CN116571460A - Hollow shaft vision detection equipment - Google Patents

Hollow shaft vision detection equipment Download PDF

Info

Publication number
CN116571460A
CN116571460A CN202310485328.6A CN202310485328A CN116571460A CN 116571460 A CN116571460 A CN 116571460A CN 202310485328 A CN202310485328 A CN 202310485328A CN 116571460 A CN116571460 A CN 116571460A
Authority
CN
China
Prior art keywords
plate
conveyor
detection
cylinder
bottom plate
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN202310485328.6A
Other languages
Chinese (zh)
Inventor
李郅琼
许广武
王卫学
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Liuhui Intelligent Technology Kunshan Co ltd
Original Assignee
Liuhui Intelligent Technology Kunshan Co ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Liuhui Intelligent Technology Kunshan Co ltd filed Critical Liuhui Intelligent Technology Kunshan Co ltd
Priority to CN202310485328.6A priority Critical patent/CN116571460A/en
Publication of CN116571460A publication Critical patent/CN116571460A/en
Pending legal-status Critical Current

Links

Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
    • B07C5/34—Sorting according to other particular properties
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
    • B07C5/02—Measures preceding sorting, e.g. arranging articles in a stream orientating
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
    • B07C5/36—Sorting apparatus characterised by the means used for distribution
    • B07C5/361—Processing or control devices therefor, e.g. escort memory
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
    • B07C5/36—Sorting apparatus characterised by the means used for distribution
    • B07C5/361—Processing or control devices therefor, e.g. escort memory
    • B07C5/362—Separating or distributor mechanisms
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
    • B07C5/36—Sorting apparatus characterised by the means used for distribution
    • B07C5/38—Collecting or arranging articles in groups
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
    • Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]

Landscapes

  • Control Of Conveyors (AREA)

Abstract

The invention discloses a hollow shaft visual detection device, which comprises a machine body, wherein the upper end of the machine body is provided with a detection table, a conveyor is arranged on the detection table, and the conveyor is provided with a synchronous belt; the placing tool is used for placing the workpiece to be detected, is arranged on the synchronous belt and is equidistantly provided with a plurality of workpieces along the length direction of the synchronous belt; the visual detection device is arranged on the detection table and is used for visually detecting the workpiece conveyed to a certain fixed position by the conveyor and analyzing whether the detected workpiece is qualified or not; the compressing device is used for compressing and positioning the detected workpiece; the removing device is used for removing unqualified workpieces; the controller, the conveyor, the visual detection device, the compacting device and the removing device are electrically connected with the controller; the invention is based on visual detection technology, replaces manual detection with machine visual detection, can effectively avoid the problems of false detection and missing detection, effectively ensures the detection quality, improves the detection efficiency, and reduces the labor intensity and the labor cost.

