CN111302702A

CN111302702A - Novel ceramic chip preparation method

Info

Publication number: CN111302702A
Application number: CN202010132031.8A
Authority: CN
Inventors: 史晓冬; 何志远; 杨秀明
Original assignee: Shanghai Yishehui Industry Co Ltd
Current assignee: Shanghai Yishehui Industry Co Ltd
Priority date: 2020-02-29
Filing date: 2020-02-29
Publication date: 2020-06-19

Abstract

The invention belongs to the technical field of ceramic chip production and processing, and particularly relates to a novel ceramic chip preparation method, which comprises the following steps: firstly, 10 to 18 parts of unsaturated resin is selected and poured into a stirrer to be stirred, and then 0.1 to 0.9 part of accelerant is added; then pouring 76-85 parts of aluminum hydroxide powder and 0.1-0.8 part of pigment at the same time, and stirring for 1-1.5 hours; then pouring 1-9 parts of particles, stirring, pouring 0.5-1.5 parts of curing agent, and stirring; pouring the materials into a material homogenizing groove from the bottom of the stirrer through an outlet at the bottom of the stirrer, and uniformly spreading the materials in a mold through the material homogenizing groove; the invention utilizes the mode of mixing, curing and molding various materials such as unsaturated resin, etc. to simulate the shape and appearance of the ceramic chip and realize the bionic production of the ceramic chip.

Description

Novel ceramic chip preparation method

Technical Field

The invention belongs to the technical field of ceramic chip production and processing, and particularly relates to a novel ceramic chip preparation method.

Background

Ceramic tiles, also known as tiles or tiles, are usually associated with each tile. The ceramic chip has higher requirements on the paving and pasting process, because the ceramic chip is of a hollow structure, the two surfaces of the ceramic chip are not in contact with the wall body, the installation is difficult, and a plurality of bricks are needed for splicing in a large modeling, so that the firmness is weaker.

The existing ceramic tiles are all made by sintering and casting, the process is complex, the yield is low, and the cost is overhigh.

Disclosure of Invention

Aiming at the problems in the prior art, the invention aims to provide a novel ceramic chip preparation method.

In order to achieve the purpose, the invention adopts the following technical scheme:

a novel ceramic chip preparation method comprises the following steps:

the method comprises the following steps:

(1) firstly, 10-18 parts of unsaturated resin is selected and poured into a stirrer, the stirring is carried out at the rotating speed of 1200-1600 revolutions per minute, and then 0.1-0.9 part of accelerant is added and stirred for 3-5 minutes;

(2) then pouring 76-85 parts of aluminum hydroxide powder and 0.1-0.8 part of pigment at the same time, and stirring for 1-1.5 hours;

(3) then pouring 1-9 parts of particles for stirring, wherein the rotating speed of the stirrer is 1000-1200 revolutions per minute, pouring 0.5-1.5 parts of curing agent after 30 minutes, and stirring for 1-5 minutes to finish stirring;

(4) pouring the materials into a material homogenizing groove from the bottom of the stirrer through an outlet at the bottom of the stirrer, and uniformly spreading the materials in a mold through the material homogenizing groove;

(5) the bottom of the mould is provided with a feeding mechanism, one end of the feeding mechanism is provided with a baking box, and the mould is automatically fed into the baking box by the feeding mechanism to be dried;

(6) the step-by-step ascending mechanism is arranged in the baking oven, a plurality of moulds can successively enter the baking oven and are distributed in the baking oven from bottom to top by utilizing the step-by-step ascending mechanism, the mould which enters the oven most first is baked and finished step by step, a discharge hole is formed in the upper end of the baking oven, a discharge mechanism is arranged at the discharge hole, and the mould which is dried and finished the top in the baking oven can be automatically discharged by utilizing the discharge mechanism;

(7) meanwhile, a turnover conveying mechanism is arranged at the bottom of the discharging mechanism, the dried die can be turned over by 180 degrees by using the turnover conveying mechanism, the die and the material are automatically separated, and the separated material is conveyed by the turnover conveying mechanism;

(8) sequentially grinding, polishing and trimming the materials conveyed by the turnover conveying mechanism to finish the preparation of the novel marble;

a striker plate which is movably inserted and used for sealing the equalizing groove is arranged at an outlet at the bottom of the equalizing groove, a plurality of fixedly connected hydraulic rods are arranged on the side wall of the equalizing groove positioned outside the striker plate, fixed blocks which are fixedly connected are arranged at the extending end parts of the hydraulic rods, the bottom of each fixed block is fixedly connected with the striker plate, and a movably connected equalizing plate is arranged on one side of the bottom of the equalizing groove;

the die is characterized in that a die cavity is arranged in the die, separation grids fixedly connected are arranged in the die cavity, and symmetrically distributed flow guide slopes are arranged on the die and located at two ends of the die cavity.

