CN116513674A - Store intelligent warehouse of thing flow box - Google Patents
Store intelligent warehouse of thing flow box Download PDFInfo
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- CN116513674A CN116513674A CN202310340706.1A CN202310340706A CN116513674A CN 116513674 A CN116513674 A CN 116513674A CN 202310340706 A CN202310340706 A CN 202310340706A CN 116513674 A CN116513674 A CN 116513674A
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- 230000008859 change Effects 0.000 claims abstract description 8
- 239000000463 material Substances 0.000 claims description 54
- 238000005192 partition Methods 0.000 claims description 50
- 230000007246 mechanism Effects 0.000 claims description 15
- 238000000926 separation method Methods 0.000 claims description 12
- 230000006835 compression Effects 0.000 claims description 8
- 238000007906 compression Methods 0.000 claims description 8
- 239000003086 colorant Substances 0.000 claims description 5
- 230000007935 neutral effect Effects 0.000 claims description 5
- 238000004519 manufacturing process Methods 0.000 claims description 3
- 238000007789 sealing Methods 0.000 claims 1
- 238000000034 method Methods 0.000 abstract description 14
- 230000006872 improvement Effects 0.000 abstract description 3
- 238000000151 deposition Methods 0.000 abstract 2
- 230000008569 process Effects 0.000 description 5
- 230000005540 biological transmission Effects 0.000 description 4
- 239000011521 glass Substances 0.000 description 4
- 230000009471 action Effects 0.000 description 3
- 230000005012 migration Effects 0.000 description 2
- 238000013508 migration Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000002146 bilateral effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000003028 elevating effect Effects 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 238000001179 sorption measurement Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G1/00—Storing articles, individually or in orderly arrangement, in warehouses or magazines
- B65G1/02—Storage devices
- B65G1/04—Storage devices mechanical
- B65G1/0485—Check-in, check-out devices
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D21/00—Nestable, stackable or joinable containers; Containers of variable capacity
- B65D21/08—Containers of variable capacity
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D25/00—Details of other kinds or types of rigid or semi-rigid containers
- B65D25/02—Internal fittings
- B65D25/04—Partitions
- B65D25/06—Partitions adapted to be fitted in two or more alternative positions
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G1/00—Storing articles, individually or in orderly arrangement, in warehouses or magazines
- B65G1/02—Storage devices
- B65G1/04—Storage devices mechanical
- B65G1/137—Storage devices mechanical with arrangements or automatic control means for selecting which articles are to be removed
- B65G1/1371—Storage devices mechanical with arrangements or automatic control means for selecting which articles are to be removed with data records
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G1/00—Storing articles, individually or in orderly arrangement, in warehouses or magazines
- B65G1/02—Storage devices
- B65G1/04—Storage devices mechanical
- B65G1/137—Storage devices mechanical with arrangements or automatic control means for selecting which articles are to be removed
- B65G1/1373—Storage devices mechanical with arrangements or automatic control means for selecting which articles are to be removed for fulfilling orders in warehouses
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G1/00—Storing articles, individually or in orderly arrangement, in warehouses or magazines
- B65G1/16—Special arrangements of articles in storage spaces
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Warehouses Or Storage Devices (AREA)
Abstract
The application relates to an intelligent warehouse for storing logistics boxes and a control method thereof. The bottom plate level sets up on the support frame, and the division board is vertical to be set up on the bottom plate, and every layer of bottom plate all sets up a plurality of division boards, the bottom plate both sides set up the riser, and the bottom plate rear end seals real joint face with the support frame one by one and sets up the panel, and bottom plate, division board or riser, panel constitute the apotheca jointly, and the controller includes display terminal and siren. The utility model provides an intelligent warehouse of storing commodity circulation case can change the space size of depositing the room through division board and bottom plate, makes warehouse body space utilization show the improvement, through setting up grating and scanner on the division board, can help the operator to find depositing room and commodity circulation case fast, has improved commodity circulation case storage efficiency.
Description
Technical Field
The invention relates to the field of material storage, in particular to an intelligent warehouse for storing logistics boxes.
Background
Along with the continuous improvement of the technology level, more intelligent and convenient warehouse systems and warehouses become new trends of large factories and logistics company management warehouses, and products are packaged into logistics boxes for storage and transportation, so that the storage and transportation of the products become the main stream direction of the current Internet of things age. The conventional warehouse for storing logistics boxes mainly relies on manual management, warehouse management personnel need to know the spare positions of the goods shelves at any time so as to store new warehoused goods, and meanwhile, the accurate positions of the goods are also known, so that the goods can be timely found out when the goods are extracted. When the warehouse goods are more, and the warehouse in and out is frequent, the labor cost is extremely high, the warehouse in and out and the warehouse in efficiency and accuracy of finished products are difficult to guarantee, more warehouse space is required to be occupied facing logistics boxes with different specifications, and if the specifications of the logistics boxes are approximately similar, the logistics boxes can be stacked and stored to save space, but are difficult to distinguish and take out. Many enterprises need a plurality of logistics boxes for packaging a batch of goods, and the batch of goods is also required to be distinguished from other goods during storage, so that the actual process is often mixed, and the management is inconvenient. In addition, if the material box occupies the space of the storage room completely, and the material box is manually carried in and carried out by an operator, there is a problem that it is very difficult to carry in and carry out the material box because there is no carrying space.