Description

Hollow shaft vision detection equipment
Technical Field
The invention relates to the technical field of visual detection, in particular to a hollow shaft visual detection device.
Background
The hollow shaft part after the assembly is completed comprises a hollow shaft, a spacer with inclination, an end lock nut and an O-shaped ring, comprehensive detection needs to be carried out on the hollow shaft part after the assembly is completed, and detection items comprise whether the thread pitch of the hollow shaft is correct, whether the O-shaped ring is installed or not, whether the size of the installed specification is correct, whether the spacer with inclination is installed or not, whether the spacer with inclination is reversely installed or multiply installed, whether the length of the part is correct and the like. The existing comprehensive detection work of the hollow shaft component is completed manually, so that the defects of low detection efficiency, high labor intensity and high detection cost exist, the manual detection is influenced by the technical level of detection personnel, the fatigue degree, whether serious charge is carried out or not and the like, the false detection and the omission detection are easy to occur, and the detection quality is difficult to effectively guarantee. Therefore, the applicant provides a hollow shaft visual detection device and a detection method, which are based on a visual detection technology, replace manual detection with machine visual detection, effectively avoid the problems of false detection and missing detection, effectively ensure the detection quality, improve the detection efficiency, and reduce the labor intensity and the labor cost.
Disclosure of Invention
The invention aims to provide a hollow shaft visual detection device, which is based on a visual detection technology, replaces manual detection with machine visual detection, can effectively avoid the problems of false detection and missing detection, effectively ensures the detection quality, improves the detection efficiency, and reduces the labor intensity and the labor cost.
The invention is realized in the following way: the utility model provides a hollow axle visual inspection equipment, includes the fuselage, the upper end of fuselage is provided with the detection platform, still includes:
the conveyor is arranged on the detection table and is provided with a synchronous belt;
the placing tool is used for placing the workpiece to be detected, and is arranged on the synchronous belt and provided with a plurality of workpieces at equal intervals along the length direction of the synchronous belt;
the visual detection device is arranged on the detection table and is used for visually detecting the workpiece conveyed to a certain fixed position by the conveyor and analyzing whether the detected workpiece is qualified or not;
the compressing device is used for compressing and positioning the detected workpiece;
the removing device is used for removing unqualified workpieces;
and the conveyor, the visual detection device, the compacting device and the removing device are electrically connected with the controller.
Preferably, the conveyor further comprises a mounting frame and a servo motor, wherein a driving shaft mounting seat and a driven shaft mounting seat are respectively arranged at two ends of the mounting frame, a driving shaft and a driven shaft are respectively arranged on the driving shaft mounting seat and the driven shaft mounting seat, a driving synchronous pulley and a driven synchronous pulley are respectively arranged on the driving shaft and the driven shaft, and the synchronous belt is sleeved on the driving synchronous pulley and the driven synchronous pulley; the servo motor is arranged on the mounting frame and is connected with the driving shaft.
Preferably, the placing tool comprises a tool bottom plate and a V-shaped tooling plate, wherein the tool bottom plate is connected with the synchronous belt through bolts, and the length direction of the tool bottom plate is along the width direction of the synchronous belt; the tool bottom plate is characterized in that two ends of the tool bottom plate in the length direction are respectively provided with a V-shaped tooling plate, and the V-shaped tooling plates are connected with the tool bottom plate through bolts.
Preferably, the visual detection device is provided with an industrial camera and an image processing system, the industrial camera is positioned above the conveyor, the industrial camera is used for shooting a workpiece placed on a placement tool which is moved to the position right below the conveyor to collect information, the collected information is transmitted to the image processing system to be processed, the image processing system calculates an image signal transmitted by the industrial camera through algorithm software and judges whether the detected workpiece is qualified or not, and a qualified signal and a disqualified signal are output to the controller according to a judging result, and the controller selects a touch screen.
Preferably, the controller is electrically connected with a buzzer, the buzzer is provided with three groups of display lamps and an alarm horn, and the three groups of display lamps of the buzzer are respectively green lamps, red lamps and yellow lamps.
Preferably, the visual detection device further comprises two adjusting devices and a display, wherein each of the two adjusting devices is provided with an industrial camera, and the two adjusting devices are sequentially arranged along the width direction of the synchronous belt; the adjusting device comprises a front-back adjusting device and an upper-lower adjusting device; the front-rear adjusting device comprises a bottom plate and an adjusting slide block, a front end plate and a rear end plate are respectively arranged at the front end and the rear end of the bottom plate, a second screw rod is rotatably arranged between the front end plate and the rear end plate, and a second adjusting hand wheel is arranged at one end of the second screw rod; the bottom plate is horizontally provided with a micro guide rail, the adjusting slide block is fixedly connected with a micro slide block matched with the micro guide rail, the adjusting slide block is connected with the micro guide rail through the micro slide block, and the adjusting slide block is matched and connected with the second screw rod through a threaded hole; the adjusting slide block is provided with a connecting plate, the connecting plate is provided with a U-shaped clamping plate, and the industrial camera is arranged in the U-shaped clamping plate; the upper and lower adjusting device comprises an installation bottom plate, an installation top plate and a sliding seat, two guide rods are vertically arranged between the installation bottom plate and the installation top plate, a first screw rod is rotatably arranged on the installation top plate, the first screw rod is vertically arranged, a first adjusting hand wheel is arranged at the upper end of the first screw rod, the sliding seat is connected with the first screw rod in a matched manner through a threaded hole, and is connected with the guide rods in a matched manner through a unthreaded hole, and the bottom plate is arranged on the sliding seat; the display is electrically connected with the industrial camera and the image processing system and is used for displaying the acquired information of the industrial camera and the detection result of the image processing system.
