CN116442355B - Production equipment for stacking process of archaized rock plates - Google Patents

Production equipment for stacking process of archaized rock plates Download PDF

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Publication number
CN116442355B
CN116442355B CN202310503021.4A CN202310503021A CN116442355B CN 116442355 B CN116442355 B CN 116442355B CN 202310503021 A CN202310503021 A CN 202310503021A CN 116442355 B CN116442355 B CN 116442355B
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CN
China
Prior art keywords
main body
plate
screening
roller
fixed plate
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
CN202310503021.4A
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Chinese (zh)
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CN116442355A (en
Inventor
赵耀
陆浏
蓝胥元
袁伟
金杰
何鸿斌
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Guangdong Sanfi Ceramics Group Co ltd
Original Assignee
Guangdong Sanfi Ceramics Group Co ltd
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Publication date
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Priority to CN202310503021.4A priority Critical patent/CN116442355B/en
Publication of CN116442355A publication Critical patent/CN116442355A/en
Application granted granted Critical
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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B3/00—Producing shaped articles from the material by using presses; Presses specially adapted therefor
    • B28B3/006—Pressing by atmospheric pressure, as a result of vacuum generation or by gas or liquid pressure acting directly upon the material, e.g. jets of compressed air
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
    • B28B13/02—Feeding the unshaped material to moulds or apparatus for producing shaped articles
    • B28B13/0215—Feeding the moulding material in measured quantities from a container or silo
    • B28B13/023—Feeding the moulding material in measured quantities from a container or silo by using a feed box transferring the moulding material from a hopper to the moulding cavities
    • B28B13/0235—Feeding the moulding material in measured quantities from a container or silo by using a feed box transferring the moulding material from a hopper to the moulding cavities the feed box being provided with agitating means, e.g. stirring vanes to avoid premature setting of the moulding material
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B17/00—Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping
    • B28B17/02—Conditioning the material prior to shaping
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B28/00—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2111/00—Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/00474—Uses not provided for elsewhere in C04B2111/00
    • C04B2111/00612—Uses not provided for elsewhere in C04B2111/00 as one or more layers of a layered structure
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2111/00—Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/54—Substitutes for natural stone, artistic materials or the like
    • C04B2111/542—Artificial natural stone
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00—Technologies for solid waste management
    • Y02W30/50—Reuse, recycling or recovery technologies
    • Y02W30/91—Use of waste materials as fillers for mortars or concrete

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Ceramic Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Inorganic Chemistry (AREA)
  • Materials Engineering (AREA)
  • Structural Engineering (AREA)
  • Organic Chemistry (AREA)
  • Devices For Post-Treatments, Processing, Supply, Discharge, And Other Processes (AREA)

Abstract

The application discloses a superimposed technology production facility of archaize rock plate belongs to house ornamentation manufacturing process field. A main body; a stirring barrel; a stirring roller; a driving member; a blanking roller; a mold; the laminating machine is arranged on the main body; the production facility of the stack technology of archaize rock plate still includes: the guide rail provides a track for the blanking roller to move along the height of the main body so as to enable the blanking roller to be close to or far away from the die; the fixed plate is arranged on the guide rail and provides a mounting platform for mounting the blanking roller; the hydraulic cylinder is arranged on the outer wall of the main body and used for driving the fixed plate to move along the track of the guide rail; the screening device is arranged on the fixed plate and is positioned below the blanking roller; wherein the blanking roller forms a blanking opening; the outer wall of the main body is also provided with a blanking component for driving the intermittent opening and closing of the blanking port; so that the material intermittently falls onto the screening device. The application provides a superposition technology production facility of archaize rock plate that can automatic screening raw materials makes the finer archaize rock plate of preparation.

Description

Production equipment for stacking process of archaized rock plates
Technical Field
The application relates to the field of home decoration manufacturing processes, in particular to a superposition process production device of an archaized rock plate.
Background
The rock-like plate is a ceramic tile, and the material and the process are the same as those of a common ceramic tile, and are manufactured by mixing clay, quartz sand and the like, grinding, mixing, stacking, glazing, sintering and other procedures;
however, in the actual manufacturing, the ground raw materials are directly overlapped, so that the manufactured rock plate is not fine enough; and before stacking, no screening treatment is performed, thus reducing the quality of the rock board.