Preferably, when the unsaturated resin is poured into the stirrer, a filter screen is arranged at the inlet of the stirrer.

Preferably, the upper end of the homogenizing plate is provided with a fixedly connected homogenizing shaft, the homogenizing shaft is movably connected with the bottom of the homogenizing groove, and a connected ruler spring is arranged between the homogenizing shaft and the homogenizing groove.

Preferably, the feeding mechanism comprises a plurality of feeding rollers and two feeding frames, the two ends of each feeding roller are provided with symmetrically distributed feeding shafts, the two feeding frames are symmetrically distributed at the two ends of each feeding roller, the feeding rollers are movably connected with the feeding frames through the feeding shafts, the adjacent feeding rollers are connected through a first chain, the bottom of each feeding frame is provided with a feeding motor, and the output end of each feeding motor is connected with the feeding shaft at the outermost side through a second chain.

Further, the material homogenizing groove is fixedly arranged at the upper end of the feeding frame.

Preferably, be located the die cavity bottom be equipped with the vibration tank in the mould, be equipped with a plurality of evenly distributed's vibrting spears in the vibration tank, and be equipped with the controller with vibrting spear electric connection in the vibration tank, the width of die cavity is the same with equalizing groove bottom width.

Preferably, one side of the bottom of the baking oven is provided with a feeding hole, and two sides of the inner wall of the baking oven are provided with symmetrically distributed resistance heating pipes.

Preferably, the mechanism that rises step by step includes first conveyer belt, location axle and registration roller, toast the first conveyer belt that is equipped with the symmetric distribution in the case, all be equipped with multiunit evenly distributed's registration roller on the first conveyer belt, the registration roller is a plurality of, and is equipped with swing joint's location axle in the registration roller, location axle and corresponding first conveyer belt fixed surface are connected.

Further, the symmetrical positioning rollers are flush with each other.

Further, all be equipped with the longitudinal symmetry distribution in the first conveyer belt and be used for driving first conveyer belt pivoted first conveying roller, first conveying roller both ends all are equipped with the first transport axle of symmetric distribution, first transport axle both ends respectively with corresponding toast incasement wall swing joint, toast case one side and be equipped with and be used for driving one of them first transport axle pivoted first conveyor motor, be located first conveyor motor one end first transport axle and another corresponding first transport axle between be equipped with the belt that is 8 font and connects.

Preferably, discharge mechanism includes ejection of compact conveyer belt, ejection of compact conveyer belt is a plurality of, and rotatable the connecting of ejection of compact conveyer belt is inside toasting the case, and is equipped with the ejection of compact board that is used for stirring mould automatic discharging on the ejection of compact conveyer belt.

Further, toast the incasement and be equipped with swing joint and symmetric distribution's second and carry the axle, the second is carried the axle and is passed ejection of compact conveyer belt, and the second carries epaxial fixed connection and drives ejection of compact conveyer belt pivoted ejection of compact conveyer roller that all is equipped with, toast case one side and be equipped with ejection of compact motor, ejection of compact motor output and one of them second conveyer shaft are connected.

Preferably, the discharge gate outside is equipped with symmetric distribution and rotates the discharge bar of connection, be equipped with symmetric distribution on the discharge bar and be used for the fixed locating frame of mould.

Furthermore, a connecting shaft which is connected in a rotating way is arranged on the baking box which is positioned outside the discharge port, the discharge rod is fixedly connected with the connecting shaft,

