CN116449776A - A system and method for auxiliary startup and shutdown management - Google Patents
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Abstract
Description
技术领域technical field
本发明涉及开停工管理技术领域，具体涉及一种辅助开停工管理系统及方法。The invention relates to the technical field of startup and shutdown management, in particular to an auxiliary startup and shutdown management system and method.
背景技术Background technique
随着石化先进生产技术的迅速发展，机械化、自动化水平的不断提高，对开停车管理需求也越来越高。With the rapid development of petrochemical advanced production technology and the continuous improvement of mechanization and automation, the demand for parking management is also increasing.
目前，化工企业在每年大检修期间，需要提前做好开、停工计划，然后把开、停工统筹图纸打印出来，然后，采用这种方法需要根据开、停工节点手动标记出生产装置的开停工时间等开停工信息，再由人工计算开停工期间物料(原水、电、氮气、蒸汽等)的消耗数据，整个过程都依赖于人工，存在记录不准确、标记不准确、计算不准确等问题，无法为管理人员提供准确、直观的分析依据，极大地增加了管理人员的工作量，降低了工作效率，造成人力资源的浪费。At present, during the annual overhaul period, chemical companies need to make a start-up and shutdown plan in advance, and then print out the overall start-up and shutdown drawings. Then, using this method, it is necessary to manually mark the start-up and shutdown time of the production device according to the start-up and shutdown nodes Wait for the start and stop information, and then manually calculate the consumption data of materials (raw water, electricity, nitrogen, steam, etc.) during the start and stop. Providing accurate and intuitive analysis basis for managers greatly increases the workload of managers, reduces work efficiency and causes waste of human resources.
发明内容Contents of the invention
针对现有技术中的缺陷，本发明提供一种辅助开停工管理系统及方法。Aiming at the defects in the prior art, the present invention provides an auxiliary startup and shutdown management system and method.
本发明的技术方案为：Technical scheme of the present invention is:
一方面，一种辅助开停工管理系统，包括：部署模块，用于根据生产装置的开停工需求建立初始开停工统筹图，为所述初始开停工统筹图划分开停工节点，并为所述开停工节点配置开停条件，得到开停工统筹图；任务模块，用于根据实际业务需求为所述开停工统筹图配置监控参数，得到监控任务，发布所述监控任务；监控模块，用于根据所述监控任务获取与所述开停条件对应的开停信息以及与所述监控参数对应的监控信息，根据所述开停信息和监控信息对所述开停工统筹图进行标注，得到目标开停工统筹图。On the one hand, an auxiliary start-up and shutdown management system includes: a deployment module, configured to establish an initial start-up and shutdown planning diagram according to the start-up and shutdown requirements of a production device, divide and divide shutdown nodes for the initial start-up and shutdown planning diagram, and provide The shutdown node configures the start and stop conditions to obtain the overall plan for start and stop; the task module is used to configure monitoring parameters for the start and stop plan according to actual business needs, obtains monitoring tasks, and releases the monitoring tasks; The monitoring task obtains the start-stop information corresponding to the start-stop conditions and the monitoring information corresponding to the monitoring parameters, and marks the start-stop work plan according to the start-stop information and monitoring information to obtain the target start-stop work plan picture.
优选地，所述监控模块还用于：根据所述监控任务监测所述生产装置的当前状态；在所述生产装置的当前状态满足开停条件时，获取开停信息并获取于所述监控参数对应的监控信息。Preferably, the monitoring module is also used to: monitor the current state of the production device according to the monitoring task; when the current state of the production device meets the start-stop condition, obtain the start-stop information and acquire it from the monitoring parameters Corresponding monitoring information.