At present, no superposition technology production equipment for archaized rock plates capable of automatically screening and improving product quality before superposition exists.
Disclosure of Invention
The content of the present application is intended to introduce concepts in a simplified form that are further described below in the detailed description. The section of this application is not intended to identify key features or essential features of the claimed subject matter, nor is it intended to be used to limit the scope of the claimed subject matter.
To solve the technical problems mentioned in the background section above, some embodiments of the present application provide an archaized rock plate manufacturing process, which includes the following steps: a1, uniformly mixing the following raw materials in percentage by mass, filling into a die, vacuum degassing, and superposing to obtain an archaized rock plate semi-finished product: 71-88% of inorganic filler, 6-15% of inorganic binding material, 0.5-8% of surface hardening agent, 0.5-13% of reinforcing material, 0.1-2% of water reducing agent, 0.1-1.5% of coupling agent, 0.1-0.3% of surface brightening agent, 0-6% of softening agent, 0-0.5% of pigment, 0-0.5% of dispersing agent, 0-0.3% of lubricant, 0-0.3% of bactericide, 0-0.3% of accelerator, 0.1-0.3% of early strength agent and 0.1-0.3% of anti-aging agent;
a2, maintaining, grinding and polishing the semi-finished product of the archaized rock plate at room temperature, and performing surface hardening and polishing treatment to obtain the archaized rock plate;
a stacking process production facility for archaized rock plates, comprising:
a main body configured to be a frame;
the stirring barrel is fixedly arranged in the main body;
the stirring roller is rotatably arranged in the stirring barrel;
the driving piece is arranged on the outer wall of the main body and used for driving the stirring roller to rotate;
the blanking roller is arranged in the main body and is positioned below the stirring barrel;
the die is arranged at the bottom of the main body and slides along the length direction of the main body;
the laminating machine is arranged on the main body;
the method is characterized in that:
the production facility of the stack technology of archaize rock plate still includes:
the guide rail provides a track for the blanking roller to move along the height of the main body so as to enable the blanking roller to be close to or far away from the die;
the fixed plate is arranged on the guide rail and provides a mounting platform for mounting the blanking roller;
the hydraulic cylinder is arranged on the outer wall of the main body and used for driving the fixed plate to move along the track of the guide rail;
the screening device is arranged on the fixed plate and is positioned below the blanking roller;
wherein the blanking roller forms a blanking opening; the outer wall of the main body is also provided with a blanking component for driving the intermittent opening and closing of the blanking port; so that the raw materials intermittently fall onto the screening device;
placing the raw materials in a stirring barrel, and stirring and mixing in real time; then pouring the raw materials into a blanking roller; when in work, the die is driven to move below the blanking roller; then the hydraulic cylinder drives the fixed plate to move downwards; at this time, the mixture including the unloading roller just falls on the screening plant from the discharge gate, and the mixture sieves through screening plant, evenly spills the mould with fine mixture in, has improved the quality of product.
Further, the unloading subassembly includes:
the two sealing plates are arranged on the inner wall of the feed opening in a relatively sliding manner;
the two sealing plate racks are arranged on the side edges of the sealing plate;
the rack is fixedly arranged on the outer wall of the main body, and the length direction of the rack is consistent with the extending direction of the guide rail;
the first rotating shaft is rotatably arranged on the fixed plate, one end of the first rotating shaft is partially inserted into the blanking roller, and the first rotating shaft is partially positioned above the sealing plate gear;
the first rotating shaft is provided with a first gear at one end close to the rack, and the first gear is meshed with the rack; the second gear is installed to the one end that first rotation axis kept away from the rack, and the second gear all meshes with two closing plate racks.
Further, two side wall parts in the length direction of the feed opening form a chute along the concave part in the circumferential direction of the feed roller; the two sealing plates are inserted into the sliding groove so as to enable the two sealing plates to slide relatively;
the inner wall of the chute, which is close to one end of the second gear, penetrates through the surface of the fixed plate; the sealing plate extends to the surface of the fixed plate in the direction of the fixed plate;
the two sealing plate racks are distributed on the side edges of the two sealing plates close to the fixed plate, and tooth surfaces of the two sealing plate racks are arranged in an up-down opposite mode;
the second gear is a residual gear, the number of teeth is 1/2 of the circumference, and the teeth are arranged oppositely; so that the two seal plate racks are simultaneously engaged.