Therefore, there is an urgent need for an intelligent warehouse that can save product storage space and can store materials rapidly, and chinese patent publication No.: CN210175715U, the name created by the invention is: the utility model provides an intelligent line stereoscopic warehouse, discloses an intelligent line stereoscopic warehouse, includes the warehouse frame, and a plurality of baffles are installed to the inside equidistant of warehouse frame, and the backup pad is installed to the bilateral symmetry of warehouse frame, and the spout has been seted up to the inboard of backup pad, and elevating system is installed in the outside of backup pad. The defects are that: the invention is only suitable for storing cargoes with single specification of the box body, stores a large number of batches of cargoes with different batches, and is easy to cause confusion. And the numbering box is arranged on the partition board, is easy to be blocked by stored goods, so that operators cannot distinguish the numbering, and the access is inconvenient.
The invention provides an intelligent warehouse for storing logistics boxes and a control method thereof, wherein the space utilization rate of a warehouse body is maximized by arranging the partition plates and the bottom plates which can change the space size of the storage chambers, an operator can be helped to quickly find the storage chambers and the logistics boxes by arranging the grating and the scanner on the partition plates, the storage efficiency of the logistics boxes is improved, and a push rod mechanism is arranged between the partition plates, so that the operator can conveniently carry in and carry out the logistics boxes.
Disclosure of Invention
The invention aims to provide an intelligent warehouse for storing logistics boxes and a control method thereof, which are used for solving the problems in the background technology.
The invention provides the following technical scheme: the utility model provides an intelligent warehouse of storage thing flow box, includes the warehouse body, the warehouse body includes a plurality of bottom plates, a plurality of division board, riser, panel, support frame, a plurality of storerooms and controller. The bottom plates are horizontally arranged on the supporting frame and used for bearing the material boxes, the bottom plates are parallel to each other, a neutral gear is reserved between every two of the bottom plates, and the material boxes are placed at the neutral gear. The vertical setting of division board is on the bottom plate, and every layer of bottom plate upper end all sets up a plurality of division boards, and the division board is used for separating a batch of material case, the bottom plate both sides set up the riser, bottom plate front end or rear end and support frame one-to-one fixed connection and set up panel and seal real joint face, and bottom plate, division board or riser, panel constitute the apotheca jointly, and every apotheca sets up a serial number alone to the record is in the controller for distinguish the apotheca of different positions. The controller comprises a display end and an alarm, wherein the display end is a PC computer, and the alarm is a buzzer. The display end is independently arranged on one side of the warehouse body, and the alarm is arranged on one side of the bottom plate at the uppermost end.
Further, the lower end of the partition plate is provided with a horizontal guide rail, the upper end of the bottom plate is concavely provided with a track A, the guide rail is arranged in the track A, and the partition plate can move left and right on the bottom plate through the guide rail and the track A to obtain an optimal storage space for a batch of goods, so that more material boxes can be stored. And the two sides of one side of the partition plate, which is far away from the panel, are respectively provided with a grating and a scanner, and the gratings have the function of detecting that a material box or other objects enter the storage chamber and are used for preventing operators from taking the material box by mistake and giving an alarm. Meanwhile, the grating can measure the distance between the two separation plates and feed back to the display end, and the display end calculates the size of the residual space through the distance between different separation plates so as to match the material boxes with different sizes. The scanner can discern the information code in a slice region, and the riser inboard sets up the grating that matches the adjacent division board and use, and the riser is fixed at the base both ends, as the first reference surface of grating range finding, grating, scanner and controller electric connection.
Further, the front of the bottom plate is provided with a plurality of LED nixie tubes, the upper ends of the LED nixie tubes are provided with a plurality of infrared sensors, the LED nixie tubes and the infrared sensors are electrically connected with the controller, the LED nixie tubes can display numbers and change colors, the numbers of the current storage chambers are displayed, the LED nixie tubes can change green, yellow and red, the colors are used for distinguishing the states of the current storage chambers, the green represents that the storage chambers normally store goods, the yellow represents that the storage chambers are storing material boxes, operators can conveniently find the corresponding storage chambers to store the goods, and the red represents that the storage chamber material boxes need to be taken out. The number interval is formed between every two partition plates or between every two vertical plates and every two adjacent partition plates, so that different operators need to take out different batches of material boxes at the same time, and different batches of material boxes need to be distinguished according to specific numbers. The LED nixie tube just below the partition plate is normally on as a section partition line, when the partition plate moves, the position of the partition plate is determined by the infrared sensor, and the LED nixie tube below the partition plate is normally on or off along with the position of the partition plate.
