CN111204541A - Intelligent storage module - Google Patents
Intelligent storage module Download PDFInfo
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- CN111204541A CN111204541A CN201811396644.1A CN201811396644A CN111204541A CN 111204541 A CN111204541 A CN 111204541A CN 201811396644 A CN201811396644 A CN 201811396644A CN 111204541 A CN111204541 A CN 111204541A
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- tray
- rack body
- storage module
- intelligent
- infrared
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G1/00—Storing articles, individually or in orderly arrangement, in warehouses or magazines
- B65G1/02—Storage devices
- B65G1/04—Storage devices mechanical
- B65G1/0485—Check-in, check-out devices
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Warehouses Or Storage Devices (AREA)
Abstract
The invention provides an intelligent material storage module, which comprises a material rack, a plurality of material trays and a control device, wherein the material rack is punched and provided with accommodating grooves which are arranged side by side at intervals, each material tray is respectively placed and positioned in the accommodating grooves, the control device is provided with a host end and an indicating end, and each indicating end is respectively provided with an infrared detector and an indicating lamp in each accommodating groove; when the material tray is to be taken or contained, the host end can light the indicator lamp corresponding to the containing groove to indicate a user to take out or place the material tray, and the infrared detector is right opposite to one side of the outer ring part of the material tray to rapidly and accurately detect whether the material tray is placed and positioned in the containing groove and send a signal to the host end; and then intelligent storage module structure can reduce storage system cost to provide the configuration of variety use, reach automatic identification and need not the user and judge by oneself and get material and receive material department, can reduce manual management, increase and get material and receive material efficiency.
Description
Technical Field
The present invention relates to an intelligent material storage module, and more particularly to an intelligent material storage module for a user to take and place a material tray.
Background
In the process of adhering the surface of the electronic element, the adhesive electronic element adopts a material belt packaging mode, and then the material belt of the electronic element is wound on the material disc, but the traditional management of the material disc of the electronic element cannot be connected with an enterprise resource management system in real time, so that blind spots and error zones are generated in resource management, idle materials are easy to generate in practice, and the actual stock condition cannot be effectively controlled. And when the operator judges to take the material by oneself, it is difficult to practice first-in first-out effectively, the management of the excess material is more difficult, lead to some material area and charging tray because of overdue and lose.
Although the current electronic material warehouse can use a material storage system, a detector detects whether a material tray is placed in each material groove, and an indicator light is used for displaying the position where the material is to be taken and received, so that a user can take and place the material tray correctly. However, under various conditions of the circular sector openings on the surface of the material tray and the winding outer diameter of the material belt, the detector cannot perform accurate detection and judgment, so that material taking and receiving errors are caused, and systematic management is seriously affected. Therefore, how to solve the above problems is a subject to be researched urgently by the industry related companies.
Disclosure of Invention
The invention aims to reduce the cost of a material storage system by utilizing an intelligent material storage module structure, provide diversified use configurations, achieve automatic identification without the need of a user to judge a material taking and receiving position by himself, reduce manual management, increase the material taking and receiving efficiency and effectively control the actual stock condition.
Another objective of the present invention is to utilize the top plate and the side plate of the rack body to directly punch out the rows of receiving grooves and dividing strips, so as to achieve light weight, easy manufacturing and production, and reduced cost.
In order to achieve the above object, the present invention provides an intelligent material storage module, which comprises a material rack, a plurality of material trays and a control device, wherein: the material rack is provided with a hollow material rack body, and one side of the material rack body is provided with a plurality of accommodating grooves which are spaced and arranged side by side; the two sides of the plurality of material trays are respectively provided with an outer ring part, each material tray is respectively placed in each accommodating groove positioned in the material rack body, and the upper section of each material tray is higher than each accommodating groove; the control device is provided with a host end and a plurality of indicating ends connected with the host end, each indicating end is arranged on the material rack body and respectively corresponds to each accommodating groove, and each indicating end is respectively provided with an infrared detector and an indicating lamp; when the material tray is to be taken out, the host end of the control device can light the indicator lamp of the containing groove which is arranged corresponding to the material tray so as to indicate a user to take out the material tray; when the material tray is to be accommodated, the host end can light the indicator lamp of the accommodating groove corresponding to the material tray placement position so as to indicate the user to place the material tray in the accommodating groove; the method is characterized in that: the infrared detectors of the control device are respectively arranged at the sides of the containing grooves of the rack body, and the infrared detectors are used for detecting one side of the outer ring part of the material tray positioned in the containing grooves so as to detect whether the material tray is positioned in the containing grooves or not, and the infrared detectors send signals to the host end.