preferably, the turnover conveying mechanism comprises a plurality of turnover rods, a turnover conveying belt, a guide roller and a guide line, the turnover rods are uniformly and fixedly connected to the outer wall of the baking box at the bottom of the discharge port, an adjusting groove is arranged in each turnover rod, a guide pipe is arranged in each adjusting groove, a positioning sucker is arranged at the upper end of the outer side of each turnover rod, a positioning block is arranged on each positioning sucker, a positioning hole which is matched with the positioning block and communicated with the adjusting groove is formed in each turnover rod, one end of each guide pipe penetrates through the positioning hole and the positioning block to be communicated with the positioning sucker, adjusting holes which are communicated with the adjusting groove and aligned with each other are formed in each turnover rod positioned on one side of the baking box, a rotatable adjusting rod is arranged in each adjusting hole, an adjusting motor is arranged on the outer side of the baking box, the output end of the adjusting motor is fixedly connected with one end of the, be located the adjustment tank all be equipped with the water conservancy diversion hole that the negative pressure hole communicates on the regulation pole, be equipped with the vacuum pump on baking oven lateral wall, the vacuum pump adsorbs the end and passes through adsorption tube and negative pressure hole intercommunication, the honeycomb duct other end all with the winding at corresponding regulation pole, and the honeycomb duct other end and corresponding water conservancy diversion jogged joint, the rotatable setting of water conservancy diversion roller is in the spray bar top, and is equipped with symmetric distribution and even winding water conservancy diversion line on the water conservancy diversion roller, water conservancy diversion line extend the end respectively with the spray bar outside fixed connection of both sides, turn-over conveyer belt both ends are equipped with symmetric distribution and are used for the transport frame of mould and material separation, the rotatable connection of turn-over conveyer belt is in carrying.

Furthermore, fixedly connected reinforcing wires are arranged on the outer sides of the flow guide pipes, and the positioning blocks are hemispherical.

Furthermore, the two ends of the guide roller are provided with symmetrically distributed guide frames, the two ends of the guide roller are movably connected with the corresponding guide frames, a guide motor is arranged on the outer side of each guide frame, and the output end of each guide motor is fixedly connected with the corresponding guide roller.

Furthermore, be equipped with the symmetric distribution in the turn-over conveyer belt and be used for turn-over conveyer belt pivoted turn-over conveying roller, turn-over conveying roller both ends are equipped with symmetry and fixed connection's turn-over and carry the axle, turn-over is carried axle and is carried frame swing joint, carry frame bottom to be equipped with fixed connection's second support, and carry frame bottom to be equipped with turn-over conveying motor, turn-over conveying motor output passes through third chain and turn-over conveying shaft connection.

Compared with the prior art, the invention has the following technical effects:

the invention simulates the shape and appearance of the ceramic chip by using the mode of mixing, curing and molding various materials such as unsaturated resin and the like, thereby realizing the bionic production of the ceramic chip.

Drawings

FIG. 1 is a schematic view of a front view structure provided by the present invention;

FIG. 2 is an enlarged schematic view of the invention at A of FIG. 1;

FIG. 3 is a schematic view of a front view connection structure of a material equalizing groove and a mold provided by the present invention;

FIG. 4 is a schematic top view of the mold of the present invention;

FIG. 5 is a schematic diagram of a side view of the baking oven according to the present invention;

FIG. 6 is a schematic view of a top connection structure between the discharging rod and the guide roller according to the present invention;

FIG. 7 is a schematic view of the front view of the inner structure of the turnover rod provided by the present invention;

FIG. 8 is a schematic view of a top connection structure between the turnover rods according to the present invention;

FIG. 9 is a schematic structural view of the mold provided by the present invention before turning over;

FIG. 10 is a schematic structural view of the mold provided by the present invention after being turned over;

the reference numbers in the figures illustrate: 1. a mold; 11. a die cavity; 12. connecting an inserting hole externally; 14. a vibration groove; 15. a vibrating rod; 16. a controller; 17. a separation grid; 18. a diversion slope; 2. a feeding frame; 21. a feed shaft; 22. a feed roller; 23. a first chain; 24. a first bracket; 25. a feeding motor; 26. a feeding motor; 4. a baking oven; 41. resistance heating pipes; 42. a feed inlet; 43. a discharge port; 431. a discharge rod; 432. a flow guiding motor; 433. a guide roller; 434. a diversion line; 435. a positioning frame; 436. a flow guiding frame; 437. a connecting shaft; 45. a discharge conveyer belt; 451. a discharging conveying roller; 452. a feeding plate; 453. a discharging motor; 454. a discharge conveying shaft; 46. a first conveyor belt; 461. positioning the shaft; 462. a positioning roller; 463. a first conveying shaft; 464. a first conveying roller; 465. a first conveying motor; 466. a belt; 5. positioning a sucker; 51. a flow guide pipe; 511. positioning blocks; 52. adjusting the motor; 53. a turnover rod; 531. an adjustment hole; 532. an adjustment groove; 533. positioning holes; 54. adjusting a rod; 541. a negative pressure hole; 542. an adsorption tube; 543. a vacuum pump; 544. a flow guide hole; 6. a conveying frame; 61. a second bracket; 62. turning over the conveying belt; 63. turning over a conveying roller; 64. a turn-over conveying shaft; 65. a turn-over conveying motor; 66. a third chain; 8. a blender; 81. a material homogenizing groove; 82. a material homogenizing shaft; 83. material homogenizing plates; 84. a striker plate; 85. a hydraulic lever; 86. and (5) fixing blocks.