优选地，所述监控模块还用于：根据开停标注规则从所述开停信息中获取目标开停信息，并将所述目标开停信息标注于所述开停统筹图；根据监控标注规则从所述监控信息中获取目标监控信息，并将所述目标监控信息标注于所述开停统筹图。Preferably, the monitoring module is further configured to: obtain target start-stop information from the start-stop information according to the start-stop labeling rules, and mark the target start-stop information on the start-stop planning map; according to the monitoring labeling rules Obtain target monitoring information from the monitoring information, and mark the target monitoring information on the start-stop planning diagram.
优选地，所述目标开停信息包括开车时间、停车时间中的至少一种，所述目标监控信息包括公共物料消耗量。Preferably, the target start-stop information includes at least one of driving time and parking time, and the target monitoring information includes public material consumption.
优选地，还包括展示模块，所述展示模块包括：统筹图展示单元，用于展示初始开停工统筹图、开停工统筹图以及目标开停工统筹图；对比图展示单元，用于将所述开停参数与所述开停信息进行对比，生成并展示第一对比图，将所述监控参数与监控信息进行对比，生成并展示第二对比图。Preferably, a display module is also included, and the display module includes: an overall planning display unit for displaying an initial start-up and shutdown overall plan, a start-up and shutdown overall plan, and a target start-up and shutdown overall plan; a comparison chart display unit for displaying the The stop parameters are compared with the start-stop information, a first comparison chart is generated and displayed, and the monitoring parameters are compared with the monitoring information, and a second comparison chart is generated and displayed.
另一方面，一种辅助开停工管理方法，包括：步骤1，根据生产装置的开停工需求建立初始开停工统筹图，为所述初始开停工统筹图划分开停工节点，并为所述开停工节点配置开停条件，得到开停工统筹图；步骤2，根据实际业务需求为所述开停工统筹图配置监控参数，得到监控任务，发布所述监控任务；步骤3，根据所述监控任务获取与所述开停条件对应的开停信息以及与所述监控参数对应的监控信息，根据所述开停信息和监控信息对所述开停工统筹图进行标注，得到目标开停工统筹图。On the other hand, an auxiliary start-up and shutdown management method includes: step 1, establishing an initial start-up and shutdown planning diagram according to the start-up and shutdown requirements of the production device, dividing and dividing shutdown nodes for the initial start-up and shutdown planning diagram, and providing the startup and shutdown The node configures the start-stop conditions to obtain the overall start-stop plan; step 2, configure monitoring parameters for the start-stop plan according to actual business needs, obtain the monitoring tasks, and issue the monitoring tasks; step 3, obtain the monitoring tasks according to the monitoring tasks and The start-stop information corresponding to the start-stop conditions and the monitoring information corresponding to the monitoring parameters are used to mark the start-stop work planning map according to the start-stop work information and monitoring information to obtain a target start-stop work plan.
优选地，所述步骤3包括：步骤31，根据所述监控任务监测所述生产装置的当前状态；步骤32，在所述生产装置的当前状态满足开停条件时，获取开停信息并获取于所述监控参数对应的监控信息。Preferably, the step 3 includes: step 31, monitoring the current state of the production device according to the monitoring task; step 32, when the current state of the production device meets the start-stop condition, obtaining the start-stop information and obtaining it at Monitoring information corresponding to the monitoring parameter.
优选地，所述步骤3还包括：步骤33，根据开停标注规则从所述开停信息中获取目标开停信息，并将所述目标开停信息标注于所述开停统筹图；步骤34，根据监控标注规则从所述监控信息中获取目标监控信息，并将所述目标监控信息标注于所述开停统筹图。Preferably, the step 3 further includes: step 33, obtaining target start and stop information from the start and stop information according to the start and stop labeling rules, and marking the target start and stop information on the start and stop planning map; step 34 Obtaining target monitoring information from the monitoring information according to monitoring labeling rules, and marking the target monitoring information on the start-stop planning diagram.
优选地，所述目标开停信息包括开车时间、停车时间中的至少一种，所述目标监控信息包括公共物料消耗量。Preferably, the target start-stop information includes at least one of driving time and parking time, and the target monitoring information includes public material consumption.
