CN116533297B - Production and manufacturing process of flame-retardant magnetic attraction film - Google Patents

Production and manufacturing process of flame-retardant magnetic attraction film Download PDF

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Publication number
CN116533297B
CN116533297B CN202310602392.8A CN202310602392A CN116533297B CN 116533297 B CN116533297 B CN 116533297B CN 202310602392 A CN202310602392 A CN 202310602392A CN 116533297 B CN116533297 B CN 116533297B
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plate
film
cutting
plates
end surface
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CN116533297A (en
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张宝敏
黄岸华
欧阳四宏
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Guangdong Xinyifan Material Technology Co ltd
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Guangdong Xinyifan Material Technology Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26DCUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D1/00Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor
    • B26D1/01Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work
    • B26D1/04Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a linearly-movable cutting member
    • B26D1/06Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a linearly-movable cutting member wherein the cutting member reciprocates
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26DCUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D7/00Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26DCUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D7/00Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • B26D7/01Means for holding or positioning work
    • B26D7/02Means for holding or positioning work with clamping means
    • B26D7/025Means for holding or positioning work with clamping means acting upon planar surfaces

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  • Life Sciences & Earth Sciences (AREA)
  • Forests & Forestry (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Perforating, Stamping-Out Or Severing By Means Other Than Cutting (AREA)

Abstract

The application relates to a production and manufacturing process of a flame-retardant magnetic attraction film, which comprises the following steps of S1, adhesive cement preparation; s2, film making; s3, processing films; s4, packaging the film. The device for cutting and trimming the film in the step S3 comprises a bottom plate, a limiting mechanism and a cutting mechanism. The round table in the supporting group is used for supporting and bearing the placed film raw materials, so that the film raw materials can be conveniently and flatly unfolded, the lower supporting plate, the supporting plate and the lower pressing plate are matched with each other to enable the area, which is required to be cut, of the film raw materials to be flat when the film raw materials are unfolded, the follow-up cutting is facilitated, the problem that the film cutting process is difficult to carry out, meanwhile, the size error of the cut film is large and difficult to use is avoided, the lower pressing plate is used for compressing the placed film raw materials, friction force between film raw material equipment is increased through deformation of rubber strips, and the problem that the film raw materials deviate and slide in the follow-up cutting process is avoided.

Description

一种阻燃磁吸胶片生产制作工艺A production process of flame-retardant magnetic film

技术领域Technical field

本发明涉及胶片生产技术领域,具体为一种阻燃磁吸胶片生产制作工艺。The invention relates to the technical field of film production, specifically a production process for flame-retardant magnetic films.

背景技术Background technique

阻燃磁吸胶片是一种特殊的磁性吸附材料,主要通过阻燃材料进行制造,因此有效的抑制自燃以及火灾的发生,适用于高温以及易燃的环境中,同时由于阻燃磁吸胶片具有的磁吸效果,故其可以吸附于各种金属表面,便于使用以及安装。Flame-retardant magnetic adsorption film is a special magnetic adsorption material. It is mainly made of flame-retardant materials. Therefore, it can effectively inhibit spontaneous combustion and the occurrence of fire. It is suitable for high temperature and flammable environments. At the same time, because the flame-retardant magnetic adsorption film has It has a unique magnetic attraction effect, so it can be adsorbed on various metal surfaces, making it easy to use and install.

阻燃磁吸胶片在制造时主要将由丙烯酸树脂、纳米氧化铝以及磁性粉末混合并加入阻燃剂以及催化剂等辅助材料混合的胶浆通过模具进行高温固化,以此得到胶片原料,之后再对胶片原料进行切割、修整处理,最终得到所需阻燃磁吸胶片,以及根据所需胶片的形状以及尺寸,对在切割、修整处理过程中对胶片原料进行分切处理,以此得到所需形状或者尺寸的胶片。When manufacturing flame-retardant magnetic film, the glue is mainly mixed with acrylic resin, nano-alumina and magnetic powder, and added with auxiliary materials such as flame retardants and catalysts. The glue is solidified at high temperature through the mold to obtain the film raw materials, and then the film is processed The raw materials are cut and trimmed to finally obtain the required flame-retardant magnetic film. According to the shape and size of the required film, the film raw materials are cut and trimmed during the cutting and trimming process to obtain the required shape or size. size film.

阻燃磁吸胶片通常为圆形或者方形,在方形的阻燃磁吸胶片的制作过程中存在以下问题:1、在对胶片原料进行切割处理时,需要对胶片原料进行支撑或者压平,以此保持切割时胶片原料处于平整的状态,避免出现胶片需要进行切割的区域为非平整状态而导致后续切割过程难以进行,同时切割出来的胶片尺寸误差较大而难以使用。Flame-retardant magnetic films are usually round or square. There are the following problems in the production process of square flame-retardant magnetic films: 1. When cutting the film raw materials, the film raw materials need to be supported or flattened. This keeps the film raw material in a flat state during cutting, preventing the area of the film that needs to be cut from being non-flat, making subsequent cutting difficult, and at the same time, the size error of the cut film is large and difficult to use.

2、在切割过程中胶片原料四边进行需要进行切割区域未进行压紧,易导致在后续切割过程中胶片原料出现偏移导致切割出来的胶片形状以及尺寸满足不了要求,以及针对切割方形的胶片需要对胶片的长宽进行控制设定之后再进行多次切割作业,以此得到方形的胶片,整体的操作过程步骤较多,不便于人工进行操作。2. During the cutting process, the four sides of the film raw material that need to be cut are not pressed tightly, which may easily cause the film raw material to shift during the subsequent cutting process, resulting in the shape and size of the cut film not meeting the requirements, and the need for cutting square films. After controlling and setting the length and width of the film, multiple cutting operations are performed to obtain a square film. The overall operation process has many steps and is inconvenient for manual operation.

发明内容Contents of the invention

基于此,有必要提供一种阻燃磁吸胶片生产制作工艺,旨在解决现有技术中在切割过程中胶片原料处于非平整状态导致切割出来的胶片尺寸误差较大而难以使用、切割过程中胶片原料出现偏移导致切割出来的胶片形状以及尺寸满足不了要求以及需要进行多次切割作业使得整体的操作过程步骤较多的问题。Based on this, it is necessary to provide a flame-retardant magnetic film production process, aiming to solve the problem in the existing technology that the film raw material is in a non-flat state during the cutting process, resulting in a large size error in the cut film, making it difficult to use and difficult to use during the cutting process. The deviation of the film raw material causes the shape and size of the cut film to fail to meet the requirements and requires multiple cutting operations, which makes the overall operation process more steps.

一方面,本申请提供一种阻燃磁吸胶片生产制作工艺,包括以下步骤:On the one hand, this application provides a production process for flame-retardant magnetic film, which includes the following steps:

S1、胶浆制备:将丙烯酸树脂、纳米氧化铝和磁性粉末按一定比例混合,并加入阻燃剂、催化辅助材料,混合均匀制备形成胶浆。S1. Preparation of glue: Mix acrylic resin, nano-alumina and magnetic powder in a certain proportion, add flame retardant and catalytic auxiliary materials, mix evenly to prepare glue.

S2、胶片制作:将步骤S1中制备得到的胶浆倒入模具中,并在高温下使其固化,以得到具有阻燃性和磁性的胶片。S2. Film production: Pour the glue prepared in step S1 into the mold and solidify it at high temperature to obtain a film with flame retardancy and magnetism.

S3、胶片加工:对步骤S2中得到的胶片进行切割、修整加工处理,使其达到所需尺寸和形状,得到阻燃磁吸胶片。S3. Film processing: Cut, trim and process the film obtained in step S2 to achieve the required size and shape to obtain a flame-retardant magnetic film.

S4、胶片包装:对步骤S3中得到的阻燃磁吸胶片进行包装,以便后续储存和使用。S4. Film packaging: Pack the flame-retardant magnetic film obtained in step S3 for subsequent storage and use.

上述步骤S3中对胶片进行切割、修整加工处理的设备包括:The equipment for cutting and trimming the film in step S3 above includes:

底板,所述底板水平放置,所述底板的前后两端面均固定设置有两个前后对称的侧板。The bottom plate is placed horizontally, and two front and rear symmetrical side plates are fixedly provided on the front and rear end surfaces of the bottom plate.

限位机构,两个所述侧板之间共同设置有用于放置需要进行加工的胶片并对其夹持的限位机构。A limiting mechanism is provided between the two side plates for placing and clamping the film that needs to be processed.

