the rotating shaft 106 includes a horizontal blade 108 and a vertical blade 109, and the horizontal blade 108 and the vertical blade 109 are alternately mounted on the rotating shaft 106. When the rotating shaft 106 rotates, the transverse blade 108 and the vertical blade 109 form spiral rotation, and more powerful resolving power is provided for resolving the cellucotton to be resolved.

In order to more effectively decompose the defibered fiber cotton, the present disclosure arranges the defibering feathers 105 between adjacent blades; the cotton fluffing feather 105 is assembled in the hollow hole on the side wall of the Jie Mianxiang body 101 to ensure that effective decomposition force is provided, and the size of the decomposed fiber cotton can be controlled by increasing and reducing the assembling quantity of the cotton fluffing feather.

In the disclosure, the cotton fluffing knife component and the cotton fluffing feather 105 are made of wear-resistant materials.

As shown in fig. 8 to 9, the brush roller case of the present disclosure has a cotton guide plate 110 installed therein, and the cotton guide plate 110 is obliquely installed in the brush roller case 102 and divides the brush roller case 102 into a cotton inlet chamber 111 and an installation chamber 112 for installing the brush roller 103.

Here, the brush roller case 102 is provided with a mounting groove B122 for mounting the brush roller 103, both ends of the brush roller 103 are respectively mounted in the mounting groove B122, and one end of the brush roller extends out of the brush roller case 102. One end of the brush roller 103 extending out of the brush roller box body 102 is assembled in a shaft hole of the large belt wheel 119, the large belt wheel 119 is assembled with the small belt wheel 121 through the wedge belt 120, the shaft hole of the small belt wheel 121 is assembled with output shafts of the motor and the speed reducer, power is provided by the motor, the speed reducer and other power devices to drive the small belt wheel 121 to rotate, the large belt wheel 119 rotates under the action of the wedge belt 120, and the brush roller 103 rotates along with the small belt wheel to brush and scrape cellucotton hung on the mesh belt.

The positional relationship of the cotton fluffer 1 and the mesh belt 2 is shown in fig. 10, the cotton fluffer 1 and the mesh belt 2 are respectively installed at a designated position through a support rod 3, and the brush roller box body 102 is positioned at the outlet end of the mesh belt 2, the outlet end of the mesh belt 2 extends into the brush roller box body 102 through the opening side of the brush roller box body 102 or is flush with the opening side of the brush roller box body 102, the fact that cellucotton to be fluffed can fall into the brush roller box body 102 is guaranteed, the mesh belt 2 is in contact with the brush roller 103, and the brush roller 103 can scrape the cellucotton hung on the mesh belt 2 and fall into the brush roller box body 102.

The fiber cotton formed by the granular cotton processed by the cotton collecting machine is conveyed to the brush roll box body 102 through the mesh belt 2, enters the brush roll box body 102 under the inertia effect, directly or enters the cotton dissolving box body 101 through the effect of the cotton guide plate 110, and is decomposed under the effect of the cotton dissolving cutter component and the cotton dissolving feather 105, so that the processing requirement is met; the mesh belt 2 rotates under the action of the motor, the speed reducer and the belt wheel to achieve the purpose of transporting the cellucotton to be separated, the mesh belt 2 rubs with the brush roller 103 in the rotating process to enable the brush roller 103 to scrape the cellucotton brush hung on the mesh belt 2, the opening of the opening side of the brush roller box body 102 located below the brush roller 103 extends beyond the brush roller 103, and the cellucotton brushed off by the brush roller 103 enters the cellucotton separating box body 101 through the brush roller box body 102 to be separated.

In the present disclosure, the large and small pulleys have the same structure and different sizes as shown in fig. 11.

The above embodiments are only for illustrating the technical solutions of the present invention and are not limited, and modifications or equivalent substitutions made by those skilled in the art to the technical solutions of the present invention are included in the scope of the claims of the present invention without departing from the spirit and scope of the technical solutions of the present invention.

Claims (8)

1. A cotton opener is characterized by comprising:

the cotton-releasing box body (101) is used for releasing the cellucotton processed and formed by the cotton collecting machine; and

the brush roller box body (102) is a box body with an opening, the opening side is provided with a brush roller (103) used for scraping fiber cotton hung on a mesh belt, an inclined baffle (104) is formed at the bottom of the opening side, the baffle (104) enables an opening positioned below the brush roller (103) to extend beyond the brush roller (103), and the fiber cotton scraped by the brush roller (103) enters the cotton stripping box body (101) through the brush roller box body (102) to be stripped.

2. The cotton fluffer according to claim 1, characterized in that the cotton fluffer assembly and the cotton fluffing feather (105) matched with the cotton fluffer assembly are arranged in the cotton fluffer box body (101).

3. The cotton opener according to claim 2, characterized in that the cotton opener assembly comprises a spindle (106) and a blade (107) mounted on the spindle (106).

4. Cotton picker according to claim 3, wherein the blades (107) comprise transverse blades (108) and vertical blades (109), the transverse blades (108) and vertical blades (109) being alternately mounted on the shaft (106).

5. A cotton opener according to claim 3, characterized in that the lint opening plume (105) is located between adjacent blades.

6. The cotton fluffer of claim 2, characterized in that the cotton fluffing knife assembly and the cotton fluffing part (105) are made of wear-resistant materials.

7. The cotton fluffer according to claim 1, characterized in that a cotton guide plate (110) is installed in the brush roll case, and the cotton guide plate (110) is obliquely installed in the brush roll case (102) and divides the brush roll case (102) into a cotton inlet chamber (111) and a mounting chamber (112) for the brush roll (103) to be mounted.

8. A cotton fluffing system, characterized in that the system comprises a cotton fluffer (1) and a mesh belt (2), the cotton fluffer (1) is the cotton fluffer according to any one of claims 1-7; one end of the mesh belt (2) is positioned at the opening side of the brush roller box body (102), so that cellucotton to be defibered can be conveyed to the brush roller box body (102) and is in contact with the brush roller (103), and the brush roller (103) can scrape the cellucotton brush hung on the mesh belt (2) and fall into the brush roller box body (102).

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