Preferably, the pressing device is a pressing cylinder and a catch wheel, the pressing cylinder and the catch wheel are respectively arranged at two sides of the width direction of the conveyor, and the pressing cylinder and the catch wheel are aligned; the removing device is a removing air cylinder, pneumatic two parts are arranged on air supply pipelines of the compressing air cylinder and the removing air cylinder, the compressing air cylinder and the removing air cylinder are connected with electromagnetic directional valves, and the electromagnetic directional valves are electrically connected with a controller; the distance between two adjacent placing tools is a station distance, and the compressing air cylinder and the rejecting air cylinder are arranged at one or more station distances, so that the compressing air cylinder and the rejecting air cylinder can be aligned with the workpiece placed on the corresponding placing tool at the same time.
Preferably, the removing cylinder is arranged at the rear side of the conveyor, the moving direction of the removing cylinder is the front-rear direction, the front side of the conveyor is provided with a defective product collecting box, and the removing cylinder pushes the defective workpiece into the defective product collecting box.
Preferably, the bottom wall of the defective product collecting box is obliquely arranged along the length direction of the bottom wall, and the rejecting cylinder is arranged corresponding to one end with higher bottom wall height of the defective product collecting box.
Preferably, the detection table is further provided with a blanking landslide, the blanking landslide is positioned at the tail end of the conveyor, the blanking landslide comprises an elastic support body and a U-shaped landslide plate, the U-shaped landslide plate is obliquely arranged, and the inner wall of the U-shaped landslide plate is provided with a rubber layer; the machine body is also provided with a qualified product collecting box, the qualified product collecting box is arranged at one lower end of the U-shaped sliding plate, and workpieces falling on the U-shaped sliding plate enter the qualified product collecting box under the action of gravity.
Compared with the prior art, the invention has the beneficial effects that:
1. the invention is based on visual detection technology, replaces manual detection with machine visual detection, can effectively avoid the problems of false detection and missing detection, effectively ensures the detection quality, improves the detection efficiency, and reduces the labor intensity and the labor cost.
2. The vision detection device is provided with the adjusting device, and the position of the industrial camera can be adjusted up and down and back and forth through the adjusting device, so that accurate data information acquisition is facilitated.
3. The invention is provided with the conveyor, the placing tool and the compressing device for compressing and positioning the detected workpieces, and the three work pieces are combined to ensure that the positions of the workpieces are always fixed when the workpieces are detected, thereby being beneficial to improving the accuracy of the detection results of the workpieces.
4. The invention is provided with the removing device for removing unqualified workpieces and the unqualified product collecting box, and the removing device can automatically remove the unqualified workpieces into the unqualified product collecting box for centralized collection under the control of the controller.
5. The bottom wall of the unqualified product collecting box is obliquely arranged along the length direction, the rejecting cylinder is arranged corresponding to one end of the unqualified product collecting box, which is higher in bottom wall height, and when the rejecting cylinder pushes unqualified workpieces into the unqualified product collecting box, the unqualified workpieces can be sequentially arranged in the unqualified product collecting box according to the reject sequence, so that the unqualified workpieces are convenient to correspond to detection data of the visual detection device, and later rechecking and verification are convenient.
6. The invention is provided with a blanking landslide and a qualified product collecting box, a workpiece placed on a placing tool at the conveying tail end of a conveyor falls on the blanking landslide firstly, and then enters the qualified product collecting box for centralized collection under the action of gravity.
7. The distance between two adjacent placing tools is one station distance, and one or more station distances are arranged between the pressing cylinder and the removing cylinder, so that the pressing cylinder and the removing cylinder can be aligned with the workpiece placed on the corresponding placing tool at the same time, the pressing cylinder and the removing cylinder can work at the same time, and the working efficiency is improved and the control program is simplified.
8. The controller electric connection has bee calling organ, and bee calling organ has green light, red light and three group's display lamp of yellow light and warning loudspeaker, does not have the work piece on the detection station, and the yellow light is bright, appears qualified work piece, and the green light is bright, appears unqualified work piece, and red light is bright and warning loudspeaker sends the audible alarm of reporting to the police, makes things convenient for operating personnel to master the detection state of work piece in time.
Drawings