切割机构,所述限位机构的上方设置有用于对胶片进行切割的切割机构。A cutting mechanism is provided above the limiting mechanism for cutting the film.

所述限位机构包括承托组件和下压组件,所述承托组件包括伸缩杆,两个所述侧板的相对面均活动安装有两个左右对称的伸缩杆,对应两个伸缩杆位于两个侧板之间的端面共同固定设置有移动板,对应两个伸缩杆的另一端面共同固定设置有气缸板,侧板与对应的气缸板的相对面固定设置有伸缩端与气缸板固定连接的第一气缸,两个移动板的上端面均固定设置有下托板,下托板的左右两端面均开设有滑动槽,两个下托板上同侧的滑动槽内共同滑动设置有滑动板,滑动板的上端面开设有放置圆槽,放置圆槽内通过放置圆条放置有承托板,前侧下托板的下端面开设有两个左右对称的固定槽,滑动板的下端面固定设置有在对应的固定槽内滑动的螺栓,螺栓上配合设置有用对滑动板位置进行固定的螺帽,所述下压组件包括下移槽,两个侧板的相对面均开设有下移槽,下移槽内通过电动滑块一滑动设置有横至板,两个横至板的相对面均开设有横移槽,横移槽内通过电动滑块二滑动设置有横移板,两个横移板的相对面均固定设置有下压板,下托板与承托板上共同设置有限定部件。The limiting mechanism includes a supporting component and a pressing component. The supporting component includes a telescopic rod. Two left-right symmetrical telescopic rods are movably installed on the opposite surfaces of the two side plates. The corresponding two telescopic rods are located at The end surfaces between the two side plates are jointly fixed with a moving plate, the other end surfaces corresponding to the two telescopic rods are jointly fixed with a cylinder plate, and the opposite surface of the side plate and the corresponding cylinder plate is fixed with a telescopic end fixed to the cylinder plate. The first cylinder is connected, and the upper end surfaces of the two moving plates are fixedly provided with lower supporting plates. The left and right end surfaces of the lower supporting plates are provided with sliding grooves. The sliding grooves on the same side of the two lower supporting plates are jointly provided with sliding grooves. The sliding plate has a circular groove on its upper end, and a supporting plate is placed in the circular groove by placing a round bar. The lower end of the lower supporting plate on the front side is provided with two symmetrical fixed grooves. The lower end of the sliding plate The end faces are fixed with bolts that slide in corresponding fixing grooves, and the bolts are provided with nuts to fix the position of the sliding plate. The pressing assembly includes a downward movement groove, and the opposite surfaces of the two side plates are provided with lower Shifting trough, the downshifting trough is provided with a transverse plate by sliding the electric slider one, and the opposite surfaces of the two transverse plates are provided with transverse grooves, and the transverse plate is provided with the two sliding plates by the electric slider in the transverse groove. Lower pressure plates are fixedly provided on the opposite surfaces of the two traverse plates, and limiting components are jointly provided on the lower supporting plate and the supporting plate.

根据有利的实施例,所述限定部件包括第一限定组和第二限定组,所述第一限定组包括固定板,前侧所述下托板的前端面固定设置有固定板,固定板上开设有两个前后分布且从左至右贯穿自身的通槽,滑动板的前端面均活动安装有圆杆,圆杆上滑动设置有方形块,方形块与固定块的相对面均固定设置有刻度杆一,且刻度杆一位于对应的通槽内,所述第二限定组包括刻度杆二,后侧的所述下托板的左端面通过连接块固定设置有刻度杆二,前侧下托板的左端面固定设置有固定块,固定块上开设有放置刻度杆二的容纳槽。According to an advantageous embodiment, the limiting component includes a first limiting group and a second limiting group, the first limiting group includes a fixing plate, a fixing plate is fixedly provided on the front end surface of the lower supporting plate on the front side, and the fixing plate is fixed on the front end surface of the lower supporting plate. There are two through slots distributed front and back and running through itself from left to right. Round rods are movably installed on the front end faces of the sliding plates. Square blocks are slidably provided on the round rods. Opposite surfaces of the square blocks and the fixed blocks are fixedly provided with Scale rod one, and scale rod one is located in the corresponding through slot. The second limited group includes scale rod two. The left end surface of the lower supporting plate on the rear side is fixed with scale rod two through a connecting block. The front side is lower The left end face of the supporting plate is fixedly provided with a fixing block, and a receiving groove for placing the scale rod 2 is provided on the fixing block.

根据有利的实施例,两个所述侧板之间共同设置有用于支撑胶片的支撑组,所述支撑组包括底座板,两个所述侧板之间共同固定设置有底座板,底座板的上端面固定设置有倒立放置的圆台,圆台的上端面开设有放置槽,放置槽内壁通过两个前后对称的活动柱共同活动安装有升降板,底座板的上端面固定设置有与活动柱一一对应且伸缩端与对应的活动柱固定连接的伸缩导杆。According to an advantageous embodiment, a support group for supporting the film is disposed between the two side plates. The support group includes a base plate. A base plate is fixedly disposed between the two side plates. The base plate is The upper end face is fixedly provided with an inverted round table. The upper end face of the round table is provided with a placement groove. The inner wall of the placement groove is equipped with a lifting plate through two front and rear symmetrical movable columns. The upper end face of the base plate is fixedly provided with a lifting plate one by one with the movable columns. The corresponding telescopic guide rod has a telescopic end fixedly connected to the corresponding movable column.

根据有利的实施例,所述下托板的上端面、承托板的上端面以及下压板的下端面均设置有用于对胶片压紧限位的橡胶条。According to an advantageous embodiment, the upper end surface of the lower supporting plate, the upper end surface of the supporting plate and the lower end surface of the lower pressure plate are all provided with rubber strips for compressing and limiting the film.

根据有利的实施例,所述切割机构包括安装板,两个所述横移板的上端面均固定设置有安装板,两个安装板的相对面均设置有切割部件,且两个安装板中心对称布置,(以后侧的切割部件进行说明),后侧所述切割部件包括一号切割组和二号切割组,所述一号切割组包括移块槽,后侧所述安装板的前端面开设有移块槽,移块槽内通过电动滑块三滑动设置有L形板,L形板竖直部分的下端面固定设置的轨道板,轨道板的前端面开设有轨道槽,轨道槽内通过电动滑块四滑动设置有连接杆件,连接杆件的下端面固定设置有用于左右方向内胶片切割的一号切割刀。According to an advantageous embodiment, the cutting mechanism includes a mounting plate, the upper end surfaces of the two traversing plates are each fixed with a mounting plate, the opposite surfaces of the two mounting plates are equipped with cutting components, and the center of the two mounting plates Arranged symmetrically (explanation of the cutting components on the rear side), the cutting components on the rear side include a cutting group No. 1 and a cutting group No. 2. The cutting group No. 1 includes a block shifting groove. The front end surface of the mounting plate on the rear side A block shifting groove is provided, and an L-shaped plate is provided in the shifting groove through three sliding movements of the electric slider. A track plate is fixedly provided on the lower end surface of the vertical part of the L-shaped plate. A track groove is provided on the front end surface of the track plate. In the track groove A connecting rod is slidably provided with four electric sliders, and a No. 1 cutting knife for inner film cutting in the left and right directions is fixedly provided on the lower end surface of the connecting rod.

根据有利的实施例,所述二号切割组包括螺纹杆,后侧所述L形板的水平部分的上端面通过竖立块转动设置有螺纹杆,螺纹杆上设置有移动条,移动条的后端面固定设置有用于前后方向内胶片切割的二号切割刀,螺纹杆上设置有驱动组。According to an advantageous embodiment, the No. 2 cutting group includes a threaded rod. The upper end surface of the horizontal part of the L-shaped plate on the rear side is provided with a threaded rod through rotation of the upright block. A moving bar is provided on the threaded rod. The rear part of the moving bar is The end face is fixedly provided with a No. 2 cutting knife for cutting the film in the front and rear direction, and a drive group is provided on the threaded rod.