Further, the bottom plate sets up the axis of rotation with the support frame junction, and the axis of rotation sets up from the transmission motor, and the support frame sets up vertical screw rod, the rotation axle sleeve is established on vertical screw rod, and from transmission motor and controller electric connection, bottom plate four corners set up a universal locking wheel respectively, and universal locking wheel is used for removing and fixed warehouse body. The self-transmission motor drives the rotating shaft to rotate on the vertical screw rod, so that the bottom plate can move up and down, logistics boxes with different heights are accommodated, an operator sets a bottom plate gap according to the specifications of the logistics boxes in advance, the bottom plate gap is larger than the height of the logistics boxes, and the lowest gap is the height of the partition plate.
Further, set up a plurality of push rod mechanisms between two liang of bottom plates, push rod mechanism installs on the panel, and push rod mechanism includes electric putter, roof and slide rail, and the panel indent sets up horizontal track B and recess, and the slide rail forms the barb type with horizontal track, and the slide rail can drive electric putter horizontal migration in horizontal track, and electric putter sets up in the recess, and the roof is connected with electric putter one end, and the slide rail is connected with the electric putter other end, leave the clearance between division board and the panel, and the clearance width is greater than roof width, electric putter and controller electric connection. When the material box is moved out of the storage room, the storage room is small in space, so that an operator does not have too much operation space, the push rod mechanism is arranged for assisting in carrying, the material box is pushed out a distance in advance, and therefore the operator has enough space to carry the material box, and the operation is convenient.
Further, the outer surface of the top plate is provided with a sucking disc, the sucking disc is disc-shaped, the center of the sucking disc is provided with an air pipe, the air pipe penetrates through the electric push rod, the other end of the air pipe is connected with a compression cylinder, and the compression cylinder is qualitatively connected with the controller. Through setting up the sucking disc at the roof, make push rod mechanism can also assist the material case to get into the apotheca, sucking disc contact material case and adsorb on the material case, drive the material case and get into the apotheca completely, can ensure the stability of material case in the apotheca simultaneously, when the material case arrives shipment date, the sucking disc adsorption affinity is removed, can prevent that the operator from mixing the list, gets wrong product.
A control method of an intelligent warehouse for storing logistics boxes comprises the following steps:
the logistics box warehouse entry step comprises the following steps:
s1: the logistics boxes in the storage warehouse body are packaged in advance, and information codes are attached to the sides of the logistics boxes;
s2: the controller is matched with the idle storage chamber according to the size of the logistics box, and displays the number of the idle storage chamber at the display end;
s3: the operator puts the logistics box into the storage room according to the storage room code, and the scanner identifies and records the information code on the logistics box;
s4: after the placement, an operator pushes the separation plate to separate and clamp the logistics box, and the grating starts an alarm function;
the step of delivering the logistics box comprises the following steps:
s5: an operator inputs a logistics box information code or a storage room number at a display end, and the grating closes an alarm function;
s6: the operator looks for and takes out the logistics box according to the storage room number.
Further, S2 further includes: when the controller is matched with the idle storage room, the LED nixie tube combination outside the storage room is always highlighted as the number of the current storage room and presents yellow;
s4 further comprises: the operator pushes the separation plate to separate and clamp the logistics box, and then the LED nixie tube combination is always on as the number of the current storage room and green;
s5 further comprises: after receiving the logistics box information code or the storage room number, the controller controls the LED nixie tube of the storage room to be changed into red.
Further, S1 further includes: the logistics box information code records the date of warehouse entry, the date of production, the manufacturer and the expected date of shipment;
s2 further comprises: the controller controls the electric push rod to drive the sucker to move forward by a quarter of the width of the bottom plate;
s3 further comprises: the operator contacts the logistics box with the sucker in the storage chamber, when the scanner recognizes and records the information code on the logistics box, the controller controls the sucker to be adsorbed on the logistics box and drives the logistics box to move backwards, so that the logistics box completely enters the storage chamber;
s5 further comprises: when the information code of the logistics box displays that the set shipment date is inconsistent with the current actual shipment date, the alarm gives an alarm, and whether the information code of the logistics box is authorized by an administrator or not is needed. Recording reasons at the same time;
s6 further comprises: the grating detects that an object enters the storage chamber, the controller controls the electric push rod to drive the top plate to move forward by a quarter of the width of the bottom plate, and the object is moved out of the material box in an auxiliary manner;
if the logistics box is stored normally, an operator mistakenly fetches the logistics box in the storage chamber, namely the controller does not receive the fetching signal of the storage chamber, the grating detects that an object enters the storage chamber, the grating feeds back to the controller, and the controller controls the alarm to give an alarm.
