CN105906915A - Flame retardant polyethylene sheath material used for refrigerator power line and capable of preventing termites and manufacturing method thereof - Google Patents

Flame retardant polyethylene sheath material used for refrigerator power line and capable of preventing termites and manufacturing method thereof Download PDF

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Publication number
CN105906915A
CN105906915A CN201610431792.7A CN201610431792A CN105906915A CN 105906915 A CN105906915 A CN 105906915A CN 201610431792 A CN201610431792 A CN 201610431792A CN 105906915 A CN105906915 A CN 105906915A
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Prior art keywords
red phosphorus
improved
flame retardant
sheath material
nano
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CN201610431792.7A
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Chinese (zh)
Inventor
林文树
林文禄
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Tianzhang City Fu Da Electronics Co Ltd
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Tianzhang City Fu Da Electronics Co Ltd
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Priority to CN201610431792.7A priority Critical patent/CN105906915A/en
Publication of CN105906915A publication Critical patent/CN105906915A/en
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L23/00Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers
    • C08L23/02Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers not modified by chemical after-treatment
    • C08L23/04Homopolymers or copolymers of ethene
    • C08L23/06Polyethene
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B3/00Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties
    • H01B3/18Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances
    • H01B3/30Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances plastics; resins; waxes
    • H01B3/44Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances plastics; resins; waxes vinyl resins; acrylic resins
    • H01B3/441Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances plastics; resins; waxes vinyl resins; acrylic resins from alkenes
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B7/00Insulated conductors or cables characterised by their form
    • H01B7/17Protection against damage caused by external factors, e.g. sheaths or armouring
    • H01B7/18Protection against damage caused by wear, mechanical force or pressure; Sheaths; Armouring
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B7/00Insulated conductors or cables characterised by their form
    • H01B7/17Protection against damage caused by external factors, e.g. sheaths or armouring
    • H01B7/29Protection against damage caused by extremes of temperature or by flame
    • H01B7/295Protection against damage caused by extremes of temperature or by flame using material resistant to flame
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K2201/00Specific properties of additives
    • C08K2201/011Nanostructured additives
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2201/00Properties
    • C08L2201/02Flame or fire retardant/resistant
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2203/00Applications
    • C08L2203/20Applications use in electrical or conductive gadgets
    • C08L2203/202Applications use in electrical or conductive gadgets use in electrical wires or wirecoating
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2205/00Polymer mixtures characterised by other features
    • C08L2205/03Polymer mixtures characterised by other features containing three or more polymers in a blend
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2205/00Polymer mixtures characterised by other features
    • C08L2205/14Polymer mixtures characterised by other features containing polymeric additives characterised by shape
    • C08L2205/16Fibres; Fibrils

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  • Chemical & Material Sciences (AREA)
  • Physics & Mathematics (AREA)
  • Spectroscopy & Molecular Physics (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)
  • Compositions Of Macromolecular Compounds (AREA)

Abstract

The invention discloses a flame retardant polyethylene sheath material used for refrigerator power line and capable of preventing termites. Nano-magnesium hydroxide with the surface modified with silane is used as flame retardant, hydrophobicity of magnesium hydrate can be improved to a certain extent, compatibility of magnesium hydrate in a polymer is improved, material mechanics and flame retardance are improved, the problems that red phosphorus is prone to moisture absorption and poor in safety are solved by modifying red phosphorus in a capsulation mode, capisulazed modified red phosphorus is heated to form phosphoric acid and metaphosphoric acid, then a powerful dehydrating agent polymetaphosphate is formed, decomposition of magnesium hydrate is accelerated, and the synergistic flame retardant effect is achieved. The surface of inorganic filler zeolite powder is modified chemically, compatibility of zeolite powder in the polymer is improved, and mechanical strength and abrasion resistance of the product are improved; by means of compatibility of other effective auxiliaries like oleum menthae, the manufactured polyethylene sheath material has a pungent smell of mint and can prevent termite gnawing when used a power line sheath material, and the service life is greatly prolonged.