根据有利的实施例,所述驱动组包括绕线辊,所述螺纹杆的后端部分固定设置有位于L形板前侧的绕线辊,绕线辊上缠绕有另一端与连接杆件固定连接的绳索,移动条与螺纹杆的螺纹部分为螺纹配合,螺纹杆上固定设置有位于L形板与绕线辊之间的涡卷弹簧,且涡卷弹簧的另一端通过连接柱与L形板固定连接。According to an advantageous embodiment, the drive group includes a winding roller, the rear end part of the threaded rod is fixedly provided with a winding roller located on the front side of the L-shaped plate, and the other end of the winding roller is wound and fixedly connected to the connecting rod. The rope, the moving bar and the threaded part of the threaded rod are threaded. The threaded rod is fixed with a scroll spring between the L-shaped plate and the winding roller, and the other end of the scroll spring is connected to the L-shaped plate through a connecting column. Fixed connection.

根据有利的实施例,所述下压板为T形结构,且两个下压板中心对称分布,下压板的上端面开设有贯穿自身的切割槽,且切割槽为十字形,两个下托板的上端面均开设有与对应切割槽相互配合的配合槽。According to an advantageous embodiment, the lower pressure plate has a T-shaped structure, and the two lower pressure plates are symmetrically distributed in the center. The upper end surface of the lower pressure plate is provided with a cutting groove that runs through itself, and the cutting groove is cross-shaped. The two lower supporting plates are The upper end faces are provided with matching grooves that cooperate with corresponding cutting grooves.

综上所述,本发明包括以下至少一种有益效果:一、本发明中设置的支撑组中的圆台对放置的胶片原料支撑承托,便于其平整摊开,同时设置的下托板、承托板与下压板相互配合在胶片原料摊开的同时使得胶片原料需要进行切割的区域保持平整,便于后续进行切割的同时避免出现切割胶片过程难以进行,同时切割出来的胶片尺寸误差较大而难以使用的问题。To sum up, the present invention includes at least one of the following beneficial effects: 1. The round platform in the support group provided in the present invention supports the placed film raw materials to facilitate their smooth spreading, and at the same time, the lower supporting plate and the supporting plate are provided. The supporting plate and the lower pressure plate cooperate with each other to keep the area where the film raw material needs to be cut flat while the film raw material is spread out, which facilitates subsequent cutting and avoids the difficulty of cutting the film. At the same time, the size error of the cut film is large and difficult to carry out. problem of use.

二、本发明中设置的下压板的T形结构与下托板以及承托板相互配合,故对放置的胶片原料进行压紧,以及在压紧的过程中设置的橡胶条形变,故增大了胶片原料与下压板、下托板以及承托板之间的摩擦力,避免在后续切割过程中胶片原料出现偏移滑动的问题。2. The T-shaped structure of the lower pressing plate provided in the present invention cooperates with the lower supporting plate and the supporting plate, so the placed film raw materials are compressed, and the rubber strips deformed during the compressing process, thus increasing the It reduces the friction between the film raw material and the lower platen, the lower supporting plate and the supporting plate, and avoids the problem of offset and sliding of the film raw material during the subsequent cutting process.

三、本发明中设置的驱动组工作使得一号切割刀自左向右对胶片原料进行切割的同时移动条带动二号切割刀从后至前对胶片原料进行切割,故通过两个切割部件同时进行切割作业,完成对胶片原料的切割作业并使得切割得到的胶片为设定尺寸,整体的操作过程简易,便于进行操作。3. The driving group set up in the present invention works so that the No. 1 cutting knife cuts the film raw material from left to right while the moving bar drives the No. 2 cutting knife to cut the film raw material from back to front, so the two cutting parts are used simultaneously. The cutting operation is to complete the cutting operation of the film raw material and make the cut film into the set size. The overall operation process is simple and easy to operate.

四、本发明中设置的第一限定组和第二限定组相互配合,对切割后的胶片长度与宽度进行限位,同时当下压板下压至下托板上时通过切割槽与配合槽之间的配合,此时一号切割刀与二号切割刀均位于对应的切割槽以及配合槽内,保持了一号切割刀以及二号切割刀切割时的准确性,保证了切割后形成所需方形的胶片尺寸的准确性。4. The first limiting group and the second limiting group provided in the present invention cooperate with each other to limit the length and width of the cut film. At the same time, when the lower pressing plate is pressed down to the lower supporting plate, it passes between the cutting groove and the matching groove. At this time, the No. 1 cutting knife and the No. 2 cutting knife are located in the corresponding cutting grooves and matching grooves, maintaining the accuracy of the No. 1 cutting knife and the No. 2 cutting knife when cutting, and ensuring the required square shape after cutting. film size accuracy.

附图说明Description of the drawings

为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据提供的附图获得其他的附图。In order to explain the embodiments of the present invention or the technical solutions in the prior art more clearly, the drawings needed to be used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings in the following description are only These are embodiments of the present invention. For those of ordinary skill in the art, other drawings can be obtained based on the provided drawings without exerting creative efforts.

图1示出了根据本发明实施例提供的一种阻燃磁吸胶片生产制作工艺的流程图。Figure 1 shows a flow chart of a production process of a flame-retardant magnetic film according to an embodiment of the present invention.

图2示出了根据本发明实施例提供的立体结构示意图。Figure 2 shows a schematic three-dimensional structural diagram provided according to an embodiment of the present invention.

图3示出了根据本发明实施例提供的局部立体结构示意图。Figure 3 shows a partial three-dimensional structural schematic diagram provided according to an embodiment of the present invention.

图4示出了根据本发明实施例提供的底板、侧板和支撑组之间的立体结构示意图。Figure 4 shows a schematic three-dimensional structural diagram of the bottom plate, side plates and support group provided according to an embodiment of the present invention.

图5示出了根据本发明实施例提供的侧板、下托板和下压板之间的立体结构示意图。Figure 5 shows a schematic three-dimensional structural diagram between the side plate, the lower support plate and the lower pressure plate provided according to an embodiment of the present invention.

图6示出了根据本发明实施例提供的安装板、第一限定组和第二限定组之间的立体结构示意图。Figure 6 shows a schematic three-dimensional structural diagram between a mounting plate, a first limiting group and a second limiting group provided according to an embodiment of the present invention.

图7示出了根据本发明实施例提供的下托板、滑动板和承托板之间的立体结构示意图。Figure 7 shows a schematic three-dimensional structural diagram of the lower supporting plate, the sliding plate and the supporting plate provided according to an embodiment of the present invention.

图8示出了根据本发明实施例提供的安装板、切割部件和驱动组之间的立体结构示意图。FIG. 8 shows a schematic three-dimensional structural diagram of a mounting plate, a cutting component and a driving group provided according to an embodiment of the present invention.

其中,上述附图包括以下附图标记:Among them, the above-mentioned drawings include the following reference signs:

1、底板;2、侧板;3、限位机构;30、承托组件;300、伸缩杆;301、移动板;302、第一气缸;303、下托板;304、滑动板;305、承托板;306、固定槽;307、螺栓;31、下移槽;310、横至板;311、横移槽;312、横移板;313、下压板;32、限定部件;33、第一限定组;330、固定板;331、圆杆;332、方形块;333、刻度杆一;34、第二限定组;340、刻度杆二;341、固定块;35、支撑组;350、底座板;351、圆台;352、升降板;353、伸缩导杆;36、橡胶条;4、切割机构;40、安装板;41、一号切割组;410、移块槽;411、L形板;412、轨道板;413、轨道槽;414、连接杆件;415、一号切割刀;42、二号切割组;420、螺纹杆;421、移动条;422、二号切割刀;43、驱动组;430、绕线辊;431、绳索;432、涡卷弹簧;44、切割槽;45、配合槽。1. Bottom plate; 2. Side plate; 3. Limiting mechanism; 30. Supporting component; 300. Telescopic rod; 301. Moving plate; 302. First cylinder; 303. Lower support plate; 304. Sliding plate; 305. Supporting plate; 306, fixed groove; 307, bolt; 31, downward movement groove; 310, transverse plate; 311, traverse groove; 312, transverse plate; 313, lower pressure plate; 32, limiting component; 33, No. One limited group; 330, fixed plate; 331, round rod; 332, square block; 333, scale rod one; 34, second limited group; 340, scale rod two; 341, fixed block; 35, support group; 350, Base plate; 351, round table; 352, lifting plate; 353, telescopic guide rod; 36, rubber strip; 4, cutting mechanism; 40, mounting plate; 41, No. 1 cutting group; 410, block shifting groove; 411, L-shaped plate; 412, track plate; 413, track groove; 414, connecting rod; 415, cutting knife No. 1; 42, cutting group No. 2; 420, threaded rod; 421, moving bar; 422, cutting knife No. 2; 43 , drive group; 430, winding roller; 431, rope; 432, scroll spring; 44, cutting groove; 45, matching groove.