In the above-mentioned intelligent material storage module, the rack body has a top plate, a side plate extends downwards from one side of the top plate, the top plate and the side plate are punched downwards to form each of the accommodating grooves, a division bar is formed between each of the two accommodating grooves, and each of the infrared detectors is correspondingly disposed on the inner side of each of the division bars.
In the above-mentioned intelligent material storage module, each of the infrared detectors includes an infrared emitting element and a corresponding infrared receiving element respectively disposed on two sides of each of the receiving slots, and each of the infrared detectors is close to the end of each of the receiving slots of the top plate, and a plurality of fan-shaped openings are disposed on two sides of each of the material trays close to the outer ring.
In an embodiment, the side plate of the rack body is provided with a lamp hole corresponding to each of the accommodating grooves, each of the indicator lamps is electrically connected to an indicator lamp circuit board, the indicator lamp circuit board is disposed on an inner side surface of the side plate, each of the indicator lamps corresponds to each of the lamp holes, each of the infrared detectors is electrically connected to a detector circuit board, the detector circuit board is disposed on an inner side surface of the top plate of the rack body, and the detector circuit board is electrically connected to the host end and the indicator lamp circuit board.
In the above-mentioned intelligent material storage module, the plurality of material rack bodies are arranged side by side, each of the material rack bodies is provided with each of the indication ends, and the detector circuit boards of each of the indication ends are electrically connected in series in sequence.
In the above-mentioned intelligent material storage module, two sides of the rack body are respectively provided with the accommodating grooves arranged side by side at intervals, and the bottom ends of the accommodating grooves are arranged in a staggered manner.
In the above-mentioned intelligent material storage module, the two sides of the rack body are respectively provided with a fixing portion extending outwards, and the bottoms of the two fixing portions are respectively provided with a slide rail.
In an embodiment, the material rack body is provided with a plurality of fixing portions, and each of the fixing portions is provided with a sleeve portion with a downward opening.
Drawings
Fig. 1 is a perspective view of an intelligent stocker module according to an embodiment of the present invention.
FIG. 2 is a perspective view of another view of a smart hopper module in accordance with an embodiment of the present invention.
FIG. 3 is a cross-sectional view of a smart hopper module according to an embodiment of the invention.
Fig. 4 is a block diagram of a smart stocker module according to an embodiment of the present invention.
FIG. 5 is a perspective view of the indicating end of the smart hopper module in accordance with an embodiment of the present invention.
FIG. 6 is a perspective view of the intelligent magazine module in use according to an embodiment of the present invention.
FIG. 7 is a perspective view of another perspective of the smart hopper module in use according to an embodiment of the present invention.
FIG. 8 is a perspective view of a further perspective of the smart hopper module in use according to an embodiment of the present invention.
FIG. 9 is a cross-sectional view of the operational status of a smart hopper module according to an embodiment of the present invention.
Fig. 10 is a perspective view of a tray of the smart hopper module according to an embodiment of the invention.
Fig. 11 is a diagram illustrating a usage status of another rack of the intelligent stocker module according to the embodiment of the present invention.
Fig. 12 is a perspective view of another tray of a smart hopper module according to an embodiment of the invention.