Further, the screening device comprises:
the screening plate is in a circular arc shape and is slidably arranged on the fixed plate;
the screening cavity is arranged in the screening plate so as to enable the screening plate to be in a central control state;
the first screening hole is formed in the surface of the screening cavity, which is far away from the bottom surface of the main body;
the second screening hole is formed in the surface of the screening cavity, which is close to the bottom surface of the main body;
the anti-blocking assembly is arranged in the screening cavity;
wherein the mesh number of the first screening holes is larger than the mesh number of the second screening holes.
Further, the fixed plate is provided with a moving groove, and the moving groove extends along the circumferential direction of the blanking roller;
the movable rack is arranged in the movable groove in a sliding manner, and the screening plate is detachably arranged on the side wall of the movable rack; two ends of the movable rack are connected with two inner walls of the movable groove through springs;
the second rotating shaft is rotatably arranged on the fixed plate, and two ends of the second rotating shaft are provided with second gears;
wherein, two second gears are distributed and meshed with the rack and the movable rack.
Further, the anti-blocking assembly includes:
the rotating rollers are rotatably arranged in the screening cavity;
the fixed rack is fixedly arranged in the moving groove;
the rotary gear is fixedly arranged at the end part of the rotary roller and meshed with the fixed rack;
wherein, install a plurality of brush hairs on the rotatory roller, brush hairs and screening chamber inner wall contact.
Further, the rotating roller is provided with a vent pipe, and the inner wall of the vent pipe is provided with a plurality of blowing holes;
an air pressure cavity is formed in the movable rack;
the two ends of the air pressure cavity are provided with pistons;
wherein, the part of the rotary roller in the air pressure cavity is provided with an air inlet communicated with the air pipe.
Further, a track is fixedly arranged at the bottom of the main body;
the mold is mounted on the rail such that the mold can move in the extending direction of the rail.
Further, the fixed plate is provided with a slot;
a connecting plate connected with the fixed plate is fixedly arranged on the extending end of the hydraulic cylinder;
wherein, the upper end and the lower extreme of fluting all are equipped with inductive switch for restrict fixed plate travel.
The beneficial effects of this application lie in: the production equipment of the superposition technology of the archaized rock plates can automatically screen and improve the product quality.
Drawings
The accompanying drawings, which are incorporated in and constitute a part of this application, are included to provide a further understanding of the application and to provide a further understanding of the application with regard to the other features, objects and advantages of the application. The drawings of the illustrative embodiments of the present application and their descriptions are for the purpose of illustrating the present application and are not to be construed as unduly limiting the present application.
In addition, the same or similar reference numerals denote the same or similar elements throughout the drawings. It should be understood that the figures are schematic and that elements and components are not necessarily drawn to scale.
In the drawings:
FIG. 1 is an overall schematic diagram according to an embodiment of the present application;
FIG. 2 is a schematic structural view of a portion of an embodiment, mainly showing the structures of a stirring tank and a discharging roller;
FIG. 3 is a schematic structural view of a portion of an embodiment, mainly showing the structure of the removal body and the stirring barrel;
FIG. 4 is a schematic structural view of a portion of an embodiment, primarily illustrating the structure of the screening device;
FIG. 5 is a schematic structural view of a portion of an embodiment, primarily showing the configuration of the first and second screening holes;
FIG. 6 is a schematic structural view of a part of the embodiment, mainly showing the structure of the feed roller;
fig. 7 is a schematic structural view of a part of the embodiment, mainly showing the structure of the third gear;
FIG. 8 is a schematic structural view of a portion of an embodiment, primarily illustrating the structure of the screening device;
fig. 9 is a schematic structural view of a part of the embodiment, mainly showing the structure of the rotating roller.