具体实施方式Detailed ways

为使本发明的上述目的、特征和优点能够更加明显易懂,下面结合附图对本发明的具体实施方式做详细的说明。在下面的描述中阐述了很多具体细节以便于充分理解本发明。但是本发明能够以很多不同于在此描述的其它方式来实施,本领域技术人员可以在不违背本发明内涵的情况下做类似改进,因此本发明不受下面公开的具体实施例的限制。In order to make the above objects, features and advantages of the present invention more obvious and easy to understand, the specific embodiments of the present invention will be described in detail below with reference to the accompanying drawings. In the following description, numerous specific details are set forth in order to provide a thorough understanding of the invention. However, the present invention can be implemented in many other ways different from those described here. Those skilled in the art can make similar improvements without departing from the connotation of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.

如图1和图2所示,一种阻燃磁吸胶片生产制作工艺,包括以下步骤:As shown in Figures 1 and 2, a production process for flame-retardant magnetic film includes the following steps:

S1、胶浆制备:将丙烯酸树脂、纳米氧化铝和磁性粉末按一定比例混合,并加入阻燃剂、催化辅助材料,混合均匀制备形成胶浆。S1. Preparation of glue: Mix acrylic resin, nano-alumina and magnetic powder in a certain proportion, add flame retardant and catalytic auxiliary materials, mix evenly to prepare glue.

S2、胶片制作:将步骤S1中制备得到的胶浆倒入外部现有的注塑成型模具中,并在高温下使其固化,以得到具有阻燃性和磁性的胶片原料。S2. Film production: Pour the glue prepared in step S1 into the existing external injection molding mold, and solidify it at high temperature to obtain flame-retardant and magnetic film raw materials.

S3、胶片加工:对步骤S2中得到的胶片原料进行切割、修整加工处理,使其达到所需尺寸和形状,得到阻燃磁吸胶片。S3. Film processing: Cut, trim and process the film raw material obtained in step S2 to achieve the required size and shape to obtain a flame-retardant magnetic film.

S4、胶片包装:对步骤S3中得到的阻燃磁吸胶片进行包装,以便后续储存和使用。S4. Film packaging: Pack the flame-retardant magnetic film obtained in step S3 for subsequent storage and use.

上述步骤S3中对胶片进行切割、修整加工处理的设备包括:The equipment for cutting and trimming the film in step S3 above includes:

底板1,所述底板1水平放置,所述底板1的前后两端面均固定设置有两个前后对称的侧板2。Bottom plate 1 is placed horizontally, and two front and rear symmetrical side plates 2 are fixedly arranged on the front and rear end surfaces of the bottom plate 1 .

限位机构3,两个所述侧板2之间共同设置有用于放置需要进行加工的胶片并对其夹持的限位机构3。A limiting mechanism 3 is provided between the two side plates 2 for placing and clamping the film that needs to be processed.

切割机构4,所述限位机构3的上方设置有用于对胶片进行切割的切割机构4。Cutting mechanism 4. A cutting mechanism 4 for cutting the film is provided above the limiting mechanism 3.

如图3、图5、图6和图7所示,所述限位机构3包括承托组件30和下压组件,所述承托组件30包括伸缩杆300,两个所述侧板2的相对面均活动安装有两个左右对称的伸缩杆300,对应两个伸缩杆300位于两个侧板2之间的端面共同固定设置有移动板301,对应两个伸缩杆300的另一端面共同固定设置有气缸板,侧板2与对应的气缸板的相对面固定设置有伸缩端与气缸板固定连接的第一气缸302,两个移动板301的上端面均固定设置有下托板303,下托板303的左右两端面均开设有滑动槽,两个下托板303上同侧的滑动槽内共同滑动设置有滑动板304,滑动板304的上端面开设有放置圆槽,放置圆槽内通过放置圆条放置有承托板305,前侧下托板303的下端面开设有两个左右对称的固定槽306,滑动板304的下端面固定设置有在对应的固定槽306内滑动的螺栓307,螺栓307上配合设置有用对滑动板304位置进行固定的螺帽,所述下压组件包括下移槽31,两个侧板2的相对面均开设有下移槽31,下移槽31内通过电动滑块一滑动设置有横至板310,两个横至板310的相对面均开设有横移槽311,横移槽311内通过电动滑块二滑动设置有横移板312,两个横移板312的相对面均固定设置有下压板313,下托板303与承托板305上共同设置有限定部件32。As shown in Figures 3, 5, 6 and 7, the limiting mechanism 3 includes a supporting component 30 and a pressing component. The supporting component 30 includes a telescopic rod 300. The two side plates 2 Two symmetrical telescopic rods 300 are movably installed on the opposite surfaces. Corresponding to the end surfaces of the two telescopic rods 300 between the two side plates 2, a moving plate 301 is fixed together. Corresponding to the other end surfaces of the two telescopic rods 300, the A cylinder plate is fixedly provided. The opposite surface of the side plate 2 and the corresponding cylinder plate is fixedly provided with a first cylinder 302 with a telescopic end fixedly connected to the cylinder plate. The upper end surfaces of the two moving plates 301 are fixedly provided with a lower supporting plate 303. The left and right end surfaces of the lower supporting plate 303 are provided with sliding grooves. The sliding grooves on the same side of the two lower supporting plates 303 are provided with sliding plates 304 that slide together. The upper end surfaces of the sliding plates 304 are provided with placing circular grooves. A supporting plate 305 is placed inside by placing a round bar. The lower end surface of the front lower supporting plate 303 is provided with two left-right symmetrical fixing grooves 306. The lower end surface of the sliding plate 304 is fixedly provided with a sliding plate that slides in the corresponding fixing groove 306. The bolt 307 is provided with a nut for fixing the position of the sliding plate 304. The pressing assembly includes a downward movement groove 31, and the downward movement groove 31 is provided on the opposite surface of the two side plates 2. The downward movement groove 31 is provided on the bolt 307. A transverse plate 310 is provided in 31 through the movement of an electric slider. The opposite surfaces of the two transverse plates 310 are provided with traverse grooves 311. A transverse plate 312 is provided in the traverse groove 311 through the movement of an electric slider. Lower pressure plates 313 are fixedly provided on the opposite surfaces of the two traverse plates 312 , and a limiting component 32 is provided on the lower supporting plate 303 and the supporting plate 305 .

如图6所示,所述限定部件32包括第一限定组33和第二限定组34,所述第一限定组33包括固定板330,前侧所述下托板303的前端面固定设置有固定板330,固定板330上开设有两个前后分布且从左至右贯穿自身的通槽,滑动板304的前端面均活动安装有圆杆331,圆杆331上滑动设置有方形块332,方形块332相对面均固定设置有刻度杆一333,且刻度杆一333位于对应的通槽内,所述第二限定组34包括刻度杆二340,后侧的所述下托板303的左端面通过连接块固定设置有刻度杆二340,前侧下托板303的左端面固定设置有固定块341,固定块341上开设有放置刻度杆二340的容纳槽。As shown in Figure 6, the limiting component 32 includes a first limiting group 33 and a second limiting group 34. The first limiting group 33 includes a fixed plate 330, and the front end surface of the lower supporting plate 303 on the front side is fixedly provided with a The fixed plate 330 is provided with two through grooves distributed front and back and running through itself from left to right. Round rods 331 are movably installed on the front end surfaces of the sliding plate 304, and a square block 332 is slidably provided on the round rod 331. The opposite surfaces of the square block 332 are fixed with scale rods 333, and the scale rods 333 are located in the corresponding through slots. The second limiting group 34 includes the scale rods 2 340, and the left end of the lower supporting plate 303 on the rear side. The second scale rod 340 is fixedly provided on the surface through the connecting block. The left end surface of the front lower supporting plate 303 is fixedly provided with a fixed block 341. The fixed block 341 is provided with a receiving groove for placing the second scale rod 340.