A control method of an intelligent warehouse for storing logistics boxes comprises the following steps:
when a plurality of logistics boxes with the same specification are put in storage, operators sequentially arrange the logistics boxes from left to right to enter a storage room, and the steps are as follows:
a1: the controller takes the storage chamber A as an idle storage chamber and displays the idle storage chamber on the display end, an operator stores a first batch of logistics boxes in the storage chamber A, and moves the partition plate B to clamp the first batch of logistics boxes and fix the space of the storage chamber;
a2: in the use process of the storage room A, the controller takes the storage room B as an idle storage room and displays the idle storage room in the storage room B, an operator stores a second batch of logistics boxes at a display end, and moves the partition plate C to clamp the second batch of logistics boxes and fix the space of the storage room;
a3: and the step of storing the logistics boxes on the bottom plates in the same row is analogized.
Compared with the prior art, the invention has the following beneficial effects:
1. the division board and the bottom plate can relative motion, can change the storage space of material case, make warehouse body space utilization maximize, and the bottom plate openly sets up the LED charactron, can help the operator to discern the storage room fast.
2. Through setting up grating and scanner on the division board, can help the operator to find the storage chamber that the thing flow box corresponds fast, improve thing flow box storage efficiency, the grating can also avoid the operator to miss the thing flow box of getting other batches. The scanner recognizes the information of the logistics boxes and transmits the information to the controller, the information is recorded conveniently, the grating also has a distance measuring function and feeds back the information to the remaining space of the current warehouse body of the controller, so that the logistics boxes of the next batch are ensured to have enough storage space.
3. The push rod mechanism is arranged between the partition plates and comprises a sucker, so that an operator can conveniently carry in and out the material box, and the material box cannot be carried out because of no operation space.
Drawings
The accompanying drawings are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate the invention and together with the embodiments of the invention, serve to explain the invention. In the drawings:
FIG. 1 is a front view of an intelligent warehouse storing logistics boxes in accordance with the present invention;
FIG. 2 is a side view of an intelligent warehouse storing logistics boxes in accordance with the present invention;
FIG. 3 is a flow chart of an intelligent warehouse storing logistics boxes of the present invention;
FIG. 4 is a flow chart of the intelligent warehouse removal logistics box of the present invention storing logistics boxes;
in the figure: 1. warehouse body, 2, bottom plate, 201, LED nixie tube, 202, axis of rotation, 3, division board, 301, guide rail, 302, track A,303, grating, 304, division board B,305, division board C,4, riser, 401, riser A,5, panel, 501, track B,6, support frame, 601, vertical screw, 7, storage room, 701, storage room A,702, storage room B,8, universal locking wheel, 901, electric putter, 902, roof.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention.
Referring to fig. 1-2, the present invention provides the following technical solutions: the invention relates to an intelligent warehouse for storing logistics boxes, which comprises a warehouse body 1, wherein the warehouse body 1 comprises four bottom plates 2, six partition plates 3 are arranged at the upper end of each layer of bottom plates 2, and two vertical plates 4, a panel 5, a support frame 6, a storage chamber 7 and a controller are respectively arranged at two ends of each bottom plate 2. The back of the bottom plate 2 is arranged on the supporting frame 6 and is used for bearing material boxes, the bottom plates 2 are parallel to each other, a neutral gear is reserved between every two of the bottom plates, and the material boxes are placed at the neutral gear. The division board 3 is vertical to be set up on bottom plate 2, and division board 3 is used for separating a batch of material case, and bottom plate 2 front end or rear end and support frame 6 one-to-one swing joint set up panel 5 and seal the connection face, and two sets of bottom plates 2 set up back to back, form warehouse body 1 that both sides are the apotheca 7. The bottom plate 2, the partition plate 3 or the vertical plates 4 and the panel 5 together form a storage chamber 7, each layer is provided with 7 storage chambers 7, three layers are provided, the uppermost bottom plate 2 is only used as a common cover, and the partition plate 3 is not arranged. Each storage chamber 7 is provided with a number, for example a number a0101 is counted for a first storage chamber 7 of the first warehouse body 1, and recorded in the controller for distinguishing storage chambers 7 at different positions. The controller comprises a display end and an alarm, wherein the display end is a PC computer, and the alarm is a buzzer. The display end is independently arranged on one side of the warehouse body 1, and the alarm is arranged on the left side of the bottom plate 2 at the uppermost end.