FIG. 1 is a schematic diagram of an embodiment of the present invention;
FIG. 2 is a schematic diagram of a conveyor in accordance with an embodiment of the invention;
FIG. 3 is a schematic view of an adjusting device of a visual inspection device according to an embodiment of the present invention;
FIG. 4 is a schematic view of the structure of the fore-aft adjusting device according to the embodiment of the present invention;
FIG. 5 is a perspective view of a placement tool according to an embodiment of the present invention;
FIG. 6 is a top view of a placement tool according to an embodiment of the present invention;
fig. 7 is a schematic structural diagram of a tooling bottom plate for placing a tooling according to an embodiment of the invention.
In the figure: 101. a reject collection box; 102. removing the air cylinder; 103. a compacting cylinder; 104. a conveyor; 105. a workpiece; 106. a lens; 107. an industrial camera; 108. a front-rear adjusting device; 109. an up-down adjusting device; 110. a display; 111. a controller; 112. blanking and landslide; 113. a qualified product collection box; 114. a pneumatic linkage; 115. a body; 116. casters; 201. a driven shaft mounting seat; 202. a mounting frame; 203. a servo motor; 204. a driving shaft; 205. a driving shaft mounting seat; 206. a tool bottom plate; 207. v-shaped tooling plate; 208. a synchronous belt; 209. a driven shaft; 301. a front end plate; 302. a bottom plate; 303. a micro slider; 304. a micro guide rail; 305. a rear end plate; 306. the second adjusting hand wheel; 307. a second screw rod; 308. an adjusting slide block; 401. a mounting base plate; 402. installing a top plate; 403. a guide rod; 404. a first screw rod; 405. a first adjusting hand wheel; 406. a sliding seat; 501. a connecting plate; 502. u-shaped clamping plates; 601. a first step through hole; 602. a connecting threaded hole; 701. step two through holes.
The specific embodiment is as follows:
in the present invention, unless explicitly specified and limited otherwise, the terms "mounted," "connected," "secured," and the like are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally formed; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communicated with the inside of two elements or the interaction relationship of the two elements. The specific meaning of the above terms in the present invention can be understood by those of ordinary skill in the art according to the specific circumstances.
The following is further described with reference to the accompanying drawings and specific examples:
the utility model provides a hollow shaft vision detection equipment, as shown in fig. 1, includes fuselage 115, conveyer 104, vision detection device, unqualified products collection box 101, blanking landslide 112 and qualified products collection box 113, and the upper end of fuselage 115 is provided with the test bench, and four truckles 116 are installed to the lower extreme of fuselage 115, and truckle 116 adopts good Ma Lun, conveniently removes and adjusts the position of fuselage 115.
As shown in fig. 1 and 2, the conveyor 104 is disposed on a detection table, the conveyor 104 includes a mounting frame 202, a servo motor 203 and a synchronous belt 208, a supporting frame is disposed below two ends of the mounting frame 202, and the mounting frame 202 is disposed on the detection table through the supporting frame. The two ends of the mounting frame 202 are respectively provided with a driving shaft mounting seat 205 and a driven shaft mounting seat 201, a driving shaft 204 and a driven shaft 209 are respectively arranged on the driving shaft mounting seat 205 and the driven shaft mounting seat 201, a driving synchronous pulley and a driven synchronous pulley are respectively arranged on the driving shaft 204 and the driven shaft 209, and a synchronous belt 208 is sleeved on the driving synchronous pulley and the driven synchronous pulley. The servo motor 203 is arranged on the mounting frame 202, a rotating shaft of the servo motor 203 and the driving shaft 204 are respectively provided with a chain wheel, and the two chain wheels are connected through a chain. And the servo motor 203 is started, the servo motor 203 drives the driving shaft 204 and the driving synchronous pulley to rotate, and when the driving synchronous pulley rotates, the synchronous belt 208 is driven to move, and meanwhile, the driven synchronous pulley and the driven shaft 209 are driven to rotate.
As shown in fig. 1, 2, 5, 6 and 7, a plurality of placing tools are equidistantly arranged on the synchronous belt 208 along the length direction of the synchronous belt, or a plurality of placing tools are uniformly arranged along the surrounding direction of the synchronous belt 208, and the distances between any two adjacent placing tools are the same. The placement tool is used for placing the workpiece 105 to be detected, and in this embodiment, the workpiece 105 is a hollow shaft. Placing the frock includes frock bottom plate 206 and V-arrangement frock board 207, is provided with step through-hole 601 and connecting screw hole 602 No. one on the frock bottom plate 206, and the position that corresponds step through-hole 601 on the hold-in range 208 is provided with the installation screw hole, and frock bottom plate 206 and hold-in range 208 link to each other through interior hexagonal spiral, and the pole portion that this interior hexagonal spiral links to each other passes step through-hole 601 and screws into the installation screw hole that sets up on the hold-in range 208 in one, and the length direction of frock bottom plate 206 is along the width direction of hold-in range 208. The connecting screw holes 602 of the tooling bottom plate 206 are provided with two groups, the two groups of connecting screw holes 602 are respectively arranged at two ends of the length direction of the tooling bottom plate 206, the V-shaped tooling plate 207 is provided with two step through holes 701 which are in one-to-one correspondence with the connecting screw holes 602 of the group of connecting screw holes 602, the V-shaped tooling plate 207 is arranged on the tooling bottom plate 206 through socket head cap screws, two ends of the tooling bottom plate 206 are respectively provided with one V-shaped tooling plate 207, and the two V-shaped tooling plates 207 can firmly place workpieces 105. The rod part of the hexagon socket head cap screw for connecting the tooling bottom plate 206 and the V-shaped tooling plate 207 passes through the second step through hole 701 and is screwed into the connecting threaded hole 602, and the head part of the hexagon socket head cap screw is completely immersed into the second step through hole 701, so that the placement of the workpiece 105 on the V-shaped tooling plate 207 is not affected.