如图3和图4所示,两个所述侧板2之间共同设置有用于支撑胶片的支撑组35,所述支撑组35包括底座板350,两个所述侧板2之间共同固定设置有底座板350,底座板350的上端面固定设置有倒立放置的圆台351,圆台351的上端面开设有放置槽,放置槽内壁通过两个前后对称的活动柱共同活动安装有升降板352,底座板350的上端面固定设置有与活动柱一一对应且伸缩端与对应的活动柱固定连接的伸缩导杆353。As shown in Figures 3 and 4, a support group 35 for supporting the film is disposed between the two side plates 2. The support group 35 includes a base plate 350, and the two side plates 2 are fixed together. A base plate 350 is provided, and an inverted circular platform 351 is fixedly installed on the upper end surface of the base plate 350. A placement slot is provided on the upper end surface of the circular platform 351, and a lifting plate 352 is installed on the inner wall of the placement slot through two front and rear symmetrical movable columns. The upper end surface of the base plate 350 is fixedly provided with telescopic guide rods 353 that correspond to the movable columns one-to-one and whose telescopic ends are fixedly connected to the corresponding movable columns.

如图5所示,所述下托板303的上端面、承托板305的上端面以及下压板313的下端面均设置有用于对胶片压紧限位的橡胶条36。As shown in FIG. 5 , the upper end surface of the lower supporting plate 303 , the upper end surface of the supporting plate 305 and the lower end surface of the lower pressing plate 313 are all provided with rubber strips 36 for compressing and limiting the film.

工作时,首先人工将步骤S2模具中经由高温固化后形成的胶片原料取出,并根据所需胶片尺寸控制前后两个第一气缸302工作,故第一气缸302的伸缩端带动气缸板移动,故气缸板通过对应的伸缩杆300带动移动板301以及其上的下托板303同步移动,并使得两个下托板303之间的距离为所需得到胶片的宽度,且在两个下托板303移动的过程中,刻度杆二340在固定块341上的容纳槽内滑动,故观察此时的刻度杆二340上的刻度得到两个下托板303间距的具体数值,故便于对后续切割后胶片的宽度进行控制。When working, first manually take out the film raw material formed after high-temperature solidification in the mold in step S2, and control the operation of the two first cylinders 302 at the front and rear according to the required film size, so the telescopic end of the first cylinder 302 drives the cylinder plate to move, so The cylinder plate drives the moving plate 301 and the lower supporting plate 303 on it to move synchronously through the corresponding telescopic rod 300, so that the distance between the two lower supporting plates 303 is the required width of the film, and between the two lower supporting plates During the movement of 303, the second scale rod 340 slides in the receiving groove on the fixed block 341. Therefore, observing the scale on the second scale rod 340 at this time can obtain the specific value of the distance between the two lower supporting plates 303, so it is convenient for subsequent cutting. The width of the rear film is controlled.

当两个下托板303移动之后,人工分别移动两个滑动板304,滑动板304通过对应的圆杆331带动方形块332同步移动,故方形块332带动其上的刻度杆一333在通槽内移动,故根据刻度杆一333上的刻度得出两个滑动板304之间的距离,同时通过螺帽与对应的螺栓307之间的配合拧紧,故将滑动板304与下托板303之间进行固定,即两个滑动板304之间的距离为后续切割所得胶片的长度,以及观察此时的刻度杆一333上的刻度得到两个滑动板304之间间距,故便于对后续切割后胶片的长度度进行控制,同时通过放置圆槽放置安装不同长度的承托板305,以及设置的圆台351对胶片原料起到承托作用,避免出现胶片原料中间位置因为自身重力原因下沉导致切割得到的胶片尺寸误差增大的问题,保证了后续对胶片原料的支撑效果。After the two lower supporting plates 303 move, the two sliding plates 304 are manually moved respectively. The sliding plate 304 drives the square block 332 to move synchronously through the corresponding round rod 331. Therefore, the square block 332 drives the scale rod 333 on it to move in the through slot. Therefore, the distance between the two sliding plates 304 is obtained according to the scale on the scale rod 333. At the same time, the nut and the corresponding bolt 307 are tightened through the cooperation, so the distance between the sliding plate 304 and the lower supporting plate 303 is The distance between the two sliding plates 304 is fixed, that is, the distance between the two sliding plates 304 is the length of the film obtained by subsequent cutting, and observing the scale on the scale rod 333 at this time can obtain the distance between the two sliding plates 304, so it is convenient for subsequent cutting. The length of the film is controlled. At the same time, support plates 305 of different lengths are placed and installed by placing circular troughs, and a round table 351 is provided to support the film raw material, so as to avoid the occurrence of cutting caused by the sinking of the middle position of the film raw material due to its own gravity. The problem of increased size error of the obtained film ensures the subsequent support effect of the film raw materials.

之后人工将胶片原料放在下托板303上,此时下托板303与承托板305相互配合对胶片原来有着承托作用,电动滑块二工作通过横移板312带动对应的下压板313向下移动,故下压板313的T形结构与下托板303以及承托板305相互配合,故对放置的胶片原料进行压紧,以及在压紧的过程中设置的橡胶条36形变,故增大了胶片原料与下压板313、下托板303以及承托板305之间的摩擦力,避免在后续切割过程中胶片原料出现滑动的问题。Afterwards, the film raw materials are manually placed on the lower supporting plate 303. At this time, the lower supporting plate 303 and the supporting plate 305 cooperate with each other to support the original film. The electric slider 2 drives the corresponding lower pressing plate 313 downward through the transverse plate 312. Move, so the T-shaped structure of the lower pressing plate 313 cooperates with the lower supporting plate 303 and the supporting plate 305, so the placed film raw material is compressed, and the rubber strip 36 is deformed during the compressing process, so the increase in The friction between the film raw material and the lower pressing plate 313, the lower supporting plate 303 and the supporting plate 305 is eliminated, thereby avoiding the problem of the film raw material sliding during the subsequent cutting process.

以及在后续切割结束之后,伸缩导杆353工作其伸缩端带动活动柱上移,故活动柱带动升降板352上移,即升降板352带动切割好的胶片上移,便于人工将切割好的胶片取出。And after the subsequent cutting is completed, the telescopic guide rod 353 works and its telescopic end drives the movable column to move upward, so the movable column drives the lifting plate 352 to move upward, that is, the lifting plate 352 drives the cut film to move upward, so that the cut film can be manually moved. take out.

如图2和图8所示,所述切割机构4包括安装板40,两个所述横移板312的上端面均固定设置有安装板40,两个安装板40的相对面均设置有切割部件,且两个安装板40中心对称布置,以后侧的切割部件进行说明,后侧所述切割部件包括一号切割组41和二号切割组42,所述一号切割组41包括移块槽410,后侧所述安装板40的前端面开设有移块槽410,移块槽410内通过电动滑块三滑动设置有L形板411,L形板411竖直部分的下端面固定设置有轨道板412,轨道板412的前端面开设有轨道槽413,轨道槽413内通过电动滑块四滑动设置有连接杆件414,连接杆件414的下端面固定设置有用于左右方向内胶片切割的一号切割刀415。As shown in Figures 2 and 8, the cutting mechanism 4 includes a mounting plate 40. The upper end surfaces of the two traversing plates 312 are each fixed with a mounting plate 40, and the opposite surfaces of the two mounting plates 40 are each provided with a cutting plate. components, and the two mounting plates 40 are centrally symmetrically arranged. The cutting components on the rear side will be described. The cutting components on the rear side include a No. 1 cutting group 41 and a No. 2 cutting group 42. The No. 1 cutting group 41 includes a block shifting groove. 410. The front end surface of the mounting plate 40 on the rear side is provided with a block-moving groove 410. An L-shaped plate 411 is provided in the block-moving groove 410 through three sliding movements of the electric slider. The lower end surface of the vertical part of the L-shaped plate 411 is fixedly provided with Track plate 412, the front end surface of the track plate 412 is provided with a track groove 413, a connecting rod 414 is provided in the track groove 413 through four sliding movements of the electric slider, and the lower end surface of the connecting rod 414 is fixedly provided with a slide for film cutting in the left and right directions. Cutting Knife No. 415.

如图8所示,所述二号切割组42包括螺纹杆420,后侧所述L形板411的水平部分的上端面通过竖立块转动设置有螺纹杆420,螺纹杆420上设置有移动条421,移动条421的后端面固定设置有用于前后方向内胶片切割的二号切割刀422,螺纹杆420上设置有驱动组43。As shown in Figure 8, the No. 2 cutting group 42 includes a threaded rod 420. The upper end surface of the horizontal part of the L-shaped plate 411 on the rear side is provided with a threaded rod 420 that is rotated by an upright block. The threaded rod 420 is provided with a moving bar. 421. The rear end surface of the moving bar 421 is fixedly provided with a No. 2 cutting knife 422 for film cutting in the front and rear direction, and a driving group 43 is provided on the threaded rod 420.