The lower end of the partition plate 3 is horizontally provided with a guide rail 301, and the upper end of the bottom plate 2 is concavely provided with a rectangular track A302. The guide rail 301 is provided in the rail a302 and is a linear guide rail. The partition plate 3 can be moved left and right on the base plate 2 by means of the guide rail 301 and the rail a302 to obtain an optimal storage space for a batch of goods, whereby more material boxes can be stored per layer of storage compartments 7. The grating 303 and the scanner are both arranged on two sides of one side, far away from the panel 5, of the separation plate 3, the grating 303 comprises a glass sheet, a distance measuring sensor and a plurality of scores, the glass sheet is attached to the outer surface of the grating 303, the scores and the distance measuring sensor are covered under the glass sheet, the grating 303 has the function of detecting that a material box or other objects enter the storage chamber 7, and meanwhile, the grating 303 can measure the distance between the two separation plates 3 and feed back to a display end for preventing an operator from taking the material box by mistake and giving an alarm. The display end calculates the size of the residual space through the distance between different partition plates 3 so as to match the material boxes with different sizes. The scanner can recognize the information code in a region, the information code is a bar code and is attached to the side face of the logistics box, and the scanner is a bar code scanning gun. The grating 303 matched with the adjacent separation plates 3 is arranged on the inner side of the vertical plate 4, the vertical plate 4 is fixed at two ends of the base, and is used as a first datum plane for measuring the distance of the grating 303, and the grating 303, the scanner and the controller are electrically connected.
The front of the bottom plate 2 is provided with the LED nixie tube 201, the upper end of the LED nixie tube 201 is provided with a plurality of infrared sensors, the LED nixie tube 201 and the infrared sensors are electrically connected with the controller, the LED nixie tube 201 can display numbers and change colors, the numbers are used for displaying the numbers of the current storage chambers 7, information is provided for operators, and the symbol A0101 is formed by the LED nixie tubes 201 at the lower ends of the partition plates 3 at the two sides of the first storage chamber 7 of the first warehouse body 1. The LED digital code can change green, yellow and red, and the colour is used for distinguishing the state of current storage room 7, and green represents storage room 7 normal storage goods, and yellow represents that there is storage room 7 to deposit the material case, and the operator of being convenient for seeks corresponding storage room 7 and stores, and red represents that storage room 7 material case needs to take out. The number interval is formed between every two partition plates 3 or between every two vertical plates 4 and every two adjacent partition plates 3, so that different operators need to take out different batches of material boxes at the same time, and different batches of material boxes need to be distinguished according to specific numbers. The LED nixie tube 201 just below the partition plate 3 is always on as a section separation line, when the partition plate 3 moves, the position of the partition plate 3 is determined by an infrared sensor, and the LED nixie tube 201 below is always on or off along with the position of the partition plate 3.
The bottom plate 2 sets up axis of rotation 202 with support frame 6 junction, and axis of rotation 202 sets up from the transmission motor, and support frame 6 sets up vertical screw rod 601, axis of rotation 202 cover is established on vertical screw rod 601, and from transmission motor and controller electric connection, bottom plate 2 four corners set up a universal locking wheel 8 respectively, and universal locking wheel 8 is used for removing and fixed warehouse body 1. The rotation shaft 202 is driven by the self-transmission motor to rotate on the vertical screw 601, so that the bottom plate 2 can move up and down, logistics boxes with different heights are accommodated, an operator sets gaps of the bottom plate 2 in advance according to the specifications of the logistics boxes, the gaps of the bottom plate 2 are larger than the height of the logistics boxes, and the lowest gap is the height of the partition plate 3.
Every layer of warehouse body 1 sets up two push rod mechanisms, and push rod mechanism installs on panel 5, and push rod mechanism includes electric putter 901, roof 902 and slide rail, and panel 5 indent sets up horizontal track B501 and recess, and the slide rail forms the barb with horizontal track, and the slide rail can drive electric putter 901 horizontal migration in horizontal track, and electric putter 901 sets up in the recess, and roof 902 is connected with electric putter 901 one end, and the slide rail is connected with the electric putter 901 other end. A gap is left between the partition plate 3 and the panel 5, and the gap width is larger than the width of the top plate 902, so that the top plate 902 can push the material boxes of different storage chambers 7. The electric push rod 901 is electrically connected with the controller. When the material box is moved out of the storage chamber 7, the storage chamber 7 has small space, so that an operator does not have too much operation space, and the push rod mechanism is arranged to assist in carrying, so that the material box is pushed out a certain distance in advance, and the operator has enough space to carry the material box, and is convenient to carry.
The outer surface of the top plate 902 is provided with a sucking disc, the sucking disc is disc-shaped, the center of the sucking disc is provided with an air pipe, one end of the air pipe is connected with the sucking disc, the middle of the air pipe penetrates through the electric push rod 901, the other end of the air pipe is connected with a compression cylinder, and the compression cylinder is qualitatively connected with the controller. Through setting up the sucking disc at roof 902, make push rod mechanism can also assist the material case to get into storage compartment 7, the sucking disc contacts the material case and adsorbs on the material case, drives the material case and gets into storage compartment 7 completely, convenient operation and ensures the stability of material case in storage compartment 7.