Reference numerals:
1. a main body;
2. a stirring barrel; 21. an opening; 22. an outlet; 23. a stirring roller;
3. a driving member;
4. a blanking roller; 41. a feed inlet; 42. a discharge port;
5. a blanking assembly; 51. a sealing plate; 52. a sealing plate rack; 53. a rack; 54. a first rotation shaft; 55. a first gear; 56. a second gear;
6. a laminating machine;
7. a mold;
8. a track; 81. a guide rail; 82. a hydraulic cylinder;
9. a fixing plate; 91. slotting; 92. a connecting plate; 93. an inductive switch;
10. a screening device; 101. a screening plate; 1010. a screening cavity; 1011. a first screening aperture; 1012. a second screening aperture; 102. a moving groove; 103. moving the rack; 104. a spring; 105. a second rotation shaft; 106. a third gear; 107. a rotating roller; 108. a fixed rack; 109. a rotary gear; 1012. brushing; 1013. a vent pipe; 1014. an air pressure cavity.
Detailed Description
Embodiments of the present disclosure will be described in more detail below with reference to the accompanying drawings. While certain embodiments of the present disclosure are shown in the drawings, it should be understood that the present disclosure may be embodied in various forms and should not be construed as limited to the embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete. It should be understood that the drawings and embodiments of the present disclosure are for illustration purposes only and are not intended to limit the scope of the present disclosure.
It should be noted that, for convenience of description, only the portions related to the present invention are shown in the drawings. Embodiments of the present disclosure and features of embodiments may be combined with each other without conflict.
It should be noted that the terms "first," "second," and the like in this disclosure are merely used to distinguish between different devices, modules, or units and are not used to define an order or interdependence of functions performed by the devices, modules, or units.
It should be noted that references to "one", "a plurality" and "a plurality" in this disclosure are intended to be illustrative rather than limiting, and those of ordinary skill in the art will appreciate that "one or more" is intended to be understood as "one or more" unless the context clearly indicates otherwise.
The present disclosure will be described in detail below with reference to the accompanying drawings in conjunction with embodiments.
Example 1
A process for stacking archaized rock plates, comprising: the method comprises the following steps:
a1, uniformly mixing the following raw materials in percentage by mass, filling into a die 7, vacuum degassing and superposing to obtain an archaized rock plate semi-finished product: 71 inorganic filler, 6 inorganic binding material, 0.5 surface hardening agent, 0.5 reinforcing material, 0.1 water reducing agent, 0.1 coupling agent and 0.1 surface brightening agent;
and a2, curing, grinding and polishing the semi-finished product of the archaized rock plate at room temperature, and performing surface hardening and polishing treatment to obtain the archaized rock plate.
A production facility for a stacking process of archaized rock plates, comprising: the stirring device comprises a main body 1, a stirring barrel 2, a stirring roller 23, a driving piece 3, a blanking roller 4, a die 7 and a laminating machine 6;
the main body 1 is rectangular and is configured as a frame; the stirring barrel 2 is fixedly arranged in the main body 1 and is provided with an opening 21 and an outlet 22 for material mixing and material feeding and discharging; both ends of the stirring roller 23 are inserted into the inner walls of both sides of the stirring barrel 2, so that the stirring roller 23 is rotatably arranged in the stirring barrel 2, and the stirring roller 23 is used for stirring the mixed materials; more specifically, the driving member 3 is a motor, and is fixedly arranged on the outer wall of the main body 1, and an output shaft of the driving member is connected with the stirring roller 23 so that the driving member 3 drives the stirring roller 23 to rotate;
the blanking roller 4 is arranged in the main body 1 and is positioned below the stirring barrel 2; the blanking roller 4 is hollow, and the upper end of the blanking roller is provided with a feed inlet 41 communicated with the outlet 22; a discharge hole 42 is formed in the side face, close to the bottom face of the main body 1, of the main body, wherein a blanking component 5 is arranged at the discharge hole 42 for blanking; specifically, the outer wall of the main body 1 is also provided with a blanking component 5 for driving the intermittent opening and closing of the blanking port;