优选地，还包括：步骤4，展示初始开停工统筹图、开停工统筹图以及目标开停工统筹图，将所述开停参数与所述开停信息进行对比，生成并展示第一对比图，将所述监控参数与监控信息进行对比，生成并展示第二对比图。Preferably, it also includes: Step 4, displaying the initial start-up and shutdown planning diagram, the start-up and shutdown coordination diagram and the target start-up and shutdown coordination diagram, comparing the start-up and shutdown parameters with the start-stop information, generating and displaying a first comparison diagram, The monitoring parameters are compared with the monitoring information, and a second comparison chart is generated and displayed.
本发明的有益效果体现在：本发明提供了一种辅助开停工管理系统，通过对开停条件的设置来对开停工节点进行自动监控，自发地启动或停止开停工节点，减轻了管理员的工作量，提高了工作效率并有效节约了人力资源，并且能够自动在开停工统筹图上标记开停工信息和监控信息，不仅减轻管理人员的工作量，还为管理人员提供了更加直观的分析依据。此外，本发明还提供了一种辅助开停工管理方法。The beneficial effect of the present invention is embodied in that: the present invention provides an auxiliary startup and shutdown management system, which automatically monitors the startup and shutdown nodes by setting the startup and shutdown conditions, and automatically starts or stops the startup and shutdown nodes, which reduces the burden on the administrator. The workload improves work efficiency and effectively saves human resources, and can automatically mark the start and stop information and monitoring information on the start and stop planning map, which not only reduces the workload of managers, but also provides managers with more intuitive analysis basis . In addition, the present invention also provides an auxiliary startup and shutdown management method.
附图说明Description of drawings
为了更清楚地说明本发明具体实施方式或现有技术中的技术方案，下面将对具体实施方式或现有技术描述中所需要使用的附图作简单地介绍。在所有附图中，类似的元件或部分一般由类似的附图标记标识。附图中，各元件或部分并不一定按照实际的比例绘制。In order to more clearly illustrate the specific embodiments of the present invention or the technical solutions in the prior art, the following will briefly introduce the drawings that need to be used in the description of the specific embodiments or the prior art. Throughout the drawings, similar elements or parts are generally identified by similar reference numerals. In the drawings, elements or parts are not necessarily drawn in actual scale.
图1为本发明实施例提供的一种辅助开停工管理系统的结构示意图；Fig. 1 is a schematic structural diagram of an auxiliary startup and shutdown management system provided by an embodiment of the present invention;
图2为本发明实施例提供的一种辅助开停工管理方法的流程示意图；FIG. 2 is a schematic flow diagram of an auxiliary startup and shutdown management method provided by an embodiment of the present invention;
图3为本发明实施例提供的一种辅助开停工管理方法的子流程示意图。Fig. 3 is a schematic sub-flow diagram of a method for assisted startup and shutdown management provided by an embodiment of the present invention.
具体实施方式Detailed ways
下面将结合附图对本发明技术方案的实施例进行详细的描述。以下实施例仅用于更加清楚地说明本发明的技术方案，因此只作为示例，而不能以此来限制本发明的保护范围。Embodiments of the technical solutions of the present invention will be described in detail below in conjunction with the accompanying drawings. The following examples are only used to illustrate the technical solutions of the present invention more clearly, and therefore are only examples, rather than limiting the protection scope of the present invention.
需要注意的是，除非另有说明，本申请使用的技术术语或者科学术语应当为本发明所属领域技术人员所理解的通常意义。It should be noted that, unless otherwise specified, the technical terms or scientific terms used in this application shall have the usual meanings understood by those skilled in the art to which the present invention belongs.