Detailed Description

In order to make the technical means, the creation characteristics, the achievement purposes and the effects of the invention easy to understand, the invention is further clarified by combining the specific drawings.

It will be understood that when an element is referred to as being "secured to" another element, it can be directly on the other element or intervening elements may also be present. When an element is referred to as being "connected" to another element, it can be directly connected to the other element or intervening elements may also be present. The terms "vertical," "horizontal," "left," "right," and the like as used herein are for illustrative purposes only and do not denote a unique embodiment.

Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. The terminology used herein in the description of the invention is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. As used herein, the term "and/or" includes any and all combinations of one or more of the associated listed items.

Example 1

Referring to fig. 1-10, a method for manufacturing a novel ceramic chip includes the following steps:

(1) firstly, pouring 16 parts of unsaturated resin into a stirrer, stirring at the rotating speed of 1200 revolutions per minute, then adding 0.5 part of accelerator, and stirring for 3 minutes;

(2) then, 81 parts of aluminum hydroxide powder and 0.5 part of pigment are poured into the mixture at the same time, and the mixture is stirred for 1 hour;

(3) then 5 parts of particles are poured into the mixer to be mixed, the rotating speed of the mixer is 1000 revolutions per minute, after 30 minutes, 1 part of curing agent is poured into the mixer to be mixed for 3 minutes, and the mixing is finished;

(4) the materials are poured into the material homogenizing groove 81 from the bottom of the stirring machine 8 through an outlet at the bottom of the stirring machine 8, and the materials are uniformly and flatly paved in the mold 1 through the material homogenizing groove 81;

(5) a feeding mechanism is arranged at the bottom of the die 1, a baking box 4 is arranged at one end of the feeding mechanism, and the die 1 is automatically fed into the baking box 4 by the feeding mechanism to be dried;

(6) the step-by-step ascending mechanism is arranged in the baking box 4, the plurality of dies 1 can successively enter the baking box 4 and are distributed in the baking box 4 from bottom to top by utilizing the step-by-step ascending mechanism, the dies 1 which enter the baking box most firstly are baked step by step, the discharging port 43 is arranged at the upper end of the baking box 4, the discharging mechanism is arranged at the discharging port 43, and the dies 1 which are baked at the uppermost end in the baking box 4 can be automatically discharged by utilizing the discharging mechanism;

(7) meanwhile, a turnover conveying mechanism is arranged at the bottom of the discharging mechanism, the dried die 1 can be turned over by 180 degrees by using the turnover conveying mechanism, the die 1 and the material are automatically separated, and the separated material is conveyed by the turnover conveying mechanism;

(8) and (4) sequentially polishing, polishing and trimming the materials conveyed by the turnover conveying mechanism, and finishing the preparation of the novel ceramic chip.

Preferably, when the unsaturated resin is poured into the mixer 8, a filter screen is provided at the inlet of the mixer 8.

Preferably, the bottom outlet of the equalizing groove 81 is provided with a movable striker plate 84 which is inserted and used for sealing the equalizing groove 81, the striker plate 84 is positioned outside the equalizing groove 81, the side wall of the equalizing groove 81 is provided with a plurality of fixedly connected hydraulic rods 85, the extending end part of the hydraulic rods 85 is provided with a fixedly connected fixing block 86, the bottom of the fixing block 86 is fixedly connected with the striker plate 84, and one side of the bottom of the equalizing groove 81 is provided with a movably connected equalizing plate 83.

Further, the upper end of the material homogenizing plate 83 is provided with a material homogenizing shaft 82 fixedly connected, the material homogenizing shaft 82 is movably connected with the bottom of the material homogenizing groove 81, and a connected ruler spring (not shown in the figure) is arranged between the material homogenizing shaft 82 and the material homogenizing groove 81.

Utilize the equalizer plate 83 to make mould 1 when removing, equalizer plate 83 can effectually be strickleed off the material on the mould 1, guarantee the planarization that the material distributes in mould 1, and the design of chi spring makes equalizer plate 83 neither can block the removal of mould 1 simultaneously, also when strickleing off, also can carry out effectually strickle off.