more specifically, the blanking assembly 5 includes: a sealing plate 51, a sealing plate rack 52, a rack 53, a first rotary shaft 54, a first gear 55, and a second gear 56;
the sealing plates 51 are provided with two sealing plates which are arc-shaped, and the arc degree is the same as that of the blanking roller 4; the feeding device is arranged on the inner wall of the feeding hole in a relatively sliding manner; more specifically, the two longitudinal side wall parts of the feed opening form a chute along the circumferential concave part of the feed roller 4; the two sealing plates 51 are inserted into the sliding grooves so that the two sealing plates 51 slide relatively;
the two sealing plate racks 52 are arranged on the side edges of the sealing plate 51; specifically, the inner wall of the chute near one end of the second gear 56 penetrates to the surface of the fixed plate 9; the sealing plate 51 extends to the surface of the fixing plate 9 in the direction of the fixing plate 9; the two sealing plate racks 52 are distributed on the side edge of the two sealing plates 51 close to the fixed plate 9, and tooth surfaces of the two sealing plate racks 52 are arranged in an up-down opposite mode;
the rack 53 is fixedly arranged on the outer wall of the main body 1, and the length direction is consistent with the extending direction of the guide rail 81; the first rotating shaft 54 is rotatably arranged on the fixed plate 9, one end of the first rotating shaft is partially inserted into the blanking roller 4, and the first rotating shaft is partially positioned above the gear of the sealing plate 51; wherein, the first rotation shaft 54 is near one end of the rack 53 and is provided with a first gear 55, and the first gear 55 is meshed with the rack 53; a second gear 56 is arranged at one end of the first rotating shaft 54 far away from the rack 53, and the second gears 56 are meshed with the two sealing plate racks 52; the second gear 56 is a stub gear with a number of teeth of 1/2 of the circumference, and the teeth are arranged opposite to each other; so that the two seal plate racks 52 are simultaneously engaged; the sealing plate rack is connected with the sealing plate by a telescopic rod; therefore, when the sealing plate rack transversely moves and works out, the sealing plate can slide along the track of the sliding groove;
when the blanking roller 4 is close to the die 7, the first gear 55 is meshed with the rack 53 to drive the first rotary shaft 54 to rotate, and the second gear 56 is driven to rotate; because the second gear 56 is meshed with the sealing plate racks 52 at the same time, the two sealing plate racks 52 can be driven to move at the same time, so that the sealing is opened; because the second gear 56 is a residual gear, when the meshing is lost, the sealing plate 51 is reset under the action of the spring 104 to realize closing; thus, intermittent blanking is realized; thus, the blanking uniformity can be improved, and the excessive accumulation of the mixed materials in a certain position in the die 7 can be prevented.
The laminating machine 6 is arranged on the main body 1 and is used for carrying out superposition treatment on the mixed materials; the die 7 is arranged at the bottom of the main body 1 and can move between the laminating machine 6 and the blanking roller 4; more specifically, the bottom of the main body 1 is fixedly provided with a rail 8; the die 7 is mounted on the rail 8 so that the die 7 can move in the extending direction of the rail 8.
The production facility of the stack technology of archaize rock plate still includes: a guide rail 81, a fixing plate 9, a hydraulic cylinder 82 and a screening device 10;
the guide rail 81 is provided on the outer side wall of the main body 1, and provides a track for guiding the discharging roller 4 to move in the height direction of the main body 1 so as to enable the discharging roller 4 to be close to or far from the die 7; more specifically, the guide rail 81 is provided with a fixing plate 9, and the fixing plate 9 provides a mounting platform for mounting the blanking roller 4; the outer wall of the main body 1 is provided with a hydraulic cylinder 82 for driving the fixed plate 9 to move along the track of the guide rail 81; specifically, the fixing plate 9 is provided with a slot 91; a connecting plate 92 connected with the fixed plate 9 is fixedly arranged on the extending end of the hydraulic cylinder 82; wherein, the upper end and the lower end of the slot 91 are respectively provided with an inductive switch 93 for limiting the moving travel of the fixed plate 9; the forming switch is electrically connected with the hydraulic rod, so that the hydraulic cylinder 82 is closed in time after the fixed plate 9 touches the forming switch; the safety is improved.
