CN116463081A - 一种利用废弃塑料制备瓷砖胶的制备方法 - Google Patents
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Abstract
本发明公开了一种利用废弃塑料制备瓷砖胶的制备方法，涉及废弃塑料技术领域。该废弃塑料制备瓷砖胶包括由以下组分制备得到，所述热泵加热模块包括以下步骤：S1、废弃塑料包括PE、PVC、PET，将废弃塑料清理干净后，投入粉碎机内，粉碎成适当大小的碎末；S2、将粉碎过后的塑料碎末投入反应釜内，并向反应釜内加入适量的溶剂；S3、通过加热反应釜，使其内的塑料碎末与溶剂产生反应，使塑料碎末融化；本发明通过以废弃塑料为原料制备出瓷砖胶代替传统的将砂和水泥现场混合制成简单的水泥砂浆方法，不仅提高了瓷砖贴附时牢固强度，同时也能够在一定程度上减轻废弃塑料污染，而且还能创造一定的经济效益。
Description
技术领域
本发明涉及废弃塑料技术领域，特别是涉及一种利用废弃塑料制备瓷砖胶的制备方法。
背景技术
塑料是指以树脂(或在加工过程中用单体直接聚合)为主要成分，以增塑剂、填充剂、润滑剂、着色剂等添加剂为辅助成分，在加工过程中能流动成型的材料。塑料为合成的高分子化合物，可以自由改变形体样式。塑料是利用单体原料以合成或缩合反应聚合而成的材料，由合成树脂及填料、增塑剂、稳定剂、润滑剂、色料等添加剂组成的，它的主要成分是合成树脂。废塑料是在民用、工业等用途中，使用过且最终淘汰或替换下来的塑料的统称，如果处理不当会对周围环境影响巨大。
尤其是随着社会的进步，瓷砖相关行业快速发展，瓷砖的种类和应用场景越来越多。传统的瓷砖粘贴方法多采用水泥砂浆，即将砂和水泥现场混合制成简单的水泥砂浆，把这种砂浆涂在预浸或者预润湿瓷砖背面，将涂有砂浆的瓷砖压到预先润湿的表面上，然后轻敲瓷砖，以保证瓷砖具有一致的平整度。这种砂浆的缺点为易泛碱、涂层厚、粘结力弱、耐久性差、容易剥落、施工材料用量大，所以现如今瓷砖胶的使用逐渐成为了主流。
废弃塑料直接处理不仅浪费资源，处理不当又会影响周围环境，同时传统砂浆的缺点为易泛碱、涂层厚、粘结力弱、耐久性差、容易剥落、施工材料用量大，所以利用废弃塑料进行制备瓷砖胶就显得尤为重要。
发明内容
本发明的目的在于提供一种利用废弃塑料制备瓷砖胶的制备方法，以解决上述背景中提出的问题。
为解决上述技术问题，本发明是通过以下技术方案实现的：
本发明为一种利用废弃塑料制备瓷砖胶的制备方法，包括以下步骤：
S1、废弃塑料包括PE、PVC、PET，将废弃塑料清理干净后，投入粉碎机内，粉碎成适当大小的碎末；
S2、将粉碎过后的塑料碎末投入反应釜内，并向反应釜内加入适量的溶剂；
S3、通过加热反应釜，使其内的塑料碎末与溶剂产生反应，使塑料碎末融化；
S4、塑料碎末融化过后，加入石英粉、大白粉、滑石粉、石膏粉、石棉粉、氧化镁等填料，并经过搅拌使填料与融化的塑料碎末进行混合，从而反应成膏状成品，进而得到瓷砖胶。
优选的，所述PE为乳酸饮料瓶、洗洁精瓶，PVC为电器用品外壳、影碟机外壳、PET为矿泉水瓶、可乐饮料瓶、果汁瓶，且PE、PVC、PET可根据需要分类进行搅碎或者按照比例混合搅碎。
优选的，所述反应釜在加热至95℃时，塑料碎末反应时长为2小时，常温下时为4小时。
优选的，所述石英粉、大白粉、滑石粉、石膏粉、石棉粉、氧化镁与胶体的重量比相同，且比例为1:1。
优选的，塑料碎末与溶剂产生反应过程中，加入助溶剂，加速其融化。
优选的，填料与融化的塑料碎末进行混合后，加入增稠剂，进而提高混合品物系黏度，使物系保持均匀稳定的悬浮状态或乳浊状态，或形成凝胶。
本发明具有以下有益效果：
通过对废弃塑料(PE为乳酸饮料瓶、洗洁精瓶等，PVC为电器用品外壳、影碟机外壳等、PET为矿泉水瓶、可乐饮料瓶、果汁瓶等，且PE、PVC、PET可根据需要分类进行搅碎或者按照比例混合搅碎)清理干净后，投入粉碎机内，粉碎成适当大小的碎末，并加入助溶剂，加速其融化，接着加入石英粉、大白粉、滑石粉、石膏粉、石棉粉、氧化镁等填料，并经过搅拌使填料与融化的塑料碎末进行混合，此时加入增稠剂，进而提高混合品物系黏度，使物系保持均匀稳定的悬浮状态或乳浊状态，或形成凝胶，反应成膏状成品，进而得到瓷砖胶，通过以废弃塑料为原料制备出瓷砖胶代替传统的瓷砖粘贴方法多采用水泥砂浆，即将砂和水泥现场混合制成简单的水泥砂浆，不仅提高了瓷砖贴附时牢固强度，同时也能够在一定程度上减轻废弃塑料污染，而且还能创造一定的经济效益。