Description

A kind of can be termite-proof refrigerator power cord flame-retardant polyethylene sheathing material and preparation method thereof
Technical field
The present invention relates to technical field of polymer materials, particularly relate to a kind of refrigerator power cord flame-retardant polyethylene sheathing material that can be termite-proof and preparation method thereof.
Background technology
It is known that power line is the electric wire of transmission electric current, wherein sheath is the indispensable structure division of power line, plays the effect of protection wire insulation, it is ensured that the energising safety of power line, allows conductor and the medium such as water, air completely cut off, it is to avoid leaky occur.The sheath of refrigerator power cord can be divided into oversheath and inner sheath, and oversheath also referred to as protects sheath, is the outmost one layer of sheath of refrigerator power cord, and this layer of oversheath plays a part to protect power line.High density polyethylene (HDPE) (HDPE) is the general-purpose plastics being most widely used, because its good electrical insulating property, mechanical performance, dielectric properties, easy machine-shaping, heat-resisting cold-resistant and chemical-resistance are applied to making refrigerator power cord protective cover material, but owing to the performances such as the low easy firing of the oxygen index (OI) of HDPE, ageing resistance and flexible resistance are low, therefore, it is carried out the meaning that the performances such as fire-retardant, aging resistance and flexible resistance are modified having particular importance.
Having halogen fire retardant is the fire retardant being currently mainly applied to HDPE, has the most fire-retardant and mechanical property, but because the hazardness of environment is the most gradually eliminated by it.Magnesium hydroxide is a kind of novel halogen-free flame-retardant agent in recent years developed, and has the advantages such as decomposition temperature height, Heat stability is good, has been widely used in plastic material.But its flame retarding efficiency is relatively low, often need to add in a large number, and poor with polymer compatibility, dispersion inequality, it is difficult to independent use.Although nano-sized magnesium hydroxide surface area is big, improves its degree that is uniformly dispersed in macromolecular material to a certain extent, but still fail to reach desirable.Magnesium hydroxide surface modifying can be improved to a certain extent the hydrophobicity of magnesium hydroxide, thus improve its compatibility in the material, and reach to improve the mechanics of materials and the effect of anti-flammability." surface modification impact on nano-sized magnesium hydroxide/high-density polyethylene composite material " literary composition is by silane coupler, magnesium stearate and titanate esters surface modification magnesium hydroxide blending HDPE respectively, result shows: high density polyethylene (HDPE) anti-flammability is improved less by silane coupler, magnesium stearate and titanate esters modified magnesium hydroxide, but beneficially raising system mechanical property.Considering combination property, silane coupler is best surface modifying agent, and when consumption is the 3.5% of magnesium hydroxide quality, system oxygen index (OI), hot strength, elongation at break and impact strength are respectively increased about 8%, 30%, 6% and 18%.
But, in literary composition, only anti-flammability to HDPE has carried out modification, and flame retardant effect is general, and along with the fast development of science and technology, the performance such as wear-resisting, anticorrosion, the oil resistant of existing refrigerator power cord protective cover material the most more and more cannot meet the demand in market.High-density polyethylene modified method also has a lot, and more conventional is is filled with enhancing modified to it, filling-modified can be divided into inorganic filler and organic filler by filler modified kind.Consider that conventional is addition inorganic filler to high density polyethylene (HDPE) from environmental protection, such as calcium carbonate, Pulvis Talci, glass microballoon, Muscovitum etc., although the intensity improving material can be played, rigidity, the effect of the performances such as dimensional stability, but these inorganic filler relative densities are bigger, add and polymer makes the composite prepared relatively denser, product quality is caused to rise, and the compatibility is bad between inorganic filler and organic polyethylene, need inorganic material is carried out surface modification, just can preferably be combined with matrix, preparation technology is complex, relatively costly.
Summary of the invention
The object of the invention is contemplated to make up the defect of prior art, it is provided that a kind of can be termite-proof refrigerator power cord flame-retardant polyethylene sheathing material and preparation method thereof.
The present invention is achieved by the following technical solutions:
A kind of can be termite-proof refrigerator power cord flame-retardant polyethylene sheathing material, be prepared by the raw materials in: high density polyethylene (HDPE) 100, polyphenylene oxide resin 10-11, nano-sized magnesium hydroxide 23-24, red phosphorus 7-8, nano aluminium oxide 4-6, citrus pulp 8-10, zeolite powder 6-8, acetate fiber 1-2, Oleum menthae 4-5, aluminum sulfate 0.4-0.6, phthalic anhydride 6-7, trimethylolpropane trimethacrylate 2-4,3-aminopropyl trimethoxysilane 0.7-0.9.
Described a kind of can be termite-proof the manufacture method of refrigerator power cord flame-retardant polyethylene sheathing material, comprise the following steps:
(1) nano-sized magnesium hydroxide, 3-aminopropyl trimethoxysilane are put in high-speed mixer, after addition acetate fiber processes 30 minutes under the conditions of 100 DEG C, put in vacuum drying oven and place 3-4 hour at 80 DEG C;
(2) by red phosphorus, phthalic anhydride stirring and evenly mixing, putting in high-speed mixer, addition nano aluminium oxide, polyphenylene oxide resin stir, and are cooled to room temperature and add trimethylolpropane trimethacrylate ultrasonic grinding 2-3 hour, dry and to obtain encapsulated modified red phosphorus;
(3) will citrus pulp carbonization process after add zeolite powder stirring and evenly mixing, spray the concentrated sulfuric acid solution sulfonation in a nitrogen environment that mass concentration is 98% and process 15-20 minute, filtration with hot wash to without SO42–, add Oleum menthae magnetic agitation 2-3 hour, dry;
(4) high density polyethylene (HDPE) is put in 105-110 DEG C of drying in baking oven, put into and high-speed mixer adds step (1), (2), (3) material and other residual components mix homogeneously, use double screw extruder extruding pelletization, discharging.
The invention have the advantage that the present invention nano-sized magnesium hydroxide surface is carried out silane-modified after as fire retardant, improve the hydrophobicity of magnesium hydroxide to a certain extent, improve its compatibility in the polymer, and reach to improve the mechanics of materials and the effect of anti-flammability, encapsulated for red phosphorus modification is improved the easy moisture absorption of red phosphorus, the problem of poor stability, encapsulated modified red phosphorus is by thermosetting phosphoric acid, Metaphosphoric acid, and then form the poly-Metaphosphoric acid of strong dehydrant, accelerate the decomposition of magnesium hydroxide, serve cooperative flame retardant effect;Inorganic filler zeolite powder surface is also carried out chemical modification by the present invention, improve its compatibility in the polymer, improve mechanical strength and the wearability of product, and other effective auxiliary agent Oleum menthae of compatibility etc., the polyethylene sheath material prepared has the penetrating odor of Herba Menthae, uses termite-proof to gnaw as power cord sheath material and bites, and service life is greatly improved, preparation method of the present invention is simple to operate, cheap, is suitable for industrialized production.
Detailed description of the invention
A kind of can be termite-proof refrigerator power cord flame-retardant polyethylene sheathing material, be prepared by the raw materials in: high density polyethylene (HDPE) 100, polyphenylene oxide resin 10, nano-sized magnesium hydroxide 23, red phosphorus 7, nano aluminium oxide 4, citrus pulp 8, zeolite powder 6, acetate fiber 1, Oleum menthae 4, aluminum sulfate 0.4, phthalic anhydride 6, trimethylolpropane trimethacrylate 2,3-aminopropyl trimethoxysilane 0.7.
Described a kind of can be termite-proof the manufacture method of refrigerator power cord flame-retardant polyethylene sheathing material, comprise the following steps:
(1) nano-sized magnesium hydroxide, 3-aminopropyl trimethoxysilane are put in high-speed mixer, after addition acetate fiber processes 30 minutes under the conditions of 100 DEG C, put in vacuum drying oven and place 3-4 hour at 80 DEG C;
(2) by red phosphorus, phthalic anhydride stirring and evenly mixing, putting in high-speed mixer, addition nano aluminium oxide, polyphenylene oxide resin stir, and are cooled to room temperature and add trimethylolpropane trimethacrylate ultrasonic grinding 2-3 hour, dry and to obtain encapsulated modified red phosphorus;
(3) will citrus pulp carbonization process after add zeolite powder stirring and evenly mixing, spray the concentrated sulfuric acid solution sulfonation in a nitrogen environment that mass concentration is 98% and process 15-20 minute, filtration with hot wash to without SO42 , add Oleum menthae magnetic agitation 2-3 hour, dry;
(4) high density polyethylene (HDPE) is put in 105-110 DEG C of drying in baking oven, put into and high-speed mixer adds step (1), (2), (3) material and other residual components mix homogeneously, use double screw extruder extruding pelletization, discharging.
The oxygen index (OI) of refrigerator power cord flame-retardant polyethylene sheathing material, hot strength, elongation at break and the impact strength that utilize the present invention to prepare are respectively increased about 13%, 33%, 9% and 22%.