The fixed plate 9 is positioned below the blanking roller 4 and provided with a screening device 10 for screening the mixed materials; the screening device 10 comprises: screening plate 101, screening cavity 1010, first screening aperture 1011, second screening aperture 1012, anti-blocking assembly;
the screening plate 101 is configured to be arc-shaped and is slidably arranged on the fixed plate 9; more specifically, the fixed plate 9 is provided with a moving groove 102, and the moving groove 102 extends along the circumferential direction of the discharging roller 4; a movable rack 103 is arranged in the movable groove 102 in a sliding manner, and the screening plate 101 is detachably arranged on the side wall of the movable rack 103; two ends of the movable rack 103 are connected with two inner walls of the movable groove 102 through springs 104; the second rotating shaft 105 is rotatably arranged on the fixed plate 9, and both ends of the second rotating shaft are provided with third gears 106; wherein, two third gears 106 are respectively meshed with the rack 53 and the movable rack 103, and the number of teeth of the third gears 106 meshed with the movable rack 103 is 1/2 of the circumference; when the blanking roller 4 moves, the third gear 106 is meshed with the rack 53 to drive the second rotating shaft 105 to rotate, and then the third gear 106 is driven to rotate, and as the third gear 106 is a residual gear, the movable rack 103 is intermittently driven to move, and the movable rack 103 is reset under the action of the spring 104, so that the screening plate 101 moves back and forth; so that the mixed material falling on the sieving plate 101 is sufficiently vibrated; automatic screening is realized.
More specifically, the screening plate 101 is provided with a screening cavity 1010 to enable the screening plate 101 to be in a central control state; the surface of the screening cavity 1010 far away from the bottom surface of the main body 1 is provided with a first screening hole 1011, and the surface of the screening cavity 1010 close to the bottom surface of the main body 1 is provided with a second screening hole 1012; wherein the mesh number of the first sifting holes 1011 is larger than the mesh number of the second sifting holes 1012; when the mixed material falls on the upper end surface of the sieving plate 101, a part of the mixed material with large particles is filtered, then enters the sieving cavity 1010, and is secondarily sieved by the second sieving holes 1012; the mixed materials are finely screened twice, so that the quality of the manufactured rock plate is improved due to the fact that the mixed materials become finer;
the anti-blocking assembly includes: a rotating roller 107, a fixed rack 108, a rotating gear 109;
the rotary rollers 107 are provided with a plurality of rotary rollers which are rotatably arranged in the sieving chamber 1010 and are uniformly distributed along the arc extending direction of the sieving plate 101; the rack 53 is fixedly arranged on the inner side wall of the moving groove 102, and the end part of the rotating roller 107 is fixedly provided with a rotating gear 109 and meshed with the fixed rack 108; wherein, a plurality of bristles are arranged on the rotary roller 107 and are contacted with the inner wall of the sieving chamber 1010; when the sieving plate 101 moves reciprocally, the rotary gear 109 will mesh with the fixed rack 108, so as to drive the rotary roller 107 to rotate; the Mao Shuai is driven to block the second screening holes 1012, so that the blocking of the mixed materials is prevented, and the screening effect is improved.
More specifically, the rotating roller 107 is provided with a vent pipe 1013, and a plurality of blowing holes are formed on the inner wall of the vent pipe 1013; the movable rack 103 is internally provided with an air pressure cavity 1014; the two ends of the air pressure cavity 1014 are provided with pistons 1012; wherein, the part of the rotary roller 107 in the air pressure cavity 1014 is provided with an air inlet hole communicated with the air pipe 1013; when the sieving plate 101 moves, the air pressure chamber 1014 generates air pressure to enter the vent pipe 1013, and the air pressure is ejected from the air blowing hole 1015 to blow the mixture in the sieving chamber 1010, so that on one hand, the mixture can be mixed, and on the other hand, the brush and the sieving chamber 1010 can be cleaned, thereby improving the cleaning effect.
Example two
A process for stacking archaized rock plates, comprising: the method comprises the following steps:
a1, uniformly mixing the following raw materials in percentage by mass, filling into a die 7, vacuum degassing and superposing to obtain an archaized rock plate semi-finished product: 88% of inorganic filler, 15% of inorganic binding material, 8% of surface hardening agent, 13% of reinforcing material, 2% of water reducing agent, 1.5% of coupling agent, 0.3% of surface brightening agent, 6% of softening agent, 0.5% of pigment, 0.5% of dispersing agent, 0.3% of lubricant, 0.3% of bactericide, 0.3% of accelerator, 0.3% of early strength agent and 0.3% of anti-aging agent;
and a2, curing, grinding and polishing the semi-finished product of the archaized rock plate at room temperature, and performing surface hardening and polishing treatment to obtain the archaized rock plate.