附图说明
为了更清楚地说明本发明实施例的技术方案，下面将对实施例描述所需要使用的附图作简单地介绍，显而易见地，下面描述中的附图仅仅是本发明的一些实施例，对于本领域普通技术人员来讲，在不付出创造性劳动的前提下，还可以根据这些附图获得其他的附图。
图1为本发明实施例一的制备流程图。
具体实施方式
下面将结合本发明实施例中的附图，对本发明实施例中的技术方案进行清楚、完整地描述，显然，所描述的实施例仅仅是本发明一部分实施例，而不是全部的实施例。基于本发明中的实施例，本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其它实施例，都属于本发明保护的范围。
实施例一
请参阅图1所示：本发明为一种利用废弃塑料制备瓷砖胶的制备方法，作为一种具体实施方式，本实施例中通过对废弃塑料(PE为乳酸饮料瓶、洗洁精瓶等、PVC为电器用品外壳、影碟机外壳等、PET为矿泉水瓶、可乐饮料瓶、果汁瓶等，且PE、PVC、PET可根据需要分类进行搅碎或者按照比例混合搅碎)清理干净后，投入粉碎机内，粉碎成适当大小的碎末，并加入助溶剂，加速其融化，接着加入石英粉、大白粉、滑石粉、石膏粉、石棉粉、氧化镁等填料，并经过搅拌使填料与融化的塑料碎末进行混合，此时加入增稠剂，进而提高混合品物系黏度，使物系保持均匀稳定的悬浮状态或乳浊状态，或形成凝胶，反应成膏状成品，进而得到瓷砖胶；
本发明通过以废弃塑料为原料制备出瓷砖胶代替传统的瓷砖粘贴方法多采用水泥砂浆，即将砂和水泥现场混合制成简单的水泥砂浆，不仅提高了瓷砖贴附时牢固强度，同时也能够在一定程度上减轻废弃塑料污染，而且还能创造一定的经济效益。
在本说明书的描述中，参考术语“一个实施例”、“示例”、“具体示例”等的描述意指结合该实施例或示例描述的具体特征、结构、材料或者特点包含于本发明的至少一个实施例或示例中。在本说明书中，对上述术语的示意性表述不一定指的是相同的实施例或示例。而且，描述的具体特征、结构、材料或者特点可以在任何的一个或多个实施例或示例中以合适的方式结合。
以上公开的本发明优选实施例只是用于帮助阐述本发明。优选实施例并没有详尽叙述所有的细节，也不限制该发明仅为所述的具体实施方式。显然，根据本说明书的内容，可作很多的修改和变化。本说明书选取并具体描述这些实施例，是为了更好地解释本发明的原理和实际应用，从而使所属技术领域技术人员能很好地理解和利用本发明。本发明仅受权利要求书及其全部范围和等效物的限制。
Claims (6)
1.一种利用废弃塑料制备瓷砖胶的制备方法，其特征在于：包括以下步骤：
S1、废弃塑料包括PE、PVC、PET，将废弃塑料清理干净后，投入粉碎机内，粉碎成适当大小的碎末；
S2、将粉碎过后的塑料碎末投入反应釜内，并向反应釜内加入适量的溶剂；
S3、通过加热反应釜，使其内的塑料碎末与溶剂产生反应，使塑料碎末融化；
S4、塑料碎末融化过后，加入石英粉、大白粉、滑石粉、石膏粉、石棉粉、氧化镁等填料，并经过搅拌使填料与融化的塑料碎末进行混合，从而反应成膏状成品，进而得到瓷砖胶。
2.根据权利要求1所述的一种利用废弃塑料制备瓷砖胶的制备方法，其特征在于：所述PE为乳酸饮料瓶、洗洁精瓶，PVC为电器用品外壳、影碟机外壳,PET为矿泉水瓶、可乐饮料瓶、果汁瓶，且PE、PVC、PET可根据需要分类进行搅碎或者按照比例混合搅碎。
3.根据权利要求1所述的一种利用废弃塑料制备瓷砖胶的制备方法，其特征在于：所述反应釜在加热至95℃时，塑料碎末反应时长为2小时，常温下时为4小时。
4.根据权利要求1所述的一种利用废弃塑料制备瓷砖胶的制备方法，其特征在于：所述石英粉、大白粉、滑石粉、石膏粉、石棉粉、氧化镁与胶体的重量比相同，且比例为1:1。
5.根据权利要求1所述的一种利用废弃塑料制备瓷砖胶的制备方法，其特征在于：塑料碎末与溶剂产生反应过程中，加入助溶剂，加速其融化。
6.根据权利要求1所述的一种利用废弃塑料制备瓷砖胶的制备方法，其特征在于：填料与融化的塑料碎末进行混合后，加入增稠剂，进而提高混合品物系黏度，使物系保持均匀稳定的悬浮状态或乳浊状态，或形成凝胶。
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