Preferably, the feeding mechanism comprises a plurality of feeding rollers 22 and feeding frames 2, the number of the feeding rollers 22 is multiple, the two ends of each feeding roller 22 are respectively provided with a symmetrically distributed feeding shaft 21, the number of the feeding frames 2 is two, the feeding frames 2 are symmetrically distributed at the two ends of each feeding roller 22, the feeding rollers 22 are movably connected with the feeding frames 2 through the feeding shafts 21, the adjacent feeding rollers 22 are connected through first chains 23, the bottom of each feeding frame 2 is provided with a feeding motor 25, and the output end of each feeding motor 25 is connected with the feeding shaft 21 at the outermost side through second chains 26.

Further, the material homogenizing groove 81 is fixedly arranged at the upper end of the feeding frame 2.

Preferably, a cavity 11 is formed in the mold 1.

Furthermore, a vibration groove 14 is formed in the die 1 and located at the bottom of the die cavity 11, a plurality of vibrating rods 15 are uniformly distributed in the vibration groove 14, a controller 16 electrically connected with the vibrating rods 15 is arranged in the vibration groove 14, and the width of the die cavity 11 is the same as the width of the bottom of the material homogenizing groove 81.

Furthermore, one side of the mold 11 is provided with an external jack 12 electrically connected with a controller 16.

Furthermore, a separation grid 17 is fixedly connected in the die cavity 11, and diversion slopes 18 are symmetrically distributed on the die 1 at two ends of the die cavity 11.

The design of the separation grid 17 can realize the simultaneous production of a plurality of ceramic chips at one time, further improves the overall production efficiency, and the design of the diversion slope 18 enables the material-homogenizing plate 83 to be more smooth when scraping materials in the die slot 11.

Preferably, a feeding hole 42 is formed in one side of the bottom of the baking box 4, and resistance heating pipes 41 are symmetrically distributed on two sides of the inner wall of the baking box 42.

Preferably, the mechanism that rises step by step includes first conveyer belt 46, location axle 461 and positioning roller 462, be equipped with the first conveyer belt 46 of symmetric distribution in the baking oven 4, all be equipped with the positioning roller 462 of multiunit evenly distributed on the first conveyer belt 46, positioning roller 462 is a plurality of, and is equipped with swing joint's location axle 461 in the positioning roller 462, location axle 461 and corresponding first conveyer belt 46 fixed surface are connected.

Further, the symmetrical positioning rollers 462 are flush with each other.

Further, all be equipped with in the first conveyer belt 46 from top to bottom symmetric distribution and be used for driving first conveyer belt 46 pivoted first conveying roller 464, first conveying axle 463 of symmetric distribution all is equipped with at first conveying roller 464 both ends, first conveying axle 463 both ends respectively with corresponding bake 4 inner wall swing joint of case, bake 4 one side of case and be equipped with and be used for driving one of them first conveying axle 463 pivoted first conveying motor 465. A belt 466 connected in a figure-8 shape is provided between the first conveying shaft 463 at one end of the first conveying motor 465 and the other corresponding first conveying shaft 463.

Through belt 466 that 8 font is connected, make first conveyor motor 465 can drive first conveyer belt 46 of symmetric distribution can realize synchronous antiport to make the registration roller 462 between the corresponding two faces of first conveyer belt 46 can realize synchronous rising or decline, thereby make mould 1 can realize the upward movement step by step in toasting case 4, subsequent mould 1 can get into in proper order, realized drying step by step of mould 1, improve holistic drying efficiency.

Preferably, discharge mechanism includes ejection of compact conveyer belt 45, ejection of compact conveyer belt 45 is a plurality of, and ejection of compact conveyer belt 45 is rotatable to be connected inside baking oven 4, and is equipped with the ejection of compact board 452 that is used for stirring 1 automatic discharging of mould on the ejection of compact conveyer belt 45.

Further, roast incasement 4 and be equipped with swing joint and symmetric distribution's second and carry axle 454, second is carried axle 454 and is passed ejection of compact conveyer belt 45, and all is equipped with fixed connection and drives ejection of compact conveyer roller 451 that ejection of compact conveyer belt 45 pivoted on second carries axle 454, roast case 4 one side is equipped with ejection of compact motor 453, ejection of compact motor 453 output and one of them second carry axle 454 to be connected.

The design of ejection of compact conveyer belt 45 and ejection of compact board 452 drives the rotation of ejection of compact board 452 through ejection of compact conveyer belt 45, can be effectively and the mould on the periodic drive registration roller 462 realizes automatic discharging, convenient and fast.

Preferably, discharge holes 43 are provided with symmetrically distributed and rotatably connected discharge rods 431 outside, and symmetrically distributed and fixed positioning frames 435 for mold 1 are provided on the discharge rods 431.