As shown in fig. 1, 3 and 4, the visual inspection device includes two industrial cameras 107, an image processing system, two adjustment devices and a display 110. The adjusting device comprises a front-back adjusting device 108 and an up-down adjusting device 109, the front-back direction is the width direction of the synchronous belt 208, the front-back adjusting device 108 comprises a bottom plate 302 and an adjusting sliding block 308, a front end plate 301 and a rear end plate 305 are respectively arranged at the front end and the rear end of the bottom plate 302, a second screw rod 307 is rotatably arranged between the front end plate 301 and the rear end plate 305, and a second adjusting hand wheel 306 is arranged at one end of the second screw rod 307. The bottom plate 302 is horizontally provided with a micro-guide 304, and the second screw 307 and the micro-guide 304 have the same length direction, and all extend along the width direction of the timing belt 208. The adjusting slide block 308 is fixedly connected with a micro slide block 303 matched with the micro guide rail 304, the adjusting slide block 308 is connected with the micro guide rail 304 through the micro slide block 303, and the adjusting slide block 308 is matched and connected with the second screw rod 307 through a threaded hole. The adjusting slide block 308 is provided with a connecting plate 501, the connecting plate 501 is provided with a U-shaped clamping plate 502, the industrial camera 107 is arranged in the U-shaped clamping plate 502, and the lens 106 of the industrial camera 107 shoots downwards. The second adjusting hand wheel 306 is rotated, the second adjusting hand wheel 306 drives the second screw rod 307 to rotate, and the second screw rod 307 rotates to drive the adjusting slide block 308 and the industrial camera 107 mounted on the adjusting slide block 308 to move along the length direction of the micro guide rail 304, that is, to drive the industrial camera 107 to move along the width direction of the synchronous belt 208.
The up-down adjusting device 109 comprises a mounting bottom plate 401, a mounting top plate 402 and a sliding seat 406, two guide rods 403 are vertically arranged between the mounting bottom plate 401 and the mounting top plate 402, a first screw rod 404 is rotatably arranged on the mounting top plate 402, the first screw rod 404 is vertically arranged, a first adjusting hand wheel 405 is arranged at the upper end of the first screw rod 404, the sliding seat 406 is connected with the first screw rod 404 in a matched manner through a threaded hole, the sliding seat 406 is connected with the guide rods 403 in a matched manner through a light hole, and the bottom plate 302 is arranged on the sliding seat 406. The first adjusting hand wheel 405 is rotated, the first adjusting hand wheel 405 drives the first screw rod 404 to rotate, and the first screw rod 404 rotates to drive the sliding seat 406 to move up and down and the bottom plate 302 arranged on the sliding seat 406 to move up and down, namely, the whole front and rear adjusting device 108 is driven to move up and down, namely, the industrial camera 107 is driven to move up and down. The two adjusting devices are respectively provided with an industrial camera 107, and the positions of the two industrial cameras 107 can be respectively adjusted through the two adjusting devices, so that accurate data information acquisition is facilitated. The data information collected by the industrial camera 107 is transmitted to an image processing system, and the image processing system calculates the image signal transmitted by the industrial camera 107 through algorithm software and judges whether the detected workpiece 105 is qualified or not. The display 110 is electrically connected to the industrial camera 107 and the image processing system, and is used for displaying acquired information of the industrial camera 107 and detection results of the image processing system.
As shown in fig. 1, a pressing device for pressing and positioning the detected workpiece 105, a rejecting device for rejecting the unqualified workpiece 105, and the unqualified product collection box 101 are provided on the mounting frame 202 of the conveyor 104. The compressing device is a compressing cylinder 103 and a baffle wheel, the compressing cylinder 103 and the baffle wheel are respectively arranged on two sides of the width direction of the conveyor 104, and are respectively arranged on mounting frames 202 on two sides of the width direction of the conveyor 104, and the compressing cylinder 103 and the baffle wheel are aligned. The pressing cylinder 103 and the baffle wheel are used for pressing and fixing the detected workpieces 105, so that the positions of the workpieces 105 are always fixed when the workpieces are detected, and the accuracy of detection results of the workpieces 105 is improved. After the detection is completed, the pressing cylinder 103 is loosened, the catch wheel can rotate, and normal conveying of the workpiece 105 cannot be affected. The rejecting device is a rejecting cylinder 102, and the directions of piston rods of the compressing cylinder 103 and the rejecting cylinder 102 are along the width direction of the conveyor 104. The pneumatic coupling member 114 is arranged on the air supply pipelines of the compression cylinder 103 and the removing cylinder 102, the pneumatic coupling member 114 can effectively remove moisture in high-pressure air supplied to the compression cylinder 103 and the removing cylinder 102, and meanwhile, the pneumatic coupling member has the functions of stabilizing pressure and supplying lubricating oil, and can effectively improve the service stability and service life of the compression cylinder 103 and the removing cylinder 102. The distance between two adjacent placing tools is a station distance, and the pressing cylinder 103 and the removing cylinder 102 are arranged at a station distance, so that the pressing cylinder 103 and the removing cylinder 102 can be simultaneously aligned with the workpiece 105 placed on the corresponding placing tool, the pressing cylinder 103 and the removing cylinder 102 can be simultaneously operated, and the working efficiency is improved and the control program is simplified. The reject cylinder 102 is provided at the rear side of the conveyor 104, the reject collection box 101 is provided at the front side of the conveyor 104, the bottom wall of the reject collection box 101 is inclined along the length direction thereof, and the reject cylinder 102 is provided corresponding to one end of the reject collection box 101 where the bottom wall is higher. When the visual detection device detects that unqualified workpieces exist, the reject cylinder 102 pushes the unqualified workpieces 105 into the unqualified product collection box 101, and the workpieces 105 can be sequentially arranged in the unqualified product collection box 101 according to the reject sequence, so that the unqualified product collection box is convenient to correspond to detection data of the visual detection device, and is convenient for later rechecking and verification.