如图1所示，图1为本发明实施例的一种辅助开停工管理系统的结构示意图，该系统包括：部署模块，用于根据生产装置的开停工需求建立初始开停工统筹图，为所述初始开停工统筹图划分开停工节点，并为所述开停工节点配置开停条件，得到开停工统筹图；任务模块，用于根据实际业务需求为所述开停工统筹图配置监控参数，得到监控任务，发布所述监控任务；监控模块，用于根据所述监控任务获取与所述开停条件对应的开停信息以及与所述监控参数对应的监控信息，根据所述开停信息和监控信息对所述开停工统筹图进行标注，得到目标开停工统筹图。As shown in Figure 1, Figure 1 is a schematic structural diagram of an auxiliary start-up and shutdown management system according to an embodiment of the present invention. According to the initial start-up and shutdown planning diagram, start-up and shutdown nodes are divided, and start-stop conditions are configured for the start-up and shutdown nodes to obtain the start-up and shutdown planning diagram; the task module is used to configure monitoring parameters for the start-up and shutdown planning diagram according to actual business needs, and obtain A monitoring task, issuing the monitoring task; a monitoring module, configured to obtain the start-stop information corresponding to the start-stop condition and the monitoring information corresponding to the monitoring parameters according to the monitoring task, and according to the start-stop information and the monitoring The information marks the start-up and shutdown plan to obtain the target start-up and stoppage plan.
本发明实施例提供的一种辅助开停工管理系统，通过对开停条件的设置来对开停工节点进行自动监控，自发地启动或停止开停工节点，减轻了管理员的工作量，提高了工作效率并有效节约了人力资源，并且，能够自动在开停工统筹图上标记开停工信息和监控信息，不仅减轻管理人员的工作量，还为管理人员提供了更加直观的分析依据。An auxiliary startup and shutdown management system provided by the embodiment of the present invention automatically monitors startup and shutdown nodes by setting startup and shutdown conditions, and automatically starts or stops startup and shutdown nodes, which reduces the workload of administrators and improves work efficiency. It is efficient and effectively saves human resources, and can automatically mark the start and stop information and monitoring information on the start and stop planning map, which not only reduces the workload of managers, but also provides managers with more intuitive analysis basis.
在本发明实施例中，所述监控模块还用于：根据所述监控任务监测所述生产装置的当前状态；在所述生产装置的当前状态满足开停条件时，获取开停信息并获取于所述监控参数对应的监控信息。In the embodiment of the present invention, the monitoring module is also used to: monitor the current state of the production device according to the monitoring task; when the current state of the production device meets the start-stop condition, obtain the start-stop information and acquire it in Monitoring information corresponding to the monitoring parameter.
例如，在生产装置为冰机时，停车条件为压缩机转速低于第一预设阈值，开车条件为压缩机转速高于第二预设阈值，在实际的运用中，所述第一预设阈值可以等于第二预设阈值，所述第一预设阈值也可以大于或者大于第二预设阈值，在此不做限制。具体的，监测压缩机转速，当压缩机转速低于第二预设阈值时，当前状态满足停车条件，确定为机组停车，此时，获取开停车信息，即获取停车时间以及停车原因等数据。For example, when the production device is an ice machine, the stop condition is that the speed of the compressor is lower than the first preset threshold, and the start-up condition is that the speed of the compressor is higher than the second preset threshold. In actual operation, the first preset The threshold may be equal to the second preset threshold, and the first preset threshold may also be greater than or greater than the second preset threshold, which is not limited here. Specifically, the rotation speed of the compressor is monitored. When the rotation speed of the compressor is lower than the second preset threshold, the current state satisfies the shutdown condition, and the unit is determined to be shutdown. At this time, the startup and shutdown information is obtained, that is, data such as the shutdown time and the reason for the shutdown are obtained.
通过上述方法，根据预先生成的开停车统筹图以及实际业务需求，可实现监控任务的自动生成。Through the above method, the automatic generation of monitoring tasks can be realized according to the pre-generated start-stop planning map and actual business requirements.