Working principle:
1. when the logistics box is required to be stored, the information code is attached to the side face of the packaged logistics box, the controller matches the idle storage chamber 7 according to the specification of the logistics box, the number of the idle storage chamber 7 is displayed on the PC, the LED nixie tube 201 outside the storage chamber 7 is combined to be always bright to be displayed as a number 0 and to be yellow, and the controller controls the electric push rod 901 to drive the sucker to move forward by a quarter distance of the width of the bottom plate 2.
2. The operator puts the logistics box on the sucking disc of the storage chamber 7 according to the serial number of the storage chamber 7, the information code is opposite to the partition plate 3 or the vertical plate 4, in the process of putting the logistics box, the scanner identifies information code information and records the warehouse-in time in a PC computer, the controller controls the compression cylinder to suck air after the scanner identifies signals, the sucking disc is adsorbed on the logistics box, and the electric push rod 901 is used for driving the logistics box to move backwards, so that the logistics box completely enters the storage chamber 7.
3. The operator pushes the divider plate 3 to separate and clamp the logistics box, then the LED nixie tube 201 is combined to always be the number of the current storage room 7 and green, and the grating 303 turns on the alarm function.
4. When the logistics box is required to be taken out, an operator inputs a logistics box information code into a PC (personal computer), the PC displays the number of a storage chamber 7 for storing the logistics box, a controller controls an LED nixie tube 201 of the storage chamber 7 to be changed into red, and a grating 303 closes an alarm function.
5. The operator searches the storage room 7 according to the number of the storage room 7, hands are placed between the gratings 303, the gratings 303 detect that an object enters the storage room 7, and the controller controls the electric push rod 901 to drive the top plate 902 to move forward by a distance which is one quarter of the width of the bottom plate 2;
if the operator mistakenly fetches the logistics box in the storage chamber 7 during normal storage of the logistics box, namely the controller does not receive the fetching signal of the storage chamber, the grating 303 detects that an object enters the storage chamber 7, the grating 303 feeds back to the controller, and the controller controls the alarm to give an alarm.
A control method of an intelligent warehouse for storing logistics boxes comprises the following steps:
as shown in fig. 3, the steps of warehousing the logistics boxes are as follows:
s1: the logistics boxes in the warehouse body 1 are packaged in advance, information codes are attached to the sides of the logistics boxes, and the logistics box information codes record warehouse-in dates, production dates, manufacturers and estimated shipment dates;
s2: the controller is matched with the idle storage chamber 7 according to the size of the logistics box, and displays the number of the idle storage chamber 7 at the display end, when the controller is matched with the idle storage chamber 7, the LED nixie tube 201 outside the storage chamber 7 is combined and normally and brightly displayed as the number of the current storage chamber 7 and is yellow, and the controller controls the electric push rod 901 to drive the sucker to move forward by a quarter distance of the width of the bottom plate 2;
s3: the operator contacts the logistics box with the sucker in the storage chamber 7 according to the code of the storage chamber 7, the scanner recognizes and records the information code on the logistics box, when the scanner recognizes and records the information code on the logistics box, the controller controls the compression cylinder to suck air, so that the sucker is adsorbed on the material box and drives the material box to move backwards, the material box completely enters the storage chamber 7, and the glass sheet of the grating 303 cannot be blocked by the material box;
s4: after the placement, an operator pushes the separation plate 3 to separate and clamp the logistics box, then the LED nixie tube 201 is combined to be always on as the number of the current storage room 7 and green, and the grating 303 starts an alarm function;
as shown in fig. 4, the steps of delivering the logistics box are as follows:
s5: an operator inputs a logistics box information code or a storage room 7 number at a display end, and after receiving the logistics box information code or the storage room 7 number, the controller controls the LED nixie tube 201 of the storage room 7 to be changed into red, and the grating 303 closes an alarm function;
if the information code of the logistics box displays that the set shipment date is inconsistent with the current actual shipment date, the alarm gives an alarm, and whether the information code of the logistics box is authorized by an administrator or not is needed, and meanwhile, the reason is recorded;
s6: the operator searches the corresponding position of the storage chamber 7 according to the number of the storage chamber 7, places a hand between the gratings 303, the gratings 303 detect that an object enters the storage chamber 7, and the controller controls the electric push rod 901 to drive the top plate 902 to move forward by a distance of one quarter of the width of the bottom plate 2;
s7: if the operator mistakenly fetches the logistics box in the storage chamber 7 during normal storage of the logistics box, namely the controller does not receive the fetching signal of the storage chamber, the grating 303 detects that an object enters the storage chamber 7, the grating 303 feeds back to the controller, and the controller controls the alarm to give an alarm.