如图1和图2所示,所述驱动组43包括绕线辊430,所述螺纹杆420的后端部分固定设置有位于L形板411前侧的绕线辊430,绕线辊430上缠绕有另一端与连接杆件414固定连接的绳索431,移动条421与螺纹杆420的螺纹部分为螺纹配合,螺纹杆420上固定设置有位于L形板411与绕线辊430之间的涡卷弹簧432,且涡卷弹簧432的另一端通过连接柱与L形板411固定连接。As shown in Figures 1 and 2, the driving group 43 includes a winding roller 430. The rear end portion of the threaded rod 420 is fixed with the winding roller 430 located on the front side of the L-shaped plate 411. The winding roller 430 is The rope 431 is wound with the other end fixedly connected to the connecting rod 414. The moving bar 421 is threaded with the threaded part of the threaded rod 420. The threaded rod 420 is fixedly provided with a vortex between the L-shaped plate 411 and the winding roller 430. The other end of the scroll spring 432 is fixedly connected to the L-shaped plate 411 through the connecting column.

如图5所示,所述下压板313为T形结构,且两个下压板313中心对称分布,下压板313的上端面开设有贯穿自身的切割槽44,且切割槽44为十字形,两个下托板303的上端面均开设有与对应切割槽44相互配合的配合槽45。As shown in Figure 5, the lower pressure plate 313 has a T-shaped structure, and the two lower pressure plates 313 are symmetrically distributed in the center. The upper end surface of the lower pressure plate 313 is provided with a cutting groove 44 that runs through itself, and the cutting groove 44 is cross-shaped. The upper end surfaces of each lower supporting plate 303 are each provided with matching grooves 45 that cooperate with the corresponding cutting grooves 44 .

工作时,胶片原料被压紧限位的过程中,横移板312带动安装板40同步移动,以后侧的切割部件进行说明,后侧的电动滑块三工作带动L形板411下移,故L形板411带动轨道板412以及竖立块同步下移,故使得一号切割刀415以及二号切割刀422同步下移至对应的切割槽44内,且此时一号切割刀415位于下压板313上切割槽44内的左侧部分以及一号切割刀415的下端位于配合槽45内,二号切割刀422切入胶片原料中,之后电动滑块四工作带动连接杆件414右移,故连接杆件414带动一号切割刀415自左向右对胶片原料进行切割。且在连接杆件414右移的过程中,连接杆件414带动绳索431的一端右移,故使得绕线辊430转动,绕线辊430带动螺纹杆420同步转动,通过螺纹杆420与移动条421之间的螺纹配合,故使得移动条421向前移动,移动条421带动二号切割刀422从后至前对胶片原料进行切割,故通过两个切割部件同时进行切割作业,完成对胶片原料的切割作业并使得切割得到的胶片为设定尺寸,之后人工将切割结束之后的胶片取出。During operation, when the film raw material is pressed and limited, the traverse plate 312 drives the installation plate 40 to move synchronously. The cutting components on the rear side will be explained. The three electric sliders on the rear side drive the L-shaped plate 411 to move downward. Therefore, The L-shaped plate 411 drives the track plate 412 and the erected block to move downward simultaneously, so that the No. 1 cutting knife 415 and the No. 2 cutting knife 422 move downward simultaneously to the corresponding cutting groove 44, and at this time, the No. 1 cutting knife 415 is located on the lower platen. The left part in the upper cutting groove 44 of 313 and the lower end of the No. 1 cutting knife 415 are located in the matching groove 45. The No. 2 cutting knife 422 cuts into the film raw material. Then the electric slider 4 drives the connecting rod 414 to move to the right, so the connection The rod 414 drives the No. 1 cutting knife 415 to cut the film raw material from left to right. And in the process of the connecting rod 414 moving to the right, the connecting rod 414 drives one end of the rope 431 to move to the right, so the winding roller 430 rotates, and the winding roller 430 drives the threaded rod 420 to rotate synchronously, and the threaded rod 420 communicates with the moving bar. 421, the threads cooperate, so the moving bar 421 moves forward, and the moving bar 421 drives the No. 2 cutting knife 422 to cut the film raw material from back to front, so the two cutting parts perform cutting operations at the same time to complete the film raw material. The cutting operation is carried out so that the cut film is of the set size, and then the film after cutting is manually taken out.

在连接杆件414带动对应的一号切割刀415移动并使得绕线辊430以及螺纹杆420转动的过程中,涡卷弹簧432被卷绕变形,当连接杆件414带动一号切割刀415完成单次切割之后并复位后,连接杆件414以及绳索431对绕线辊430没有使其转动的作用力,故通过涡卷弹簧432变形产生的作用力使得绕线辊430反转,故绕线辊430将绳索431卷绕的同时带动螺纹杆420反转,通过螺纹杆420与连接条之间的螺纹配合使得连接条移动复位,故便于下一次的切割作业的同时一号切割刀415以及二号切割刀422在复位的过程中对胶片原料进行切割,避免出现切割过程中出现部位区域未切割完全存在粘连的问题。When the connecting rod 414 drives the corresponding No. 1 cutting knife 415 to move and rotates the winding roller 430 and the threaded rod 420, the scroll spring 432 is wound and deformed. When the connecting rod 414 drives the No. 1 cutting knife 415 to complete After a single cut and reset, the connecting rod 414 and the rope 431 have no force on the winding roller 430 to rotate, so the force generated by the deformation of the scroll spring 432 causes the winding roller 430 to reverse, so the winding roller 430 rotates. The roller 430 winds the rope 431 and drives the threaded rod 420 to rotate in reverse. Through the threaded cooperation between the threaded rod 420 and the connecting bar, the connecting bar moves and resets, so that the next cutting operation is facilitated while the first cutting knife 415 and the second cutting knife 415 are used. The No. 1 cutting knife 422 cuts the film raw material during the resetting process, thereby avoiding the problem of adhesion in uncut areas during the cutting process.

具体工作时,首先前后两个第一气缸302工作,故第一气缸302的伸缩端带动气缸板移动,故气缸板通过对应的伸缩杆300带动移动板301以及其上的下托板303同步移动,人工分别移动两个滑动板304,同时通过螺帽与对应的螺栓307之间的配合拧紧,故将滑动板304与下托板303之间进行固定,将通过放置圆槽放置安装不同长度的承托板305。During specific operation, first the front and rear first cylinders 302 work, so the telescopic end of the first cylinder 302 drives the cylinder plate to move, so the cylinder plate drives the moving plate 301 and the lower supporting plate 303 thereon to move synchronously through the corresponding telescopic rod 300 , manually move the two sliding plates 304 respectively, and at the same time tighten them through the cooperation between the nuts and the corresponding bolts 307, so the sliding plates 304 and the lower supporting plate 303 are fixed, and the circular grooves are placed to install different lengths. Supporting plate 305.

之后将胶片原料放置在下托板303以及承托板305上,电动滑块二工作通过横移板312带动对应的下压板313向下移动。After that, the film raw material is placed on the lower supporting plate 303 and the supporting plate 305, and the two electric sliders work to drive the corresponding lower pressing plate 313 to move downward through the traverse plate 312.

当胶片原料被压紧限位之后,L形板411带动轨道板412以及竖立板同步下移,一号切割刀415以及二号切割刀422同步下移至对应的切割槽44内,之后电动滑块四工作带动连接杆件414右移,故连接杆件414带动一号切割刀415自左向右对胶片原料进行切割,且通过驱动组43的工作使得二号切割刀422从后至前对胶片原料进行切割,故通过两个切割部件同时进行切割作业,完成对胶片原料的切割作业并使得切割得到的胶片为设定尺寸,之后人工将切割结束之后的胶片取出,最后所有装置复位。When the film raw material is compressed and limited, the L-shaped plate 411 drives the track plate 412 and the vertical plate to move downward simultaneously, and the No. 1 cutting knife 415 and the No. 2 cutting knife 422 move downward simultaneously to the corresponding cutting groove 44, and then the electric slide The work of block 4 drives the connecting rod 414 to move to the right, so the connecting rod 414 drives the No. 1 cutting knife 415 to cut the film raw material from left to right, and through the work of the driving group 43, the No. 2 cutting knife 422 cuts from back to front. The film raw material is cut, so the cutting operation is performed simultaneously by two cutting components to complete the cutting operation of the film raw material and make the cut film to the set size. Then the film after cutting is manually taken out, and finally all devices are reset.