Description of the reference numerals
1. Material rack 311 and microprocessor
11. Rack body 312 and input unit
111. Top plate 313, storage unit
112. Side plate 314 and display unit
12. Containing groove 315 and warning unit
121. Bottom end 32, indicator end
13. Parting strip 321 and infrared detector
14. Lamp hole 3211, infrared ray emitter
15. Securing section 3212 and infrared receiving element
16. Sleeving part 322 and indicator lamp
161. Fixing hole 323 and detector circuit board
17. Grip 3231 and electric connector
2. 2', tray 324 and indicating lamp circuit board
21. 21', outer ring part 3241, electrical connector
22. 22', central hole 325, indicator light
23. 23', fan-shaped opening 4, fixing rod
3. Control device 41, screw
31. Host end 5, slide rail.
Detailed Description
To achieve the above objects, the present invention provides a technical means and its effects, which are described below with reference to the accompanying drawings, wherein:
first, referring to fig. 1 to 6, it can be clearly seen that the intelligent material storage module of the present invention is disposed on a material storage device or a material storage equipment, and the intelligent material storage module includes a material frame 1, a plurality of material trays 2 and a control device 3, wherein:
the material rack 1 is provided with a hollow material rack body 11, two sides of the material rack body 11 are respectively provided with a plurality of accommodating grooves 12 which are arranged side by side in a straight direction or in a transverse direction at intervals, the material rack body 11 is provided with a top plate 111, two sides of the top plate 111 are respectively obliquely extended downwards to form side plates 112, the top plate 111 and the side plates 112 are punched downwards to form the accommodating grooves 12, a partition strip 13 is respectively formed between the two accommodating grooves 12 arranged side by side, the bottom ends 121 of the accommodating grooves 12 on two sides of the material rack 1 are respectively arranged in a staggered manner, two side plates 112 of the material rack body 11 are respectively provided with lamp holes 14 corresponding to the accommodating grooves 12, the accommodating grooves 12 on two sides can be designed for material trays 2 with the same or different specifications, two side plates 112 of the material rack body 11 are respectively provided with fixing parts 15 which are extended outwards, and the bottoms of the two fixing.
The plurality of material trays 2 (see fig. 10) can be circular or square, the two sides of the material tray 2 are respectively provided with a circular outer ring part 21 and a central hole 22, and a plurality of fan-shaped openings 23 distributed in a ring array are arranged between the outer ring part 21 and the central hole 22, each material tray 2 can be respectively and vertically placed into each containing groove 12 positioned in the material rack body 11, and the upper section of each material tray 2 is higher than each containing groove 12.
The control device 3 has a host end 31 and a plurality of indicating ends 32 connected to the host end 31, the host end 31 has a microprocessor 311, the microprocessor 311 is connected to an input unit 312, a storage unit 313, a display unit 314 and an alarm unit 315, the indicating ends 32 are disposed on the rack body 11 and respectively correspond to the accommodating grooves 12, and the indicating ends 32 are respectively provided with an infrared detector 321 and an indicator light 322.
The main technical feature of the intelligent material storage module of the present invention is that each infrared detector 321 of the control device 3 is correspondingly disposed on the inner side surface of the top of each partition 13, each infrared detector 321 is close to the end of each receiving slot 12 of the top plate 111, each infrared detector 321 includes an infrared emitting element 3211 and a corresponding infrared receiving element 3212 disposed on the two sides of each receiving slot 12, each indicator 322 is electrically connected with an indicator circuit board 324, the indicator circuit board 324 is disposed on the inner side surfaces of the two side plates 112 of the rack body 11, each indicator 322 corresponds to each light hole 14, the infrared emitting element 3211 and the corresponding infrared receiving element 3212 of each infrared detector 321 are electrically connected with a detector circuit board 323, the detector circuit board 323 is disposed on the inner side surface of the top plate 111 of the rack body 11, and the detector circuit board 323 is electrically connected with an electrical connector 3231, 3241 is electrically connected to the host terminal 31 and the lamp circuit board 324. In the present invention, the infrared detectors 321 are respectively disposed at the sides of the accommodating grooves 12 of the rack body 11, and the infrared detectors 321 detect the side of the outer ring portion 21 of the tray 2 positioned in the accommodating grooves 12, so as to accurately detect whether the tray 2 is positioned in the accommodating groove 12, and avoid the interference between the fan-shaped openings 23 and the outer diameter of the material belt (not shown) during winding, and the infrared detectors 321 send signals to the host end 31, so that the control device 3 achieves the effects of rapid and accurate detection and determination, and the intelligent storage module structure can reduce the cost of the storage system, provide various configurations, achieve automatic identification without the need of the user to determine the material taking and receiving positions, reduce manual management, and increase the material taking and receiving efficiency.