A control method of an intelligent warehouse for storing logistics boxes comprises the following steps:
when a plurality of logistics boxes with the same specification are put in storage, operators sequentially arrange the logistics boxes from left to right to enter a storage room, and the steps are as follows:
a1: the controller takes the storage chamber A701 as an idle storage chamber 7 and displays the idle storage chamber 7 on a display end, an operator stores a first batch of logistics boxes in the storage chamber A7, and moves the partition plate B304 to clamp the first batch of logistics boxes and fix the space of the storage chamber A701;
a2: in use of the storage room A701, the controller takes the storage room B702 as an idle storage room 7 and displays the idle storage room 7, a display end operator stores a second batch of logistics boxes in the storage room B702, and moves the partition plate C305 to clamp the second batch of logistics boxes and fix the space of the storage room B702;
a3: and the step of storing the logistics boxes on the same row of bottom plates 2 is analogized.
It is noted that in this document, relational terms such as front, back, upper, lower, and the like are used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Moreover, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Finally, it should be noted that: the foregoing description is only a preferred embodiment of the present invention, and the present invention is not limited thereto, but it is to be understood that modifications and equivalents of some of the technical features described in the foregoing embodiments may be made by those skilled in the art, although the present invention has been described in detail with reference to the foregoing embodiments. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (4)
1. The utility model provides an intelligent warehouse of storage thing flow box, includes warehouse body (1), its characterized in that: the warehouse body (1) comprises a plurality of bottom plates (2), a plurality of partition plates (3), vertical plates (4), a panel (5), a support frame (6), a plurality of storage chambers (7) and a controller, wherein the bottom plates (2) are horizontally arranged on the support frame (6), the bottom plates (2) are parallel to each other, a neutral gear is reserved between every two of the bottom plates, the partition plates (3) are vertically arranged on the bottom plates (2), the upper end of each layer of bottom plates (2) is provided with a plurality of partition plates (3), the vertical plates (4) are arranged on two sides of the bottom plates (2), the front end or the rear end of the bottom plates (2) are fixedly connected with the support frame (6) one by one and are provided with the panel (5) sealing connection surface, the bottom plates (2), the partition plates (3) or the vertical plates (4) and the panel (5) jointly form the storage chambers (7), and the controller comprises a display end and an alarm, wherein the display end is arranged on one side of the warehouse body (1), and the alarm is arranged on one side of the uppermost bottom plate (2).
The lower end of the partition plate (3) is provided with a horizontal guide rail (301), the upper end of the bottom plate (2) is concavely provided with a track A (302), the guide rail (301) is arranged in the track A (302), two sides of one side, far away from the panel (5), of the partition plate (3) are provided with a grating (303) and a scanner, the inner side of the vertical plate (4) is provided with the grating (303) matched with the adjacent partition plate (3), and the grating (303) and the scanner are electrically connected with a controller;
the front of the bottom plate (2) is provided with a plurality of LED nixie tubes (201), the upper end of each LED nixie tube (201) is provided with a plurality of infrared sensors, each LED nixie tube (201) and each infrared sensor are electrically connected with the controller, each LED nixie tube (201) can display numbers and change colors, the numbers are used for displaying the number of the current storage room (7), the colors are used for distinguishing the state of the current storage room (7), a digital interval is formed between every two partition boards (3) or between every two vertical boards (4) and the adjacent partition boards (3), and the LED nixie tubes (201) under the partition boards (3) are always on as interval separation lines;
a plurality of push rod mechanisms are arranged between every two base plates (2), the push rod mechanisms are arranged on the panel (5), each push rod mechanism comprises an electric push rod (901), a top plate (902) and a sliding rail, the panel (5) is provided with a horizontal track B (501) and a groove in a concave mode, the sliding rails are arranged in the horizontal track B (501), the electric push rods (901) are arranged in the grooves, one end of each top plate (902) is connected with one end of each electric push rod (901), the sliding rails are connected with the other end of each electric push rod (901), a gap is reserved between each partition plate (3) and the panel (5), the gap width is larger than the width of each top plate (902), and each electric push rod (901) is electrically connected with a controller;
the outer surface of the top plate (902) is provided with a sucking disc, the sucking disc is disc-shaped, the center of the sucking disc is provided with an air pipe, the air pipe penetrates through the electric push rod (901), the other end of the air pipe is connected with a compression cylinder, and the compression cylinder is qualitatively connected with the controller;
also comprises a logistics box warehouse-in step and a warehouse-out step,
the logistics box warehouse entry step comprises the following steps:
s1: the logistics boxes in the warehouse body (1) are packaged in advance, and information codes are attached to the sides of the logistics boxes;
s2: the controller is matched with the idle storage chamber (7) according to the size of the logistics box, and displays the number of the idle storage chamber (7) at the display end;
s3: an operator puts the logistics box into the storage room (7) according to the codes of the storage room (7), and the scanner identifies and records the information codes on the logistics box;
s4: after the placement, an operator pushes the separation plate (3) to separate and clamp the logistics box, and the grating (303) starts an alarm function;
the step of delivering the logistics box comprises the following steps:
s5: an operator inputs a logistics box information code or a storage room (7) number at a display end, and a grating (303) closes an alarm function;
s6: the operator searches for and takes out the logistics box according to the number of the storage room (7).