Example III
A process for stacking archaized rock plates, comprising: the method comprises the following steps:
a1, uniformly mixing the following raw materials in percentage by mass, filling into a die 7, vacuum degassing and superposing to obtain an archaized rock plate semi-finished product: 80% of inorganic filler, 10% of inorganic binding material, 5% of surface hardening agent, 8% of reinforcing material, 1% of water reducing agent, 1% of coupling agent, 0.2% of surface brightening agent, 3% of softening agent, 0.25% of pigment, 0.25% of dispersing agent, 0.15% of lubricant, 0.15% of bactericide, 0.15% of accelerator, 0.15% of early strength agent and 0.2% of anti-aging agent;
and a2, curing, grinding and polishing the semi-finished product of the archaized rock plate at room temperature, and performing surface hardening and polishing treatment to obtain the archaized rock plate.
The foregoing description is only of the preferred embodiments of the present disclosure and description of the principles of the technology being employed. It will be appreciated by those skilled in the art that the scope of the invention in the embodiments of the present disclosure is not limited to the specific combination of the above technical features, but encompasses other technical features formed by any combination of the above technical features or their equivalents without departing from the spirit of the invention. Such as the above-described features, are mutually substituted with (but not limited to) the features having similar functions disclosed in the embodiments of the present disclosure.

Claims (6)

1. An equipment for producing an archaized rock plate by a superposition process, comprising:
a main body configured as a frame;
the stirring barrel is fixedly arranged in the main body;
the stirring roller is rotatably arranged in the stirring barrel;
the driving piece is arranged on the outer wall of the main body and used for driving the stirring roller to rotate;
the blanking roller is arranged in the main body and is positioned below the stirring barrel;
the die is arranged at the bottom of the main body and slides along the length direction of the main body;
the laminating machine is arranged on the main body;
the method is characterized in that:
the production equipment of the stacking process of the archaized rock plates further comprises:
the guide rail provides a track for the blanking roller to move along the height of the main body so as to enable the blanking roller to be close to or far away from the die;
the fixed plate is arranged on the guide rail and provides a mounting platform for mounting the blanking roller;
the hydraulic cylinder is arranged on the outer wall of the main body and used for driving the fixed plate to move along the track of the guide rail;
the screening device is arranged on the fixed plate and is positioned below the blanking roller;
the discharging roller forms a discharging opening, and a discharging assembly for driving the discharging opening to be opened and closed intermittently is further arranged on the outer wall of the main body, so that raw materials intermittently fall onto the screening device;
the unloading subassembly includes:
the two sealing plates are arranged on the inner wall of the feed opening in a relatively sliding manner;
the two sealing plate racks are arranged on the side edges of the sealing plates;
the rack is fixedly arranged on the outer wall of the main body, and the length direction of the rack is consistent with the extending direction of the guide rail;
the first rotating shaft is rotatably arranged on the fixed plate, one end of the first rotating shaft is partially inserted into the blanking roller, and the first rotating shaft is partially positioned above the sealing plate rack;
the first rotating shaft is provided with a first gear near one end of the rack, and the first gear is meshed with the rack; a second gear is arranged at one end, far away from the racks, of the first rotating shaft, and the second gear is meshed with the racks of the two sealing plates;
the screening device comprises:
the screening plate is in a circular arc shape and is slidably arranged on the fixed plate;
the screening cavity is arranged in the screening plate so that the screening plate is in a hollow state;
the first screening hole is formed in the surface, far away from the bottom surface of the main body, of the screening cavity;
the second screening hole is formed in the surface, close to the bottom surface of the main body, of the screening cavity;
the anti-blocking assembly is arranged in the screening cavity;
wherein the mesh number of the first screening holes is greater than the mesh number of the second screening holes;
the fixed plate is provided with a moving groove, and the moving groove extends along the circumferential direction of the blanking roller;
the movable rack is arranged in the movable groove in a sliding mode, and the screening plate is detachably arranged on the side wall of the movable rack; two ends of the movable rack are connected with two inner walls of the movable groove through springs;
the second rotating shaft is rotatably arranged on the fixed plate, and both ends of the second rotating shaft are provided with third gears;
the two third gears are respectively meshed with the rack and the movable rack, and the number of teeth of the third gears meshed with the movable rack is 1/2 of the circumference.
