CN215618029U

CN215618029U - Intelligent material rack

Info

Publication number: CN215618029U
Application number: CN202121934295.1U
Authority: CN
Inventors: 孙少毅; 张建维; 卢明明; 王英杰
Original assignee: Suzhou Magino Intelligent Equipment Technology Co ltd
Current assignee: Suzhou Magino Intelligent Equipment Technology Co ltd
Priority date: 2021-08-18
Filing date: 2021-08-18
Publication date: 2022-01-25
Anticipated expiration: 2031-08-18

Abstract

The utility model discloses an intelligent material rack which comprises a rack, a plurality of material box placing units arranged on the rack, material boxes placed on the material box placing units, intelligent induction indicating lamps arranged on the rack and corresponding to the material box placing units one by one, and a PLC control unit electrically connected with the intelligent induction indicating lamps, wherein the material box placing units are arranged on the rack; the intelligent induction indicating lamp comprises an integrated three-color warning lamp and an active infrared inductor positioned at the top of the integrated three-color warning lamp; the intelligent induction indicating lamp is positioned at the front end of the material box placing unit. The utility model can intuitively and quickly guide an operator to take the accessories required by assembly and monitor whether the operator has material taking action, thereby improving the assembly efficiency of products and the reliability of the assembly quality of the products.

Description

Intelligent material rack

[ technical field ] A method for producing a semiconductor device

The utility model belongs to the technical field of assembly and batching, and particularly relates to an intelligent material rack.

[ background of the utility model ]

At present, a plurality of parts need to be assembled on a product, in the assembling process, accessories such as gaskets, lock discs, sleeves and screws need to be used, because specifications of the gaskets, the lock discs, the sleeves and the screws and the like which are needed to be used when different parts are assembled are different, therefore, when people assemble the parts, if a common material frame is adopted to prepare accessory materials, operators can spend extra time and energy to confirm the specifications of the needed accessories, the assembling efficiency is greatly reduced, the phenomenon that the operators take wrong specification accessories easily occurs, the product assembling quality is difficult to guarantee, the phenomenon that a certain accessory is neglected to be assembled also occurs, and poor product assembling is easily caused.

Therefore, there is a need to provide a new smart material shelf to solve the above problems.

[ Utility model ] content

The utility model mainly aims to provide an intelligent material rack which can intuitively and quickly guide an operator to take and assemble required accessories and monitor whether the operator takes the materials or not, so that the product assembly efficiency is improved, and the reliability of the product assembly quality is improved.

The utility model realizes the purpose through the following technical scheme: an intelligent material rack comprises a rack, a plurality of material box placing units arranged on the rack, material boxes placed on the material box placing units, intelligent induction indicating lamps arranged on the rack and corresponding to the material box placing units one by one, and a PLC control unit electrically connected with the intelligent induction indicating lamps; the intelligent induction indicating lamp comprises an integrated three-color warning lamp and an active infrared inductor positioned at the top of the integrated three-color warning lamp; the intelligent induction indicating lamp is positioned at the front end of the material box placing unit.

Furthermore, the top of integrative three-colour warning light is provided with recessed accomodate the recess, active infrared inductor sets up accomodate in the recess.

Furthermore, the magazine placing unit comprises a mounting plate, a plurality of first side baffles fixed on the mounting plate, a feeding flow channel formed by isolating the first side baffles, and a first fluent strip positioned at the bottom of the feeding flow channel.

Furthermore, the intelligent induction indicator lamp is positioned at a front-end door of the feeding runner.

Furthermore, the feeding runner is of a slope structure with a low front end and a high rear end.

Furthermore, the material box placing units are continuously arranged on the rack in rows to form a material loading layer, and a plurality of material loading layers are arranged on the rack.

Furthermore, an empty material box recovery layer for returning an empty material box is also arranged on the rack; the empty material box recovery layer comprises a plurality of recovery flow channels, second flow strips arranged at the bottoms of the recovery flow channels and second side baffles arranged on two sides of the recovery flow channels.

Furthermore, the recovery flow channel is of a slope structure with a high front part and a low rear part.

Further, a display screen and a camera which are electrically connected with the upper computer are also arranged on the rack; the PLC control unit is electrically connected with the upper computer.