As shown in fig. 1, the blanking ramp 112 is disposed on a detection table and is located at the end of conveyance by the conveyor 104. The blanking landslide 112 comprises an elastic supporting body and a U-shaped landslide plate, wherein the U-shaped landslide plate is obliquely arranged, and a rubber layer is arranged on the inner wall of the U-shaped landslide plate. The acceptable product collecting box 113 is disposed on the machine body 115, and the acceptable product collecting box 113 is disposed at one end of the U-shaped ramp plate, which is lower. The workpiece 105 placed on the placement tool at the conveying end of the conveyor 104 falls on the U-shaped slide plate, the elastic supporting body and the rubber layer on the U-shaped slide plate have buffering and protecting functions, the U-shaped slide plate also has a limiting function, and the workpiece 105 falling on the U-shaped slide plate enters the qualified product collecting box 113 under the action of gravity.
As shown in fig. 1, a controller 111 is further disposed on the detection table, and the servo motor 203, the visual detection device, the pressing cylinder 103 and the electromagnetic directional valve connected to the rejecting cylinder 102 of the conveyor 104 are electrically connected to the controller 111. The controller 111 selects a touch screen, and controls and sets parameters, such as a conveying speed, a rejection time, and the like, for the movement of the servo motor 203, the pressing cylinder 103, and the rejection cylinder 102 on the touch screen. The controller 111 is electrically connected with a buzzer, the buzzer is provided with three groups of display lamps and an alarm horn, and the three groups of display lamps of the buzzer are respectively green lamps, red lamps and yellow lamps.
The application method and the working principle of the hollow shaft visual detection device are as follows: an operation control program is arranged in the touch screen, the operation control program comprises a manual operation mode and an automatic operation mode, and a manual/automatic button, a start button and a stop button are also arranged on the touch screen. An operator first turns on the power supply and compressed air, and turns on the detection program with a mouse, and the detection interface is displayed on the display 110. On the touch screen "automatic control" screen, an "initialization" button is pressed, and the servo motor 203 automatically operates, so that the placing tool is directly under the lens 106 of the industrial camera 107, the "manual/automatic" button is dialed to an automatic gear, the "start button" is clicked, or the "manual/automatic icon" on the touch screen is clicked, the touch screen is switched to an automatic operation mode, and the "start icon" on the touch screen is clicked, and the servo motor 203 of the conveyor 104 starts to drive the synchronous belt 208 to move. If no workpiece 105 is moved below the lens 106 of the industrial camera 107, the industrial camera 107 is not started, the conveyor 104 is stopped briefly and then moves rapidly a station distance, and when the workpiece 105 is moved below the lens 106 of the industrial camera 107, the piston rod of the pressing cylinder 103 stretches out to push the workpiece 105 and presses on the baffle wheel. The two industrial cameras 107 shoot and collect detection data at the same time, and the collected information is transmitted to an image processing system for processing, the image processing system calculates the image signals transmitted by the industrial cameras 107 through algorithm software and judges whether the detected workpiece 105 is qualified or not, and a qualified signal and a unqualified signal are output to a touch screen according to the judging result. And if the workpiece 105 is not met, a yellow lamp is lighted. After the detection is finished, the pressing cylinder 103 is loosened, the conveyor 104 moves a station again to start to detect a new workpiece 105, meanwhile, if the detection is failed last time, the touch screen receives a failed signal, the touch screen controls the rejecting cylinder 102 to reject the failed workpiece into the failed product collecting box 101, if the detection is passed last time, the touch screen receives a passed signal, and the rejecting cylinder 102 does not act. The conveyor 104 continuously and repeatedly moves, the visual detection device continuously and repeatedly detects, the touch screen continuously eliminates unqualified workpieces 105 according to the detection result, and the qualified workpieces 105 enter the qualified product collection box 113 through the blanking landslide 112. In the whole detection process, only one operator is needed, the operator only needs to put the detected workpiece 105 on the placing tool on the synchronous belt 208, manual intervention is not needed in detection, the degree of automation is high, the safety is good, the detection result and relevant statistical information are output to the display 110, the unqualified workpiece is subjected to beeping reminding, and the unqualified workpiece and the qualified workpiece are automatically classified and collected.
In conclusion, the invention is based on the visual detection technology, replaces manual detection with machine visual detection, can effectively avoid the problems of false detection and missing detection, effectively ensures the detection quality, improves the detection efficiency, and reduces the labor intensity and the labor cost.
The above is only a preferred embodiment of the present invention, and is not intended to limit the present invention, but various modifications and variations can be made to the present invention by those skilled in the art. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims (10)