在本发明实施例中，所述监控模块还用于：根据开停标注规则从所述开停信息中获取目标开停信息，并将所述目标开停信息标注于所述开停统筹图；根据监控标注规则从所述监控信息中获取目标监控信息，并将所述目标监控信息标注于所述开停统筹图。In the embodiment of the present invention, the monitoring module is further configured to: obtain target start-stop information from the start-stop information according to the start-stop labeling rules, and mark the target start-stop information on the start-stop planning map; The target monitoring information is obtained from the monitoring information according to the monitoring labeling rules, and the target monitoring information is marked on the start-stop planning diagram.
在本发明实施例中，所述目标开停信息包括开车时间、停车时间中的至少一种，所述目标监控信息包括公共物料消耗量。In an embodiment of the present invention, the target start-stop information includes at least one of driving time and parking time, and the target monitoring information includes public material consumption.
具体的，所述开停车标注规则和所述监控标注规则包括注释颜色、注释格式以及注释项等。示例性地，开停车标注规则为：以红色进行注释，注释项包括时间，时间包括月、日、时、分、秒，格式为x月x年x：x：x。Specifically, the start-stop labeling rules and the monitoring labeling rules include annotation colors, annotation formats, annotation items, and the like. Exemplarily, the marking rule for driving and parking is: comment in red, the comment item includes time, the time includes month, day, hour, minute, second, and the format is x month x year x:x:x.
通过上述方法，可实现开停车时间、停车原因等目标开停车信息的自动化标注以及消耗物料、消耗物料名称等目标监测信息的标注，减少管理人员的工作量。Through the above method, the automatic labeling of target parking information such as driving time and parking reason, as well as the labeling of target monitoring information such as consumed materials and names of consumed materials can be realized, reducing the workload of management personnel.
在本发明实施例中，还包括展示模块，所述展示模块包括：统筹图展示单元，用于展示初始开停工统筹图、开停工统筹图以及目标开停工统筹图；对比图展示单元，用于将所述开停参数与所述开停信息进行对比，生成并展示第一对比图，将所述监控参数与监控信息进行对比，生成并展示第二对比图。In the embodiment of the present invention, a display module is also included, and the display module includes: an overall plan display unit for displaying the initial start-up and shutdown plan, start-up and stop plan, and target start-up and stop plan; a comparison map display unit for Comparing the start-stop parameters with the start-stop information, generating and displaying a first comparison graph, comparing the monitoring parameters with monitoring information, generating and displaying a second comparison graph.
具体的，在以重叠更新的方式展示初始开停工统筹图、开停工统筹图以及目标开停工统筹图。Specifically, the initial start-up and shutdown planning diagram, the start-up and shutdown coordination diagram, and the target start-up and shutdown coordination diagram are displayed in an overlapping and updating manner.
通过上述方法，可直观地展示开停工情况以及物料消耗情况，不仅能够减轻管理人员的工作量，还可以为管理人员实时地调整生产进度提供更加直观的分析依据。Through the above method, the status of start-up and shutdown and material consumption can be displayed intuitively, which can not only reduce the workload of managers, but also provide more intuitive analysis basis for managers to adjust the production progress in real time.
如图2所示，在上述实施例的基础上，本发明实施例还提供的了一种辅助开停工管理方法，包括：步骤1，根据生产装置的开停工需求建立初始开停工统筹图，为所述初始开停工统筹图划分开停工节点，并为所述开停工节点配置开停条件，得到开停工统筹图；步骤2，根据实际业务需求为所述开停工统筹图配置监控参数，得到监控任务，发布所述监控任务；步骤3，根据所述监控任务获取与所述开停条件对应的开停信息以及与所述监控参数对应的监控信息，根据所述开停信息和监控信息对所述开停工统筹图进行标注，得到目标开停工统筹图。As shown in Figure 2, on the basis of the above-mentioned embodiments, an embodiment of the present invention also provides an auxiliary startup and shutdown management method, including: step 1, establishing an initial startup and shutdown coordination map according to the startup and shutdown requirements of the production device, which is The initial start-up and shutdown planning map is divided into start-up and shutdown nodes, and start-stop conditions are configured for the start-up and shutdown nodes to obtain a start-up and shutdown plan; step 2, according to actual business needs, configure monitoring parameters for the start-up and shutdown plan to obtain monitoring task, publishing the monitoring task; step 3, obtaining the start-stop information corresponding to the start-stop condition and the monitoring information corresponding to the monitoring parameter according to the monitoring task, Mark the start-up and shutdown overall plan to obtain the target start-up and shutdown overall plan.