Furthermore, a connecting shaft 437 is rotatably connected to the baking oven 4 at the outer side of the discharge port 43, the discharge rod 431 is fixedly connected to the connecting shaft 437,

preferably, the turnover conveying mechanism comprises a plurality of turnover rods 53, a turnover conveying belt 62, a guide roller 433 and a guide line 434, the turnover rods 53 are uniformly and fixedly connected to the outer wall of the baking box 4 at the bottom of the discharge port 43, an adjusting groove 532 is arranged in each turnover rod 53, a guide pipe 51 is arranged in each adjusting groove 532, a positioning suction cup 5 is arranged at the upper end of the outer side of each turnover rod 53, a positioning block 511 is arranged on each positioning suction cup 5, a positioning hole 533 which is matched with the positioning block 511 and communicated with the adjusting groove 532 is arranged on each turnover rod 53, one end of each guide pipe 51 penetrates through the positioning hole 533 and the positioning block 511 to be communicated with the positioning suction cup 5, adjusting holes 531 which are communicated with the adjusting groove 532 and aligned with each other are arranged on each turnover rod 53 at one side of the baking box 4, a rotatable adjusting rod 54 is arranged in each adjusting hole 531, and an adjusting motor 52 is arranged at the outer side, the output end of the adjusting motor 52 is fixedly connected with one end of the adjusting rod 54, the other end of the adjusting rod 54 is provided with a negative pressure hole 541, the adjusting rod 54 positioned in the adjusting groove 532 is provided with a flow guide hole 544 communicated with the negative pressure hole 541, a vacuum pump 543 is arranged on the outer side wall of the baking box 4, the adsorption end of the vacuum pump 543 is communicated with the negative pressure hole 541 through an adsorption tube 542, the other end of the draft tube 51 is wound on the corresponding adjusting rod 54, and the other end of the draft tube 51 is connected with the corresponding draft hole 54, the draft roller 433 is rotatably arranged above the discharging rod 431, and the guide rollers 433 are provided with symmetrically distributed and uniformly wound guide lines 434, the extending ends of the guide lines 434 are respectively fixedly connected with the outer sides of the discharging rods 431 at the two sides, the two ends of the turnover conveying belt 62 are provided with conveying frames 6 which are symmetrically distributed and used for separating the die 1 from the materials, and the turnover conveying belt 62 is rotatably connected in the conveying frames 6.

Further, the adsorption pipe 542 is movably connected to the negative pressure hole 541.

Furthermore, the outer sides of the draft tubes 51 are all provided with fixedly connected reinforcing wires 55, and the positioning blocks 511 are hemispherical.

The enhancement line 55 can effectual increase honeycomb duct 51's intensity, prevent the honeycomb duct 51 fracture, the hemispherical design of locating piece 511, when making mould 1 lie in the contact of positioning suction cup 5, locating piece 511 can in time separate with constant head tank 533, prevent that locating piece 511 and constant head tank 533 block are too tight, lead to the unable timely rain constant head tank separation of locating piece 533, hemispherical design moreover makes positioning suction cup 5 can resume to initial condition fast.

Furthermore, two ends of the guide roller 433 are provided with symmetrically distributed guide frames 436, the two ends of the guide roller 433 are movably connected with the corresponding guide frames 436, a guide motor 432 is arranged on the outer side of each guide frame 436, and the output end of each guide motor 432 is fixedly connected with the corresponding guide roller 433.

Further, turn-over conveying rollers 63 which are symmetrically distributed and used for rotating the turn-over conveying belt 62 are arranged in the turn-over conveying belt 62, turn-over conveying shafts 64 which are symmetrically and fixedly connected are arranged at two ends of the turn-over conveying rollers 63, the turn-over conveying shafts 64 are movably connected with the conveying frame 6, a second support 61 which is fixedly connected is arranged at the bottom of the conveying frame 6, a turn-over conveying motor 65 is arranged at the bottom of the conveying frame 6, and the output end of the turn-over conveying motor 65 is connected with the turn-over conveying shafts 64 through a third chain 66.

Preferably, be located the discharge gate upper end bake and be equipped with fixed connection's shower 473 on the 4 inner walls of case, shower 473 bottom is equipped with evenly distributed's shower nozzle 474, bake and be equipped with spray box 47 in 4 upper ends of case, spray and store in the box 47 and have promoter, and still be equipped with spray pump 471 in the spray box 47, spray pump 471 output passes through connecting pipe 472 shower 473 and communicates.