Referring to fig. 1, fig. 2, fig. 4 and fig. 9, it can be clearly seen that, when the present invention is used, the engaging portions 16 of the fixing portions 15 on both sides of the rack 1 are engaged with the fixing rods 4 of the storage device (see fig. 9), and are locked and fixed by the screws 41 in cooperation with the fixing holes 161, and the storage unit 313 of the host end 31 stores the numbers and positions of the trays 2 received in the receiving slots 12 of the rack 1. When a user wants to take the tray 2, please refer to fig. 4 to 9, the input unit 312 inputs the number of the tray 2 to be taken, the input method can be a keyboard or a scanner, the common method is a scanner, i.e. the scanner scans the work order to input the number of the tray 2, when the microprocessor 311 receives the number of the tray 2, the number and the position of the tray 2 stored in the storage unit 313 are used to control the indicator 322 corresponding to the indication end 32 of the storage tank 12 for storing the tray 2 to light up, the light source emitted by the indicator 322 is illuminated through the lamp hole 14 to indicate the user to take out the tray 2, when the tray 2 leaves the storage tank 12, the corresponding infrared receiver 3212 of the infrared detector 321 receives the infrared ray to immediately trigger the infrared detector 321, and the infrared detector 321 emits a signal to the microprocessor 311 of the host end 31, therefore, if the trigger signal received by the microprocessor 311 is not the same set of the indicator 32 as the lighted indicator 322, i.e. the user takes the wrong material tray 2, at this time, the microprocessor 311 will send out a warning to remind the user through the warning unit 315, and the warning unit 315 may be a buzzer or a warning lamp.
Furthermore, when the user needs to put the tray 2 in the rack 1 for storage, the input unit 312 is used to input the serial number of the tray 2, for example: the microprocessor 311 scans the bar code on the tray 2, and then finds out the receiving slot 12 where the tray 2 is not located according to the record of the storage unit 313, and controls the indicator 322 corresponding to the receiving slot 12 to light up, so as to guide the user to place the tray 2 into the containing groove 12, after the tray 2 is placed into the containing groove 12, the corresponding infrared detector 321 detects the side of the outer ring 21 where the tray 2 is placed in the containing slot 12, so as to accurately detect that the tray 2 is placed in the containing slot 12, and the infrared detector 321 sends a signal to the microprocessor 311 of the host terminal 31, thus, if the trigger signal received by the microprocessor 311 is not the same indicator terminal 32 as the lighted indicator light 322, that is, the user misplaces the tray 2 in the other accommodating grooves 12, and at this time, the microprocessor 311 sends an alarm to remind the user through the alarm unit 315.
Referring to fig. 1, fig. 2, fig. 4 and fig. 9, in the intelligent material storage module of the present invention, a plurality of material rack bodies 11 may be arranged side by side and fixed on the fixing rod 4 of the material storage device, each material rack body 11 is also provided with each indication terminal 32, and the detector circuit boards 323 of each indication terminal 32 are electrically connected in series in sequence.
Referring to fig. 11 and 12, in another use state of the present invention, two sides of another material tray 2 ' are respectively provided with a circular outer ring portion 21 ' and a central hole 22 ', and a plurality of circular sector openings 23 ' are formed between the outer ring portion 21 ' and the central hole 22 ' on one side of the material tray 2 ', and the plate surface and the outer ring portion 21 ' on the other side of the material tray 2 ' are configured as an integral whole extending structure. Furthermore, the fixing portions 15 on both sides of the rack 1 can be fixed on the slide rails 5 of the storage device, and a grip 17 and an indicator 325 for displaying the rack 1 can be disposed at one end of the rack 1.
The above-mentioned embodiments are merely illustrative and not restrictive, and various changes and modifications may be made by those skilled in the art without departing from the spirit and scope of the invention.