如图3所示，在本发明实施例中，所述步骤3包括：步骤31，根据所述监控任务监测所述生产装置的当前状态；步骤32，在所述生产装置的当前状态满足开停条件时，获取开停信息并获取于所述监控参数对应的监控信息。As shown in Figure 3, in the embodiment of the present invention, the step 3 includes: step 31, monitor the current state of the production device according to the monitoring task; step 32, meet the start-stop When the conditions are met, the start-stop information is obtained and the monitoring information corresponding to the monitoring parameters is obtained.
在本发明实施例中，所述步骤3还包括：步骤33，根据开停标注规则从所述开停信息中获取目标开停信息，并将所述目标开停信息标注于所述开停统筹图；步骤34，根据监控标注规则从所述监控信息中获取目标监控信息，并将所述目标监控信息标注于所述开停统筹图。In the embodiment of the present invention, the step 3 further includes: step 33, obtaining the target start and stop information from the start and stop information according to the start and stop marking rules, and marking the target start and stop information on the start and stop coordination Figure; step 34, obtain target monitoring information from the monitoring information according to monitoring labeling rules, and mark the target monitoring information on the start-stop coordination map.
在本发明实施例中，所述目标开停信息包括开车时间、停车时间中的至少一种，所述目标监控信息包括公共物料消耗量。In an embodiment of the present invention, the target start-stop information includes at least one of driving time and parking time, and the target monitoring information includes public material consumption.
在本发明实施例中，还包括：步骤4，展示初始开停工统筹图、开停工统筹图以及目标开停工统筹图，将所述开停参数与所述开停信息进行对比，生成并展示第一对比图，将所述监控参数与监控信息进行对比，生成并展示第二对比图。In the embodiment of the present invention, it also includes: step 4, displaying the initial start-up and shutdown planning diagram, the start-up and shutdown coordination diagram and the target start-up and shutdown coordination diagram, comparing the startup and shutdown parameters with the startup and shutdown information, generating and displaying the first A comparison chart, comparing the monitoring parameters with the monitoring information, generating and displaying a second comparison chart.
应当理解地，本发明实施例提供的一种辅助开停工管理方法于上述实施例所提供的一种辅助开停工管理系统出于相同的发明构思，关于本发明实施例各个步骤更加具体的步骤，可参考上述实施例，在此不做赘述。It should be understood that the auxiliary start-up and shutdown management method provided by the embodiment of the present invention is based on the same inventive concept as the auxiliary start-up and shutdown management system provided by the above-mentioned embodiments. Regarding the more specific steps of each step in the embodiment of the present invention, Reference may be made to the foregoing embodiments, and details are not described here.
最后应说明的是：以上各实施例仅用以说明本发明的技术方案，而非对其限制；尽管参照前述各实施例对本发明进行了详细的说明，本领域的普通技术人员应当理解：其依然可以对前述各实施例所记载的技术方案进行修改，或者对其中部分或者全部技术特征进行等同替换；而这些修改或者替换，并不使相应技术方案的本质脱离本发明各实施例技术方案的范围，其均应涵盖在本发明的权利要求和说明书的范围当中。Finally, it should be noted that: the above embodiments are only used to illustrate the technical solutions of the present invention, rather than limiting them; although the present invention has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that: It is still possible to modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements for some or all of the technical features; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the technical solutions of the various embodiments of the present invention. All of them should be covered by the scope of the claims and description of the present invention.
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