Compared with the prior art, the intelligent material rack has the beneficial effects that: the intelligent expansion and recombination device can be expanded or recombined at will to meet the working requirements of different occasions and working conditions, has a simple and practical structure and higher intelligent degree, and can be widely applied to various occasions and fields such as intelligent workshops and intelligent production lines; the sensor and the indicator lamp are integrated into a whole structure, so that the installation space is greatly saved, the sensor is convenient to install on the conventional common material rack, the PLC control unit and the upper computer are matched, the sensor can be upgraded into an intelligent material rack, the manufacturing cost is low, and the assembly efficiency and the reliability of the product assembly quality can be greatly improved; the assembling operation steps are played in a circulating manner in cooperation with the display screen, so that an operator can be effectively reminded of installing according to the specified steps, the accuracy of the product assembling sequence is further improved, and the misoperation probability of the operator is greatly reduced; and the video data is recorded and operated by matching with the camera for subsequent tracing.

[ description of the drawings ]

FIG. 1 is a schematic perspective view of an embodiment of the present invention;

FIG. 2 is a schematic structural view of a cartridge placement unit according to an embodiment of the present invention;

FIG. 3 is a schematic structural diagram of an intelligent induction indicating lamp according to an embodiment of the present invention;

the figures in the drawings represent:

100 intelligent material racks;

1, a frame; 2, a material box placing unit, 21, a mounting plate, 22, a first side baffle, 23, an upper material flow channel, 24, a first fluent strip and 25, a front baffle; 3 intelligent induction indicator light, 31 integrated three-color warning light, 32 active infrared sensor, 33 accommodating groove; 4, an empty material box recovery layer, a 41 recovery flow channel and a 42 second side baffle; 5, displaying a screen; 6, a camera; 7 material box.

[ detailed description ] embodiments

The first embodiment is as follows:

referring to fig. 1 to 3, the present embodiment is an intelligent material rack 100, which includes a rack 1, a plurality of material box placing units 2 disposed on the rack 1, material boxes 7 disposed on the material box placing units 2, intelligent induction indicator lamps 3 disposed on the rack 1 and corresponding to the material box placing units 2 one to one, and a PLC control unit (not shown) electrically connected to the intelligent induction indicator lamps 3.

The material box placing unit 2 comprises a mounting plate 21, a plurality of first side baffles 22 fixed on the mounting plate 21, a feeding flow channel 23 formed by the isolation of the first side baffles 22, and a first flow strip 24 positioned at the bottom of the feeding flow channel 23. The intelligent induction indicating lamp 3 is positioned at the front end doorway of the feeding runner 23. The front end of the feeding runner 23 is also provided with a front baffle 25. The material feeding channel 23 is a slope structure with a lower front end and a higher rear end, so that the material box 7 can move forward to a designated position by means of the self weight.

The intelligent induction indicating lamp 3 comprises an integrated three-color warning lamp 31 and an active infrared inductor 32 positioned at the top of the integrated three-color warning lamp 31. The top of integrative three-colour warning light 31 is provided with recessed accomodate recess 33, and active infrared inductor 32 sets up in accomodating recess 33.

The material box placing units 2 are continuously arranged on the frame 1 in rows to form a material loading layer, and a plurality of material loading layers are arranged on the frame 1.

The frame 1 is also provided with an empty material box recovery layer 4 for returning an empty material box. The empty material box recovery layer 4 comprises a plurality of recovery flow channels 41, second flow strips (not shown in the figures) arranged at the bottoms of the recovery flow channels 41, and second side baffles 42 arranged at two sides of the recovery flow channels 41. The recovery flow channel 41 is a slope structure with a high front part and a low rear part, so that the empty material box can return to the rear end of the rack 1 under the action of self gravity.

The frame 1 is also provided with a display screen 5 and a camera 6 which are electrically connected with the upper computer. The PLC control unit is electrically connected with the upper computer. The camera 6 can acquire video data of the assembly operation of the operator. The display screen 5 is used for circularly playing the operation steps of product assembly and reminding an operator to take materials for installation according to the specified steps.

The intelligent material rack 100 is suitable for occasions where materials need to be taken accurately, and the integrated three-color warning lamp 31 is used for lighting the street lamp to guide an operator to take the materials in the corresponding material box 7 according to the assembly sequence; meanwhile, an active infrared sensor 32 on the integrated three-color warning lamp 31 is used for sensing whether the operator finishes the material taking action; if the operator does not execute the correct material taking action but executes the material taking action on the wrong material box, the detection can be realized by the active infrared sensor 32, and then the error is reported by the red light which is turned on by the integrated three-color warning lamp 31 corresponding to the front end of the wrong material box placing unit 2; meanwhile, when the same accessory needs to be taken for multiple times continuously, the number counting function can be achieved through the active infrared sensor 32, the intelligent sensing indicator lamp 3 is low in overall manufacturing cost, convenient to install and use, high in material taking efficiency and material taking accuracy, and adjustable in sensing distance of 10-2000 mm.