Claims (8)
1. The utility model provides an intelligence storage module, includes work or material rest, a plurality of charging trays and controlling means, wherein:
the material rack is provided with a hollow material rack body, and one side of the material rack body is provided with a plurality of accommodating grooves which are spaced and arranged side by side;
the two sides of the plurality of material trays are respectively provided with an outer ring part, each material tray is respectively placed in each accommodating groove positioned in the material rack body, and the upper section of each material tray is higher than each accommodating groove;
the control device is provided with a host end and a plurality of indicating ends connected with the host end, each indicating end is arranged on the material rack body and respectively corresponds to each accommodating groove, and each indicating end is respectively provided with an infrared detector and an indicating lamp;
when the material tray is to be taken out, the host end of the control device can light the indicator lamp of the containing groove which is arranged corresponding to the material tray so as to indicate a user to take out the material tray; when the material tray is to be accommodated, the host end can light the indicator lamp of the accommodating groove corresponding to the material tray placement position so as to indicate the user to place the material tray in the accommodating groove;
the method is characterized in that: the infrared detectors of the control device are respectively arranged at the sides of the containing grooves of the rack body, and the infrared detectors are used for detecting one side of the outer ring part of the material tray positioned in the containing grooves so as to detect whether the material tray is positioned in the containing grooves or not, and the infrared detectors send signals to the host end.
2. The intelligent material storage module according to claim 1, wherein the material rack body has a top plate, a side plate extends downward from one side of the top plate, the top plate and the side plate are punched downward to form the accommodating grooves, a spacer is respectively formed between the two accommodating grooves, and each infrared detector is correspondingly disposed on an inner side surface of each spacer.
3. The intelligent bin module according to claim 2, wherein each infrared detector comprises an infrared emitting element and a corresponding infrared receiving element disposed on each side of the receiving slot, and each infrared detector is close to the end of the receiving slot of the top plate, and each tray has a plurality of fan-shaped openings disposed on each side of the tray close to the outer ring.
4. The intelligent material storage module according to claim 2, wherein the side plate of the rack body is provided with a lamp hole corresponding to each accommodating groove, each indicator lamp is electrically connected with an indicator lamp circuit board, the indicator lamp circuit board is arranged on the inner side surface of the side plate, each indicator lamp corresponds to each lamp hole, each infrared detector is electrically connected with a detector circuit board, the detector circuit board is arranged on the inner side surface of the top plate of the rack body, and the detector circuit board is electrically connected with the host end and the indicator lamp circuit board.
5. The intelligent material storage module as claimed in claim 4, wherein the material rack body is provided in a plurality of side-by-side configurations, each of the material rack bodies is provided with each of the indicating terminals, and the detector circuit boards of each of the indicating terminals are electrically connected in series in sequence.
6. The intelligent material storage module according to claim 4, wherein the material rack body is provided with two side-by-side storage slots at two sides thereof, and bottom ends of the storage slots are arranged in a staggered manner.
7. The intelligent material storage module as claimed in claim 6, wherein two sides of the material rack body are respectively provided with a fixing portion extending outwards, and the bottom of each fixing portion is provided with a sliding rail.
8. The intelligent material storage module as claimed in claim 6, wherein fixing portions extending outwards are respectively disposed on two sides of the material rack body, and a sleeve portion with a downward opening is respectively disposed at the bottom of each of the two fixing portions.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811396644.1A CN111204541A (en) | 2018-11-22 | 2018-11-22 | Intelligent storage module |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811396644.1A CN111204541A (en) | 2018-11-22 | 2018-11-22 | Intelligent storage module |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN111204541A true CN111204541A (en) | 2020-05-29 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201811396644.1A Pending CN111204541A (en) | 2018-11-22 | 2018-11-22 | Intelligent storage module |
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| CN (1) | CN111204541A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111942794A (en) * | 2020-08-14 | 2020-11-17 | 惠州市华裕科技有限公司 | Material disc access method and device |
-
2018
- 2018-11-22 CN CN201811396644.1A patent/CN111204541A/en active Pending
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111942794A (en) * | 2020-08-14 | 2020-11-17 | 惠州市华裕科技有限公司 | Material disc access method and device |
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