Claims (2)

1. one kind can be termite-proof refrigerator power cord flame-retardant polyethylene sheathing material, it is characterized in that, be prepared by the raw materials in: high density polyethylene (HDPE) 100, polyphenylene oxide resin 10-11, nano-sized magnesium hydroxide 23-24, red phosphorus 7-8, nano aluminium oxide 4-6, citrus pulp 8-10, zeolite powder 6-8, acetate fiber 1-2, Oleum menthae 4-5, aluminum sulfate 0.4-0.6, phthalic anhydride 6-7, trimethylolpropane trimethacrylate 2-4,3-aminopropyl trimethoxysilane 0.7-0.9.
The most according to claim 1 a kind of can be termite-proof the manufacture method of refrigerator power cord flame-retardant polyethylene sheathing material, it is characterised in that comprise the following steps:
(1) nano-sized magnesium hydroxide, 3-aminopropyl trimethoxysilane are put in high-speed mixer, after addition acetate fiber processes 30 minutes under the conditions of 100 DEG C, put in vacuum drying oven and place 3-4 hour at 80 DEG C;
(2) by red phosphorus, phthalic anhydride stirring and evenly mixing, putting in high-speed mixer, addition nano aluminium oxide, polyphenylene oxide resin stir, and are cooled to room temperature and add trimethylolpropane trimethacrylate ultrasonic grinding 2-3 hour, dry and to obtain encapsulated modified red phosphorus;
(3) will citrus pulp carbonization process after add zeolite powder stirring and evenly mixing, spray the concentrated sulfuric acid solution sulfonation in a nitrogen environment that mass concentration is 98% and process 15-20 minute, filtration with hot wash to without SO42 , add Oleum menthae magnetic agitation 2-3 hour, dry;
(4) high density polyethylene (HDPE) is put in 105-110 DEG C of drying in baking oven, put into and high-speed mixer adds step (1), (2), (3) material and other residual components mix homogeneously, use double screw extruder extruding pelletization, discharging.
CN201610431792.7A 2016-06-17 2016-06-17 Flame retardant polyethylene sheath material used for refrigerator power line and capable of preventing termites and manufacturing method thereof Withdrawn CN105906915A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN116533297A (en) * 2023-05-25 2023-08-04 广东鑫亿帆材料科技有限公司 Production and manufacturing process of flame-retardant magnetic attraction film

Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105086071A (en) * 2015-08-20 2015-11-25 晶锋集团股份有限公司 Ultraviolet-resistant cable material for outdoor appliances and preparation method thereof

Patent Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105086071A (en) * 2015-08-20 2015-11-25 晶锋集团股份有限公司 Ultraviolet-resistant cable material for outdoor appliances and preparation method thereof

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN116533297A (en) * 2023-05-25 2023-08-04 广东鑫亿帆材料科技有限公司 Production and manufacturing process of flame-retardant magnetic attraction film
CN116533297B (en) * 2023-05-25 2023-10-17 广东鑫亿帆材料科技有限公司 Production and manufacturing process of flame-retardant magnetic attraction film

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Application publication date: 20160831

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