在本发明的描述中,需要理解的是,方位词如“前、后、上、下、左、右”、“横向、竖向、垂直、水平”和“顶、底”等所指示的方位或位置关系通常是基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,在未作相反说明的情况下,这些方位词并不指示和暗示所指的装置或元件必须具有特定的方位或者以特定的方位构造和操作,因此不能理解为对本发明保护范围的限制;方位词“内、外”是指相对于各部件本身的轮廓的内外。In the description of the present invention, it should be understood that the orientation indicated by directional words such as "front, back, up, down, left, right", "lateral, vertical, vertical, horizontal" and "top, bottom" etc. Or the positional relationship is usually based on the orientation or positional relationship shown in the drawings, which are only for the convenience of describing the present invention and simplifying the description. Without explanation to the contrary, these directional words do not indicate and imply the referred devices or components. It must have a specific orientation or be constructed and operated in a specific orientation, so it cannot be understood as limiting the scope of the present invention; the orientation words "inside and outside" refer to the inside and outside relative to the outline of each component itself.

此外,术语“第一”、“第二”、“一号”、“二号”仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”、“一号”、“二号”的特征可以明示或者隐含地包括至少一个该特征。在本发明的描述中,“多个”的含义是至少两个,例如两个,三个等,除非另有明确具体的限定。In addition, the terms "first", "second", "one" and "two" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance or implicitly indicating the number of indicated technical features. Thus, features defined as "first", "second", "number one", and "number two" may explicitly or implicitly include at least one of these features. In the description of the present invention, "plurality" means at least two, such as two, three, etc., unless otherwise expressly and specifically limited.

在本发明的描述中,还需要说明的是,除非另有明确的规定和限定,术语“设置”、“相连”、“安装”、“连接”应做广义理解,例如可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本发明中的具体含义。In the description of the present invention, it should also be noted that, unless otherwise clearly stated and limited, the terms "setting", "connecting", "installing" and "connecting" should be understood in a broad sense. For example, it can be a fixed connection, or a fixed connection. It can be a detachable connection or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be an internal connection between two components. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood on a case-by-case basis.

本具体实施方式的实施例均为本发明的较佳实施例,并非依此限制本发明的保护范围,故凡依本发明的结构、形状、原理所做的等效变化,均应涵盖于本发明的保护范围之内。The examples of this specific implementation mode are all preferred embodiments of the present invention, and do not limit the scope of protection of the present invention. Therefore, all equivalent changes made based on the structure, shape, and principle of the present invention should be covered by this invention. within the scope of protection of the invention.

Claims (7)