Unsaturated polyester resin is at the curing process, and the colloid floats easily on the material surface, touches to go with the hand and has viscosity, and the design of shower 473 makes mould 1 when the ejection of compact, sprays one deck promoter through shower 473, makes the colloid solidify rapidly for shaping efficiency, shower 473 sets up in discharge gate 43 department in addition, can carry out make full use of with the speed when the ejection of compact of mould 1, makes spraying of promoter more high-efficient even.

The invention is used for a novel ceramic chip preparation method, and the specific operation is as follows:

(1) firstly, materials are sequentially put into a stirrer 8 according to the proportion and the sequence, and are stirred and mixed;

(2) then, the materials are poured into a material homogenizing groove 81 through an outlet at the bottom of the stirrer 8;

(3) then starting a feeding motor 25 to enable a feeding roller 22 to rotate, placing a die 1 on the feeding roller 22, enabling the die 1 to move to the bottom of a material homogenizing groove 81 through the feeding roller 22, then starting a hydraulic rod 85 to enable the material to uniformly drop onto the die 1 through the bottom of the material homogenizing groove 81, simultaneously connecting an external power supply with an external jack 12 on the die 1 to enable a vibrating rod 15 in the die 1 to vibrate, and through high-frequency vibration of the vibrating rod 15 and scraping of a material homogenizing plate 83, not only can effectively remove air in the material, but also can enable the material to be uniformly distributed in a die groove 11, and through controlling the discharging rate of the material homogenizing groove 81 and the conveying rate of the feeding roller 22, the material can be completely distributed in the die groove;

(4) after the material in the die cavity 11 is filled, the vibrating rod 15 is continuously vibrated for 3-5 minutes, so that the material is distributed more uniformly in the die cavity 11, and the air in the die cavity can be effectively discharged;

(5) after the vibration is finished, an external power supply is separated from an external jack 12, then the die 1 is sent into a baking box 4 through a feed roller 22, when the die 1 enters the baking box 4 through the feed roller 22, the die 1 completely moves to positioning rollers 462 which are symmetrically distributed, then a first conveying motor 465 is started, the positioning rollers 462 which are symmetrically distributed synchronously rise for a set distance, and due to the distribution of the positioning rollers 462, the subsequent positioning rollers 462 return to the position which is synchronous with the feed roller 22 again, and wait for the arrival of the next die 1, then a resistance heating pipe 41 is started to heat and dry the die 1 in the baking box 4, so that the material is rapidly molded; repeating the steps 3-5 to enable the next die 1 to enter the baking box 4 in sequence for drying;

(5) by adjusting the temperature distribution of the resistance heating pipe 41 and the time for each die 1 to enter the baking oven 4, when the die 1 moves to the upper end of the baking oven 4, the materials in the die 1 are dried and molded;

(6) when the mold 1 moves to the discharge port 43, the discharge motor 453 is started to rotate the discharge conveyer belt 45 to drive the discharge plate 452 to push the mold 1 toward the discharge port 43, and the spray pump 471 is started at the same time, so that the spray pipe 473 sprays a layer of accelerator on the surface of the material above the discharge port while the mold 1 passes through the discharge port 43;

(7) the die 1 is moved to a discharging rod 431 by the shifting of a discharging plate 452, is fixed by a positioning frame 435, and is kept still for 1-3 minutes, so that the surface of the material is completely cured by an accelerant;

(8) then, the diversion motor 432 is started to drive the diversion roller 433 to rotate, so that the diversion line 434 extends, the discharging rod 431 and the mold 1 synchronously rotate downwards around the connecting shaft 437 due to gravity, when the mold 1 rotates to the positioning suction cup 5, the positioning suction cup 5 contacts with the bottom of the mold 1, the vacuum pump 543 is started to enable the positioning suction cup 5 to adsorb with the mold 1, and the adjusting motor 52 is started simultaneously to enable the diversion pipe 51 to synchronously extend, because the mold 1 continuously rotates downwards, the positioning suction cup 5 rotates along with the mold 1, meanwhile, because the turnover rod 53 is fixed, the turnover rod 53 inevitably pushes the mold 1 outwards, the mold 1 inevitably rotates around the bottom of the discharging rod 431, the diversion pipe 51 and the positioning suction cup 5 can effectively fix the mold 1 to prevent the mold 1 from instantly dropping, and simultaneously, by controlling the extension rate of the diversion pipe 51, the mold 1 slowly rotates around the bottom of the discharging rod 431, when the discharging rod 431 rotates to be vertical through the flow guide line 434, the bottom of the mold 1 is flush with the upper surface of the conveying frame 6, then the mold 1 rotates to the upper end of the conveying frame 6 around the bottom of the discharging rod 431 by controlling the flow guide pipe 51, the outlet of the mold cavity 1 is positioned at the upper end of the turnover conveying belt 62, the mold 1 suddenly drops onto the conveying frame 6 at a certain angle by controlling the rotation speed of the adjusting motor 52, the material is separated from the mold 1 by utilizing the impact force of the mold 1 and the conveying frame 6, the integrity of the material after separation is ensured by controlling the size of the dropped angle, after the material is completely separated, the turnover conveying motor 65 is started to drive the turnover conveying belt 62 to rotate to convey the material, the subsequent polishing and trimming operations are carried out, and the ceramic chip manufacturing is completed;