2. An intelligent warehouse for storing logistics boxes according to claim 1, wherein: s2 further comprises: when the controller is matched with the idle storage room (7), the LED nixie tube (201) outside the storage room (7) is combined and normally highlighted as the number of the current storage room (7) and presents yellow;
s4 further comprises: the operator pushes the separation plate (3) to separate and clamp the logistics box, and then the LED nixie tube (201) is combined to be always on the number of the current storage room (7) and is green;
s5 further comprises: after receiving the logistics box information code or the serial number of the storage room (7), the controller controls the LED nixie tube (201) of the storage room (7) to be changed into red.
3. The intelligent warehouse for storing logistics boxes of claim 2, wherein:
s1 further comprises: the logistics box information code records the date of warehouse entry, the date of production, the manufacturer and the expected date of shipment;
s2 further comprises: the controller controls the electric push rod (901) to drive the sucker to move forward by a quarter of the width of the bottom plate (2);
s3 further comprises: the operator contacts the logistics box with the sucker in the storage chamber (7), when the scanner identifies and records the information code on the logistics box, the controller controls the sucker to be adsorbed on the logistics box and drives the logistics box to move backwards, so that the logistics box completely enters the storage chamber (7);
s5 further comprises: when the information code of the logistics box displays that the set shipment date is inconsistent with the current actual shipment date, the alarm gives an alarm, and whether the information code of the logistics box is authorized by an administrator or not is needed, and meanwhile, the reason is recorded;
s6 further comprises: the grating (303) detects that an object enters the storage chamber (7), and the controller controls the electric push rod (901) to drive the top plate (902) to move forward by a distance which is one quarter of the width of the bottom plate (2), so as to assist in carrying out the material box;
if the operator mistakenly fetches the logistics box in the storage chamber (7) during normal storage of the logistics box, namely the controller does not receive a fetching signal of the storage chamber, the grating (303) detects that an object enters the storage chamber (7), the grating (303) feeds back to the controller, and the controller controls the alarm to give an alarm.
4. A smart warehouse for storing logistics boxes according to claim 3, characterized in that:
when a plurality of logistics boxes with the same specification are put in storage, operators sequentially arrange the logistics boxes from left to right to enter a storage room (7), and the steps are as follows:
a1: the controller takes the storage chamber A (701) as an idle storage chamber (7) and displays the idle storage chamber on a display end, an operator stores a first batch of logistics boxes in the storage chamber A (7), and moves the partition plate B (304) to clamp the first batch of logistics boxes and fix the space of the storage chamber A (701);
a2: in use of the storage room A (701), the controller takes the storage room B (702) as an idle storage room (7) and displays the idle storage room (7), a display end operator stores a second logistics box in the storage room B (702), and the partition plate C (305) is moved to clamp the second logistics box and fix the space of the storage room B (702);
a3: and the step of storing the logistics boxes on the bottom plates (2) in the same row is analogized.
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| CN109795827A (en) * | 2019-01-11 | 2019-05-24 | 魏井辉 | A kind of intelligent repository being applicable in the storage of Different Rule product |
| CN209690954U (en) * | 2019-03-27 | 2019-11-26 | 上海闵东国际供应链管理股份有限公司 | A kind of intelligent storage information collecting device based on Internet of Things |
| CN110101260A (en) * | 2019-06-21 | 2019-08-09 | 南京中意仓储有限公司 | A kind of storage goods storage rack facilitating adjusting |
| CN110680121B (en) * | 2019-09-27 | 2020-09-25 | 郑州航空工业管理学院 | Intelligent logistics storage goods shelf |
| CN110902243A (en) * | 2019-12-01 | 2020-03-24 | 慈溪太平鸟物流有限公司 | Intelligent warehousing device capable of automatically positioning and displaying articles |
| CN112224726B (en) * | 2020-09-27 | 2022-08-05 | 怀化市康美悦信息科技有限公司 | Storage multistage storage device for electronic commerce based on internet and use method thereof |
| CN112897382A (en) * | 2021-02-05 | 2021-06-04 | 江苏海晨物流股份有限公司 | Intelligent warehousing equipment for logistics management |
| CN112793980A (en) * | 2021-02-25 | 2021-05-14 | 邓琮 | Intelligent logistics storage management system and use method |
| CN113148509A (en) * | 2021-03-25 | 2021-07-23 | 黄冈职业技术学院 | Intelligent storage rack device for logistics storage |
| CN113104476B (en) * | 2021-05-06 | 2022-07-15 | 东莞市慈能自动化设备有限公司 | Intelligent warehousing system |
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