1.一种阻燃磁吸胶片生产制作工艺,其特征在于:包括以下步骤:1. A production process for flame-retardant magnetic film, which is characterized by: including the following steps: S1、胶浆制备:将丙烯酸树脂、纳米氧化铝和磁性粉末按一定比例混合,并加入阻燃剂、催化辅助材料,混合均匀制备形成胶浆;S1. Preparation of glue: Mix acrylic resin, nano-alumina and magnetic powder in a certain proportion, add flame retardant and catalytic auxiliary materials, mix evenly to prepare glue; S2、胶片制作:将步骤S1中制备得到的胶浆倒入模具中,并在高温下使其固化,以得到具有阻燃性和磁性的胶片;S2. Film production: Pour the glue prepared in step S1 into the mold and solidify it at high temperature to obtain a flame-retardant and magnetic film; S3、胶片加工:对步骤S2中得到的胶片进行切割、修整加工处理,使其达到所需尺寸和形状,得到阻燃磁吸胶片;S3. Film processing: Cut and trim the film obtained in step S2 to achieve the required size and shape to obtain a flame-retardant magnetic film; S4、胶片包装:对步骤S3中得到的阻燃磁吸胶片进行包装,以便后续储存和使用;S4. Film packaging: Pack the flame-retardant magnetic film obtained in step S3 for subsequent storage and use; 上述步骤S3中对胶片进行切割、修整加工处理的设备包括:The equipment for cutting and trimming the film in step S3 above includes: 底板(1),所述底板(1)水平放置,所述底板(1)的前后两端面均固定设置有两个前后对称的侧板(2);Bottom plate (1), the bottom plate (1) is placed horizontally, and two front and rear symmetrical side plates (2) are fixedly provided on the front and rear end surfaces of the bottom plate (1); 限位机构(3),两个所述侧板(2)之间共同设置有用于放置需要进行加工的胶片并对其夹持的限位机构(3);A limiting mechanism (3) is provided between the two side plates (2) for placing and clamping the film that needs to be processed; 切割机构(4),所述限位机构(3)的上方设置有用于对胶片进行切割的切割机构(4);A cutting mechanism (4), a cutting mechanism (4) for cutting the film is provided above the limiting mechanism (3); 所述限位机构(3)包括承托组件(30)和下压组件,所述承托组件(30)包括伸缩杆(300),两个所述侧板(2)的相对面均活动安装有两个左右对称的伸缩杆(300),对应两个伸缩杆(300)位于两个侧板(2)之间的端面共同固定设置有移动板(301),对应两个伸缩杆(300)的另一端面共同固定设置有气缸板,侧板(2)与对应的气缸板的相对面固定设置有伸缩端与气缸板固定连接的第一气缸(302),两个移动板(301)的上端面均固定设置有下托板(303),下托板(303)的左右两端面均开设有滑动槽,两个下托板(303)上同侧的滑动槽内共同滑动设置有滑动板(304),滑动板(304)的上端面开设有放置圆槽,放置圆槽内通过放置圆条放置有承托板(305),前侧下托板(303)的下端面开设有两个左右对称的固定槽(306),滑动板(304)的下端面固定设置有在对应的固定槽(306)内滑动的螺栓(307),螺栓(307)上配合设置有用对滑动板(304)位置进行固定的螺帽;The limiting mechanism (3) includes a supporting component (30) and a pressing component. The supporting component (30) includes a telescopic rod (300), and the opposite surfaces of the two side plates (2) are movably installed. There are two symmetrical telescopic rods (300), corresponding to the two telescopic rods (300). A moving plate (301) is jointly fixed on the end surface between the two side plates (2), corresponding to the two telescopic rods (300). The other end surface of the side plate (2) is fixedly provided with a cylinder plate, and the opposite surface of the side plate (2) and the corresponding cylinder plate is fixedly provided with a first cylinder (302) with a telescopic end fixedly connected to the cylinder plate. The two moving plates (301) Lower supporting plates (303) are fixedly provided on the upper end surfaces. Sliding grooves are provided on the left and right end surfaces of the lower supporting plates (303). Sliding plates are provided for sliding together in the sliding grooves on the same side of the two lower supporting plates (303). (304), the upper end surface of the sliding plate (304) is provided with a placing circular groove, a supporting plate (305) is placed in the placing circular groove by placing a round bar, and the lower end surface of the front lower supporting plate (303) is provided with two There are left and right symmetrical fixing grooves (306), and the lower end surface of the sliding plate (304) is fixedly provided with bolts (307) that slide in the corresponding fixing grooves (306). The bolts (307) are provided with a pair of bolts (307) that are useful for sliding the sliding plate (304). Nuts to fix the position; 所述下压组件包括下移槽(31),两个侧板(2)的相对面均开设有下移槽(31),下移槽(31)内通过电动滑块一滑动设置有横至板(310),两个横至板(310)的相对面均开设有横移槽(311),横移槽(311)内通过电动滑块二滑动设置有横移板(312),两个横移板(312)的相对面均固定设置有下压板(313),下托板(303)与承托板(305)上共同设置有限定部件(32);The downward pressure assembly includes a downward movement groove (31). The downward movement groove (31) is provided on the opposite surface of the two side plates (2). The downward movement groove (31) is provided with a horizontal to Plate (310), two traversing grooves (311) are provided on the opposite surfaces of the plate (310), and a traversing plate (312) is provided in the traversing groove (311) through two electric sliders. Two The opposite surfaces of the traverse plate (312) are fixedly provided with lower pressure plates (313), and the lower supporting plate (303) and the supporting plate (305) are jointly provided with a limiting component (32); 所述限定部件(32)包括第一限定组(33)和第二限定组(34),所述第一限定组(33)包括固定板(330),前侧所述下托板(303)的前端面固定设置有固定板(330),固定板(330)上开设有两个前后分布且从左至右贯穿自身的通槽,滑动板(304)的前端面均活动安装有圆杆(331),圆杆(331)上滑动设置有方形块(332),方形块(332)与固定块(341)的相对面均固定设置有刻度杆一(333),且刻度杆一(333)位于对应的通槽内,所述第二限定组(34)包括刻度杆二(340),后侧所述下托板(303)的左端面通过连接块固定设置有刻度杆二(340),前侧下托板(303)的左端面固定设置有固定块(341),固定块(341)上开设有放置刻度杆二(340)的容纳槽。The limiting component (32) includes a first limiting group (33) and a second limiting group (34). The first limiting group (33) includes a fixing plate (330), and the lower supporting plate (303) on the front side The front end face of the sliding plate (304) is fixedly provided with a fixed plate (330). The fixed plate (330) is provided with two through grooves distributed front and rear and penetrating itself from left to right. The front end face of the sliding plate (304) is movablely equipped with a round rod ( 331), a square block (332) is slidably provided on the round rod (331), and a scale rod (333) is fixedly provided on the opposite surfaces of the square block (332) and the fixed block (341), and the scale rod one (333) Located in the corresponding slot, the second limiting group (34) includes two scale rods (340), and the left end surface of the lower supporting plate (303) on the rear side is fixedly provided with two scale rods (340) through a connecting block. A fixed block (341) is fixedly provided on the left end surface of the front lower supporting plate (303), and a receiving groove for placing the second scale rod (340) is provided on the fixed block (341). 2.根据权利要求1所述的一种阻燃磁吸胶片生产制作工艺,其特征在于:两个所述侧板(2)之间共同设置有用于支撑胶片的支撑组(35),所述支撑组(35)包括底座板(350),两个所述侧板(2)之间共同固定设置有底座板(350),底座板(350)的上端面固定设置有倒立放置的圆台(351),圆台(351)的上端面开设有放置槽,放置槽内壁通过两个前后对称的活动柱共同活动安装有升降板(352),底座板(350)的上端面固定设置有与活动柱一一对应且伸缩端与对应的活动柱固定连接的伸缩导杆(353)。2. A flame-retardant magnetic film production process according to claim 1, characterized in that: a support group (35) for supporting the film is jointly provided between the two side plates (2). The support group (35) includes a base plate (350). The base plate (350) is fixedly fixed between the two side plates (2). The upper end surface of the base plate (350) is fixedly provided with an inverted circular cone (351). ), a placement slot is provided on the upper end of the round table (351), and a lifting plate (352) is installed on the inner wall of the placement slot through two front-to-back symmetrical movable columns. A corresponding telescopic guide rod (353) whose telescopic end is fixedly connected to the corresponding movable column. 3.根据权利要求1所述的一种阻燃磁吸胶片生产制作工艺,其特征在于:所述下托板(303)的上端面、承托板(305)的上端面以及下压板(313)的下端面均设置有用于对胶片压紧限位的橡胶条(36)。3. A flame-retardant magnetic adhesive sheet production process according to claim 1, characterized in that: the upper end surface of the lower supporting plate (303), the upper end surface of the supporting plate (305) and the lower pressing plate (313) ) are provided with rubber strips (36) on their lower end surfaces for compressing and limiting the film. 4.根据权利要求1所述的一种阻燃磁吸胶片生产制作工艺,其特征在于:所述切割机构(4)包括安装板(40),两个所述横移板(312)的上端面均固定设置有安装板(40),两个安装板(40)的相对面均设置有切割部件,且两个安装板(40)中心对称布置,后侧所述切割部件包括一号切割组(41)和二号切割组(42),所述一号切割组(41)包括移块槽(410),后侧所述安装板(40)的前端面开设有移块槽(410),移块槽(410)内通过电动滑块三滑动设置有L形板(411),L形板(411)竖直部分的下端面固定设置的轨道板(412),轨道板(412)的前端面开设有轨道槽(413),轨道槽(413)内通过电动滑块四滑动设置有连接杆件(414),连接杆件(414)的下端面固定设置有用于左右方向内胶片切割的一号切割刀(415)。4. The production process of flame-retardant magnetic adhesive sheets according to claim 1, characterized in that: the cutting mechanism (4) includes a mounting plate (40), and the upper part of the two traversing plates (312) Mounting plates (40) are fixedly provided on the end faces, and cutting parts are provided on the opposite faces of the two mounting plates (40). The two mounting plates (40) are arranged symmetrically about the center. The cutting parts on the rear side include a cutting group No. 1. (41) and the No. 2 cutting group (42). The No. 1 cutting group (41) includes a block shifting groove (410), and the front end surface of the rear mounting plate (40) is provided with a block shifting groove (410). An L-shaped plate (411) is provided in the block-moving groove (410) through three sliding movements of the electric slider. The lower end surface of the vertical part of the L-shaped plate (411) is fixed with a track plate (412), and the front end of the track plate (412) A track groove (413) is provided on the surface, and a connecting rod (414) is provided in the orbital groove (413) through four sliding movements of the electric slider. The lower end surface of the connecting rod (414) is fixedly provided with a device for cutting the film in the left and right directions. No. cutting knife (415). 5.根据权利要求4所述的一种阻燃磁吸胶片生产制作工艺,其特征在于:所述二号切割组(42)包括螺纹杆(420),后侧所述L形板(411)的水平部分的上端面通过竖立块转动设置有螺纹杆(420),螺纹杆(420)上设置有移动条(421),移动条(421)的后端面固定设置有用于前后方向内胶片切割的二号切割刀(422),螺纹杆(420)上设置有驱动组(43)。5. A flame-retardant magnetic film production process according to claim 4, characterized in that: the second cutting group (42) includes a threaded rod (420), and the L-shaped plate (411) on the rear side The upper end surface of the horizontal part of the horizontal part is provided with a threaded rod (420) through rotation of the upright block. The threaded rod (420) is provided with a moving bar (421). The rear end surface of the moving bar (421) is fixedly provided with a film cutting in the front and rear direction. The No. 2 cutting knife (422) is provided with a driving group (43) on the threaded rod (420). 6.根据权利要求5所述的一种阻燃磁吸胶片生产制作工艺,其特征在于:所述驱动组(43)包括绕线辊(430),所述螺纹杆(420)的后端部分固定设置有位于L形板(411)前侧的绕线辊(430),绕线辊(430)上缠绕有另一端与连接杆件(414)固定连接的绳索(431),移动条(421)与螺纹杆(420)的螺纹部分为螺纹配合,螺纹杆(420)上固定设置有位于L形板(411)与绕线辊(430)之间的涡卷弹簧(432),且涡卷弹簧(432)的另一端通过连接柱与L形板(411)固定连接。6. A flame-retardant magnetic film production process according to claim 5, characterized in that: the driving group (43) includes a winding roller (430), and the rear end portion of the threaded rod (420) A winding roller (430) located on the front side of the L-shaped plate (411) is fixedly provided. The winding roller (430) is wound with a rope (431) whose other end is fixedly connected to the connecting rod (414). The moving bar (421 ) is threaded with the threaded part of the threaded rod (420). The threaded rod (420) is fixedly provided with a scroll spring (432) between the L-shaped plate (411) and the winding roller (430), and the scroll The other end of the spring (432) is fixedly connected to the L-shaped plate (411) through the connecting column. 7.根据权利要求1所述的一种阻燃磁吸胶片生产制作工艺,其特征在于:所述下压板(313)为T形结构,且两个下压板(313)中心对称分布,下压板(313)的上端面开设有贯穿自身的切割槽(44),且切割槽(44)为十字形,两个下托板(303)的上端面均开设有与对应切割槽(44)相互配合的配合槽(45)。7. A flame-retardant magnetic film production process according to claim 1, characterized in that: the lower pressure plate (313) has a T-shaped structure, and the two lower pressure plates (313) are symmetrically distributed in the center, and the lower pressure plate (313) is symmetrically distributed in the center. The upper end surface of (313) is provided with a cutting groove (44) that runs through itself, and the cutting groove (44) is cross-shaped. The upper end surfaces of the two lower supporting plates (303) are provided with corresponding cutting grooves (44) that cooperate with each other. matching groove (45).
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