(9) after the materials are completely separated, the vacuum pump 543 is started to release the pressure, so that the positioning suction cup 5 is separated from the mold 1, and meanwhile, the adjusting motor 52 is started to shrink the flow guide pipe 51, so that the positioning suction cup 5 is restored to the initial position to wait for the next turn-over.

The foregoing shows and describes the general principles, essential features, and inventive features of this invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are described in the specification and illustrated only to illustrate the principle of the present invention, but that various changes and modifications may be made therein without departing from the spirit and scope of the present invention, which fall within the scope of the invention as claimed. The scope of the invention is defined by the appended claims and equivalents thereof.

Claims

1. A novel ceramic chip preparation method is characterized by comprising the following steps:

2. The novel ceramic tile preparation method of claim 1, wherein: the mechanism that rises step by step includes first conveyer belt, location axle and registration roller, toast the first conveyer belt that is equipped with the symmetric distribution in the case, all be equipped with multiunit evenly distributed's registration roller on the first conveyer belt, the registration roller is a plurality of, and is equipped with swing joint's location axle in the registration roller, location axle and corresponding first conveyer belt fixed surface are connected.

3. The novel ceramic tile preparation method of claim 1, wherein: discharge mechanism includes ejection of compact conveyer belt, ejection of compact conveyer belt is a plurality of, and rotatable the connecting of ejection of compact conveyer belt is inside toasting the case, and is equipped with the ejection of compact board that is used for stirring mould automatic discharging on the ejection of compact conveyer belt.

4. The novel ceramic tile preparation method of claim 1, wherein: the vibrating groove is arranged in the die and is positioned at the bottom of the die groove, a plurality of vibrating rods which are uniformly distributed are arranged in the vibrating groove, a controller which is electrically connected with the vibrating rods is arranged in the vibrating groove, and the width of the die groove is the same as the width of the bottom of the material homogenizing groove.

5. The novel ceramic tile preparation method of claim 1, wherein: the turnover conveying mechanism comprises a plurality of turnover rods, a turnover conveying belt, a guide roller and a guide line, the turnover rods are uniformly and fixedly connected to the outer wall of the baking box at the bottom of the discharge port, an adjusting groove is arranged in each turnover rod, a guide pipe is arranged in each adjusting groove, a positioning sucker is arranged at the upper end of the outer side of each turnover rod, a positioning block is arranged on each positioning sucker, a positioning hole which is matched with the positioning block and communicated with the adjusting groove is formed in each turnover rod, one end of each guide pipe penetrates through the positioning hole and the positioning block to be communicated with the positioning sucker, adjusting holes which are communicated with the adjusting groove and aligned with each other are formed in each turnover rod positioned on one side of the baking box, a rotatable adjusting rod is arranged in each adjusting hole, an adjusting motor is arranged on the outer side of the baking box, the output end of the adjusting motor is fixedly connected with one end of, be located the adjustment tank all be equipped with the water conservancy diversion hole that the negative pressure hole communicates on the regulation pole, be equipped with the vacuum pump on baking oven lateral wall, the vacuum pump adsorbs the end and passes through adsorption tube and negative pressure hole intercommunication, the honeycomb duct other end all with the winding at corresponding regulation pole, and the honeycomb duct other end and corresponding water conservancy diversion jogged joint, the rotatable setting of water conservancy diversion roller is in the spray bar top, and is equipped with symmetric distribution and even winding water conservancy diversion line on the water conservancy diversion roller, water conservancy diversion line extend the end respectively with the spray bar outside fixed connection of both sides, turn-over conveyer belt both ends are equipped with symmetric distribution and are used for the transport frame of mould and material separation, the rotatable connection of turn-over conveyer belt is in carrying.