1. The utility model provides a hollow shaft vision inspection device, includes fuselage (115), the upper end of fuselage (115) is provided with the test bench, its characterized in that still includes:
a conveyor (104) disposed on the detection table, the conveyor (104) having a timing belt (208);
the placing tool is used for placing the workpiece (105) to be detected, is arranged on the synchronous belt (208) and is equidistantly provided with a plurality of workpieces along the length direction of the synchronous belt (208);
the visual detection device is arranged on the detection table and is used for visually detecting the workpiece (105) conveyed to a certain fixed position by the conveyor (104) and analyzing whether the detected workpiece (105) is qualified or not;
the pressing device is used for pressing and positioning the detected workpiece (105);
a rejecting device for rejecting unqualified workpieces (105);
and the conveyor (104), the visual detection device, the compacting device and the removing device are electrically connected with the controller (111).
2. The hollow shaft visual inspection device according to claim 1, wherein the conveyor (104) further comprises a mounting frame (202) and a servo motor (203), two ends of the mounting frame (202) are respectively provided with a driving shaft mounting seat (205) and a driven shaft mounting seat (201), a driving shaft (204) and a driven shaft (209) are respectively mounted on the driving shaft mounting seat (205) and the driven shaft mounting seat (201), a driving synchronous pulley and a driven synchronous pulley are respectively mounted on the driving shaft (204) and the driven shaft (209), and the synchronous belt (208) is sleeved on the driving synchronous pulley and the driven synchronous pulley; the servo motor (203) is arranged on the mounting frame (202) and is connected with the driving shaft (204).
3. The hollow shaft visual inspection device according to claim 1, wherein the placement fixture comprises a fixture bottom plate (206) and a V-shaped fixture plate (207), the fixture bottom plate (206) is connected with the synchronous belt (208) through bolts, and the length direction of the fixture bottom plate (206) is along the width direction of the synchronous belt (208); two ends of the tooling bottom plate (206) in the length direction are respectively provided with a V-shaped tooling plate (207), and the V-shaped tooling plates (207) are connected with the tooling bottom plate (206) through bolts.
4. The hollow shaft visual inspection device according to claim 1, wherein the visual inspection device is provided with an industrial camera (107) and an image processing system, the industrial camera (107) is located above the conveyor (104), the industrial camera (107) is used for shooting a workpiece (105) placed on a placement tool, which is right below the conveyor (104), moving to the position, for information acquisition, and transmitting the acquired information to the image processing system for processing, the image processing system calculates an image signal transmitted by the industrial camera (107) through algorithm software, judges whether the detected workpiece (105) is qualified, and outputs a qualified signal and a disqualified signal to the controller (111) according to a judging result, and the controller (111) adopts a touch screen.
5. The hollow shaft visual inspection device according to claim 1, wherein the controller (111) is electrically connected with a buzzer, the buzzer has three sets of display lamps and an alarm horn, and the three sets of display lamps of the buzzer are green, red and yellow lamps, respectively.
6. The hollow shaft visual inspection apparatus according to claim 4, wherein the visual inspection apparatus further comprises two adjusting devices each having an industrial camera (107) mounted thereon and a display (110), the two adjusting devices being sequentially arranged along a width direction of the timing belt (208); the adjusting device comprises a front-back adjusting device (108) and an up-down adjusting device (109); the front-rear adjusting device (108) comprises a bottom plate (302) and an adjusting sliding block (308), a front end plate (301) and a rear end plate (305) are respectively arranged at the front end and the rear end of the bottom plate (302), a second screw rod (307) is rotatably arranged between the front end plate (301) and the rear end plate (305), and a second adjusting hand wheel (306) is arranged at one end of the second screw rod (307); the micro guide rail (304) is horizontally arranged on the bottom plate (302), the micro slide block (303) matched with the micro guide rail (304) is fixedly connected with the adjusting slide block (308), the adjusting slide block (308) is connected with the micro guide rail (304) through the micro slide block (303), and the adjusting slide block (308) is matched and connected with the second screw rod (307) through a threaded hole; a connecting plate (501) is arranged on the adjusting slide block (308), a U-shaped clamping plate (502) is arranged on the connecting plate (501), and the industrial camera (107) is arranged in the U-shaped clamping plate (502); the vertical adjusting device (109) comprises a mounting bottom plate (401), a mounting top plate (402) and a sliding seat (406), two guide rods (403) are vertically arranged between the mounting bottom plate (401) and the mounting top plate (402), a first screw rod (404) is rotatably arranged on the mounting top plate (402), the first screw rod (404) is vertically arranged, a first adjusting hand wheel (405) is arranged at the upper end of the first screw rod (404), the sliding seat (406) is connected with the first screw rod (404) in a matched manner through a threaded hole, the sliding seat is connected with the guide rods (403) in a matched manner through a light hole, and the bottom plate (302) is arranged on the sliding seat (406); the display (110) is electrically connected with the industrial camera (107) and the image processing system and is used for displaying acquisition information of the industrial camera (107) and detection results of the image processing system.
7. The hollow shaft visual inspection device according to claim 1, wherein the pressing device is a pressing cylinder (103) and a catch wheel, the pressing cylinder (103) and the catch wheel are respectively arranged at two sides of the width direction of the conveyor (104), and the pressing cylinder (103) and the catch wheel are aligned; the removing device is a removing air cylinder (102), pneumatic connectors (114) are arranged on air supply pipelines of the compressing air cylinder (103) and the removing air cylinder (102), the compressing air cylinder (103) and the removing air cylinder (102) are connected with electromagnetic directional valves, and the electromagnetic directional valves are electrically connected with a controller (111); the distance between two adjacent placing tools is a station distance, and the pressing cylinder (103) and the rejecting cylinder (102) are arranged at one or more station distances, so that the pressing cylinder (103) and the rejecting cylinder (102) can be aligned with the workpieces (105) placed on the corresponding placing tools at the same time.
8. The hollow shaft visual inspection apparatus according to claim 7, wherein the reject cylinder (102) is provided at a rear side of the conveyor (104), a moving direction of the reject cylinder (102) is a front-rear direction, a reject collection box (101) is provided at a front side of the conveyor (104), and the reject cylinder (102) pushes a reject workpiece (105) into the reject collection box (101).
9. The hollow shaft visual inspection apparatus according to claim 8, wherein the bottom wall of the reject collection box (101) is provided obliquely along the length direction thereof, and the reject cylinder (102) is provided corresponding to an end of the reject collection box (101) where the bottom wall is higher.
10. The hollow shaft visual inspection device according to any one of claims 1-9, wherein a blanking landslide (112) is further arranged on the inspection bench, the blanking landslide (112) is positioned at the tail end of the conveyor (104), the blanking landslide (112) comprises an elastic supporting body and a U-shaped landslide plate, the U-shaped landslide plate is obliquely arranged, and a rubber layer is arranged on the inner wall of the U-shaped landslide plate; the machine body (115) is further provided with a qualified product collecting box (113), the qualified product collecting box (113) is arranged at one lower end of the U-shaped slope plate, and workpieces (105) falling on the U-shaped slope plate enter the qualified product collecting box (113) under the action of gravity.
CN202310485328.6A 2023-05-04 2023-05-04 Hollow shaft vision detection equipment Pending CN116571460A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202310485328.6A CN116571460A (en) 2023-05-04 2023-05-04 Hollow shaft vision detection equipment