The embodiment is an intelligent material rack 100, in the production operation process, corresponding parts are placed in each material box 7 of the intelligent material rack, each part of each specification corresponds to one intelligent induction indicating lamp 3, and the initial state of the intelligent induction indicating lamp is in a closed state. When a certain part of a product is assembled, the system can automatically judge which specification part is needed at the part by detecting corresponding data of the part, the intelligent sensing indicator lamp 3 corresponding to the part is turned on, and other lamps are kept in a turned-off state, so that a worker is guided to accurately take the corresponding part, the action of taking the corresponding part is sensed by the active infrared sensor 32 after the corresponding part is taken, the sensing indicator lamp is turned off, and the action of taking a single part is finished; when a plurality of parts with the same specification are needed, the integrated three-color warning lamp 31 is turned on and keeps the state of the turned-on green lamp, the taking action is sensed through the active infrared sensor 32, counting is carried out, the sensing lamp is turned off after the last part is taken, and the taking action of the parts with the same specification is finished; when the worker does not take the part according to the light-on indication and takes other parts, the integrated three-color warning lamp 31 corresponding to the wrong part lights a red light to report the mistake, and prompts the worker to take the correct part; when the product which is not provided with definite characteristics for detection and identification is assembled, and the part with which specification is required cannot be distinguished according to the obvious characteristics, the intelligent induction indicating lamp can be turned on according to the preset lamp turn-on sequence, so that the intelligent induction indicating lamp guides an indicating worker to accurately take the corresponding part to complete the assembly work of the product.

The intelligent material rack 100 can be expanded or recombined at will to meet the working requirements of different occasions and working conditions, has a simple and practical structure and high intelligence degree, and can be widely applied to various occasions and fields such as intelligent workshops and intelligent production lines; the sensor and the indicator lamp are integrated into a whole structure, so that the installation space is greatly saved, the sensor is convenient to install on the conventional common material rack, the PLC control unit and the upper computer are matched, the sensor can be upgraded into an intelligent material rack, the manufacturing cost is low, and the assembly efficiency and the reliability of the product assembly quality can be greatly improved; the assembling operation steps are played in a circulating manner in cooperation with the display screen, so that an operator can be effectively reminded of installing according to the specified steps, the accuracy of the product assembling sequence is further improved, and the misoperation probability of the operator is greatly reduced; and the video data is recorded and operated by matching with the camera for subsequent tracing.

What has been described above are merely some embodiments of the present invention. It will be apparent to those skilled in the art that various changes and modifications can be made without departing from the inventive concept thereof, and these changes and modifications can be made without departing from the spirit and scope of the utility model.

Claims

1. The utility model provides an intelligence material frame which characterized in that: the intelligent induction type automatic feeding device comprises a rack, a plurality of material box placing units arranged on the rack, material boxes placed on the material box placing units, intelligent induction indicating lamps arranged on the rack and corresponding to the material box placing units one by one, and a PLC control unit electrically connected with the intelligent induction indicating lamps; the intelligent induction indicating lamp comprises an integrated three-color warning lamp and an active infrared inductor positioned at the top of the integrated three-color warning lamp; the intelligent induction indicating lamp is positioned at the front end of the material box placing unit.

2. The smart material rack of claim 1, wherein: the top of integrative three-colour warning light is provided with recessed accomodate the recess, active infrared inductor sets up accomodate in the recess.

3. The smart material rack of claim 1, wherein: the material box placing unit comprises an installation plate, a plurality of first side baffles fixed on the installation plate, a feeding flow channel formed by isolating the first side baffles, and a first fluent strip positioned at the bottom of the feeding flow channel.

4. The smart material rack of claim 3, wherein: the intelligent induction indicating lamp is positioned at a front end door of the feeding runner.

5. The smart material rack of claim 3, wherein: the feeding runner is of a slope structure with a low front end and a high rear end.

6. The smart material rack of claim 1, wherein: the material box placing units are continuously arranged on the rack in rows to form a material loading layer, and a plurality of material loading layers are arranged on the rack.

7. The smart material rack of claim 1, wherein: the rack is also provided with an empty material box recovery layer for returning an empty material box; the empty material box recovery layer comprises a plurality of recovery flow channels, second flow strips arranged at the bottoms of the recovery flow channels and second side baffles arranged on two sides of the recovery flow channels.

8. The smart material rack of claim 7, wherein: the recycling flow channel is of a slope structure with a high front part and a low rear part.

9. The smart material rack of claim 1, wherein: the rack is also provided with a display screen and a camera which are electrically connected with the upper computer; the PLC control unit is electrically connected with the upper computer.