2. The production equipment for the superposition process of the archaized rock plates according to claim 1, wherein:
the side wall parts of the two length directions of the feed opening form a chute along the concave part of the circumferential direction of the feed roller; the two sealing plates are inserted into the sliding groove so as to enable the two sealing plates to slide relatively;
the inner wall of the chute, which is close to one end of the second gear, penetrates through the surface of the fixed plate; the sealing plate extends to the surface of the fixing plate in the direction of the fixing plate;
the two sealing plate racks are distributed on the side edges of the two sealing plates, which are close to the fixed plate, and tooth surfaces of the two sealing plate racks are arranged in an up-down opposite mode;
the second gear is a residual gear, the number of teeth is 1/2 of the circumference, and the teeth are oppositely arranged, so that the two sealing plate racks are meshed at the same time.
3. The production equipment for the superposition process of the archaized rock plates according to claim 2, which is characterized in that:
the anti-blocking assembly includes:
the rotating rollers are rotatably arranged in the screening cavity;
the fixed rack is fixedly arranged in the moving groove;
the rotary gear is fixedly arranged at the end part of the rotary roller and meshed with the fixed rack;
wherein, install a plurality of brush hairs on the rotatory roller, brush hairs with screening intracavity wall contact.
4. A stacking process production apparatus for an archaized rock plate according to claim 3, wherein:
the rotary roller is provided with a vent pipe, and the inner wall of the vent pipe is provided with a plurality of blowing holes;
an air pressure cavity is formed in the movable rack;
the two ends of the air pressure cavity are provided with pistons;
the rotary roller is provided with an air inlet communicated with the air vent pipe at the inner part of the air pressure cavity.
5. The production equipment for the superposition process of the archaized rock plates according to claim 1, wherein:
the bottom of the main body is fixedly provided with a track;
the mold is mounted on the rail such that the mold can move in an extending direction of the rail.
6. The production equipment for the superposition process of the archaized rock plates according to claim 1, wherein:
the fixed plate is provided with a slot;
a connecting plate connected with the fixed plate is fixedly arranged at the extending end of the hydraulic cylinder;
and the upper end and the lower end of the slot are respectively provided with an inductive switch used for limiting the moving stroke of the fixed plate.
CN202310503021.4A 2023-05-06 2023-05-06 Production equipment for stacking process of archaized rock plates Active CN116442355B (en)

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CN202310503021.4A CN116442355B (en) 2023-05-06 2023-05-06 Production equipment for stacking process of archaized rock plates

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Application Number Priority Date Filing Date Title
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CN116442355B true CN116442355B (en) 2024-01-16

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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP1247629A2 (en) * 2001-04-05 2002-10-09 Tecno Europa S.R.L. Apparatus for forming tiles
CN103964779A (en) * 2014-04-29 2014-08-06 深圳市国大长兴科技有限公司 Simulated rock plate and preparation method thereof
CN108301579A (en) * 2018-03-29 2018-07-20 魏家斌 A kind of ceramic sheet and its combined heat-insulating integral plate
CN110640868A (en) * 2019-10-14 2020-01-03 郭侠 Production and preparation method of building ceramic tile
WO2021219045A1 (en) * 2020-04-30 2021-11-04 Ma Zhihao Screening device

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP1247629A2 (en) * 2001-04-05 2002-10-09 Tecno Europa S.R.L. Apparatus for forming tiles
CN103964779A (en) * 2014-04-29 2014-08-06 深圳市国大长兴科技有限公司 Simulated rock plate and preparation method thereof
CN108301579A (en) * 2018-03-29 2018-07-20 魏家斌 A kind of ceramic sheet and its combined heat-insulating integral plate
CN110640868A (en) * 2019-10-14 2020-01-03 郭侠 Production and preparation method of building ceramic tile
WO2021219045A1 (en) * 2020-04-30 2021-11-04 Ma Zhihao Screening device

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