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202310485328.6A CN116571460A (en) 2023-05-04 2023-05-04 Hollow shaft vision detection equipment

Publications (1)

Publication Number Publication Date
CN116571460A true CN116571460A (en) 2023-08-11

Family

ID=87535173

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202310485328.6A Pending CN116571460A (en) 2023-05-04 2023-05-04 Hollow shaft vision detection equipment

Country Status (1)

Country Link
CN (1) CN116571460A (en)

Similar Documents

Publication Publication Date Title
CN106423894B (en) Wheel hub appearance automatic sorting device, method for sorting and sorting system based on machine vision
CN111804601B (en) Full-automatic machine part vision flaw detection equipment and method
CN109759360B (en) Automatic detection equipment and detection method for circuit breaker
CN203376410U (en) Multi-station automatic detection device for electronic product
CN111570298A (en) Bad piece removing device for mask
CN114813756A (en) Electronic component appearance defect detection device
CN111422613A (en) Spline check out test set
CN209205809U (en) A kind of visual defect detection sorting equipment
CN114111564A (en) Screening installation is used in electronic product production that possesses roughness detection mechanism
CN215932088U (en) New energy automobile vehicle-mounted battery quality testing is with examining test table
CN220049034U (en) Positioning and conveying device for hollow shaft visual detection
CN220049050U (en) Defective product removing device based on visual detection technology
CN116571460A (en) Hollow shaft vision detection equipment
CN111981981A (en) Automobile stamping automatic line detection device
CN218469796U (en) Empty assembly product visual detection and weighing equipment of straining
CN110860482A (en) Assembly, detection and separation integrated device
CN215676805U (en) Go-no go gauge joint detection equipment
CN212482396U (en) Automobile stamping automatic line detection device
CN114428079A (en) Machine vision components and parts defect detecting device
CN212350280U (en) Rivet pulling equipment
CN204638578U (en) Auto parts and components pipe end chamfer detecting device
CN114101090A (en) Full-automatic quality inspection equipment of cosmetics tubule class
CN113188414A (en) Automatic detection line for motor rotor iron core
CN113199244A (en) Semi-automatic assembly device for automobile headrest module
CN212121563U (en) Automatic rivet pulling mechanism for new energy battery tray

Legal Events

Date Code Title Description
PB01 Publication
PB01 Publication
SE01 Entry into force of request for substantive examination
SE01 Entry into force of request for substantive examination